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BOLTED/ALUMINUM
A2CF........................STRAIGHT BOLT LUG, TWO CABLES TO FLAT...................................................SA-2
ACF...........................STRAIGHT BOLT/CABLE TO FLAT..............................................................................SA-1
AFTF........................EXPANSION TERMINAL, TUBE TO FLAT................................................................SA-5
ASTF.........................STRAIGHT BOLT TERMINAL, TUBE TO FLAT.......................................................SA-3
BOLTED/BRONZE
FSTFLG...................EXPANSION TERMINAL, TUBE TO FLAT.............................................................. SA-19
SPTP.........................STRAIGHT BOLT TERMINAL, CABLE OR TUBE TO FLAT..............................SA-9
STF4.........................STRAIGHT BOLT TERMINAL, TUBE TO FLAT..................................................... SA-18
SWH..........................STRAIGHT BOLT TERMINAL, CABLE TO FLAT....................................................SA-11
SWHD......................STRAIGHT BOLT TERMINAL, TWO CABLES TO FLAT.................................. SA-12
SWL..........................STRAIGHT BOLT TERMINAL, CABLE TO FLAT..................................................SA-10
TLD............................TAP LUG TERMINAL, ONE OR TWO CABLES TO FLAT..................................SA-8
TLS............................ONE CABLE TO FLAT........................................................................................................SA-7
TS...............................MULTI-PURPOSE CONNECTOR, CABLE, TUBE, FLAT..................................SA-20
V.................................ADAPTER, TRANSFORMER TERMINAL TO MULTIPLE CABLE................. SA-21
VL2............................DOUBLE EYEBOLT TERMINAL, TWO CABLES TO FLAT............................. SA-15
VL3D........................DOUBLE EYEBOLT TERMINAL, THREE CABLES TO FLAT......................... SA-16
VL44D.....................DOUBLE EYEBOLT TERMINAL, FOUR CABLES TO FLAT........................... SA-17
VL4D........................DOUBLE EYEBOLT TERMINAL, ONE OR TWO CABLES TO FLAT..........SA-14
VL4S.........................SINGLE EYEBOLT TERMINAL, CABLE TO FLAT............................................... SA-13
WELDMENT/ALUMINUM
W2CF.......................TWO CABLES TO FLAT................................................................................................. SA-25
WCF..........................CABLE TO FLAT................................................................................................................ SA-23
WFTF.......................EXPANSION TERMINAL, TUBE TO FLAT............................................................. SA-27
WSTF.......................TUBE TO FLAT....................................................................................................................SA-26
COMPRESSION/ALUMINUM
ACF...........................CABLE TO FLAT................................................................................................................SA-28
CCLS.........................SHORT BARREL, CABLE TO FLAT..........................................................................SA-30
COPPER
BCL...........................CABLE TO FLAT................................................................................................................SA-33
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TERMINALS BOLTED ALUMINUM
STRAIGHT BOLT TERMINAL, ALUMINUM
TUBE TO FLAT ASTF
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TERMINALS BOLTED ALUMINUM
STRAIGHT BOLT TERMINAL, TUBE TO FLAT
(CONTINUED)
SA
4
Product Data & Conductor Size
CONDUCTOR
SIZE DIMENSIONS INCHES (MM) APPROX.
