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STEAM & WATER

ANALYSIS SYSTEM
DRAWINGS & DOCUMENTS
FOR APPROVAL

PROJECT : 350 MW, GSEGL, HAZIRA

CONTRACTOR : BHEL- EDN

PO NO : 4000025254 DATED 11.08.09

O. A. NO. : 1500002833

REV : 01 ON 09.09.09
INDEX
1. PRIMARY SAMPLING SYSTEM DRAWING
x P & I DIAGRAM
x G. A DRAWING
x BILL OF MATERIAL
x FOUNDATION DETAILS
2. SECONDARY SAMPLING SYSTEM DRAWING
x P & I DIAGRAM
x G. A DRAWING
x BILL OF MATERIAL
x FOUNDATION DETAILS
3. DRY PANEL
x G. A DRAWING ANALYSER
x BILL OF MATERIAL
x FOUNDATION DETAILS

4. HOTWELL COND.
x G. A DRAWING
x BILL OF MATERIAL
x WIRING DIAGRAM
5. WIRING DIAGRAMS

6. CHILLER LAYOUT DRAWING


x P & I DIAGRAM
x G. A DRAWING
x FOUNDATION DETAILS
x WIRING DIAGRAM

7. SPECIFICATION SHEETS

8. DETAIL LIST OF
x CHEMICAL & REAGENTS LIST
x LOOSE SUPPLY ITEM LIST

9. SIZING CALCULATIONS
x SAMPLE COOLER
x SAMPLE FLOW DETAILS
x CHILLAR CALCULATIONS
x POWER CONSUMPTION

10. QAP
1.

PRIMARY SAMPLING SYSTEM DRAWING

x P & I DIAGRAM
x G. A DRAWING
x BILL OF MATERIAL
x FOUNDATION DETAILS
BILL OF MATERIAL FOR SAMPLING SYSTEM
PRIMARY SAMPLE RACK # 1
PROJECT : (350 MW) GSEGL, HAZIRA Date: 08.09.2009
CONTRACTOR : BHEL EDN Page: 1/1 Rev : 01
DRG. REF : SWAS_2K09_029_PRI WET RACK# 1
ITEM DESCRIPTION MAKE MODEL NO. / FM SPECIFICATION QTY PER REMARKS
NO PART NO SHEET NO. UNIT
01a SAMPLE ISOLATION VALVE (HIGH TEMP) IBR FORBES MARSHALL F4W15VKINM11- A4- 15VKINM11- 08
BBCBZAZ BBCBZAZ

02b SAMPLE COOLER – DHX-6 IBR FORBES MARSHALL DHX-6 A4-11721B 02

05a COOLANT ISOLATION VALVE FORBES MARSHALL F4W2011521_3/4’’NPT( A4-11521_3/4’’NPT(F) 04


F) X ¾’’ OD X ¾’’ OD
08 HIGH PRESSURE REGULATOR FORBES MARSHALL F4W2011570 A4-11570 01
09a SHELL PRESSURE RELIEF VALVE FORBES MARSHALL F4w2011581 A4-11581 02

10a TEMPERATURE GUAGE (RIGID STEM) FORBES MARSHALL F4W2011614 A4-11614 02

11 PRESSURE GAUGE FORBES MARSHALL F4W2011600 A4-11600 02

15 REGULATING VALVE (NEEDLE TYPE) FORBES MARSHALL F4w2011509 A4-11509 03

24a FLOW SWITCH WITH INDICATOR (2” NB) KROHNE MARSHALL F4WDW50A2A6AON A4-DW182 02 LOOSE
SUPPLY
ITEMS
27 BHU ½’’ NB S/W X ¼’’ OD FORBES MARSHALL --- ---- 02
28 BHU ¼’’ OD X ½’’ NB S/W FORBES MARSHALL --- --- 02
TUBES & PIPE RATNAMANI TUBES ---- ---- AS REQUIRED
& MAHARSHTRA
SEAMLESS
PRIMARY RACK # 1 FORBES MARSHALL ----NA --- ------ 01

PREPARED BY CHECKED BY APPROVED BY


BILL OF MATERIAL FOR SAMPLING SYSTEM
PRIMARY SAMPLE RACK # 2
PROJECT : (350 MW) GSEGL, HAZIRA Date: 08.09.2009
CONTRACTOR : BHEL EDN Page: 1/1 Rev : 01
DRG. REF : SWAS_2K09_029_PRI WET RACK# 2
ITEM DESCRIPTION MAKE MODEL NO. / FM SPECIFICATION QTY PER REMARKS
NO PART NO SHEET NO. UNIT
01a SAMPLE ISOLATION VALVE (HIGH TEMP) IBR FORBES MARSHALL F4W2011511 A4-11511 12

02b SAMPLE COOLER – DHX-6 IBR FORBES MARSHALL DHX-6 A4-11721B 02


02a SAMPLE COOLER – DHX-12 IBR FORBES MARSHALL DHX-12 A4-11721A 01

05a COOLANT ISOLATION VALVE FORBES MARSHALL F4W2011521_3/4’’NPT( A4-11521_3/4’’NPT(F) 06


F) X ¾’’ OD X ¾’’ OD
08 HIGH PRESSURE REGULATOR FORBES MARSHALL F4W2011570-PISTON A4-11570-PISTON 01
09a SHELL PRESSURE RELIEF VALVE FORBES MARSHALL F4W2011581 A4-11581 03

10a TEMPERATURE GUAGE (RIGID STEM) FORBES MARSHALL F4W2011614 A4-11614 02

11 PRESSURE GAUGE FORBES MARSHALL F4W2011600 A4-11600 02

15 REGULATING VALVE (NEEDLE TYPE) FORBES MARSHALL F4W2011509 A4-11509 08

24a FLOW SWITCH WITH INDICATOR (2” FLANGED) KROHNE MARSHALL F4WDW50A2C6AON A4-DW182 01 LOOSE
SUPPLY
ITEMS
27 BHU ½’’ NB S/W X ¼’’ OD FORBES MARSHALL --- ---- 02
28 BHU ¼’’ OD X ½’’ NB S/W FORBES MARSHALL --- --- 02
TUBES & PIPE RATNAMANI TUBES ---- ---- AS REQUIRED
& MAHARSHTRA
SEAMLESS
PRIMARY RACK # 2 FORBES MARSHALL ----NA --- ------ 01

PREPARED BY CHECKED BY APPROVED BY


BILL OF MATERIAL FOR SAMPLING SYSTEM
PRIMARY SAMPLE RACK # 3
PROJECT : (350 MW) GSEGL, HAZIRA Date: 08.09.2009
CONTRACTOR : BHEL EDN Page: 1/1 Rev : 01
DRG. REF : SWAS_2K09_029_PRI WET RACK# 3
ITEM DESCRIPTION MAKE MODEL NO. / FM SPECIFICATION QTY PER REMARKS
NO PART NO SHEET NO. UNIT
01a SAMPLE ISOLATION VALVE (HIGH TEMP) IBR FORBES MARSHALL F4W15VKINM11- A4-15VKINM11- 12
BBCBZAZ BBCBZAZ

02a SAMPLE COOLER – DHX-12- IBR FORBES MARSHALL DHX-12 A4-11721A 04


02c SAMPLE COOLER – DHX-18- IBR FORBES MARSHALL DHX-18 A4- 11721-S-18 02

05a COOLANT ISOLATION VALVE FORBES MARSHALL F4W2011521_3/4’’NPT( A4-11521_3/4’’NPT(F) 12


F) X ¾’’ OD X ¾’’ OD
08 HIGH PRESSURE REGULATOR FORBES MARSHALL F4W2011570-PISTON A4-11570-PISTON 01
09a SHELL PRESSURE RELIEF VALVE FORBES MARSHALL F4W2011581 A4-11581 06

10a TEMPERATURE GUAGE (RIGID STEM) FORBES MARSHALL F4W2011614 A4-11614 02

11 PRESSURE GAUGE FORBES MARSHALL F4W2011600 A4-11600 02

15 REGULATING VALVE (NEEDLE TYPE) FORBES MARSHALL F4W2011509 A4-11509 08

24a FLOW SWITCH WITH INDICATOR (2” FLANGED) KROHNE MARSHALL F4WDW50A2A6AON A4-DW182 01 LOOSE
SUPPLY
ITEMS
27 BHU ½’’ NB S/W X ¼’’ OD FORBES MARSHALL --- ---- 02
28 BHU ¼’’ OD X ½’’ NB S/W FORBES MARSHALL --- --- 02
TUBES & PIPE RATNAMANI TUBES ---- ---- AS REQUIRED
& MAHARSHTRA
SEAMLESS
PRIMARY RACK # 3 FORBES MARSHALL ----NA --- ------ 01

PREPARED BY CHECKED BY APPROVED BY


BILL OF MATERIAL FOR SAMPLING SYSTEM
PRIMARY SAMPLE RACK # 4
PROJECT : (350 MW) GSEGL, HAZIRA Date: 08.09.2009
CONTRACTOR : BHEL EDN Page: 1/1 Rev : 01
DRG. REF : SWAS_2K09_029_PRI WET RACK# 4
ITEM DESCRIPTION MAKE MODEL NO. / FM PART SPECIFICATION QTY PER REMARKS
NO NO SHEET NO. UNIT
01a SAMPLE ISOLATION VALVE (HIGH TEMP) IBR FORBES MARSHALL F4W15VKINM11- A4-15VKINM11- 12
BBCBZAZ BBCBZAZ

02c SAMPLE COOLER – DHX-18- IBR FORBES MARSHALL DHX-18 A4- 11721-S-18 03
05a COOLANT ISOLATION VALVE FORBES MARSHALL F4W2011521_3/4’’NPT(F) A4- 06
X ¾’’ OD 11521_3/4’’NPT(F) X
¾’’ OD
08 HIGH PRESSURE REGULATOR FORBES MARSHALL F4W2011570-PISTON A4-11570-PISTON 01
09a SHELL PRESSURE RELIEF VALVE FORBES MARSHALL F4W2011581 A4-11581 03

10a TEMPERATURE GUAGE (RIGID STEM) FORBES MARSHALL F4W2011614 A4-11614 02

11 PRESSURE GAUGE FORBES MARSHALL F4W2011600 A4-11600 02

15 REGULATING VALVE (NEEDLE TYPE) FORBES MARSHALL F4W2011509 A4-11509 08

24a FLOW SWITCH WITH INDICATOR (2” FLANGED) KROHNE MARSHALL F4WDW50A2A6AON A4-DW182 01 LOOSE
SUPPLY
ITEMS
27 BHU ½’’ NB S/W X ¼’’ OD FORBES MARSHALL --- ---- 02
28 BHU ¼’’ OD X ½’’ NB S/W FORBES MARSHALL --- --- 02
TUBES & PIPE RATNAMANI TUBES ---- ---- AS REQUIRED
& MAHARSHTRA
SEAMLESS
PRIMARY RACK # 4 FORBES MARSHALL ----NA --- ------ 01

PREPARED BY CHECKED BY APPROVED BY


BILL OF MATERIAL FOR SAMPLING SYSTEM
PRIMARY SAMPLE RACK # 5
PROJECT : (350 MW) GSEGL, HAZIRA Date: 08.09.2009
CONTRACTOR : BHEL EDN Page: 1/1 Rev : 01
DRG. REF : SWAS_2K09_029_PRI WET RACK# 5
ITEM DESCRIPTION MAKE MODEL NO. / FM SPECIFICATION QTY PER REMARKS
NO PART NO SHEET NO. UNIT
01b SAMPLE ISOLATION VALVE (LOW TEMP) FORBES MARSHALL F4W2011509 A4-11509 02

02b SAMPLE COOLER – DHX-6 FORBES MARSHALL DHX-6 A4-11721B 01

05a COOLANT ISOLATION VALVE FORBES MARSHALL F4W2011521_3/4’’NPT( A4-11521_3/4’’NPT(F) 02


F) X ¾’’ OD X ¾’’ OD
09a SHELL PRESSURE RELIEF VALVE FORBES MARSHALL F4W2011581 A4-11581 01

10a TEMPERATURE GUAGE (RIGID STEM) FORBES MARSHALL F4W2011614 A4-11614 02

11 PRESSURE GAUGE FORBES MARSHALL F4W2011600 A4-11600 02

15 REGULATING VALVE (NEEDLE TYPE) FORBES MARSHALL F4W2011509 A4-11509 05

24b FLOW SWITCH WITH INDICATOR (3/4” NB) KROHNE MARSHALL F4WDW15A2DNPTN A4-DW181 01 LOOSE
SUPPLY
ITEMS
27 BHU ½’’ NB S/W X ¼’’ OD FORBES MARSHALL --- ---- 01
28 BHU ¼’’ OD X ½’’ NB S/W FORBES MARSHALL --- --- 01
TUBES & PIPE RATNAMANI TUBES ---- ---- AS REQUIRED
& MAHARSHTRA
SEAMLESS
PRIMARY RACK # 5 FORBES MARSHALL ----NA --- ------ 01

PREPARED BY CHECKED BY APPROVED


BILL OF MATERIAL FOR SAMPLING SYSTEM
PRIMARY SAMPLE RACK # 6
PROJECT : (350 MW) GSEGL, HAZIRA Date: 08.09.2009
CONTRACTOR : BHEL EDN Page: 1/1 Rev : 01
DRG. REF : SWAS_2K09_029_PRI WET RACK# 6
ITEM DESCRIPTION MAKE MODEL NO. / FM PART SPECIFICATION QTY PER REMARKS
NO NO SHEET NO. UNIT
01a SAMPLE ISOLATION VALVE (HIGH TEMP) IBR FORBES MARSHALL F4W15VKINM11- A4-15VKINM11- 08
BBCBZAZ BBCBZAZ

02b SAMPLE COOLER – DHX-6 - IBR FORBES MARSHALL DHX-6 A4-11721B 02

05a COOLANT ISOLATION VALVE FORBES MARSHALL F4W2011521_3/4’’NPT(F) A4-11521_3/4’’NPT(F) X 04


X ¾’’ OD ¾’’ OD
08 HIGH PRESSURE REGULATOR FORBES MARSHALL F4W2011570-PISTON A4-11570-PISTON 01
09a SHELL PRESSURE RELIEF VALVE FORBES MARSHALL F4W2011581 A4-11581 02

10a TEMPERATURE GUAGE (RIGID STEM) FORBES MARSHALL F4W2011614 A4-11614 02

11 PRESSURE GAUGE FORBES MARSHALL F4W2011600 A4-11600 02

15 REGULATING VALVE (NEEDLE TYPE) FORBES MARSHALL F4W2011509 A4-11509 02

17 TUNDISH FORBES MARSHALL ----- ------ 02


23 3-WAY BALL VLVE FORBES MARSHALL --- A4-11710 02
24b FLOW SWITCH WITH INDICATOR (3/4” NB) KROHNE MARSHALL F4WDW15A2DNPTN A4-DW181 02 LOOSE
SUPPLY
ITEMS
27 BHU ½’’ NB S/W X ¼’’ OD FORBES MARSHALL --- ---- 02
TUBES & PIPE RATNAMANI TUBES ---- ---- AS
& MAHARSHTRA REQUIRED
SEAMLESS
PRIMARY RACK # 6 FORBES MARSHALL ----NA --- ------ 01

PREPARED BY CHECKED BY APPROVED BY


BILL OF MATERIAL FOR SAMPLING SYSTEM
PRIMARY SAMPLE RACK # 7
PROJECT : (350 MW) GSEGL, HAZIRA Date: 08.09.2009
CONTRACTOR : BHEL EDN Page: 1/1 Rev : 01
DRG. REF : SWAS_2K09_029_PRI WET RACK# 7
ITEM DESCRIPTION MAKE MODEL NO. / FM PART SPECIFICATION QTY PER REMARKS
NO NO SHEET NO. UNIT
01a SAMPLE ISOLATION VALVE (HIGH TEMP) IBR FORBES MARSHALL F4W15VKINM11- A4-15VKINM11- 12
BBCBZAZ BBCBZAZ

02a SAMPLE COOLER – DHX-12- IBR FORBES MARSHALL DHX-12 A4-11721A 01


02c SAMPLE COOLER – DHX-18- IBR FORBES MARSHALL DHX-18 A4- 11721-S-18 02
05a COOLANT ISOLATION VALVE FORBES MARSHALL F4W2011521_3/4’’NPT(F) A4-11521_3/4’’NPT(F) X 06
X ¾’’ OD ¾’’ OD
08 HIGH PRESSURE REGULATOR FORBES MARSHALL F4W2011570-PISTON A4-11570-PISTON 01
09a SHELL PRESSURE RELIEF VALVE FORBES MARSHALL F4W2011581 A4-11581 03

10a TEMPERATURE GUAGE (RIGID STEM) FORBES MARSHALL F4W2011614 A4-11614 02

11 PRESSURE GAUGE FORBES MARSHALL F4W2011600 A4-11600 02

15 REGULATING VALVE (NEEDLE TYPE) FORBES MARSHALL F4W2011509 A4-11509 02

17 TUNDISH FORBES MARSHALL ----- ------ 03


23 3-WAY BALL VLVE FORBES MARSHALL --- A4-11710 03
27 BHU ½’’ NB S/W X ¼’’ OD FORBES MARSHALL --- ---- 02
TUBES & PIPE RATNAMANI TUBES ---- ---- AS
& MAHARSHTRA REQUIRED
SEAMLESS
PRIMARY RACK # 7 FORBES MARSHALL ----NA --- ------ 01

PREPARED BY CHECKED BY APPROVED BY


2.

