Document Number

Rev. Page
Project Package Originator Discipline Doc. Type Unit n° Serial n°

0 1/6
RAPID P028B CMI MEC TDS 1450 0402

PETRONAS RAPID PROJECT

(P028B –EURO5 MOGAS CNHT2, ISOM, TAME AND TANKAGE)

MECHANICAL DATA SHEET

H2 PURIFICATION HEATER

1450-H-001

OWNER Approval: PETRONAS

Name:
Date (DD-MMM-YY):
Signature:

Document Class: X

Pages modified under this revision:

0 23-Jan-18 ISSUED FOR DESIGN

A 8-Nov-17 ISSUED FOR REVIEW / COMMENTS N.C Hung Ray Chen K.Y Yu
DATE WRITTEN BY CHECKED BY APPROVED BY
REV. STATUS - REVISION MEMO
DD-MMM-YY (name & signature) (name & signature) (name & signature)

Sections changed in last revision are identified by a vertical line in the margin.

CMI Doc No.: XE62-MDT-1450-0002

 Data / requisition sheet for Design book No. : page:
Electric Heaters Contr. job No. :
MESC No. :
1 Equipment No.: 1450-H-001 Number required: (1) ONE
2 OPERATING/MECHANICAL DATA
3 Description Max LPG - EOR Heating Phase With N2 (Note 34) Units
4 Contents Hydrogen Make-Up (H2) Note 11 N2
5 Working temperature, max./normal/min. 240 195 240 28 °C
6 Working pressure - max./normal/min. 38.8 7 bar ga
7 - normal/min.vac. conditions mbar abs
8 Design temperature, upper/lower Note 14 15 (Note 17) Note 14 15 (Note 35) °C
9 Design pressure, internal/external 45.3 45.3 bar ga
10 Test pressure, hydrostatic/pneumatic bar ga
11 Liquid - quantity kg/s
12 - density at 15°C kg/m3
13 - density at working temperature kg/m3
14 Vapour - quantity 199 (Note 12) 300 kg/h
15 - molecular weight
16 - density at working temperature 1.878-2.069 8.956-5.236 kg/m3
17 Heating/cooling medium
18 - max. quantity required kg/s
19 °C
20 Diameter of shell OD/ID Note 16 mm
21 Length between tangent lines Note 16 mm
22 Total packed height mm
23 Height per bed mm
24 Size and type of packing
25 Number of packed sections
26 Number of redistributors
27 Height of saddle to vessel centerline Note 16 mm
28 Type of heads 2:1 Ellipsoidal
29 Wall thickness - shell/head Note 16 mm
30 Corrosion allowance/lining/cladding Note 16 mm
31 Insulation thickness Heat Conservation (HOLD) mm
32 Fireproofing Yes (HOLD)
33 Trays - spacing/number required mm pcs
34 - type
35 - lay-out in accordance with sheet(s)
36
37 Total volume : Note 16 m3 Relief valve(s) - Type/size :
38 Normal liquid volume : m3 - Set pressure : bar ga
39 Volume range required for level control : m3 - Number required :
40 Wind pressure (Basic) ASCE 7-10 : 646.95 N/m2 Earthquake factor ASCE 7-10 : As per RAPID-FE1-TPX-MEC-DES-0001-0101
41 INFORMATION TO BE SUBMITTED WITH THE TENDER
42 Refer Notes on Sheet 6
43
44
45
46
47
48
49 REMARKS ON REVISIONS
50
51
52
53
54
Made Date EQUIPMENT : H2 PURIFICATION HEATER Rev. letter
by: Date
Chk'd Date PLANT : RAPID P28B PROJECT Sign.
by:
Appr'd Date CONSIGNEE : PETRONAS Sheet No. 2 / 6
by:
Eng. by : Equipm. No. 1450-H-001
Principal : RAPID-P028B-CMI-MEC-TDS-1450-0402 Req. No. RAPID-P028B-CMI-MEC-MRI-0001-0012
 Data / requisition sheet for Design book No. : page:
Electric Heaters Contr. job No. :
Rev MESC No. :
1 MATERIAL SPECIFICATION (Note 27)
2 Part ASME No. Part ASME No.
3 Shell SA335 Gr.P11 / SA387 Gr.11 Cl.2 Downcomers -
4 Cladding/lining of shell - Baffles -
5 Heads SA234 Gr.WP11 Cl.1 / SA387 Gr.11 Cl.2 Internal pipe / fittings -
6 Cladding/lining of heads - Stud bolts, external SA193 Gr.B16 (Note 5)
7 Reinforcing rings SA387 Gr.11 Cl.2 Nuts, external SA194 Gr.4 (Note 5)
8 Skirt, base plate, etc. - Bolts, internal -
9 Saddles, base plate SA387 Gr.11 Cl.2 / SA285 Gr.C Nuts, internal -