CATALOG FIG. TUBING WT. EACH
NUMBER NO. IPS/EHIPS L A C K T W J LBS. (KG)
7-1/8 3-3/4 2-1/4 5/8 9/16 2 5/8 3.0
ASTF24B2 1 2-1/2
(181.0) (95.25) (57.15) (15.88) (14.29) (50.8) (15.88) (1.4)
7-1/4 3-3/4 2-1/4 5/8 9/16 3 5/8 3.3
ASTF24C 2 2-1/2
(184.15) (95.25) (57.15) (15.88) (14.29) (76.2) (15.88) (1.5)
8 3-3/4 2-1/4 1-1/8 9/16 4 5/8 3.4
ASTF24D 2 2-1/2
(203.2) (95.25) (57.15) (28.58) (14.29) (101.6) (15.88) (1.5)
7-9/16 4 2-3/8 5/8 5/8 3 5/8 4.3
ASTF30C 2 3
(192.1) (101.6) (60.33) (15.88) (15.88) (76.2) (15.88) (1.9)
8-9/16 4 2-3/8 1-1/8 5/8 4 5/8 4.7
ASTF30D 2 3
(217.5) (101.6) (60.33) (28.58) (15.88) (101.6) (15.88) (2.1)
7-3/4 4-1/4 3-1/4 5/8 3/4 3 5/8 4.2
ASTF34C 2 3-1/2
(196.85) (107.95) (82.55) (15.88) (19.05) (76.2) (15.88) (1.9)
8-5/8 4-1/4 3-1/4 1-1/8 5/8 4 5/8 4.5
ASTF34D 2 3-1/2
(219.1) (107.95) (82.55) (28.58) (15.88) (101.6) (15.88) (2.1)
7-3/4 4-1/4 3-1/2 5/8 3/4 3 5/8 4.9
ASTF40C 2 4
(196.85) (107.95) (88.9) (15.88) (19.05) (76.2) (15.88) (2.2)
8-1/2 4-1/4 3-1/2 1-1/8 3/4 4 5/8 5.6
ASTF40D 2 4
(215.9) (107.95) (88.9) (28.58) (19.05) (101.6) (15.88) (2.5)
10-1/4 5 3-1/8 1-1/8 1 4 5/8 8.4
ASTF50D 2 5
(260.35) (127.0) (98.42) (28.58) (25.4) (101.6) (15.88) (3.8)
10-3/4 6 4-3/8 1-1/8 1 4 5/8 10.1
ASTF60D 2 6
(273.05) (152.4) (111.12) (28.58) (25.4) (101.6) (15.88) (4.6)
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TERMINALS
BOLTED ALUMINUM ALUMINUM
EXPANSION TERMINAL, AFTF
TUBE TO FLAT
Aluminum laminated bolted expansion terminal for aluminum tubing to
aluminum or copper flat pad. Designed for +/-2 inch expansion on tub-
ing larger than 2” I.P.S. Guides and laminations are proper size for use with SA
standard schedule 40 IPS tubing. Clamping bolts have hex-stops for one- 5
wrench installation. Tongue holes have NEMA spacing. Contact sealant is
recommended.
Notes: (1)To specify extra heavy (schedule 80, EHIPS) tubing, add “H”
to catalog number. Example: AFTFH40D
(2)To obtain pad rotated 90 degrees, add ”V” to catalog num-
ber. Example: AFTFV30D
SA
6
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TERMINALS BRONZE BOLTED
TAP LUG TERMINAL BRONZE
ONE CABLE TO FLAT TLS
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TERMINALS
BRONZE
BRONZE BOLTED TAP LUG TERMINAL
TLD
ONE OR TWO CABLES TO FLAT
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TERMINALS
BRONZE STRAIGHT BOLT TERMINAL BRONZE
CABLE OR TUBE TO FLAT SPTP
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TERMINALS
BRONZE
BRONZE STRAIGHT BOLT TERMINAL
SWL
CABLE TO FLAT
SA Bronze alloy terminal, with 3/8” dia. hex head clamping bolts, for
connecting copper cable to copper flat. Side formed pads are
10 standard for flush mounting. Clamping bolts have hex-stops for
one-wrench installation. Tongue holes have NEMA spacing. All
sizes furnished with reversible cable caps.
Example: SWL050CY90
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TERMINALS
BRONZE STRAIGHT BOLT TERMINAL BRONZE
CABLE TO FLAT SWH
Heavy duty, bronze alloy terminal, with 1/2” dia. hex-head clamping
bolts for connecting copper cable to copper flat. Side formed pads
SA
are standard for flush mounting. Clamping bolts have hex-stops 11
for one-wrench installation. Tongue holes have NEMA spacing. All
sizes furnished with reversible cable caps.