SECONDARY SAMPLING SYSTEM DRAWING

x P & I DIAGRAM
x G. A DRAWING
x BILL OF MATERIAL
x FOUNDATION DETAILS
BILL OF MATERIAL FOR SAMPLING SYSTEM
SECONDARY WET PANEL
PROJECT : (350 MW) GSEGL, HAZIRA Date: 08.09.2009
CONTRACTOR : BHEL EDN Page: 1/2 Rev : 01
DRG. REF : SWAS_2K09_029_SEC WET P & I

ITEM DESCRIPTION MAKE MODEL NO. SPEC. QTY REMARK


PER
NO SHEET NO UNIT

01b SAMPLE ISOLATION VALVE (LOW TEMP) FORBES MARSHALL F4W2011509 A4-11509 32
(NEEDLE TYPE)
02b SAMPLE COOLER FORBES MARSHALL DHX-6 A4-11721B 16

05a COOLANT ISOLATION VALVE FORBES MARSHALL F4W2011521_3/4’’NPT(F) A4- 32


X ¾’’ OD 11521_3/4’’NPT(F
) X ¾’’ OD
06 SAMPLE FILTER FORBES MARSHALL F4W2011568 A4-11568 16

08a LOW PRESSURE REGULATOR FORBES MARSHALL F4W2011570 A4-11570 16

09 SAMPLE RELIEF VALVE FORBES MARSHALL F4W2011581 A4-11581 16


09a SHELL PRESSURE RELIEF VALVE F4W2011581-SH A4-11581-SH 16
10a TEMPERATURE GAUGE (REGID STEM) FORBES MARSHALL F4W2011614 A4-11614 01
10 TEMPERATURE GAUGE (CAP. TYPE) FORBES MARSHALL F4W2011615 A4-11615 16

11 PRESSURE GAUGE FORBES MARSHALL F4W2011600 A4-11600 16

12 TEMPERATURE SWITCH SWITZER MODEL:RT-101-3M-17- A4-11643 17


5127
14 SOLENOID VALVE (3 WAY) ROTEX 30310 A4-11671 16

15 REGULATING VALVE (NEEDLE TYPE) FORBES MARSHALL FM PART NO : F2011509 A4-11509 71

16 ROTAMETER EUREKA MG-8 FM PART NO : A4-11700 38


F4W2011700

PREPARED BY CHECKED BY APPROVED BY


BILL OF MATERIAL FOR SAMPLING SYSTEM SECONDARY WET PANEL

PROJECT : (350 MW) GSEGL, HAZIRA Date: 08.09.2009


CONTRACTOR : BHEL EDN Page: 2/2 Rev : 01
DRG. REF : SWAS_2K09_029_SEC WET P & I
ITEM DESCRIPTION MAKE MODEL NO. SPEC.. QTY PER REMARKS
NO SHEET NO UNIT

19 CATION COLUMN (DUAL TYPE) FORBES MARSHALL F4W02011730 FOR A4-11730 & 08
CLOUMN & F4W2011731 A4-11731
FOR RESIN
22 BACK PRESSURE REGULATOR FORBES MARSHALL F4W2011720 A4-11720 16

23 THREE WAY BALL VALVE FORBES MARSHALL F4W2011710 A4-11710 16

24a FLOW SWITCH (2”NB) WITH INDICATOR KROHNE MARSHALL F4WDW50A2A6AON A4-DW182 01 LOOSE
SUPPLY
ITEMS
TUBES & PIPE RATNAMANI TUBES & ---- ---- AS
MAHARSHTRA SEAMLESS REQUIRED
WET PANEL-OPEN FRAME FORBES MARSHALL --- --- 01

CHILLER – 7.0 TR FORBES MARSHALL --- --- 01


NOTE 1
pHE pH FLOW THRU CHAMBER FORBES MARSHALL F4WFTS108S --- 09

pH ELECTRODE FORBES MARSHALL FM1104 --- 09 WILL CARRY


AT TIME OF
EXECUTION
CE CONDUCTIVITY FLOW THRU CHAMBER FORBES MARSHALL F4W2018044 --- 15
WITH CABLE (SS-316)
CCE CATION CONDUCTIVITY FLOW THRU FORBES MARSHALL F4W2018044 --- 04
CHAMBER WITH CABLE (SS-316)
NOTE: 1] CHILLER QTY 1 INDICATED ABOVE AS 2 X 100 % CHILLER SYSTEM ARE HOUSED IN SINGLE RACK FOR BOTH SECONDARY WET PANEL

PREPARED BY CHECKED BY APPROVED B


3.

DRY PANEL

x G. A DRAWING ANALYSER
x BILL OF MATERIAL
x FOUNDATION DETAILS
BILL OF MATERIAL FOR SAMPLING SYSTEM
ANALYSER PANEL
PROJECT : (350 MW) GSEGL, HAZIRA Date : 08.09.2009
CONTRACTOR : BHEL EDN Page : 1/1 Rev : 01
ITEM DESCRIPTION MAKE MODEL NO. QTY PER REMARKS
NO UNIT
1. SP. CONDUCIVITY ( 16 NOS ) HACH S.A. ( POLYMETRON, 08310=A=0000 16
FRANCE.)
2. SP. CONDUCIVITY FOR BLOW DOWN LINE HACH S.A. ( POLYMETRON, 08311=A=0000 03
( 03 NOS ) FRANCE.

4. pH TRANSMITTER HACH S.A. ( POLYMETRON, 09135=A=0004 09


FRANCE.)
5. CONDUCTIVITY TRANSMITTER HACH S.A. ( POLYMETRON, 09125=A=0004 19
FRANCE.)
6. DO2 SENSOR WITH TRANSMITTER HACH S.A. ( POLYMETRON, 09182=A=0000 02
( 0 – 2000 PPB RANGE ) FRANCE.)
7. SILICA ANALYSER ( 3 CHANNEL) HACH S.A. ( POLYMETRON, 09210=A=1003 01
( 0 – 1000 PPB RANGE ) FRANCE.)
8. HYDRAZINE ANALYSER HACH S.A. ( POLYMETRON, 09186=A=0000 02
( 0 – 500 PPB RANGE ) FRANCE.)
9. SODIUM ANALYZER WITH IN BUILT HACH S.A. ( POLYMETRON, 09240=A=0003 01
SEQUENCER ( 3 CHANNEL) FRANCE.)
( 0 – 10000 PPB RANGE )
10. ANALYSER PANEL FORBES MARSHALL 01
---

PREPARED BY CHECKED BY APPROVED BY


4.

HOTWELL COND.

x G. A DRAWING
x BILL OF MATERIAL
x WIRING DIAGRAM
BILL OF MATERIAL OF HOTWELL RACK
PROJECT : (350 MW) GSEGL, HAZIRA Date : 24.08.2009
CONTRACTOR : BHEL EDN Page : 1/1

ITEM DESCRIPTION MAKE MODEL NO. SPEC.. QTY PER REMARKS


NO SHEET UNIT
NO
1. HOTWELL CONDUCTIVITY TRANSMITTER HACH S.A. ( POLYMETRON, 09125=A=0004 ----- 02 FIELD MOUNTED
FRANCE.)
2 WITHDRAWABLE TYPE HOTWELL SENSOR DEVELOPMENT INC, CS-40 [ CELL CONST= 0.01] ----- 02
COND.CELL USA
3. HOTWELL COND. PANELS FORBES MARSHALL --- 02 WALL MOUNTING TYPE
---

PREPARED BY CHECKED BY APPROVED BY


5.

WIRING DIAGRAMS
INSTRUMENT SCHEDULE FOR ANALYSERS
PROJECT : 350 MW,GSEGL HAZIRA
CONTRACTOR : BHEL-EDN

SL NO KKS TAG DESC INST TYPE PROCESS_RNG OP_PRESS OP_TEMP DGN_PRESS DGN_TEMP
1 LCR50CQ001 SP. COND AT DM MAKE UP TO CONDENSER CT (0-1), x10, x100 uM/cm 7 35 10 50
2 LCA30CQ005 DISSOLVED OXYGEN AT CEP DISCHARGE DOT (0-20)X 10ppb 19.5 45.6 30 65
3 LCA30CQ006 CEP DISCHARGE pH PHT 0-14 19.5 45.6 30 65
4 LCA30CQ003 SP. COND AT CEP DISCHARGE CT (0-1), x10, x100 uM/cm 19.5 45.6 30 65
5 LCA30CQ004 CAT. COND AT CEP DISCHARGE CCT (0-1), x10 uM/cm 19.5 45.6 30 65
6 LAB80CQ001 LP BFP DISCHARGE HEADER AT pH PHT 0-14 9 149.6 21 160
7 LAB80CQ002 SP. COND. AT LP BFP DISCHARGE HEADER CT (0-1), x10, x100 uM/cm 9 149.6 21 160
8 LAB80CQ003 HYDRAZINE AT LP BFP DISCHARGE HEADER HZT (0-50), X 10 ppb 9 149.6 21 160
9 LAB00CQ001 SP. COND AT DEAERATOR CT (0-1), x10, x100 uM/cm 4.8 149.4 10 160
10 LAB00CQ003 DISSOLVED OXYGEN AT DEAERATOR DOT (0-20)X 10ppb 4.8 149.4 10 160
11 LAB00CQ004 pH AT DEAREATOR PHT 0-14 4.8 149.4 10 160
12 LAB30CQ001 pH AT HP BFP DISCHARGE HEADER PHT 0-14 175 152.2 240 160
13 LAB30CQ002 SP. COND AT HP BFP DISCHARGE HEADER CT (0-1), x10, x100 uM/cm 175 152.2 240 160
14 LAB30CQ003 HYDRAZINE AT HP BFP DISCHARGE HEADER HZT (0-50), X 10 ppb 175 152.2 240 160
15 HAH01CQ001 SP. COND AT HP DRUM SATURATED STEAM CT (0-1), x10, x100 uM/cm 146.5 338.7 ~ ~
16 HAH01CQ002 SODIUM AT HP DRUM SATURATED STEAM NaT (0-20) X10 ppb 146.5 338.7 ~ ~
17 HAH02CQ001 SP. COND AT IP DRUM SATURATED STEAM CT (0-1), x10, x100 uM/cm 36.7 244.2 ~ ~
18 HAH02CQ002 SODIUM AT IP DRUM SATURATED STEAM NaT (0-20) X10 ppb 36.7 244.2 ~ ~
19 HAH03CQ001 SP. COND AT LP DRUM SATURATED STEAM CT (0-1), x10, x100 uM/cm 6.3 160 ~ ~
20 HAH03CQ002 SODIUM AT LP DRUM SATURATED STEAM NaT (0-20) X10 ppb 6.3 160 ~ ~
21 LBA10CQ001 SILICA AT HP STEAM SiT (0-100), x 10 ppb 135 540 150.5 545
22 LBA10CQ002 SP. COND AT HP STEAM CT (0-1), x10, x100 uM/cm 135 540 150.5 545
23 LBA10CQ003 CAT. COND AT HP STEAM CCT (0-1), x10 uM/cm 135 540 150.5 545
24 LBB10CQ001 SP. COND AT IP STEAM CT (0-1), x10, x100 uM/cm 34.2 540 39.9 545
25 LBB10CQ002 SILICA AT IP STEAM SiT (0-100), x 10 ppb 34.2 540 39.9 545
26 LBB10CQ003 CAT. COND AT IP STEAM CCT (0-1), x10 uM/cm 34.2 540 39.9 545
27 LBA30CQ001 SILICA AT LP STEAM SiT (0-100), x 10 ppb 5.4 230 8.5 250
28 LBA30CQ002 SP. COND AT LP STEAM CT (0-1), x10, x100 uM/cm 5.4 230 8.5 250
29 LBA30CQ003 CAT. COND AT LP STEAM CCT (0-1), x10 uM/cm 5.4 230 8.5 250
30 PGC20CQ001 pH AT DM COOLING WATER PHT 0-14 5.3 38 10 60
31 PAB10CQ001 SP. COND AT CONDENSER COOLING WATER CT (0-1), x10, x100 uM/cm 2.05 33 5 50
32 PAB10CQ002 pH AT CONDENSER COOLING WATER PHT 0-14 2.05 33 5 50
33 HAD01CQ001 pH AT HP DRUM WATER PHT 0-14 146.5 338.6 ~ ~
34 HAD01CQ002 SP. COND AT HP DRUM WATER CT (0-1), x10, x100 uM/cm 146.5 338.6 ~ ~
35 HAD02CQ001 pH AT IP DRUM WATER PHT 0-14 36.7 244.1 ~ ~
36 HAD02CQ002 SP. COND AT IP DRUM WATER CT (0-1), x10, x100 uM/cm 36.7 244.1 ~ ~
37 HAD03CQ001 pH AT LP DRUM WATER PHT 0-14 6.3 159.9 ~ ~
38 HAD03CQ002 SP. COND AT LP DRUM WATER CT (0-1), x10, x100 uM/cm 6.3 159.9 ~ ~
39 MAG11CQ001 SP. COND AT HOTWELL (LHS) CT (0-1), x10, x100 uM/cm 0.1 45.5 2 65
40 MAG12CQ001 SP. COND AT HOTWELL (RHS) CT (0-1), x10, x100 uM/cm 0.1 45.5 2 65
6.

CHILLER LAYOUT DRAWING

x P & I DIAGRAM
x G. A DRAWING
x FOUNDATION
x WIRING DIAGRAM
7.

SPECIFICATION SHEETS
DATA SHEET

ITEM : 01a SAMPLE ISOLATION VALVE (HIGH TEMP-IBR)


TYPE HIGH TEMPERATURE STOP (GLOBE) VALVE

PRESSURE CLASS 2500


TEMPERATURE 540 Deg. C. (MAX)
BODY BODY & BONNET MATERIAL SS-316
PACKING GRAPHOIL
HAND WHEEL MALLEABLE IRON
MOUNTING LINE
INLET 1/2” NB S/W
CONNECTION OUTLET 1/2” NB S/W

FLUID WATER / STEAM

PROCESS PRESSURE 250 Kg/Cm2

PARAMETERS TEMPERATURE 500 Deg. C.