10 Jacket - Spiral Wound SS316 / Graphite Filled with
Gaskets, external
11 Shell flanges SA182 Gr.F11 Cl.2 SS Inner & CS Outer Ring
12 Nozzles (line pipe/plate) SA335 Gr.P11 / SA387 Gr.11 Cl.2 Gaskets, internal -
13 Liner of nozzles and manholes - Removable internals -
14 Flanges (ANS) SA182 Gr.F11 Cl.2 Nameplate / bracket SS304 / SA387 Gr.11 Cl.2
0 15 Flanges (Non-ANS) - Setting Bolts SA-325
16 Welding fittings (if applicable) SA234 Gr.WP11 Cl.1 Heater Sheath Incoloy 800 (Note 26)
17 Stiffening rings -
18 Insulation support rings SA387 Gr.11 Cl.2
19 Cleats for platforms. etc. -
20 Internal parts (WELDED) -
21 FABRICATION AND INSPECTION REQUIREMENTS
22 Construction in accordance with: ASME SECTION VIII ASME VIII Div 2 (2015 Edition) (Note 28)+ U2-Stamp - CATEGORY 1 as per PTS 31.22.20.31,
23 PTS 33.68.30.33, RAPID-FE1-TPX-MEC-DES-0001-0101 and RAPID-FE1-TPX-MEC-SPN-0001-0101
24 Inspection Full Impact test As per Codes and Specifications
0 25 Inspection authority DOSH and TPI
26 Stress relieving / PWHT As per Codes and Specifications
27 Special heat treatment As per Codes and Specifications
28 Radiography 100%
29 Other non-destructive testing As per Codes and Specifications
30 Chemical analysis Yes, As per Codes and Specifications
31 Manufacturer's certificate - chemical analysis Yes, As per Codes and Specifications
32 - mechanical data Yes, As per Codes and Specifications
33 Painting & coating As per Specification
34 WEIGHTS (Note 3)
35 Erection weight (shipping weight) *1 : Note 16 kg Weight of internals : - kg
36 Total weight, operating *2 : Note 16 kg Weight of insulation : HOLD kg
37 Total weight, full of water *3 : Note 16 kg Weight of fireproofing : - kg
38 *1 exclude internals, platform, ladder, fireproofing, insulation weights Weight of heater bundle : Note 16
39 *2 include internals,platform,ladders,fireproofing,insulation weights *3 include platform,ladders,fireproofing, insulation weights
40 REFERENCE DRAWINGS/LIST
41 Arrangement - construction - outline :
42 Standard vessel :
43 Additional drawings :
44 Welding electrodes, rods, etc. : See PTS 30.10.60.18 and RAPID FE1-TPX-MCI-SPN-0001-0101
45 General remarks for vessels : Anchor bolt ring and base plate :
46 Flanged pipe nozzles : Lifting lug / trunnion :
47 Thermowell nozzles : Name plate :
Refer to RAPID-FE1-TPX-MEC-STD-0001-0102
48 Earthing lugs : Refer to RAPID-FE1-TPX-MEC-STD-0001-0102 Support ring for insulation :
49 Vortex breaker : Inspection hole/hand hole/
50 Skirt/saddles/brackets/legs : manhole/davits, etc. :
51
52 Process Data Sheet : RAPID-P028B-CMI-PRO-TDS-1450-0055
53 Heat Exchanger Construction Std. : RAPID-FE1-TPX-MEC-STD-0001-0102
54
The manufacturer is responsible for ensuring that the equipment is designed and constructed in accordance with the specifications and codes referred to on the requisition and/or
drawings. Furthermore, the manufacturer is responsible for ensuring that the design, including thicknesses of pressure parts, is satisfactory for the design conditions indicated
on the requisition and/or drawings. Calculations and thicknesses of material supplied to the manufacturer are for information and tendering purposes only. The manufacturer shall
make his own calculations for which he is fully responsible. The manufacturer shall ensure that the equipment supplied conforms to all applicable codes and national statutory
regulations, and he shall obtain all necessary approvals from statutory authorities. Sheet No. 3 / 6