Example: SWH025BY90
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TERMINALS
BRONZE
BRONZE STRAIGHT BOLT TERMINAL
SWHD
TWO CABLES TO FLAT
Example: SWHD050B2Y90
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TERMINALS
BRONZE SINGLE EYEBOLT TERMINAL BRONZE
CABLE TO FLAT VL4S
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TERMINALS
BRONZE DOUBLE EYEBOLT TERMINAL
BRONZE
ONE OR TWO CABLES TO FLAT
VL4D
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TERMINALS
BRONZE DOUBLE EYEBOLT TERMINAL
BRONZE
TWO CABLES TO FLAT
VL2
Example: VL261B2HY90
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TERMINALS
BRONZE DOUBLE EYEBOLT TERMINAL
BRONZE
THREE CABLES TO FLAT
VL3D
Example: VL3D61DHY90
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TERMINALS
BRONZE DOUBLE EYEBOLT TERMINAL
BRONZE
FOUR CABLES TO FLAT
VL44D
Example: VL44D71DHY90
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TERMINALS
BRONZE
BRONZE STRAIGHT BOLT TERMINAL
STF4
TUBE TO FLAT
Copper alloy terminal for connecting copper tubing to copper flat.
Side formed pad is standard for flush mounting. Suitable for normal
and heavy duty applications. Tongue holes have NEMA spacing.
Example: STF420CCF
Example: STF414B2Y90
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TERMINALS BRONZE
BOLTED MULTI-PURPOSE CONNECTOR
BRONZE
CABLE, TUBE, FLAT
TS
SA
20 Bronze multi-purpose connector for connecting copper cable,
tubing, or flats as terminals, couplers or tee connectors. Recom-
mended for emergency stocks to prevent unnecessary stoppage.
Reversible cap accommodates a wide range of cable or tubing
sizes. Clamping bolts have hex-stops for one-wrench installation.
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TERMINALS
BRONZE BOLTED
BRONZE
CABLE TERMINAL ADAPTER TRANSFORMER
V
TERMINAL TO MULTIPLE CABLE
SA
Bronze terminal adapter for connecting two, three or four copper
cables to NEMA secondary transformer terminals. 21
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ALUMINUM WELDMENT CONNECTORS
INTRODUCTION
SA
22 Welded joints of aluminum conductors offer advantages over 1. Rigid support and proper alignment.
bolted and compression fittings in performance and economy for 2. Fast assembly without need for tedious forming and fitting
certain applications. This is especially true when the proper weld- of bus.
ing method (MIG or TIG) and the proper weldment connectors 3. Continuous welds of regular contours that provide a weld
are selected. area equivalent to 1-10% of the cross sectional area of the
connector.
The best electrical joints are obtained when quality connectors of 4. Neat appearance without bulky additions beyond the size
proven performance, that are backed by a reputable connector and shape of the conductors.
manufacturer, are installed with the proper welding methods. 5. Smooth contours suitable for high voltage applications
where corona and R.I.V. level are of concern.
Electric arc welding, with an inert gas shield, provides electrically 6. Flexible couplers to compensate for expansion and contrac-
and mechanically sound joints that require no special surface tion of bus.
preparation other than cleaning of the joint to be welded. There 7. Many other features available for specific applications.
is no contact resistance in a properly welded joint. The result-
ing connection is highly efficient and adds very little bulk to the Anderson supplies cast weldment fittings of 356 aluminum alloy
conductors. which are heat treated to T6 condition for applications requir-
ing high strength and good electrical conductivity. It is wise to
From an economic standpoint, welded joints are more feasible choose the filler alloy on the basis of the parent metal alloys to be
in larger substations that can justify the services of experienced joined. A poor choice can cause various difficulties, i.e.,
welders and the use of the proper welding apparatus. Practi-
cally all types of joints for joining aluminum angle bar, sheet and 1. Low strength.
tubular bus are possible through the use of proper welding acces- 2. Weld cracking.
sories. It is also practical to weld tubular bus to cable and cable 3. Poor corrosion resistance.
terminal joints through proper welding techniques and cable 4. Poor color matching.
connectors. Of course, proper provision must be made to free the 5. Difficulty in welding.
cable of high stresses in the vicinity of the weld because of the
annealed conductor strands. The filler rod material recommended by Anderson for joining
356-T6 cast aluminum fittings to EC grade aluminum conductor
Many techniques have been developed for the welded assembly materials is 4043 alloy. This filler material has a typical conductiv-
of aluminum conductors in substations, but certain ones have ity of 40 per cent (IACS). Although it would appear that a purer
been found to offer more advantages than others. Accessories material should be used for welding aluminum castings and the
in the form of cast aluminum weldment connectors have been EC grades of conductor materials, the resulting joint usually has
developed to facilitate the joining and supporting of aluminum a lower resistance than an equivalent length of conductor. Also, a
conductors. These connectors, as developed by Anderson, have further point for consideration is that 4043 alloy is considerably
been designed to provide: easier to weld than the higher purity filler materials.