FLOW 100 LPH

MAKE FORBES MARSHALL


MODEL : FM PART NO : F4W2015VKINM11-BBCBZAZ
IBR – CERTIFIED VALVE

PRP.BY TITLE :
CHK.BY SAMPLE ISO. VALVE (HT)
SLNO MODIFICATIONS APP.BY SPEC.SHT NO 15VKINM11-
BBCBZAZ
DATA SHEET

ITEM : 01b SAMPLE ISOLATION VALVE (LOW TEMP)


TYPE NEEDLE TYPE
PRESSURE 200 Kg/Cm2
TEMPERATURE 200 Deg. C.

BODY BODY MATERIAL SS-316


TRIM MATERIAL SS - 316
PACKING PTFE

HANDLE CARBON STEEL


MOUNTING PANEL

INLET 1/4” OD DOUBLE FERRULE COMPRESSION


FITTING
CONNECTION OUTLET 1/4” OD DOUBLE FERRULE COMPRESSION
FITTING

FLUID WATER/ STEAM

PROCESS PRESSURE 200 Kg Cm2


PARAMETERS TEMPERATURE 200 Deg. C.
FLOW 100 LPH

MAKE : FORBES MARSHALL


MODEL : F4W2011509

PRP.BY TITLE :
CHK.BY SAMPLE ISO. VLV (LT,1/4”OD)
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-11509
DATA SHEET

ITEM : 02b SAMPLE COOLER


DESIGN TUBE COIL IN SHELL COUNTER FLOW
MOUNTING SURFACE
MATERIAL ASTM A312, TP-304

SHELL DESIGN PRESSURE 10 Kg/Cm2


TEST PRESSURE 15 Kg/Cm2
MAX. CW PRESSURE 6 - 7 Kg/Cm2

BAFFLE MATERIAL ASTM A312, TP-304


MATERIAL ASTM A213, TP-316 SEAMLESS
TUBE OD X THICKNESS 1/4” OD, 20 SWG

COIL TEST PRESSURE 375 Kg/Cm2


MAX. SAMPLE PR. 250 Kg/Cm2

MAX. SAMPLE TEMP. 560 Deg.C.

PRESSURE 2 - 7 Kg/Cm2

CHILLED WATER TEMPERATURE 20-25 Deg.C.


FLOW REFER COOLING SIZING CALCULATION)

SAMPLE INLET 1/4” OD


CONNECTION SAMPLE OUTLET 1/4” OD
COOLING WATER 3/4” NPT(F)

MAKE : FORBES MARSHALL


MODEL : DHX-6- (6 MTR COIL)

PRP.BY TITLE :
CHK.BY SAMPLE COOLER
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-11721B
DATA SHEET

ITEM : 02a SAMPLE COOLER


DESIGN TUBE COIL IN SHELL COUNTER FLOW
MOUNTING SURFACE
MATERIAL ASTM A312, TP-304

SHELL DESIGN PRESSURE 10 Kg/Cm2


TEST PRESSURE 15 Kg/Cm2
MAX. CW PRESSURE 6 - 7 Kg/Cm2

BAFFLE MATERIAL ASTM A312, TP-304


MATERIAL ASTM A213, TP-316 SEAMLESS
TUBE OD X THICKNESS 1/4” OD, 20 SWG - IBR

COIL TEST PRESSURE 375 Kg/Cm2


MAX. SAMPLE PR. 250 Kg/Cm2

MAX. SAMPLE TEMP. 560 Deg.C.

PRESSURE 2 - 7 Kg/Cm2

COOLING WATER TEMPERATURE 30 ~ 40 Deg.C.


FLOW REFER COOLING SIZING CALCULATION

SAMPLE INLET 1/4” OD


CONNECTION SAMPLE OUTLET 1/4” OD
COOLING WATER 3/4” NPT(F)

MAKE : FORBES MARSHALL


MODEL : DHX-12 (12 MTR COIL- IBR )

PRP.BY TITLE :
CHK.BY SAMPLE COOLER
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-11721A
DATA SHEET

ITEM : 02b SAMPLE COOLER


DESIGN TUBE COIL IN SHELL COUNTER FLOW
MOUNTING SURFACE
MATERIAL ASTM A312, TP-304

SHELL DESIGN PRESSURE 10 Kg/Cm2


TEST PRESSURE 15 Kg/Cm2
MAX. CW PRESSURE 6 - 7 Kg/Cm2

BAFFLE MATERIAL ASTM A312, TP-304


MATERIAL ASTM A213, TP-316 SEAMLESS
TUBE OD X THICKNESS 1/4” OD, 20 SWG - IBR

COIL TEST PRESSURE 375 Kg/Cm2


MAX. SAMPLE PR. 250 Kg/Cm2

MAX. SAMPLE TEMP. 560 Deg.C.

PRESSURE 2 - 7 Kg/Cm2

CHILLED WATER TEMPERATURE 20-25 Deg.C.


FLOW REFER COOLING SIZING CALCULATION)

SAMPLE INLET 1/4” OD


CONNECTION SAMPLE OUTLET 1/4” OD
COOLING WATER 3/4” NPT(F)

MAKE : FORBES MARSHALL


MODEL : DHX-6 (6 MTR COIL- IBR)

PRP.BY TITLE :
CHK.BY SAMPLE COOLER
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-11721B
DATA SHEET

ITEM : 02c SAMPLE COOLER


DESIGN TUBE COIL IN SHELL COUNTER FLOW
MOUNTING SURFACE
MATERIAL ASTM A312, TP-304

SHELL DESIGN PRESSURE 10 Kg/Cm2


TEST PRESSURE 15 Kg/Cm2
MAX. CW PRESSURE 6 - 7 Kg/Cm2

BAFFLE MATERIAL ASTM A312, TP-304


MATERIAL ASTM A213, TP-316 SEAMLESS
TUBE OD X THICKNESS 1/4” OD, 20 SWG - IBR

COIL TEST PRESSURE 375 Kg/Cm2


MAX. SAMPLE PR. 250 Kg/Cm2

MAX. SAMPLE TEMP. 560 Deg.C.

PRESSURE 2 - 4 Kg/Cm2
COOLING WATER TEMPERATURE 30 ~ 40 Deg.C.

FLOW REFER COOLER SIZING SHEET


SAMPLE INLET 1/4” OD
CONNECTION SAMPLE OUTLET 1/4” OD

COOLING WATER 3/4” NPT(F)

MAKE : FORBES MARSHALL


F. M. PART NO. : DHX-18 (18 MTR COIL-IBR)

PRP.BY TITLE :
CHK.BY SAMPLE COOLER
SL. NO MODIFICATIONS APP.BY SPEC.SHT NO A4- 11721-S-18
DATA SHEET

ITEM : 05a COOLANT ISOLATION VALVE


GENERAL SERVICE COOLING WATER LINE

TYPE BALL VALVE


PRESSURE 10 Kg/Cm2
TEMPERATURE 100 Deg. C.
BODY BODY MATERIAL SS
BALL MATERIAL STAINLESS STEEL

MOUNTING LINE
PACKING PTFE
INLET 3/4” NPT (F)
CONNECTION OUTLET 3/4” NPT (F)

FLUID WATER

PROCESS PRESSURE 3 - 6 Kg Cm2


PARAMETERS TEMPERATURE 35 - 100 Deg. C.

MAKE : FORBES MARSHALL


FM PART NO : F4W2011521_3/4’’NPT(F) X ¾’’ OD

PRP.BY TITLE :
CHK.BY ISOLATION VALVE (3/4”NPT(F)
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-11521_3/4’’NPT(F)
X ¾’’ OD
DATA SHEET
ITEM : 06 SAMPLE FILTER
WORKING PRESSURE 250 Kg/Cm2
TEST PRESSURE 375 Kg/Cm2
WORKING TEMP. 100 Deg. C
FILTER ELEMENT PR. DIFFERENTIAL LESS THAN 2 Kg/Cm2
ACROSS THE FILTER
AT 60 LPH
MICRON RATING 40 MICRON
MTL OF CONSTRUCTION SS-316

SHAPE CYLINDRICAL

WORKING PRESSURE 250 Kg/Cm2

TEST PRESSURE 375 Kg/Cm2


FILTER HOUSING SEATING MATERIAL STAINLESS STEEL AISI-316
UNIT TEMP. RATING 100 Deg.C.

END CONNECTIONS 1/4” NPT (F)


SHAPE “T” TYPE CONSTRUCTION

MAKE : FORBES MARSHALL


FM PART NO : F4W2011568

PRP.BY TITLE :
CHK.BY SAMPLE FILTER
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-11568
DATA SHEET

ITEM : 08 HIGH PRESSURE REGULATOR


FUNCTION REGULATION, PISTON TYPE
LINE SIZE 1/4” OD
GENERAL MOUNTING LINE

CONTROL WITH A SOCKET SET SCREW WITH LOCK NUT

TEST PRESSURE 1.5 TIMES OF OPERATING PRESSURE


BODY SS-316
MATERIAL PISTON SS 316
SEAT CARBON FILLED TEFLON

INLET 1/4” OD

CONNECTION OUTLET 1/4” OD

FLUID WATER

INLET PRESSURE 250 Kg/Cm2 (MAX.)


OUTLET PRESSURE 0-30 Kg/Cm2 (MAX.)

PARAMETER TEMPERATURE 80 Deg.C.


FLOW 100 LPH MAX.

MAKE : FORBES MARSHALL


FM PART NO : F4W2011570-PISTON

PRP.BY TITLE :
CHK.BY PRESSURE REGULATOR
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-11570-PISTON
DATA SHEET

ITEM : 08a LOW PRESSURE REGULATOR


FUNCTION REGULATION, DIAPHRAGM TYPE
LINE SIZE 1/4” OD
GENERAL MOUNTING LINE

CONTROL WITH A SOCKET SET SCREW WITH LOCK NUT

TEST PRESSURE 1.5 TIMES OF OPERATING PRESSURE


BODY SS-316
MATERIAL DIAPHRAGM SS 316 WITH PTFE LINING
SEAT CARBON FILLED TEFLON

INLET 1/4” OD

CONNECTION OUTLET 1/4” OD

FLUID WATER

INLET PRESSURE 75 Kg/Cm2 (MAX.)


OUTLET PRESSURE 0-6 Kg/Cm2(MAX.)

PROCESS SET PRESSURE 3 Kg/Cm2 ( FIELD ADJUSTABLE )


PARAMETER TEMPERATURE 80 Deg.C.
FLOW 100 LPH MAX.

MISC. SAFETY VALVE BUILT-IN,SPRING LOADED, SET TO BLOW


OFF AT 3.3 Kg/Cm2

MAKE : FORBES MARSHALL


FM PART NO : F4W2011570

PRP.BY TITLE :
CHK.BY PRESSURE REGULATOR
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-11570
DATA SHEET

ITEM : 09 SAMPLE PRESSURE RELIEF VALVE


GENERAL TYPE SPRING LOADED RELIEF VALVE

BODY SS-316

SEAT DISC. SS - 316


MATERIAL SPRING SS - 316
SPINDLE SS- 316

MOUNTING ON LINE
INLET 1/4” NPT (F)

CONNECTION OUTLET 1/4” NPT (F)

FLUID WATER

PROCESS OPERATING PRESSURE AS REQD UPTO 6 Kg/Cm2


PARAMETERS OPERATING TEMP. 80 Deg. C.

SET PRESSURE 1.1 X OPERATING PRESSURE ( FIELD


ADJUSTABLE )
ADJUSTING SPRINGRANGE 10%

MAKE : FORBES MARSHALL


FM PART NO : F4W2011581

PRP.BY TITLE :
CHK.BY SAMPLE PR. RELIEF VLV
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-11581
DATA SHEET

ITEM : 09a SHELL PRESSURE RELIEF VALVE


GENERAL TYPE SPRING LOADED RELIEF VALVE
MOUNTING IN LINE WITH COOLER SHELL ITEM 2c
BODY SS-316

SEAT DISC. SS-316


MATERIAL SPRING SS-316
SPINDLE SS-316

MOUNTING ON LINE
INLET 1/4” NPT (F)

CONNECTION OUTLET 1/4” NPT (F)

FLUID WATER

OPERATING PRESSURE AS REQD UPTO 6 Kg/Cm2


SERVICE OPERATING TEMP. 80 Deg. C. MAX

SET PRESSURE 3.3 Kg/cm2

MAKE : FORBES MARSHALL


FM PART NO : F4W2011581-SH

PRP.BY TITLE :
CHK.BY SAMPLE PR. RELIEF VLV
SL. NO MODIFICATIONS APP.BY SPEC.SHT NO A4-11581-SH
DATA SHEET

ITEM : 10 TEMPERATURE GAUGE (CAPILLARY TYPE)


TYPE Hg FILLED BACK CONNECTION
MOUNTING PANEL
DIAL SIZE 100 MM

SCALE 0 - 100 DEG. C.


CASE MATERIAL STAINLESS STEEL-304
TEMPERATURE RANGE 0 - 100 Deg. C

GAUGE ACCURACY + 1% OF FULL SCALE


BULB MATERIAL SS-316
STEM DIAMETER 12.7 mm

STEM MATERIAL SS-316


PROCESS CONNECTION 1/2” NPT M)
WINDOW 100 mm CLEAR GLASS

DIAL ALUMINIUM
CAPILLARY MATERIAL STAINLESS STEEL-316
CAPILLARY LENGTH 2 METRES

POINTER M.S. BLACK PAINTED


OVER RANGE PROTECTION 125%
PROTECTION CLASS IP-65

MATERIAL SS-316
PROCESS CONNECTION 1/2” NPT(M)
THERMOWELL LENGTH 125 mm

MAKE : FORBES MARSHALL

PRP.BY TITLE :
CHK.BY TEMPERATURE GAUGE
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-11615
DATA SHEET

ITEM : 10a TEMPERATURE GAUGE FOR COOLING WATER HEADER


TYPE Hg FILLED BACK CONNECTION
MOUNTING DIRECT, REGID STEM
DIAL SIZE 100 MM

SCALE 0 - 100 DEG. C.


CASE MATERIAL STAINLESS STEEL-304
TEMPERATURE RANGE 0 - 100 Deg. C

GAUGE ACCURACY + 1% OF FULL SCALE


BULB MATERIAL SS-316
STEM DIAMETER 12.7 mm

STEM MATERIAL SS-316


PROCESS CONNECTION 1/2” NPT M)
WINDOW 100 mm CLEAR GLASS

DIAL ALUMINIUM
POINTER M.S. BLACK PAINTED
OVER RANGE PROTECTION 125%

PROTECTION CLASS IP-55


MATERIAL SS-316
PROCESS CONNECTION 1/2” NPT(M), BOTTOM

THERMOWELL LENGTH 125 mm

MAKE : FORBES MARSHALL

PRP.BY TITLE :
CHK.BY TEMPERATURE GUAGE
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-11614
DATA SHEET

ITEM : 11 PRESSURE GAUGE


TYPE DIRECT READING
MOUNTING PANEL MOUNTING
GENERAL PRESS. ELEMENT BOURDON, SS-316
RANGE 0 - 6 Kg/Cm2
ACCURACY GLASS + 1% BETWEEN 10% & 90% FSD
PROCESS CONNECTION 1/2” NPT (M)
DIAL SIZE 100 MM
OVER RANGE PROTECTION 125%
BLOWOUT DISC NEOPRENE
ENCLOSURE STAINLESS STEEL
ENCLOSURE PROTECTION CLASS IP-65
WINDOW SHEET GLASS
MATERIAL MEASURING ELEMENT SS-316
MOVEMENT SS-304
ENTRY REAR / BACK
PROCESS MEDIA WATER

PARAMETER PRESSURE 3 Kg/Cm2 (OPERATING)

MAKE : FORBES MARSHALL

PRP.BY TITLE :
CHK.BY PRESSURE GUAGE
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-11600
DATA SHEET
ITEM : 12 TEMPERATURE SWITCH
ENCLOSURE MATERIAL DOUGH MOULDING COMPOUND
ENCLOSURE IP-66
GENERAL MOUNTING SURFACE
POWER SUPPLY 240V AC, 50Hz

MATERIAL TIN PLATED COPPER WITH SS ARMOURING

CAPILLARY LENGTH 3 METRES


ELEMENT RANGE 25 - 90 DEG. C.
MAX. WORKING TEMP. 105 Deg. C.