Eng. by : Equipm. No. 1450-H-001

Principal : RAPID-P028B-CMI-MEC-TDS-1450-0402 Req. No. RAPID-P028B-CMI-MEC-MRI-0001-0012
 Data / requisition sheet for Design book No. : page:
Electric Heaters Contr. job No. :
MESC No. :
1 GENERAL CHARACTERISTICS
2
3 14.1 (Note 7,8) / 35.0/ 41.0 (Note 10) Shell Length Note 16
Duty (Min/Nom/Max/Des/Start-up) kW
4 / 60.8 (Note 9) / 18.9 Shell and Head ID/OD Note 16
5 Installed Power Requirement kW Note 16 Channel ID/OD -
6 Degree of protection Ex 'e' Channel Cover ID/OD -
7 Hazard area classification Zone 2, Group IIB +H2, Temp T3 Supports Type Saddle Type
8 Terminal Box Protection IP - 66 Heating Element to Tube sheet joint Seal Weld
9 Terminal Box Space Heater IP - 66 Baffles Cross Type Note 20
10 No of passes N/A
11 HEATER DETAIL
12 Type of element Nickel-Chromium Alloy, 80/20 NiCr Sheath Temperature Note 16
13 Number of Heater Bundles Note 16 Heater Bundle Diameter Note 16
14 No of Heating Elements (active) Note 16 Withdrawal Length Note 16
15 No of Heating Elements (spare) 20 % of Duty Heating Element Insulation MgO
16 Element Length mm Note 16 Watt Density Note 16
17 Element Load kW Note 16 Cable Entry Bottom Entry
18 Heat Flux W/cm2 1.5-2.0 Cable Gland Entry Note 32
19 Heater Enclosure IP Protection IP - 66
20
21 HEATER CONTROL PANEL
22 Heater control Type Thyristor Control Incoming Power Supply Refer to RAPID-FE10-TEC-ELE-TDS-0001-0005
23 Manufacturer Note 16 Control Power Supply Refer to RAPID-FE10-TEC-ELE-TDS-0001-0005
24 Location Indoor Panel Anti Condensation Heater Refer to RAPID-FE10-TEC-ELE-TDS-0001-0005
25 Heating Stage Note 16 Anti Condensation Heater Switch ON/OFF
26 Enclosure material Note 16 Total Harmonic Distortion Refer to RAPID-FE10-TEC-ELE-TDS-0001-0005
27 Enclosure Ingress Protection IP - 31 Panel Dimensions Note 16
28 Cable Entry Bottom Entry Panel Weight Note 16
29 Cable Glands Entry Note 32 Mounting type Free Standing
30 Cooling (Natural / Force) Note 16
31 SENSORS REMOTE INTERFACE SIGNALS
32 Element Over Temperature Thermocouple / PT 100 No Req'd: ≥2 ■ Common Alarm (UCP) ■ Ready for Operation
33 Heater (Flange) Over Temperature Thermocouple / PT 100 No Req'd: Note 16 ■ Heater On / Off Status
34 Terminal Box Over Temperature Thermocouple / PT 100 No Req'd: Note 16 ■ Shutdown Signal (Heater Trip)
35 ■ Heater Tripped (System fault )
36 CONTROL & PROTECTION ■ Temperature Control Signal
37 ■ Earth Fault ■ Fan Failure ■ Load Current Signal
38 ■ Phase Unbalance ■ Overvoltage CONTROL
39 ■ Short Circuit Protection ■ Undervoltage ■ Heater ON push button (Local)
40 ■ Thyristor Over Temperature Protection ■ Heater OFF push button (Local)
41 ■ Element Over Temperature Protection ■ Trip Reset
42 ■ Heater (Flange) Over Temperature Protection ■ Local / Remote Selector Switch
43 ■ Terminal Box Over Temperature Protection ■ Local Emergency Stop Button
44
45 INDICATIONS
46 ■ Power ON / OFF ■ Element Over Temperature
47 ■ Heater ON / OFF ■ Heater (Flange) Over Temperature
48 ■ Thyristor Over Temperature ■ Terminal Box Over Temperature
49 ■ Ammeter (with current phase selector switch) ■ Earth Fault
50 ■ Voltmeter (with voltage phase selector switch)
51 REMARKS ON REVISIONS
52
53
54
55
56
57
58
59 Sheet No. 4 / 6