For more information on Welding Methods and Apparatus, see reference section ST.
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TERMINALS
WELDMENT ALUMINUM TERMINAL ALUMINUM
CABLE TO FLAT WCF
Aluminum alloy weldment terminal for connecting alumi-
num cable to aluminum or copper flat pad. Tongue holes
have NEMA spacing. Contact sealant is recommended for
contact pad after welding. Cable should be positioned 1/8”
to 3/16” from edge inside barrel prior to puddle welding. SA
23
Material: Casting—356-F aluminum alloy
Example: WCF39BY90
SA
24
Product Data & Conductor Size
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TERMINALS
WELDMENT ALUMINUM TERMINAL
ALUMINUM
TWO CABLES TO FLAT
W2CF
Example: W2CF72CY90
Example: WFTFV30D
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TERMINALS
LONG BARREL COMPRESSION
ALUMINUM
CABLE TO FLAT
ACF
Pure aluminum cast compression terminal for connecting aluminum cable to flat pad.
Connector barrel is filled with rubber compatible sealant and enclosed in clear plastic
bags. Contact sealant is recommended on the pads. Pad holes have NEMA spacing. For
use with conventional compression tooling.
SA
28
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TERMINALS LONG BARREL
COMPRESSION CABLE TO FLAT ALUMINUM
Product Data & Conductor Size
ACF
PAD DETAILS
O.D. (IN) LENGTH NET
STD COND. MIN. BEFORE WT. Jumper terminals are prefilled
CATALOG AAC (COMPACT / COMPR. PRESS BOLT WIDTH COMPR. LBS. with inhibitor. Pad holes have
NUMBER KCMIL ACSR KCMIL (STR) TW) DIES (TONS) HOLES (IN.) (IN) (KG) NEMA spacing.
SA
266.8, 0.574 - 0.642 76AH
ACF630N2
300
266.8 (18/1) (26/7)
(0.537 - 0.570) L792
12 2 1.6 9.1 0.7 (.32) Material: Terminal-Seamless 29
336.4, 0.642 - 0.684 20AH Extruded Aluminum
ACF684N2 300 (26/7), 336.4 (18/1) 12 2 1.7 9.3 0.8 (.36) Tube
350 (0.610 - 0.620) L719
0.701 - 0.752 For use with conven
397.5, 336.4 (26/7) (30/7) 20AH tional hex die tooling
ACF752N2 (0.660 - 12 2 1.7 9.3 0.8 (.36)
400 397.5 (18/1) (20/7) L719 (3)
0.693) Available with 15, 45
397.5 (24/7) (26/7)
450 - 0.752 - 0.814 20AH or 90 degree angled
ACF814N2 (30/7) 12 2 1.8 10.9 0.8 (.36) pad.
500 (0.698 - 0.740) L719
477 (18/1) Example: ACF1196N445 for 45
0.814 - 0.858 24AH degree pad angle.
ACF858N2 556.5 477 (24/7) (26/7) 60 2 2.0 11 1.1 (.50)
(0.745 - 0.789) L722
600 - 477 (30/7) 0.883 - 0.929 24AH
ACF929N2 60 2 2.0 11 1.0 (.45)
650 556 (24/7) (26/7) (0.825 - 0.852) L722
556.5 (26/7) (30/7)
636 (24/7) (26/7) 0.927 - 1.026
27AH
(30/7) (0.835 - 0.927)
700 -
ACF1026N4 666 (24/7) (26/7) 60 4 3.2 11.3 1.5 (.68)
795
636 (24/7) (26/7)
0.963 - 1.026
(30/7) L725
(0.860 - 0.927)
666 (24/7) (26/7)
636 (30/19)
715.5 (24/7) (26/7)
1.019 - 1.108
(30/19) 30AH
(0.921 - 1.010)
795– 795 (45/7) (54/7) 2.0
ACF1108N4 60 4 2.98 13.06
900 (26/7) (.91)
715.5 (30/19)
1.077 - 1.108
795 (45/7) (54/7) L727
(0.977 - 1.108)
(26/7)
795 (26/7) (30/19)
954– 1.108 - 1.196
954 (36/1) (45/7) 30AH
1033.5 (1.010 - 1.084) 2.0 IDENTIFICATION:
ACF1196N4 (54/7) 60 4 3.20 13.63
(.91) CONDUCTOR DIAMETER
1000– 795 (30/19) 1.140 - 1.196
L727 RANGE
1033.5 954 (45/7) (54/7) (1.040 - 1.084) DIE SIZE, MIN PRESS SIZE
954 (30/19) DATE CODE, HPS
1113– 1.203 - 1.263 34AH 2.8
ACF1263N4 1033.5 (45/7) (54/7) 60 4 3.10 13.84 CATALOG NO.