SETTING ADJUSTABLE
RECOMMENDED SET POINT 28 DEG.CENT.
RANGE (INDICATION) 25 - 90 DEG.C.
RESET DIFF. MINIMUM
SWITCH SWITCH TYPE SNAP ACTION
CONTACT 2 N/O.& 2N/C (SPDT)
CONTACT RATING 240V, 5A,AC/250V,0.25 A DC
CABLE ENTRY 1/2” NPT
MATERIAL SS-316
THERMOWELL PROCESS CONNECTION 3/8” NPT (M)
DESIGN PRESS.TEMP. 6 Kg/Cm2
TEST PRESSURE 9 Kg/Cm2

ACCURACY +/- 1% FULL SCALE


PERFORMANCE REPEATABILITY +/- 1% FULL SCALE

PROCESS TEMPERATURE 40-50 Deg.C.


PARAMETERS FLUID WATER

MAKE : SWITZER

PRP.BY TITLE :

CHK.BY TEMPERATURE SWITCH(DPDT)


SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4- 11643
DATA SHEET

ITEM : 14 SOLENOID VALVE


TYPE 3/2 WAY DIRECT ACTING UNIVERSAL TYPE

CONNECTION 1/4” NPT(F)


MATERIAL – BODY STAINLESS STEEL-SS- 316
VALVE BODY MATERIAL – SEAT EPDM

OPERATION DIRECT/PILOT DIRECT

ORIFICE SIZE Nw = 3.5 MM


ENCLOSURE FOR COIL IP-65
POWER SUPPLY 240 V AC
SOLENOID COIL STYLE OF COIL PLUG-IN TYPE

COIL GLASS H
DUTY CONTINUOUS
FLUID WATER

PROCESS FLOW 100 LPH

PARAMETERS TEMP. NOR / MAX 85 Deg.C / 140 Deg.C

MAKE : ROTEX
MODEL 30310
MODEL F4W2011671

PRP.BY TITLE :
CHK.BY SOLENOID VALVE(2 WAY,)
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-11671
DATA SHEET

ITEM : 15 REGULATING VALVE


TYPE NEEDLE TYPE
PRESSURE 10 Kg/Cm2
TEMPERATURE 100 Deg.C.

BODY BODY MATERIAL SS-316


TRIM MATERIAL SS-316
PACKING PTFE

HANDLE METAL
MOUNTING PANEL

INLET 1/4”OD
CONNECTION OUTLET 1/4” OD

FLUID WATER / STEAM

PROCESS PRESSURE 3 Kg/Cm2 (OPERATING)

PARAMETERS TEMPERATURE 80 Deg.C.


FLOW 60 LPH

MAKE : FORBES MARSHALL


MODEL : F4W2011509

PRP.BY TITLE :
CHK.BY REGULATING VALVE
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-11509
DATA SHEET

ITEM : 16 ROTAMETER
FUNCTION INDICATION AND REGULATION
MOUNTING PANEL
FLOAT MATERIAL STAINLESS STEEL - 316

GENERAL MEASURING CONE BOROSILICATE GLASS


FLOAT MATERIAL SS-316 (A SHAPE)
SCALE LENGTH 80 mm

SCALE RANGE 2.9 LPH TO 29 LPH


SCALE LPH

METER ACCURACY + / - 3% OF FULL FLOW


WETTED PARTS SS-316

GLAND PACKING NEOPRENE


GLANDS ALUMINIUM
ACCESSORIES END CONNECTIONS 1/4” BSP (F)

DIRECTION OF REAR
CONNECTION
NEEDLE VALVE IN-BUILT AT INLET DIRECTION

PROCESS MEDIA WATER

FLUID DATA OPERATING PRESSURE 3 Kg/Cm2 (OPERATING)


OPERATING TEMP. 80 Deg.C.

MAKE : EUREKA
MODEL : MG-8
FM PART NO.F4W2011700

PRP.BY TITLE :
CHK.BY ROTAMETER
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-11700
DATA SHEET

ITEM : 19 CATION COLUMN(DUPLEX TYPE)


DIAMETER 60 mm OD
GENERAL HEIGHT 500 mm
MATERIAL OF CONSTN ACRYLIC

RESIN TYPE CATION EXCHANGER


RESINS QTY OF RESIN 900 ML

SHELF LIFE OF RESIN 1 YEAR (IN MOIST CONDITION)

END CONNECTIONS 1/4” OD

CONNECTION BALL VALVE (2 NOS) SS-316, 1/4” NPT(F)


MOUNTING CLAMPS M.S.
CONNECTORS (2 NOS) SS-316, 1/4” NPT(M) X 1.4” OD

PRESSURE 3 Kg/Cm2 (OPERATING)

PROCESS TEMPERATURE 80 Deg. C.


PARAMETERS FLOW RATE 30 LPH

MAKE : FORBES MARSHALL


FM PART NO FOR COLUMN : F4W2011730
FM PART NO FOR RESIN : F4W2011731

PRP.BY TITLE :
CHK.BY CATION COLUMN
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-11730 & A4-11731
DATA SHEET

ITEM : 22 BACK PRESSURE REGULATOR


FUNCTION REGULATION
LINE SIZE 1/4” OD
GENERAL MOUNTING LINE

CONTROL WITH A SOCKET SET SCREW LOCK NUT

BODY SS-316

MATERIAL DIAPHRAGM PTFE


SEAT TEFZEL

INLET 1/4” OD
CONNECTION OUTLET 1/4” OD

FLUID WATER

PROCESS INLET PRESSURE 3Kg/Cm2 (REGULATED)

PARAMETERS SET PRESSURE 2.5 Kg/Cm2 ( FIELD ADJUSTABLE )


TEMPEATURE 60 Deg.C.
FLOW 100 LPH MAX.

MAKE : FORBES MARSHALL


FM PART NO : F4W2011720

PRP.BY TITLE :
CHK.BY BACK PRESSIRE REG. (1/4” OD)
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-11720
DATA SHEET

ITEM : 23 3 WAY BALL VALVE


TYPE BALL VALVE
PRESSURE 10 Kg/Cm2
TEMPERATURE 150 Deg.C.

BODY BODY MATERIAL SS-316


TRIM MATERIAL SS-316
PACKING PTFE

HANDLE BAKELITE
MOUNTING PANEL

INLET 1/4” OD
CONNECTION OUTLET 1/4” OD
DRAIN 1/4” OD

FLUID WATER

PROCESS PRESSURE 3 Kg/Cm2 (OPERATING)


PARAMETERS TEMPERATURE 80 Deg.C.

MAKE : FORBES MARSHALL


MODEL : F4W2011710

PRP.BY TITLE :
CHK.BY 3 WAY VALVE
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-11710
DATA SHEET

ITEM : 24a FLOW SWITCH WITH INDICATOR


SERVICE WATER
OPERATING TEMP. 80 Deg. C.
OPERATING OPERATING PRESSURE 5 Kg/Cm2

CONDITIONS OPERATING DENSITY 1 Kg/Cm2


FLOW RATE 2500 – 20,000 LPH FLOW RANGE FOR PRIMARY
RACK #1 COOLING WATER HDR
RECOMMENDED SET POINT : 12,400 LPH
1200-10,000 LPH FLOW RANGE FOR SEC.PANEL
CHILLED WATER HDR
RECOMMENDED SET POINT : 1800 LPH
LINE SIZE 2” NB, SCH 40
CONTACT RATING 240V AC, 5A / 220V DC, 0.25A

INDICATOR TYPE A-TYPE


END CONNECTION TYPE FLANGED TO ASA 150
FLOW SWITCH END CONNECTION 2” NB/ 150 PSI
DETAILS SIZE/RATING
END CONNECTION MTL SS
CABLE GLAND 1/2” NPT

NO. OF CABLE ENTRIES 1


SCALE REQUIREMENT LPM
CONTACTS 2 N/0 & 2 N/C ( USING EXTERNAL RELAY)

POWER SUPPLY 110 V AC, 50 Hz


SET POINT ADJUSTABLE
ENCLOSURE PROTECTION IP-55

REPEATABILITY +/- 3% FS

MAKE : KROHNE MARSHALL


MODEL : DW-182
FM PART NO. F4WDW50A2C6AON ( 2500-20,000 LPH )
FM PART NO. F4WDW50A2A6AON ( 1200-10,000 LPH )

PRP.BY TITLE :
CHK.BY FLOW SWITCH (2” NB)
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-DW-182
DATA SHEET

ITEM : 24b FLOW SWITCH WITH INDICATOR


SERVICE WATER
OPERATING TEMP. 80 Deg. C.
OPERATING OPERATING PRESSURE 5 Kg/Cm2

CONDITIONS OPERATING DENSITY 1 Kg/Cm2


FLOW RATE 300-2,500 LPH FLOW RANGE FOR PRIMARY
COOLER RACK- 2
RECOMMENDED SET POINT : 1050 LPH
LINE SIZE 3/4” OD, TUBE
CONTACT RATING 240V AC, 5A

INDICATOR TYPE A-TYPE


END CONNECTION TYPE SCREWED CONNECTION (BSP)
FLOW SWITCH END CONNECTION ¾” BSP(M)
DETAILS SIZE/RATING
END CONNECTION MTL SS
CABLE CONNECTION TYPE PLUG & SOCKET CONNECTION AT ONE END & TB’S
AT OTHER END
NO. OF CABLE ENTRIES 1
CONTACTS 2 N/0 & 2 N/C (USING EXTERNAL RELAY)

POWER SUPPLY 240 V AC, 50 Hz


SET POINT ADJUSTABLE
ENCLOSURE PROTECTION IP-55

REPEATABILITY +/- 3% FS

MAKE : KROHNE MARSHALL


MODEL : DW-181
FM PART NO : F4WDW15A2DNPTN

PRP.BY TITLE :
CHK.BY FLOW SWITCH (3/4” NB)
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4- DW181
DATA SHEET FOR CHILLER
CHILLER TYPE VAPOUR COMPRESSION TYPE, WATER COOLED
CHILLER
CAPACITY 7.0 TR WITH 100% STAND BY MANUAL CHANGE
OVER ,COMPRESSOR, PUMP & CHILLER,
CONDENSOR REFRIGERATION CIRCUIT
GENERAL CHILLED TEMPERATURE O/L 20 DEG. C
CHILLED TEMPERATURE I/L 25 DEG. C
REFREGERANT R-22
PROCESS CONNECTION FOR 2”NB, ANSI B16.5, CLASS 150#
SWAS SYSTEM
PROCESS CONNECTION FOR 2”NB, ANSI B16.5, CLASS 150#
CONDENSER
COMPRESSOR POWER SUPPLY 415 VOLTS, 50Hz, 3 PHASE

COMPRESSOR TYPE HERMATICALLY SEALED (DUAL TYPE) / SEMI


HERMATICALLY SEALED
MAKE EMERSON (KIRLOSKAR COPELAND ) / BOCK
CHILLER SHELL & TUBE TYPE (DUAL TYPE)
CHILLER TANK SS 316
CONDENSER TYPE WATER COOLED, SHELL & TUBE TYPE
EXPANSION VALVE TYPE THERMOSTATIC
EXPANSION VALVE MAKE SPORLANE
PUMP TYPE MONO BLOCK
PUMP RATING 0.5 HP – RECIRCULATING PUMP,

PUMP MAKE KIRLOSKAR


HP/LP CUTOFF CASTLE MAKE
FREON PRESSURE GAUGE FORBES MARSHALL (REV-01)

WATER PRESSURE GAUGE FORBES MARSHALL (REV-01)


TEMP. INDICATOR CONTROLLER ESD MAKE
WATER LEVEL GUARD MINILEC MAKE

BALL VALVE FORBES MARSHALL MAKE

MAKE : FORBES MARSHALL

CUSTOMER: 350 MW GSEGL, HAZIRA CONTRACTOR : BHEL, EDN

PRP.BY TITLE : CHILLER DATA SHEET


APP.BY
DATA SHEET
SAMPLING PUMP
PUMP DETAILS MAKE POSITIVE METERING PUMPS (I) PVT. LTD.
TYPE PLUNGER
SERVICE MAKE UP DMWATER

BODY MATERIAL SS 316


SEAL MATERIAL VITON
DISCHARGE FLOW RATE 0-100 LPH (MAX) ADJUSTABLE

DISCHARGE PRESSURE 5 KG / CM2

END CONNECTIONS 1/2" BSP (F)

SUCTION FLOODED

MOTOR DATA DRIVE CAPACITY 0.5 H.P.

POWER SUPPLY 415VAC, 3 PHASE ,50Hz, 4-POLE FOOT MOUNTED,


STD TEFC
STRAINER "Y" TYPE

COUPLING TYPE FLEXIBLE SPIDER

PRESSURE RELIEF TYPE SPRING LOADED


VALVE DATA
SET PRESSURE 6 Kg/Cm2

MOC SS316

PRP.BY TITLE :
CHK.BY SAMPLING PUMP
SL. NO MODIFICATIONS APP.BY SPEC.SHT NO A4-11780
DATA SHEET
ITEM : PH ANALYSER
MANUFACTURER Ÿ HACH ULTRA, FRANCE ( POLYMETRON)

MODEL NO. Ÿ 9135=A=0004

RANGE Ÿ 0-14 pH

ACCURACY Ÿ +/- 0.02 Ph


REPEATABILITY Ÿ +/- 0.014 Ph
STABILITY Ÿ +/- 0.01 pH PER WEEK

RESOLUTION Ÿ +/- 0.01 Ph

TYPE & NUMBER OF CONTACTS Ÿ 2 RELAY CONTACTS INBUILT,3A,240 V AC

MONITOR ENCLOSURE Ÿ IP 65, (NEMA 4)

AMBIENT TEMPERATURE Ÿ 0-55 DEG C.

OUTPUT SIGNAL Ÿ 2 X 4~20 mA GALVANICALLY ISOLATED.

ADDITIONAL FEATURES

TYPE Ÿ MICRO PROCESSOR BASED

CALIBRATION Ÿ COMPUTER ASSISTED FOR 2 POINT

LOCAL INDICATION Ÿ 4 DIGIT LCD (12MM X 8 MM)

DATA INPUT Ÿ SEALED TOUCH KEY PAD

SELF DIAGNOSTICS Ÿ PROVIDED

SAMPLE FLOW RATE Ÿ 5 – 8 LPH

DIMENSIONS Ÿ BEZEL : 144 X 144 X 150 (D)

CUT OUT DIMENSIONS Ÿ 138 X 138 MM

POWER SUPPLY Ÿ Self adapting 90...265 VAC, 50/60 Hz


WEIGHT Ÿ 2 KG

SENSOR MODEL NO Ÿ FM1104


COMBINED PH ELECTRODE Ÿ GLASS (MEASURING + REFERENCE)

PRP.BY TITLE :
CHK.BY PH ANALYSER
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-09135
DATA SHEET
ITEM : PHSEN pH SENSOR
MODEL FM1104
TYPE THREE DIAPHRAGM
SERVICE PH MEASUREMENT IN PUER OR ULTRAPURE
WATER
RANGE 0-14
TEMPERATURE 0 – 60 DEG C.