Eng. by : Equipm. No. 1450-H-001

Principal : RAPID-P028B-CMI-MEC-TDS-1450-0402 Req. No. RAPID-P028B-CMI-MEC-MRI-0001-0012
 Data / requisition sheet for Design book No. : page:
Electric Heaters Contr. job No. :
Rev MESC No. :
1 NOZZLE DATA
2 Mark Number Service Nom. dia. and flange rating Remarks
0 3 A 1 Inlet DN80 Class 600 WNRF
0 4 B 1 Outlet DN80 Class 600 WNRF
0 5 V 1 Vent DN50 Class 600 WNRF
0 6 D 1 Drain DN50 Class 600 WNRF
0 7 E 1 Heating Element DN (Note 16) Class 600 WNRF c/w flange connection
8
9
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15
16
17
18 INSTRUMENT CONNECTIONS
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33 MANHOLES ETC.
34
35
36
37
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39
40
41 REMARKS:
42
43 (R1) Flange type: WNRF = Weld Neck Raised Face, LWNRF = Long Weld Neck Raised Face, SRRF = Self Reinforced Raised Face
44

0 Sheet No. 5 / 6

Eng. by : Equipm. No. 1450-H-001

Principal : RAPID-P028B-CMI-MEC-TDS-1450-0402 Req. No. RAPID-P028B-CMI-MEC-MRI-0001-0012
 Data / requisition sheet for Design book No. : page:
Electric Heaters Contr. job No. :
Rev MESC No. :
1 NOTES:
2 (1) Dimensions are in millimeters, unless otherwise noted.
3 (2) This mechanical data sheet shall be read in conjunction with CMI Process Datasheet for 1450-H-001 H2 Purification Heater (Ref: RAPID-P028B-CMI-PRO-TDS-1450-0055).
4 (3) The equipment manufacturer has to advise thickness and weights considering all loads combination as specified in Project Specifications.
5 The manufacturer shall be responsible for the mechanical design integrity of the equipment.
6 (4) Bolt holes of the nozzles and girth flanges shall always straddle the natural centerlines of the equipment.
7 (5) External bolts / nuts shall be Fluorocarbon coated as per PTS 30.48.00.31-P.
8 (6) Heating elements shall be in accordance with PTS 33.68.30.33 "Electrical Process Heaters".
9 (7) This minimum power requirement obtained by modifying the flow rate only.
10 (8) Turndown corresponding to 40% of MAX Gasoline SOR/EOR duty (operation at turndown flowrate). Inlet and outlet temperatures of the heater are kept constant.
11 Vendor to make sure that the temperature control will be suitable for both maximum and minimum flowrate.
12 (9) Design duty corresponding to 174% of normal duty (Tin = 183°C - Tout = 240°C), resulting from operation at design flowrate.
13 (10) Maximum duty corresponding to 100% MAX LPG - EOR duty + 5% of Purification F/E Exchanger duty at normal flowrate (Tin = 195°C - Tout = 293 °C).
14 (11) Maximum continuous hydrogen partial pressure = 39.7 bara (ALL CASES). Additional requirements of hydrogen service as per PTS are applicable and shall be complied.
15 Materials shall be in accordance with API RP 941 and Axens Specification IN-042.1.
16 (12) Design flowrate = 270 kg/hr corresponding to 100% of MAX LPG - EOR case + 36% overdesign (resulting from Hot H2 Stripping operation). Turndown flowrate = 56.4 kg/hr
17 corresponding to 40% of MAX gasoline SOR/EOR case.
18 (13) 0.3 bar allowable pressure drop to be based on design flowrate.
19 (14) By heater vendor with a minimum of 340°C.
20 (15) Diameter and flange class of the inlet/outlet lines connected to the heater.