1200 (1.092 - 1.165) L767 (1.27)
1113 (45/7)
1250– 1113 (54/19) 1.289 - 1.340 34AH 2.7
ACF1340N4 60 4 3.33 13.97
1351.5 1192.5 (45/7) (54/19) (1.165 - 1.225) L767 (1.23)
1192.5 (54/19)
1.338 - 1.386 36AH 3.1
ACF1386N4 1431 1272 (45/7) (54/19) 60 4 3.04 14.69
(1.225 - 1.259) L728 (1.41)
1351.5 (45/7)
1351.5 (54/19)
1500– 1431 (45/7) (54/19) 1.412 - 1.504 3.5 NOTES:
ACF1504N4 38AH 60 4 3.51 15.19 1. These terminals are also recommended
1590 1510.5 (45/7), 1590 (1.320 - 1.358) (1.59) for AAAC and ACAR conductors within
(45/7) the diameter ranges listed.
1510.5 (54/19) 1.504 - 1.545 40AH 4.2 2. Terminals are pre-filled with Anderson/
ACF1545N4 1750 60 4 3.49 16.00 Fargo standard joint compound.
1590 (45/7) (54/19) (1.358 - 1.424) L735 (1.91) Consult factory for terminals pre-filled
1780 (84/19), 1869 with high performance, conductive-grit
compound type HTJC.
(68/7) 1.602 - 1.700 4.5
ACF1700N4 2000 42AH 100 4 3.93 16.13 3. Terminal ACF1196N4 and smaller may
2034.5 (72/7), 2057 (1.445 - 1.545) (2.04) be compressed with Anderson Versa-Crip
tools. Consult factory for tool
(76/19)
size and crimping procedure.
2250– 2167 (72/7) 1.729 - 1.762 5.2 4. Terminals are EHV rated where con-
ACF1762N4 44AH 100 4 4.0 17.56
2300 2156 (84/19) (1.545 - 1.608) (2.36) ductor is 1 in. O.D. or larger.
2156 (84/19) 1.762 - 1.824 5.2 5. The ACF terminals on this page replace
ACF1824N4 2500 44AH 100 4 3.93 17.94 cast terminals in the CCL series.
2312 (76/19) (1.608 - 1.650) (2.36)
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TERMINALS
ALUMINUM
SHORT BARREL
CCLS
COMPRESSION CABLE TO FLAT
For use with VERSA CRIMP® tooling through CCLS1300 (Die Ref.
1.844) and conventional compression tooling. Refer to Chart C-13282 on
page A-34 for tool and die information.
Example: CCLS563B90
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TYPE CCLS ALUMINUM
COMPRESSION CONNECTOR
(CONTINUED)
Product Data & Conductor Size
CONDUCTOR RANGE DIMENSIONS INCHES (MM) APPROX.