PRESSURE RATING 6 Kg/cm2


PH SENSOR SHAFT MATERIAL GALASS
DIAPHRAGM CERAMIC
REFERENCE ELECTRODE/ AgCl / KCl (3M)
REF. ELECTROLYTE
SENSOR LENGTH 120 MM

SCREW CAP HEAD S7

SUITABLE HOUSING FLOW THROUGH CHAMBER SS316

MAKE : FORBES MARSHALL


F. M. PART NO. : F4W20PH-SEN

PRP.BY TITLE :
CHK.BY pH SENSOR
SL. NO MODIFICATIONS APP.BY SPEC.SHT NO A4-PH-SEN
DATA SHEET
ITEM : HOTWELL CONDUCTIVITY ANALYSER
MANUFACTURER Ÿ HACH ULTRA, FRANCE ( POLYMETRON)

MODEL NO. Ÿ 09125 =A= 0004

RANGE (INSTRUMENT) Ÿ 0.1 – 200 (FOR 0.01 CELL CONSTANT ) Micro S/cm

ACCURACY Ÿ +/- 1% OF FSD


REPEATABILITY Ÿ +/-0.3% OF FSD
mA ACCURACY Ÿ +/- 0.1 Ma

STABILITY Ÿ +/-1% OF FSD PER MONTH

TYPE & NUMBER OF CONTACTS Ÿ 2 RELAY CONTACTS INBUILT, 240 V AC , 3A, POTENTIAL FREE
Ÿ
MONITOR ENCLOSURE Ÿ IP 65, (NEMA 4)

AMBIENT TEMPERATURE Ÿ 0-55 DEG C.

TEMPERATURE COMPENSATION Ÿ AUTOMATIC THROUGHOUT THE OPERATING RANGE


PROVIDED BY PT-100

OUTPUT SIGNAL Ÿ 2 X 4~20 mA GALVANICALLY ISOLATED.

ADDITIONAL FEATURES

TYPE Ÿ MICRO PROCESSOR BASED

CALIBRATION Ÿ COMPUTER ASSISTED FOR 2 POINT

OUTPUT CURRENT STORAGE OF MEASUREMENT Ÿ POSSIBLE

LOCAL INDICATION Ÿ 4 DIGIT LCD (12MM X 8MM)

DATA INPUT Ÿ SEALED TOUCH KEY PAD

SELF DIAGNOSTICS Ÿ PROVIDED

DIMENSIONS Ÿ BEZEL : 144 X 144 X 150 (D)

CUT OUT DIMENSIONS Ÿ 138 X 138 MM

POWER SUPPLY Ÿ Self adapting 90...265 VAC, 50/60 Hz


WEIGHT Ÿ 2 KGS

MOUNTING Ÿ PANEL (LOCAL)


SENSOR MODEL NO Ÿ CS-40 ( CELL CONSTANT : 0.01 ), WITHDRAWABLE TYPE WITH
BALL VALVE
PROCESS CONEECTION Ÿ M33 (M)

INTERNAL ELECTRODE Ÿ SS-316

EXTERNAL ELECTRODE Ÿ SS-316

PRP.BY TITLE :
CHK.BY HOTWELL CONDUCTIVITY ANALYSER
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-09125-HW
DATA SHEET
ITEM CONDUCTIVITY ANALYSER
MANUFACTURER Ÿ HACH ULTRA, FRANCE ( POLYMETRON)

MODEL NO. Ÿ 09125 =A=0004

RANGE (INSTRUMENT) Ÿ 0.01 – 200 (FOR 0.01 CELL CONSTANT ) MicroS/cm


Ÿ 0.1 – 2 (FOR 0.1 CELL CONSTANT ) m S/cm
Ÿ 1.0 – 20 (FOR 1.0 CELL CONSTANT ) m S/cm
ACCURACY Ÿ +/- 1% OF FSD
REPEATABILITY Ÿ +/- 3% OF FSD
mA ACCURACY Ÿ +/- 0.1 mA

STABILITY Ÿ +/-1% OF FSD PER MONTH

TYPE & NUMBER OF CONTACTS Ÿ 2 RELAY CONTACTS INBUILT, 240 V AC , 3A, POTENTIAL FREE

MONITOR ENCLOSURE Ÿ IP 65, (NEMA 4)

AMBIENT TEMPERATURE Ÿ 0-55 DEG C.

TEMPERATURE COMPENSATION Ÿ AUTOMATIC THROUGHOUT THE OPERATING RANGE


PROVIDED BY PT-100

OUTPUT SIGNAL Ÿ 2 X 4~20 mA GALVANICALLY ISOLATED.

ADDITIONAL FEATURES

TYPE Ÿ MICRO PROCESSOR BASED

CALIBRATION Ÿ COMPUTER ASSISTED FOR 2 POINT

OUTPUT CURRENT STORAGE OF MEASUREMENT Ÿ POSSIBLE

LOCAL INDICATION Ÿ 4 DIGIT LCD (12MM X 8MM)

DATA INPUT Ÿ SEALED TOUCH KEY PAD

SELF DIAGNOSTICS Ÿ PROVIDED

SAMPLE FLOW RATE Ÿ 5-8 LPH

DIMENSIONS Ÿ BEZEL : 144 X 144 X 150 (D)

CUT OUT DIMENSIONS Ÿ 138 X 138 MM


POWER SUPPLY Ÿ Self adapting 90...265 VAC, 50/60 Hz
WEIGHT Ÿ 2 KGS

MOUNTING Ÿ PANEL
SENSOR MODEL NO Ÿ 8310 / 8311 / 8312
INTERNAL ELECTRODE Ÿ SS-316L

EXTERNAL ELECTRODE Ÿ SS-316L

PRP.BY TITLE :
CHK.BY CONDUCTIVITY ANALYSER
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-09125
DATA SHEET
ITEM : CTSEN CONDUCTIVITY SENSOR
MODEL 831X SERIES
TYPE THREADED CONNECTION
SERVICE CONDUCTIVITY MEASUREMENT IN PUER OR
ULTRAPURE WATER
RANGE +/-1%
TEMPERATURE 0 – 60 DEG C.

CONDUCTIVITY PRESSURE RATING 15 Kg/cm2


SENSOR BODY MATERIAL PES
INTERNAL / EXTERNAL SS316L
ELECTRODE (WETTED PART)
CONNECTOR POLYESTER/IP65
MOUNTING CONNECTION ¾” NPT M

SUITABLE HOUSING FLOW THROUGH CHAMBER SS316

CELL MODEL / CONSTANT 8310 - K=0.01…10µS/cm, 100KǷcm…100MǷcm

8311 - K=0.1…100µS/cm, 10KǷcm…10MǷcm

8312 - K=1.0 µS/cm…1M S/cm, 1 KǷcm…1 MǷcm

MAKE : POLYMETRON / HACH ULT RA

PRP.BY TITLE :
CHK.BY CONDUCTIVITY SENSOR
SL. NO MODIFICATIONS APP.BY SPEC.SHT NO A4-831X
DATA SHEET
ITEM DO2 ANALYSER
MANUFACTURER Ÿ HACH ULTRA, FRANCE ( POLYMETRON)

MODEL NO. Ÿ 09182=A=0000

RANGE Ÿ 0-2000 ppb FREELY PROGRAMMABLE

ACCURACY Ÿ +/- 0.5 ppb / +/- 5% OF FULL SCALE WHICHEVER IS GREATER

SENSITIVITY Ÿ <=0.5 PPB

MEASURING PRINCIPLE Ÿ AMPEROMETRIC

RESPONSE TIME Ÿ FOR STEP CHANGE OF 1 TO 40 PPB < 30 SEC

CALIBRATION Ÿ 2 POINT CALIBRATION

DISPLAY Ÿ BLACKLIT DIGITAL DISPLAY.

TYPE & NUMBER OF CONTACTS Ÿ 2 RELAY CONTACTS INBUILT, 240 V AC , 3A

MONITOR ENCLOSURE Ÿ IP 65, (NEMA 4)

AMBIENT TEMPERATURE Ÿ -20 DEG TO 60 DEG C

TEMPERATURE COMPENSATION Ÿ AUTOMATIC THROUGHOUT THE OPERATING RANGE


PROVIDED BY PT-100
OUTPUT SIGNAL Ÿ 2 X 4~20 mA GALVANICALLY ISOLATED.

ADDITIONAL FEATURES

TYPE Ÿ MICRO PROCESSOR BASED

CALIBRATION Ÿ COMPUTER ASSISTED FOR 2 POINT

LOCAL INDICATION Ÿ 4 DIGIT LCD (12MM X 8MM)

DATA INPUT Ÿ SEALED TOUCH KEY PAD

SELF DIAGNOSTICS Ÿ PROVIDED

SAMPLE FLOW RATE Ÿ 5-10 LPH


DIMENSIONS Ÿ BEZEL : 144 X 144 X 150 (D), CUTOUT : 138 X 138 MM
MOUNTING Ÿ PANEL
POWER SUPPLY Ÿ Self adapting 90...265 VAC, 50/60 Hz
WEIGHT Ÿ 2 KGs
SENSOR DETAILS
ELECTRODES Ÿ GOLD CATHODE / SILVER ANODE
MEMBRANE Ÿ PFA
SENSOR BODY Ÿ NORYL
FLOW THROUGH CELL Ÿ STAINLESS STEEL-316L
PRP.BY TITLE :
CHK.BY DO2 ANALYSER
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-09182
DATA SHEET
ITEM HYDRAZINE ANALYSER
MANUFACTURER HACH ULTRA, FRANCE ( POLYMETRON)

MODEL NO. 09186=A=0000

SENSOR

METHOD AMPHEROMETRIC

ELECTRODES PLATINUM ANODE, STAINLESS STEEL CATHODE, AG/AGCL


REFERENCE ELECTRODE
CELL MATERIAL ACRYLIC

RANGE 0... 500 PPB, FREELY PROGRAMMABLE

CALIBRATION 1 / 2 POINT ZERO AND SLOPE, CHEMICALLY OR


ELECTRONICALLY
SAMPLE CONDITIONS

TEMPERATURE +5.....+45 DEG C

PRESSURE 0.5..... 6 BAR

FLOW RATE 10 LPH

TRANSMITTER

TYPE MICROPROCESSOR BASED

DISPLAY TYPE 4 DIGIT, 34 X 67.4 MM BACKLIT LCD MATRIX

DISPLAY DETAILS CONCENTRATION, SAMPLE TEMP., ALARM STATUS,


DIAGNOSTICS, CAL. CONSTANTS, CURRENT OUTPUTS
ACCURACY +/- 5% OF MEASURED VALUE OR <+/- 2 PPB WHICHEVER IS
GREATER
REPEATABILITY +/- 2% OF MEASURED VALUE
RESPONSE TIME </= 6 MIN FOR 90% CHANGE

MOUNTING PANEL MOUNTED

ANALOG OUTPUT 2 X 4-20MA, DC, GALVANICALLY ISOLATED

TEMPERATURE COMPENSATION MANUAL/AUTOMATIC, THROUGH BUILT-IN TEMPERATURE


SENSOR.
ENCLOSURE MATERIAL POLYESTER COATED ALUMINIUM
ENCLOSURE PROTECTION IP 65/ NEMA 4
RELAY OUTPUTS 2 NOS LIMIT ALARM, 1 NO SYSTEM ALARM, 1 TIMER ALARM,
3A 250VAC RATING
POWER SUPPLY SELF ADAPTING 90...265 VAC, 50/60 HZ
DIAGNOSTICS HIGH/LOW CELL CURRENT, HIGH/LOW SAMPLE
TEMPERATURE, ZERO/SLOPE CALIBRATION ERROR.
REAGENTS / STANDARDS 1) LIQUID AMMONIA 2) HYDRAZINE LAB. STANDARD
WEIGHT 20 KGS
DIMENSIONS 300(L) X 817 (H) X 224 (D)
PRP.BY TITLE :
CHK.BY HYDRAZINE ANALYSER
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-09186
DATA SHEET
ITEM SILICA ANALYSER
MANUFACTURER HACH ULTRA, FRANCE ( POLYMETRON)

MODEL NO. 09210=A=1003 (3 CHANNEL)

METHOD PHOTOMETRIC SILICO MOLYBDENE BLUE COLOR

LIGHT SOURCE SINGLE BEAM INFRARED LED AT 820 NM AND REFERENCE


BEAM
RANGE 0-1000 PPB , FREELY PROGRAMMABLE

ACCURACY +/- 4% OF FULL SCALE


REPEATABILTY +/-0.5PPB OR 5% OF MEASURED VALUE WHICHEVER IS
GREATER
CALIBRATION 2 POINT – ZERO & SLOPE, WITH TWO SOLUTIONS OF KNOWN
CONCENTRATION. MANUAL/AUTOMATIC
CALIBRATION CYCLE 2...240 HRS PROGRAMMABLE
CYCLE TIME 9 MINUTES
FLOW CELL ACRYLIC UNIT, CONICAL DESIGN BUBBLE EXPELLING

NO OF CHANNELS ONE* 3 THROUGH PLC BASED SEQUENCER WITH HOLD


FACILITY OF LAST READ VALUE
SAMPLE CONDITIONS

TEMPERATURE +5.....+50 DEG C

PRESSURE 0.2..... 6 BAR

FLOW RATE 1-5 LPH PER CHANEL

SAMPLING PUMP SINGLE MULTICHANNEL PUMP

PUMP TUBES ISMAPRENE

TRANSMITTER MICROPROCESSOR BASED


TYPE
DISPLAY TYPE INDICATING BACKLIT LCD

DISPLAY DETAILS CONC., CURRENT OUTPUT. ON LCD


CALIBRATION, FLUSH MODE, STANDBY MODE, RELAY
STATUS BY LEDS.
DIAGNOSTICS LACK OF SAMPLE, PHOTOMETER FAULT & CALIBRATION
ERROR
MOUNTING DIMENSIONS 485 W X 890 H X 290 D MM
OUTPUT 2X4-20MA, DC, GALVANICALLY ISOLATED, 900: MAX LOAD
FOR EACH STREAM
ENCLOSURE MATERIAL ABS
ENCLOSURE PROTECTION IP 54, TRANSMITTER IP 65
RELAY OUTPUTS 2 ADJUSTABLE RELAYS AND ONE SYSTEM RELAY 250 VAC,
5A, 1200 VA
ELECTROMAGNETIC COMPATIBILITY AS PER EUROPEAN DIRECTIVES
POWER SUPPLY 240 VAC + 10% TO -15%, 50 HZ
WEIGHT 25 KGS
PRP.BY TITLE :
CHK.BY SILICA ANALYSER
SLNO MODIFICATIONS APP.BY SPEC.SHT NO A4-09210
DATA SHEET
ITEM SODIUM ANALYSER
MANUFACTURER HACH ULTRA (POLYMETRON) - FRANCE
MODEL NO. 09240=A=0003

SENSOR FLOW THROUGH TYPE


METHOD SODIUM ION SELECTIVE ELECTRODE
RANGE 0 ppb TO 10,000 ppb FREELY PROGRAMMABLE
LEAST DETECTION LIMIT : 0.01 PPB
CALIBRATION 1 / 2 POINT AUTOMATIC / MANUAL
ACCURACY +/- 0.1 PPB OR +/- 5% READING WHICHEVER IS GREATER
FLOW CELL ACRYLIC
RESPONSE TIME 100 ppb TO 10 ppb IN LESS THAN TWO MIN.
SAMPLE CONDITIONS
TEMPERATURE +5.....+45 DEG C
PRESSURE 0.2..... 6 BAR
FLOW RATE 5 LPH
TRANSMITTER
TYPE MICROPROCESSOR BASED

DISPLAY TYPE 75 x 75 mm GRAPHIC + LED BACKLIT DISPLAY

DISPLAY DETAILS CONC IN PPB, TREND CURVE, SAMPLE TEMP, SAMPLE FLOW
RATE, DIAGNOSTIC ERRORS, CALIBRATION STATUS AND
PROGRAMMING STATUS
DIAGNOSTICS SENSOR OPEN CKT/SHORT CKT., HIGH/LOW FLOW
RATE,TEMP. COMPENSATION ERROR
CAL SOLN ERRORS, OFFSET ERROR, SLOPE ERROR, FLOW
RATE ERROR
MOUNTING PANEL MOUNTED
TEMPERATURE COMPENSATION MANUAL/AUTOMATIC WITH BUILTIN TEMPERATURE SENSOR
OUTPUT 4 X 0/4-20mA, DC, GALVANICALLY ISOLATED
ENCLOSURE MATERIAL: ANALYSER/ ABS WITH SS FRAME/ DIE CAST ALUMINIUM, POLYESTER
TRANSMITER COATED WIH SS SCREWS
ENCLOSURE PROTECTION IP 65/ NEMA 4
RELAY OUTPUTS 2 NOS LIMIT ALARM, 1 NO SYSTEM ALARM, 5A 250VAC
RATING
DIMENSIONS 450 W X 850 H X 252.5 D MM
POWER SUPPLY 90- 240 VAC , 50/60 HZ
CHANNEL IN BUILT 3-CHANNEL SEQUENCER

PRP.BY TITLE :
CHK.BY SODIUM ANALYSER
SL. NO MODIFICATIONS APP.BY SPEC.SHT NO A4-09240
8.