21 (16) To be advised/confirmed by Vendor.
22 (17) MDMT = 15°C. Minimum site ambient temperature.
23 (18) Heater power rating must be such that heater power calculated at max tolerance of heating elements ohmic value and under min voltage (i.e nominal voltage less tolerance %)
24 corresponds to design process power indicated in process data sheet.
25 (19) Heaters will be mounted horizontally (as per plot plan RAPID-P028B-CMI-PIP-DWG-1450-0001/0002/0003).
26 (20) No segmental baffles are allowed (suitable spacers to be provided).
27 (21) There should be a minimum thermal spacing between the heater terminal box and the process flange of 150 mm. When heater is mounted vertically, the requirement
28 to increase the thermal spacing or to utilise heat shields between the process flange and the terminal box should be considered by the manufacturer, to
29 ensure that the terminal box temperature does not exceed 65°C.
30 (22) Insulation between resistive wire and sheathing to be magnesium oxide (MgO) of high purity for high temperature applications. After heating element bending,
31 manufacturer will compress the bent part in order to recover the MgO density.
32 (23) Special precautions to be taken during heating element fabrication to ensure a regular pitch of the resistive wire (manufacturer to be able to provide X-Rays examination
33 of heating element before assembly on tube sheet).
34 (24) The complete heater should be certified by notified body (LCIE, BASEEFA, ISSEP, etc…). The heater terminal box should be suitably sized
to accept incoming cables
35 as advised by the EPCC contractor.
36 (25) Heaters will be delta or star connected (preferably delta).
37 (26) Spacers parts in contact with heating elements to be same material as heating elements.
38 (27) EPCC contractor to confirm the material selection for the electrical heater.
39 (28) ASME Div. 2 is selected as construction code as per PTS 31.22.20.31 Clause 2.2 and Annex X.
40 (29) The User of the pressure vessel is Petronas Refinery and Petrochemical Corporation (PRPC) Sdn Bhd. The User is the Purchaser of the pressure vessel. Vendor acting as
41 agent on behalf of the Purchaser is responsible to provide a certified User's Design Specification for this pressure vessel.
42 (30) Cr-Mo material shall be normalised and tempered or quenched and tempered (quenched and tempered for heads), vacuum degassed and aluminum killed.
43 The maximum P content in the chemical composition shall not exceed 0.005% wt. Additional requirements of PTS 31.22.20.31, Annex X shall be complied including
44 API RP 934-C amended by, RAPID-FE1-TPX-MCI-SPN-0001-0108.
45 (31) Cr-Mo material shall be impact tested at -18°C in accordance to API RP 934-C, or the Licensor's specification, whichever is more stringent.
46 (32) Cable gland size will be finalized during detailed engineering by EPCC contractor.
0 47 (33) Deleted
48 (34) Start-up phase : Heating of the catalyst bed to 240 degC with Nitrogen.
0 49 (35) Stean-out condition: 0.5 bara @ 150°C.

Sheet No. 6 / 6

Eng. by : Equipm. No. 1450-H-001

Principal : RAPID-P028B-CMI-MEC-TDS-1450-0402 Req. No. RAPID-P028B-CMI-MEC-MRI-0001-0012