CATALOG FIG. DIE WT. EACH
NUMBER NO. AAC ACSR DIA. REF. L A B K T W LBS. (KG)
SA
7 3-1/4 3-1/8 5/8 1/2 2 .5
CCLS684B2 1 31
336.4 (36/1)- .666-.684 (177.8) (82.55) (79.38) (15.88) (12.7) (50.8) (.23)
#2 (6/1), (7/1) 1.125
336.4 (18/1) (16.92-17.37) 7 3-1/4 3-1/8 5/8 1/2 3 .7
CCLS684C 2
(177.8) (82.55) (79.38) (15.88) (12.7) (76.2) (.32)
7 3-1/4 3-1/8 5/8 1/2 2 .5
CCLS743B2 1
336.4 (26/7)- .721-.743 (177.8) (82.55) (79.38) (15.88) (12.7) (50.8) (.23)
#1 (6/1)-1/0 (6/1) 1.125
397.5 (18/1) (18.31-18.87) 7 3-1/4 3-1/8 5/8 1/2 3 .8
CCLS743C 2
(177.8) (82.55) (79.38) (15.88) (12.7) (76.2) (.36)
7-3/8 3-1/2 3-1/8 5/8 1/2 2 .7
CCLS814B2 1
397.5 (24/7)-477 .772-.814 (187.32) (88.9) (79.38) (15.88) (12.7) (50.8) (.32)
2/0 (7), (19) 1.250
(18/1) (19.61-20.68) 7-3/8 3-1/2 3-1/8 5/8 1/2 2 .7
CCLS814C 2
(187.32) (88.9) (79.38) (15.88) (12.7) (50.8) (.32)
7-3/4 3-7/8 3-1/8 3/8 1/2 2 .8
CCLS883B2 1
477 (24/7)-477 .846-.883 (196.85) (98.42) (79.38) (9.52) (12.7) (50.8) (.36)
3/0 (7), (19) 1.468
(30/7) (21.49-22.43) 7-3/4 3-7/8 3-1/8 3/8 1/2 3 .9
CCLS883C 2
(196.85) (98.42) (79.38) (9.52) (12.7) (76.2) (.41)
7-3/4 3-7/8 3-1/8 3/8 1/2 2 .8
CCLS953B2 1
556.5 (18/1)-666.6 .879-.953 (196.85) (98.42) (79.38) (9.52) (12.7) (50.8) (.36)
4/0 (7), (19) 1.468
(36/1) (22.33-24.21) 7-3/4 3-7/8 3-1/8 3/8 1/2 3 .9
CCLS953C 2
(196.85) (98.42) (79.38) (9.52) (12.7) (76.2) (.41)
7-3/4 3-7/8 3-1/8 3/8 1/2 2 .8
CCLS1031B2 1
266.8 (7)-300 666.6 (36/1)-636 .953-1.031 (196.85) (98.42) (79.38) (9.52) (12.7) (50.8) (.36)
1.468
(61) (30/19) (24.21-26.19) 7-3/4 3-7/8 3-1/8 3/8 1/2 3 1.0
CCLS1031C 2
(196.85) (98.42) (79.38) (9.52) (12.7) (76.2) (.45)
1.000 251 A251 U251 C251 F251 L251 VC6 HT41DY B75AH
1.125 316 A316 U316 C316 F316 L316 VC6 HT41FM B76AH
1.250 317 U317 C317 F317 L317 VC8 HT41FN HT6020AH 6020AH 4420AH
1.468 261* U261 C261 F261 L261 VC8 HT41EK HT6024AH 6024AH 4424AH
1.625 301 C39AR F39AR L39ART VC8 HT41EK HT6027AH 6027AH 4427AH
2.625 4442AH
2.750 4444AH
*Same as 318
NOTES:
1. These terminals are also recommended for AAAC and ACAR conductors within the diameter ranges listed.
2. Terminals are pre-filled with Anderson/Fargo standard joint compound.
Consult factory for terminals pre-filled with high performance, conductive-grit compound type HTJC.
3. Terminal ACF1196N4 and smaller may be compressed with Anderson Versa-Crip tools. Consult factory for tool size and crimping procedure.
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®
FARGO
®
January 2015
TERMINALS – SHORT BARREL
COMPRESSION CABLE TO FLAT
ALUMINUM
Jumper terminals are prefilled with inhibitor. Pad holes have NEMA
ACFS spacing.
ANDERSON ™
HUBBELL POWER SYSTEMS
®
FARGO
®
January 2015
TYPE BCL COPPER
COMPRESSION CONNECTOR
(CONTINUED)
Product Data & Conductor Size
NOTES:
1. Crimps should overlap and start from the inside working outward with the last crimp extending past the end of the connector.
2. It is recommended that a light coat of lubricant (such as Anderson’s I55 grease) be applied to the crimping face of the dies.
ANDERSON ™
HUBBELL POWER SYSTEMS
®
FARGO
®
January 2015