DETAIL LIST OF

x CHEMICAL REAGENTS
x LOOSE SUPPLY
LIST OF CHEMICALS & REAGENTS
PROJECT : (350 MW) GSEGL, HAZIRA Date : 24.08.2009
CONTRACTOR : BHEL EDN Page : 1/1

SR. DESCRIPTION GRADE QTY OF REAGENTS FOR


NO 12 MONTHS OPERATION
PER ANALYSER
1. REAGENT FOR SILICA ANALYSER :
x SODIUM MOLYBDATE POWDER ANALYTICAL GRADE ‚ 1.5 KGS
x OXALIC ACID POWDER ANALYTICAL GRADE ‚ 1.0 KGS
x AMMONIUM FERROUS SULPHATE ANALYTICAL GRADE ‚ 1.0 KGS
x SULPHURIC ACID (98%) ANALYTICAL GRADE ‚ 2.0 LTR
x NITRIC ACID ANALYTICAL GRADE ‚ 2.5 LTR.

2. REAGENTS FOR HYDRAZINE ANALYSER


AMMONIA SOLUTION ANALYTICAL GRADE ‚ 12 LTRS

3. REAGENTS FOR SODIUM ANALYSER ‚ 12 LTRS


AMMONIA SOLUTION ANALYTICAL GRADE

4. CATION CONDUCTIVITY ANALYSER NOT APPLICABLE

5. SPECIFIC CONDUCTIVITY ANASLYSER NOT APPLICABLE

6. HOTWELL CONDUCTIVITY ANALYSER NOT APPLICABLE

7. DISSOLVED OXYGEN ANALYSER NOT APPLICABLE

NOTE : SHELF LIFE OF THE REAGENTS WILL BE 2 YEARS

PREPARED BY CHECKED BY APPROVED BY


LIST OF LOOSE SUPPLY ITEMS
PROJECT : (350 MW) GSEGL, HAZIRA Date : 01.10.09
CONTRACTOR : BHEL EDN Page : 1/1 REV : 01
ITEM DESCRIPTION QTY PER REMARKS
NO UNIT
1. POWER CABLE 3 CORE, PVC INSULATED 25 MTRS

2. POWER CABLE TO CHIILER 4 CORE, 415V, PVC INSULATED 25 MTRS

3. SPECIAL CABLE FOR CONDUCIVITY CELL (30M X19) 570 MTR


(SP. COND + CATION CONDUCIVITY)
4. SPECIAL CABLE FOR pH ELECTRODE CELL(30M X 9) 270 MTRS

5. TUBING BETWEEN WET & DRY PANEL (30M PER RUN FOR 8 240 MTRS
ANALYSERS)
6. COOLING WATER HEADR FOR CHILLER 2" NB , 90 Meter
A 106, GR. B, Sch. 40
7. ELBOWS 20 Nos.
8. WASTE DRAIN HEADER – (PRIMARY RACK), 2'NB, SCH 40, 30 Meter
GR. B, A106, C.S PIPE
9. ELBOWS 6 Nos.
10. BLOW DOWN HEADER 2" NB ,A 106 GR. B, Sch. 40, C.S. PIPE 20 Meter
11. ELBOWS 3 Nos.
12. RECOVERABLE DRAIN HEADER , 2'NB, SCH 40, SS-316 30 Meter
13. ELBOWS SS316 6 Nos.
14. WASTE DRAIN HEADER – (SECONDARY WET PANEL), 2'NB,
SCH- 40, GR. B.A106, C.S PIPE 20 Meter
15. ELBOWS 3 Nos.
16. WASTE DRAIN HEADER – (ANALYSER PANEL) 2'NB, SCH- 40,
GR. B.A106, C.S PIPE 30 Meter
17. ELBOWS 6 Nos.
18. UNION ¼’’ OD & ¼’’OD SS316 30 Nos.
19. MAKE: POSITIVE METERING PUMPS (I)
PVT. LTD. SPCF- PLUNGER TYPE, BODY
MATERIAL SS316, BODY HOUSING
MATERIAL –CS, DISCHARGE FLOW RATE
: 100 LPH (MAX) ( ADJUSTABLE),
SAMPLING PUMP WITH MCB & STARTER FOR DM MAKE-UP DISCHARGE PRESSURE : 5 KG / CM2 ,
TO CONDENSER LINE 01 Nos. POWER SUPPLY 415VAC, 3 PHASE.

PREPARED BY CHECKED BY APPROVED BY


9.

SIZING CALCULATIONS

x SAMPLE COOLER
x SAMPLE FLOW DETAILS
x CHILLAR CALCULATIONS
x POWER CONSUPTION
COOLER SIZINH FOR BHEL_GSEGL HAZIRA REV 01

Sample Sample I/L Sample Enthalpy Sample Sample Enthalpy Total C.W. C.W.
C.W. I/L Sample Cooler
Line No Service I/L temp Pr Flow Inlet O/L temp O/L Pr Outlet Enthalpy O/L reqd.
Temp Model
(degC) (Kg/Cm2) (LPH) (KCal/Kg) (degC) (Kg/Cm2) (KCal/Kg) Kcal/Hr Temp (LPH)
A B C D E F G (D-G)*C=H I J K=H/(J-I)
Primary sampling Rack#1
1 LP BFP DISCHARGE HEADER 149.6 16 56 149.6 40 15.5 40 6138 35 45 614 DHx-6
2 HP BFP DISCHARGE HEADER 152.1 212 56 152 40 211.5 40 6272 35 45 627 DHx-6
Total cooling water reqd. for primary rack#1 1241
Primary sampling Rack#2
3 HP DRUM WATER 338.6 146.5 46 372 40 146 40 15272 35 45 1527 DHx-12
4 IP DRUM WATER 244.1 36.7 46 258 40 36.2 40 10028 35 45 1003 DHx-6
5 LP DRUM WATER 159.9 6.3 46 159.9 40 5.8 40 5515 35 45 552 DHx-6
Total cooling water reqd. for primary rack#2 3082
Primary sampling Rack#3
6 HP STEAM 540 135 56 827 40 134.5 40 44072 35 45 4407 DHx-18+ DHx-12
7 IP STEAM 540 34.2 56 843.5 40 33.7 40 44996 35 45 4500 DHx-18 + DHx -12
8 LP STEAM 230 5.4 56 696.8 40 4.9 40 36781 35 45 3678 DHx-12 + DHx -12
Total cooling water reqd. for primary rack#3 12585
Primary sampling Rack#4
9 HP DRUM SATURATED STEAM 338.7 146.5 48 625 40 146 40 28080 35 45 2808 DHx-18
10 IP DRUM SATURATED STEAM 244.2 36.7 48 670 40 36.2 40 30240 35 45 3024 DHx-18
11 LP DRUM SATURATED STEAM 160 6.3 48 659.5 40 5.8 40 29736 35 45 2974 DHx-18
Total cooling water reqd. for primary rack#4 8806

Primary sampling Rack# 5


12 DEAERATOR OUTLET 149.5 4.9 56 149.5 45 4.4 40 6132 40 45 1226 DHx-6

Total cooling water reqd. for primary rack#5 1226

Primary sampling Rack#6


13 HP FEED WATER 152.1 212 40 152.1 40 211.5 40 4484 35 45 448 DHx -6
14 LP FEED WATER 149.6 16 40 149.6 40 15.5 40 4384 35 45 438 DHx-6
Total cooling water reqd. for primary rack#6 887
Primary sampling Rack#7
15 HP MAIN STEAM 540 135 40 827 40 134.5 40 31480 35 45 3148 DHx-18
16 IP MAIN STEAM 540 34.2 40 843.5 40 33.7 40 32140 35 45 3214 DHx-18
17 LP MAIN STEAM 230 5.4 40 696.8 40 4.9 40 26272 35 45 2627 DHx-12
Total cooling water reqd. for primary rack#7 8989

Note :
1.0 The sample cooler will be protected by a safety relief valve.
2.0 The Chloride content in the cooling water must be less than 35 ppm.
3.0 The above mentioned sizing calculations are applicable for Steam / Water only.
4.0 Differencial pressure of 1.5 Kg/cm2 is required across Inlet and outlet Cooling water Header.
5.0 Primary wet Racks are field mounted, Secondary coolers & Other components of Sample handling system are mounted on separate Panel
6.0 Please confirm the pressure & temperature for HPT, LPT, & IPT steam.
PPD BY CHECKED BY APPD BY
COOLER SIZING .xls COOLER SIZING - SECONDARY

Sample Sample Sample Enthalpy Sample Sample Enthalpy Total C.W. C.W. C.W.
Sample Cooler
Line No Service I/L temp I/L Pr Flow Inlet O/L temp O/L Pr Outlet Enthalpy I/L O/L reqd.
Model
(degC) (Kg/Cm2) (LPH) (KCal/Kg) (degC) (Kg/Cm2) (KCal/Kg) Kcal/Hr Temp Temp (LPH)
A B C D E F G (D-G)*C=H I J K=H/(J-I)

Secondary sampling system (Wet Rack 1):


1 DM MAKE UP TO CONDENSER 40 3 38 40 25 2.5 25 570 20 25 114 DHx-6
2 CEP DISCHARGE 46.5 23.5 64 46.5 25 23 25 1376 20 25 275.2 DHx-6
3 LP BFP DISCHARGE HEADER 45 10 56 45 25 9.5 25 1120 20 25 224 DHx-6
4 DEAERATOR OUTLET 45 4.9 56 45 25 4.4 25 1120 20 25 224 DHx-6
5 HP BFP DISCHARGE HEADER 45 10 56 45 25 9.5 25 1120 20 25 224 DHx-6
6 HP DRUM SATURATED STEAM 45 10 48 45 25 9.5 25 960 20 25 192 DHx-6
7 IP DRUM SATURATED STEAM 45 10 48 45 25 9.5 25 960 20 25 192 DHx-6
8 LP DRUM SATURATED STEAM 45 6.3 48 45 25 5.8 25 960 20 25 192 DHx-6
9 HP STEAM 45 10 56 45 25 9.5 25 1120 20 25 224 DHx-6
10 IP STEAM 45 10 56 45 25 9.5 25 1120 20 25 224 DHx-6
11 LP STEAM 45 5.4 56 45 25 4.9 25 1120 20 25 224 DHx-6
12 DM COOLING WATER 38 5.3 38 38 25 4.8 25 494 20 25 98.8 DHx-6
13 CONDENSER COOLING WATER 33 2.05 46 33 25 1.55 25 368 20 25 73.6 DHx-6
14 HP DRUM WATER 45 10 46 45 25 9.5 25 920 20 25 184 DHx-6
15 IP DRUM WATER 45 10 46 45 25 9.5 25 920 20 25 184 DHx-6
16 LP DRUM WATER 45 6.3 46 45 25 5.8 25 920 20 25 184 DHx-6

Total chilled water reqd. for secondary rack 1396

Note :

1.0 The sample cooler will be protected by a safety relief valve.


2.0 The Chloride content in the cooling water must be less than 35 ppm.
3.0 The above mentioned sizing calculations are applicable for Steam / Water only.
4.0 Differencial pressure of 1.5 Kg/cm2 is required across Inlet and outlet Cooling water Header.
5.0 Primary wet Racks are field mounted, Secondary coolers & Other components of Sample handling system are mounted on separate Panel

PPD BY CHECKED BY APPD BY


COOLER SIZING .xls SAMPLE FLOW

Total flow in
Sr. No. Sample Line Details pH KS KC DO Si NA HZ Grab
LPH

1 DM MAKE UP TO CONDENSER 8 30 38
2 CEP DISCHARGE 8 8 8 10 30 64
3 LP BFP DISCHARGE HEADER 8 8 10 30 56
4 DEAERATOR OUTLET 8 8 10 30 56
5 HP BFP DISCHARGE HEADER 8 8 10 30 56
6 HP DRUM SATURATED STEAM 8 10 30 48
7 IP DRUM SATURATED STEAM 8 10 30 48
8 LP DRUM SATURATED STEAM 8 10 30 48
9 HP STEAM 8 8 10 30 56
10 IP STEAM 8 8 10 30 56
11 LP STEAM 8 8 10 30 56
12 DM COOLING WATER 8 30 38
13 CONDENSER COOLING WATER 8 8 30 46
14 HP DRUM WATER 8 8 30 46
15 IP DRUM WATER 8 8 30 46
16 LP DRUM WATER 8 8 30 46

Total Flow LPH 804

pH: pH Analyzer 9 Nos.


Ks Specific conductivity Analyzer 15 Nos. + 2 Nos For Hot well Conductivity.
KC cation conductivity Analyzer 4 Nos.
Si: Silica Analyzer 1 No. with 3 Channel External Sequencer.
Hz Hydrazine Analyzer 2 Nos.
DO Dissolved Oxygen Analyzer 2 Nos.
Na Sodium Analyzer 1 Nos. with inbuilt three channel sequencer
Grab: Grab Sampling
COOLER SIZING .xls

CHILLER CALCULATION

Customer: BHEL EDN


Project: (1500 MW) PRAGATI POWER

SAMPLE INLET TEMPERATURE [T1] 46 DEG. C

SAMPLE OUTLET TEMPERATURE [T2] 25 DEG. C

TOTAL SAMPLE FLOW 804 LPH

TOTAL HEAT EXTRACTION ( M X Cp X [T1-T2] ) 804X 1 X[46 - 25]


16884 Kcal/hr

3000x 1600 X1500


25% EXTRA CAPACITY 21105
CHILLER COMMON 7.0 TR(APPROXIMAT)

CHILLED WATER INLET TEMPERATURE 20 DEG. C

CHILLED WATER OUTLET TEMPERATURE 25 DEG. C

TEMPERATURE RISE 5 DEG. C

CHILLED WATER REQUIRED 16884/5


3376.8 LPH

25 % EXTRA CAPACITY 3376.8X 1.25

MAX. CHILLED WATER REQUIRED 4221

PPD BY: CHECKED BY APPD BY


10.

QAP
STEAM & WATER
ANALYSIS SYSTEM
QAP FOR APPROVAL

PROJECT : (350 MW) GSEGL, HAZIRA

CONTRACTOR : BHEL- EDN

P.O NO : 4000025254 DATED 11.08.09

O. A. NO. : 1500002833

REV : 01 ON 09.09.09
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 1/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTICS CLASS TYPE OF QUANTUM OF REFERENCE ACCEPTANC FORMAT OF AGENCY REMARKS
NO DESCRIPTION CHECK CHECK DOCUMENT E NORMS RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11
A SAMPLE DIMENSIONAL MAJOR VISUAL 100%
CONDITIONING G.A. DIAGRAM MAJOR VISUAL 100% SAFETY RELIEF
SYSTEM (PRIMARY & BOM MAJOR PHYSICAL 100% VALVE WILL BE
SECONDARY) TUBING & PIPING CHK MAJOR VISUAL 100% SET AT 1.5
WIRING CHK MAJOR PHYSICAL 100% APPROVED AS PER TIMES OF OP.
PAINT SHADE MAJOR PHYSICAL RANDOM DATA APPROVED COC 9 P W W PRESSURE
THICKNESS MAJOR PHYSICAL RANDOM SHEET/DRG DATA ð
HV/IR FOR WIRING MAJOR PHYSICAL 100% SHEET/DRG. HYDRO TEST 1.5
HYDROSTATIC MAJOR PHYSICAL 100% TIMES THE
COMPONENT RATING MAJOR PHYSICAL 100% OPERATING
ILLUMINATION MAJOR PHYSICAL 100% PRESSURE

B ANALYSER PANEL DIMENSIONAL/ CUTOUT DIM. MAJOR VISUAL 100%


G.A. DIAGRAM MAJOR VISUAL 100%
CUTOUT DIMENSIONS MAJOR PHYSICAL 100% APPROVED AS PER
BOM MAJOR VISUAL 100% DATA APPROVED COC 9 P W W
WIRING CHK MAJOR PHYSICAL RANDOM SHEET/DRG DATA
PAINT SHADE MAJOR PHYSICAL RANDOM SHEET/DRG.
THICKNESS MAJOR PHYSICAL RANDOM
HV/IR FOR WIRING MAJOR PHYSICAL 100%
ACCESSABILITY OF MAJOR PHYSICAL 100%
TB/ILLUMINATION MAJOR PHYSICAL 100%

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION

MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR


SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W”
WITNESS AND “V” VERIFICATION AS APPROPRIATE
SIGNATURE REVIEWED BY NAME & SIGN OF APPROVING AUTHORITY & SEAL
NOTE : SHEETS USED IN PANELS SHALL BE TREATED IN 7 TANK PROCESS BEFORE ASSEMBLY. PAINT SHADE & THICKNESS SHALL BE AS PER APPD OGA
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 2/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTI CLASS TYPE OF QUANTUM OF REFERENCE ACCEPTANC FORMAT OF AGENCY REMARKS
NO DESCRIPTION CS CHECK CHECK DOCUMENT E NORMS RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11

A ISOLATION VALVE HT) FINISH & MAJOR VISUAL RANDOM APPROVED DATA AS PER COC 9 P V V
APPEARANCE SHEET APPROVED VENDOR
DATA SHEET M/S FORBES
B ISOLATION VALVE (LT) SIZE & CONN. MAJOR PHYSICAL 100% COC 9 P V V MARSHALL

MATERIAL MAJOR Mech/Chem MAT.COC OR COC 9 V V V


C REGULATING VALVE BATCH TC

HYD. TEST FOR MAJOR PHYSICAL 1.5 TIMES OF


D 3 WAY BALL VALVE BODY & SEAT RATED PR.

E BLOWDOWN VALVES COMPONENT MAJOR PHYSICAL 100 % APPROVED DATA APPROVED COC 9 P V V
RATING SHEET DATA SHEET

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION

MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR


SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W”
WITNESS AND “V” VERIFICATION AS APPROPRIATE
REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL

SIGNATURE
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 3/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTIC CLASS TYPE OF QUANTUM OF REFERENCE ACCEPTANC FORMAT OF AGENCY REMARKS
NO DESCRIPTION S CHECK CHECK DOCUMENT E NORMS RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11
A BALL VALVE FINISH & MAJOR VISUAL RANDOM APPROVED DATA AS PER COC 9 P V V
(PC/SC INLET & OUTLET APPEARANCE SHEET APPROVED VENDOR
ISOLATIO N VALVES) DATA SHEET
SIZE & CONN. MAJOR PHYSICAL 100% COC 9 P V V M/S FORBES
MARSHALL
B BALL VALVE (2”NB) MATERIAL MAJOR Mech/Chem MAT. COC OR COC 9 V V V
PRIMARY/SECONDARY BATCH TC
COOLING WATER
HEADERS HYD. TEST FOR MAJOR PHYSICAL 1.5 TIMES OF
BODY & SEAT RATED PR.
COC 9 P V V
COMPONENT RATING MAJOR PHYSICAL 100 %

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION

MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR


SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W”
WITNESS AND “V” VERIFICATION AS APPROPRIATE
SIGNATURE REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 4/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTICS CLASS TYPE OF QUANTUM OF REFERENCE ACCEPTANC FORMAT OF AGENCY REMARKS
NO DESCRIPTION CHECK CHECK DOCUMENT E NORMS RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11
A SAMPLE PRESSURE RELIEF FINISH & MINOR VISUAL RANDOM APPROVED DATA AS PER COC 9 P V V VENDOR
VALVE APPEARANCE SHEET APPROVED
DATA SHEET M/S Forbes
B COOLER SHELL PRESSURE SIZE & CONN. MAJOR PHYSICAL 100% COC 9 P V V Marshall
RELIEF VALVE
BODY MATERIAL MAJOR Mech/Chem RANDOM COC 9 V V V

HYD. TEST MAJOR PHYSICAL 100%


(SET PRESSURE) [1.5 TIMES OF
OPERATING
PRESSURE ]
APPROVED DATA APPROVED COC 9 P V V
COMPONENT RATING MAJOR PHYSICAL 100% SHEET DATA SHEET

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION

MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR


SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W”
WITNESS AND “V” VERIFICATION AS APPROPRIATE
SIGNATURE REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 5/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTICS CLASS TYPE OF QUANTUM OF REFERENCE ACCEPTANC FORMAT OF AGENCY REMARKS
NO DESCRIPTION CHECK CHECK DOCUMENT E NORMS RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11
A SAMPLE COOLER FINISH & MINOR VISUAL RANDOM APPROVED DATA AS PER COC 9 P V V VENDOR
APPEARANCE SHEET APPROVED
DATA SHEET M/S Forbes
SIZE & CONN. MAJOR PHYSICAL 100% COC 9 P V V Marshall
MAT. COC OR
MATL SHELL/TUBE MAJOR Mech/Chem RANDOM BATCH T/C COC 9 V V V

HYD. TEST MAJOR PHYSICAL 100% 1.5 TIMES OF OP.


PRESSURE

APPROVED DATA APPROVED COC 9 P V V


COMPONENT RATING MAJOR PHYSICAL 100% SHEET DATA SHEET

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION

MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR


SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W”
WITNESS AND “V” VERIFICATION AS APPROPRIATE
SIGNATURE REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 6/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTICS CLASS TYPE OF QUANTUM OF REFERENCE ACCEPTANC FORMAT OF AGENCY REMARKS
NO DESCRIPTION CHECK CHECK DOCUMENT E NORMS RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11
A SAMPLE FILTER FINISH & MINOR VISUAL RANDOM APPROVED DATA AS PER COC 9 P V V VENDOR
APPEARANCE SHEET APPROVED
DATA SHEET M/S Forbes
SIZE & CONN. MAJOR PHYSICAL 100% COC 9 P V V Marshall
MAT COC OR
BODY MATERIAL MAJOR Mech/Chem RANDOM BATCH T/C COC 9 V V V

HYD. TEST MAJOR PHYSICAL 100% 1.5 TIMES OF OP.


PRESSURE

COMPONENT RATING MAJOR PHYSICAL 100% APPROVED DATA APPROVED COC 9 P V V


SHEET DATA SHEET

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION

MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR


SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W”
WITNESS AND “V” VERIFICATION AS APPROPRIATE
SIGNATURE REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 7/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTICS CLASS TYPE OF QUANTUM OF REFERENCE ACCEPTANC FORMAT OF AGENCY REMARKS
NO DESCRIPTION CHECK CHECK DOCUMENT E NORMS RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11
A TEMPERATURE FINISH & APPEARANCE MINOR VISUAL RANDOM APPROVED DATA AS PER COC 9 P V V
GUAGE SHEET APPROVED VENDOR
SIZE & CONN. DATA SHEET COC
MAJOR PHYSICAL 100% 9 P V V FORBES
CALIBRATION & COC 9 P V V MARSHALL
ACCURACY MAJOR MEAS. 100%
MODEL NO MAJOR VISUAL 100%

B THERMOWELL SIZE & CONN 9 P V V


BODY MATL MAJOR PHYSICAL RANDOM COC 9 V V V
HYD. TEST MAJOR CHEMICAL 100% AS PER 9 P V V
DIMENSION (INCLUDING MAJOR PHYSICAL 100% APPLICABLE STD 9 P V V
BORE ECCENTRICY) MAJOR PHYSICAL 100&

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION

MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR


SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W” WITNESS
AND “V” VERIFICATION AS APPROPRIATE
SIGNATURE REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 8/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTICS CLASS TYPE OF QUANTUM OF REFERENCE ACCEPTANC FORMAT OF AGENCY REMARKS
NO DESCRIPTION CHECK CHECK DOCUMENT E NORMS RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11
A TEMPERATURE FINISH & APPEARANCE MINOR VISUAL RANDOM APPROVED DATA AS PER COC 9 P V V
SWITCH SHEET APPROVED
DATA SHEET
SIZE ,CONN.& RANGE MAJOR PHYSICAL 100% COC 9 P V V SUB VENDOR :
MODEL NO M/S SWITZER
MAJOR PHYSICAL RANDOM COC 9 P V V
MATERIAL
MAJOR PHYSICAL 100%
CALIBRATION OF SET MAJOR VISUAL 100%
POINT MAJOR PHYSICAL 100%

B THERMOWELL FOR SIZE & CONN MAJOR PHYSICAL 100% COC 9 P V V


TEMP SWITCH BODY MATL MAJOR CHEMICAL 100% AS PER COC 9 V V V
HYD. TEST MAJOR PHYSICAL 100% APPLICABLE STD
DIMENSION (INCLUDING MAJOR PHYSICAL 100&
BORE ECCENTRICY)

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION

MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR


SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W” WITNESS
AND “V” VERIFICATION AS APPROPRIATE
SIGNATURE REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 9/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTICS CLASS TYPE OF QUANTUM OF REFERENCE ACCEPTANC FORMAT OF AGENCY REMARKS
NO DESCRIPTION CHECK CHECK DOCUMENT E NORMS RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11
A PRESSURE SWITCH FINISH & APPEARANCE MINOR VISUAL RANDOM APPROVED DATA AS PER COC 9 P V V
SHEET APPROVED
DATA SHEET
SIZE ,CONN.& RANGE MAJOR PHYSICAL 100% COC 9 P V V SUB VENDOR :
MODEL NO FORBES
MAJOR PHYSICAL RANDOM COC 9 P V V MARSHALL
MATERIAL APPROVED
MAJOR PHYSICAL 100%
CALIBRATION OF SET MAJOR VISUAL 100%
POINT MAJOR PHYSICAL 100%

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION

MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR


SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W” WITNESS
AND “V” VERIFICATION AS APPROPRIATE
SIGNATURE REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 10/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTICS CLASS TYPE OF QUANTUM OF REFERENCE ACCEPTANC FORMAT OF AGENCY REMARKS
NO DESCRIPTION CHECK CHECK DOCUMENT E NORMS RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11
A SOLENOID VALVE FINISH & APPEARANCE MAJOR VISUAL RANDOM APPROVED DATA AS PER COC 9 P V V Make :
SHEET APPROVED
SIZE & CONN. MAJOR VISUAL 100% DATA SHEET ROTEX
COC 9 P V V
MATERIAL MAJOR CHEMICAL RANDOM
COC 9 V V V
VOLTAGE CURRENT MAJOR VISUAL 100%
RATING CLASS OF COC 9 V V V
INSULATION

HV TEST, IR TEST MAJOR MEAS. 100%

OPERATION, SEAT MAJOR ELEC. 100%


LEAKAGE MAJOR VISUAL 100%
MODEL NO

COMPONENT RATING MAJOR PHYSICAL 100 % APPROVED DATA APPROVED COC 9 P V V


SHEET DATA SHEET

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION

MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR


SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W” WITNESS
AND “V” VERIFICATION AS APPROPRIATE
SIGNATURE REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 11/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTIC CLASS TYPE OF QUANTUM OF REFERENCE ACCEPTANC FORMAT OF AGENCY REMARKS
NO DESCRIPTION S CHECK CHECK DOCUMENT E NORMS RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11
A BACK PRESSURE FINISH & MINOR VISUAL RANDOM APPROVED DATA AS PER COC 9 P V V Make :
REGULATOR APPEARANCE SHEET APPROVED Forbes Marshall
DATA SHEET Ltd
SIZE & CONN. MAJOR PHYSICAL 100% COC 9 P V V

MATERIAL MAJOR Mech/Chem Material COC or COC 9 V V V


Batch TC

FUNCTIONAL CHECK MAJOR PHYSICAL 100%

COMPONENT RATING MAJOR PHYSICAL 100 % APPROVED DATA APPROVED COC 9 P V V


SHEET DATA SHEET

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION

MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR


SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W”
WITNESS AND “V” VERIFICATION AS APPROPRIATE
SIGNATURE REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 12/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTICS CLASS TYPE OF QUANTUM OF REFERENCE ACCEPTANC FORMAT OF AGENCY REMARKS
NO DESCRIPTION CHECK CHECK DOCUMENT E NORMS RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11
A COOLANT FLOW FINISH & APPEARANCE MINOR VISUAL RANDOM APPROVED DATA AS PER COC 9 P V V VENDOR
INDICATOR SHEET APPROVED M/S Forbes
(GAUGE GLASS) SIZE & CONN. DATA SHEET Marshall Ltd
MAJOR PHYSICAL 100% COC 9 P V V

HYD. TEST
MAJOR PHYSICAL 100%
[ 1.5 TIMES OF
OPERATING
PRESSURE ]

APPROVED DATA APPROVED COC 9 P V V


COMPONENT RATING MAJOR PHYSICAL 100 % SHEET DATA SHEET

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION

MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR


SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W”
WITNESS AND “V” VERIFICATION AS APPROPRIATE
SIGNATURE REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 13/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTICS CLASS TYPE OF QUANTUM OF REFERENCE ACCEPTANC FORMAT OF AGENCY REMARKS
NO DESCRIPTION CHECK CHECK DOCUMENT E NORMS RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11
A CATION COLUMN FINISH & APPEARANCE MINOR VISUAL RANDOM APPROVED DATA AS PER COC 9 P V V Make :
SHEET APPROVED
DATA SHEET Forbes Marshall
SIZE & CONN. MAJOR PHYSICAL 100% COC 9 P V V

MATERIAL MAJOR Mech/Chem RANDOM COC 9 V V V

COC 9 P V V
HYDROSTATIC TEST MAJOR PHYSICAL 100%
(UPTO 1.5 TIMES THE
WORKING PRESSURE)

COMPONENT RATING MAJOR PHYSICAL 100 % APPROVED DATA APPROVED COC 9 P V V


SHEET DATA SHEET

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION

COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR


M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W”
MANFACURER / WITNESS AND “V” VERIFICATION AS APPROPRIATE
SUB CONTRACTOR CONTRACTOR
SIGNATURE REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 14/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTICS CLASS TYPE OF QUANTUM OF REFERENCE ACCEPTANC FORMAT OF AGENCY REMARKS
NO DESCRIPTION CHECK CHECK DOCUMENT E NORMS RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11
A FLOW SWITCH WITH FINISH & APPEARANCE MINOR VISUAL RANDOM APPROVED DATA AS PER COC 9 P V V Make :
INDICATOR SHEET APPROVED
DATA SHEET KROHNE
SIZE & CONN. MAJOR PHYSICAL 100% COC 9 P V V MARSHALL

MATERIAL MAJOR Mech/Chem RANDOM COC 9 V V V

CALIBRATION MAJOR MEAS. 100%

MODEL NO / RANGE MAJOR VISUAL 100%

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION

MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR


SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W”
WITNESS AND “V” VERIFICATION AS APPROPRIATE
SIGNATURE REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 15/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTICS CLASS TYPE OF QUANTUM OF REFERENCE ACCEPTANC FORMAT OF AGENCY REMARKS
NO DESCRIPTION CHECK CHECK DOCUMENT E NORMS RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11
A ROTAMETER FINISH & APPEARANCE MINOR VISUAL RANDOM APPROVED DATA AS PER COC 9 P V V Make :
SHEET APPROVED
DATA SHEET EUREKA
SIZE & CONN. MAJOR PHYSICAL 100% COC 9 P V V

CALIBRATION & MAJOR MEASUREMENT 100%


ACCURACY

MODEL NO / RANGE MAJOR VISUAL 100% COC 9 P V V

COMPONENT RATING MAJOR PHYSICAL 100 % APPROVED DATA APPROVED COC 9 P V V


SHEET DATA SHEET

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION

MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR


SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W” WITNESS
AND “V” VERIFICATION AS APPROPRIATE
SIGNATURE REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 16/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTICS CLASS TYPE OF QUANTUM OF REFERENCE ACCEPTANC FORMAT OF AGENCY REMARKS
NO DESCRIPTION CHECK CHECK DOCUMENT E NORMS RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11
A PH ELECTRODE DIMENSIONAL, MAJOR VISUAL 100% MANUF. T/C MANUF. T/C COC 9 V V V MAKE :
FUNCTIONAL MAJOR MEAS. 100% COC 9 V V V FORBES
MODEL NO MAJOR VISUAL 100% 9 P V V MARSHALL

B ANALYSERS CALIBRATION REPORTS MAJOR MEAS 100 % MANUF. T/C MANUF. T/C COC 9 P V V HACH.S.A.S (
POLYMETRON,
FRANCE )

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION

MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR


SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W” WITNESS
AND “V” VERIFICATION AS APPROPRIATE
SIGNATURE REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 17/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTICS CLASS TYPE OF QUANTUM OF REFERENCE ACCEPTANC FORMAT OF AGENCY REMARKS
NO DESCRIPTION CHECK CHECK DOCUMENT E NORMS RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11
A FITTINGS FINISH & APPEARANCE MINOR VISUAL 100% TEST CERT. TEST CERT. COC 9 P V V VENDOR
(COMPRESSSION) SIZE & CONN. MAJOR PHYSICAL 100% AS PER STD
MATERIAL MAJOR MECH/CHEM Lot TC / COC PRECISION
HYDROTEST MAJOR VISUALL 100% COC 9 P V V MUMBAI

B FITTINGS DIMENSIONS MAJOR PHYSICAL 100% TEST CERT TEST CERT COC 9 V V V
SOCKETWELD HYDROTEST MAJOR CHEMICAL LOT TC/COC AS PER STD
MATERIAL MAJOR PHYSICAL(*) COC 9 P V V
MATERIAL MAJOR

COMPONENT RATING MAJOR PHYSICAL 100% APPD DATA APPD DATA COC 9 P V V
FOR COMPRESSION & SHEETS SHEETS
SOCKET WELD FITTINGS

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION
MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR
SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W” WITNESS
AND “V” VERIFICATION AS APPROPRIATE
SIGNATURE REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 18/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTICS CLASS TYPE OF QUANTUM OF REFERENCE ACCEPTANC FORMAT OF AGENCY REMARKS
NO DESCRIPTION CHECK CHECK DOCUMENT E NORMS RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11
A TUBES-SS FINISH & APPEARANCE MINOR VISUAL 100% APP. DRGS APP. DRGS COC 9 P V V
RATNAMANI
SIZE TUBES
MAJOR PHYSICAL 100% COC 9 P V V
MATERIAL
MAJOR Mech/Chem 100% COC 9 V V V
HYD. TEST
MAJOR PHYSICAL RANDOM
COC
B PIPES-CS MATERIAL MAJOR Mech/Chem 100% APP. DRGS APP. DRGS COC 9 P V V MAHARASHTRA
(PRIMARY SAMPLE SIZE MAJOR PHYSICAL RANDOM 9 P V V SEAMLESS
PIPE –SS316)

COMPONENT RATING FOR MAJOR PHYSICAL 100% APPD DATA APPD COC 9 P V V
TUBES & PIPES SHEETS DATASHEETS

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION

MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR


SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W” WITNESS
AND “V” VERIFICATION AS APPROPRIATE
SIGNATURE REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL
(*) NOTE : THIS WILL BE FM-INWARD INSPECTION TR.
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 19/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTICS CLASS TYPE OF CHECK QUANTUM REFERENCE ACCEPTANCE NORMS FORMAT AGENCY REMARKS
NO DESCRIPTION OF CHECK DOCUMENT OF RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11
1 CHILLER PACKAGE APPROVED DATA AS PER APP. DATA SUB
SHEET SHEET REPORT VENDOR
1a COMPRESSOR MAKE & MODEL CRITICAL VISUAL 100% PO & MANF. PO & MANF. DATA ----DO -- P V V
FINISH, APPEARANCE MAJOR VISUAL RANDOM DATA SHEET SHEET --- DO --- 9 P V V M/S
LEAKAGE TEST CRITICAL PHYSICAL 100% ---- DO ----- ---- DO ----- P V V FORBES
STARTING & RUN FOR 1-2 CRITICAL ELECTRICAL 100% ---- DO ----- ---- DO ----- 9 P V V MARSHA
MIN. LL

1b COMPRESSOR RATING,RUNTEST MAJOR VISUAL RANDOM ---- DO ----- ---- DO ----- 9 P V V


MFR T/C
FOR 10 MIN ELECTRICAL 100% Compres
--- DO --- sor make
9 P V V : m/s
MANF std. & MFR TC
----DO --
2 SHELL & TUBE DIM. & MATL CRITICAL VISUAL 100% ---- DO ----- Emerson
CONDENSOR (WATER PRESSURE TEST/LEAK CRITICAL PNEUMATIC 100% ---- DO ----- SHELL 23 BAR (GAS) 9 P V V (Kirloskar
TUBE 10 BAR (WATER) COC
COOLED) Copland)
9 P V V / BOCK
P.O. SPECS
3 COPPER TUBES Confirmation reg. Cu tube dia MAJOR PHYSICAL SAMPLE APP. DRG/DATA MFR T/C
/ thickness SHT
4 DX CHILLER DIMENSION CRITICAL VISUAL RANDOM 9 P V V
MANUF. T/C
FINISH & APPERANCE MAJOR VISUAL 100% PO/MFR.T/C
20KG / CM2
PRESS.TEST/LEAK CRITICAL PNEUMATIC 100%
DATA SHEET
MATERIAL CRITICAL VISUAL/ 100%
CONFORMATION GAUGE TH.
LEGEND : FOR BHEL USE
RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION

MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR


SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W” WITNESS
AND “V” VERIFICATION AS APPROPRIATE
SIGNATURE REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 20/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTICS CLASS TYPE OF QUANTUM OF REFERENCE ACCEPTANCE FORMAT AGENCY REMARKS
NO DESCRIPTION CHECK CHECK DOCUMENT NORMS OF RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11
6 INSTRUMENTS : MAKE & MODEL MAJOR VISUAL 100% MANF. CATALOGUE MANF. CATALOGUE MANUF.TC/ 9 P V V PG : FM
PRESSURE GUAGE FINISH, APPEARANCE MAJOR VISUAL RANDOM DATA SHEET DATA SHEET LEAFLETS 9 P V V TG : FM
TEMP. CONTROLLER RATING MAJOR VISUAL 100% ---- DO ----- ---- DO ----- ---- DO ----- 9 P V V TEV:DANFOSS
FUNCTION MAJOR VISUAL 100% 9 P V V TEMP. CONTR:
PRESSURE CUTOUTS ---- DO ----- ---- DO ----- --- DO ----- M/s. ESD
THERMAL EXPANSION MAKE & MODEL PR. CUTOFF
VALVE, TEMPERATURE FINISH, APPEARANCE MAJOR GAUGE & Ms. INDFOSS/RANKA
GAUGE RATING VISUAL APP. DRG/DATA SHT COC COMMERCIAL :
7 FUNCTION RANDOM ---- DO ----- 9 P V V REFER QUALITY
BS2017/ASTM B280
COPPER TUBES DIMENSION(THK/OD & FINISH MAJOR VISUAL NO LEAKAGE LOW COC. 24 HOURS PR.
100% MFR STD SIDE 10 BAR, HIGH 9 P V V MAINTAINED IN THE
SIDE 20 BAR (G) PR. SYSTEM@ 20 BAR
8 PACKAGE WATER CHILLER PRESSURE & LEAK TEST MAJOR PNEUMATIC
UNIT
25/28CM HG ON 100% MFR STD VACUUM OBSERVED TEST REPORT 9 P V V VOCUUM OBSERVED
VACCUMISATION GAUGE BY . FOR 4 HOURS
VACCUM PUMP @ -1 BAR
VISUAL
9 COMPLETE FUNCTIONAL FUNCTIONAL CHECK OF 100% MFR STD. FUNCTIONING OF ALL TEST REPORT 9 P W W
CHECK CHILLER , IN MAJOR VISUAL CONTROL ELEMENTS
TOTALITY,FUNCTIONING OF DEMONSTRATI
ALL CONTROLS ON OF CHILLER

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION
MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR
SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W” WITNESS
AND “V” VERIFICATION AS APPROPRIATE
SIGNATURE REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 21/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTICS CLASS TYPE OF QUANTUM OF REFERENCE ACCEPTANCE FORMAT AGENCY REMARKS
NO DESCRIPTION CHECK CHECK DOCUMENT NORMS OF RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11
9 WATER TANK DIMENSION MAJOR VISUAL 100% APP. DRGS/DATA SHT G.A. DRG COC 9 P W W SUPPLIER
LEAKAGE CRITICAL WATER FILL 100% DATA SHEET 9 P W W WORKS,

10 ELECTRICAL PANEL DIMENSION & FINISH CRITICAL VISUAL RANDOM WIRING DRG WIRING DRG. ELECT. DRG& 9 P W W CONTROL
BOARD COMPONENSTS IR, MAJOR --DO-- --DO— SPECS 9 P W W INTERLOCK,
HV TEST CRITICAL --DO-- --DO-- 9 P W W

11 G.I.PIPES, TUBES FITTING DIMENSION CRITICAL GUAGE 100%


FINISH VISUAL RANDOM G.A DRG / DATA SHT G.A. DRG COC 9 P V V AS PER IS-1239
DATA SHEET VALVES IS 778

9 P V V FINOLEX

12 PUMP SET MAKE & MODEL MAJOR VISUAL EACH DATA SHEET MANUF. STD. MFR T/C 9 P V V KIRLOSKAR /
(SUPPLIER) CROMPTON
GREAVES MAKE

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION
MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR
SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W” WITNESS
AND “V” VERIFICATION AS APPROPRIATE
SIGNATURE REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 22/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTIC CLASS TYPE OF QUANTUM OF REFERENCE ACCEPTANC FORMAT OF AGENCY REMARKS
NO DESCRIPTION S CHECK CHECK DOCUMENT E NORMS RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11
A PRESSURE REGULATOR FINISH & MINOR VISUAL RANDOM APPROVED DATA AS PER COC 9 P V V VENDOR
APPEARANCE SHEET APPROVED
DATA SHEET M/S Forbes
SIZE & CONN. MAJOR PHYSICAL 100% COC 9 P V V Marshall Ltd

MATERIAL MAJOR Mech/Chem Material TC or Batch COC 9 V V V


TC
FUNCTIONAL CHECK MAJOR PHYSICAL 100%

COMP. RATING MAJOR PHYSICAL 100% APP. DATA. SHT APP. DATA. SHT

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION

MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR


SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W”
WITNESS AND “V” VERIFICATION AS APPROPRIATE
SIGNATURE REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 23/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTICS CLASS TYPE OF CHECK QUANTUM OF REFERENCE ACCEPTANC FORMAT OF AGENCY REMARKS
NO DESCRIPTION CHECK DOCUMENT E NORMS RECORD

M C E
1 2 3 4 5 6 7 8 9 D 10 11
A PRESSURE GUAGE FINISH & APPEARANCE MINOR VISUAL RANDOM APPROVED DATA AS PER COC 9 P V V
SHEET APPROVED VENDOR
SIZE & CONN. DATA SHEET FORBES
MAJOR PHYSICAL 100% COC 9 P V V MARSHALL
CALIBRATION &
ACCURACY MAJOR MEASUREMENT 100%

COMPONENT RATING MAJOR PHYSICAL 100% APPROVED DATA APPROVED COC 9 P V V


SHEET DATA SHEET

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION

MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR


SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W”
WITNESS AND “V” VERIFICATION AS APPROPRIATE
SIGNATURE REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL
MANUFACTURERS NAME MANUFACTURING QUALITY PLAN
AND ADDRESS
BHEL FORBES MARSHALL LTD ITEM QP NO: QA2K09/SWAS/029 PROJECT : 350 MW , GSEGL, HAZIRA
A-34/35, MIDC, Rev : 01 PACKAGE : 350MW
‘H’ BLOCK, PIMPRI, BHEL PO NO : 4000025254 DATED 11.08.2009
PUNE - 411 018 SWAS Date : 08.09.2009 CONTRACTOR :
Page: 24/24 SUB : FORBES MARSHALL
MAIN : BHEL-EDN
SR COMPONENT AND CHARACTERISTICS CLASS TYPE OF QUANTUM OF REFERENCE ACCEPTANC FORMAT OF AGENCY REMARKS
NO DESCRIPTION CHECK CHECK DOCUMENT E NORMS RECORD

M C N
1 2 3 4 5 6 7 8 9 D 10 11
A CONDUCTIVITY CELL DIMENSIONAL, MAJOR VISUAL 100% MANUF. T/C MANUF. T/C COC 9 V V V MAKE :
HACH S.A.S
FUNCTIONAL MAJOR MEAS. 100% COC 9 V V V (Polymetron, France)

MODEL NO / RANGE MAJOR VISUAL 100% COC 9 V V V

LEGEND : FOR BHEL USE


RECORDS : INDENTIFIED WITH “TICK” SHALL BE ESSENTIALLY INCLUDED BY
CONTRACTOR IN QA DOCUMENTATION

MANFACURER CONTRACTOR COC : CERTIFICATE OF COMPLIANCE OF SUB VENDOR


SUB CONTRACTOR M : MANUFACTURER / SUB CONTRACTOR
C : CONTRACTOR-BHEL-EDN, “E” GSEGL INDICATE,“P” : PERFORM “W” WITNESS
AND “V” VERIFICATION AS APPROPRIATE
SIGNATURE REVIEWED BY NAME &SIGN OF APPROVING AUTHORITY & SEAL

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