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Self-Cleaning Centrifugal Separator

Series “Freedom”
model CA 131 T

Customer: SANCHELIMA INTERNATIONAL INC


Serial No 27213
Year of Manufacture 2008

Installed Power 22 kW
Voltage 220 V.
Frequency 60 Hz
Phase 3 Ph

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1783 NW 93rd Avenue


MIAMI FL 33172

Tel: (305) 591 4343


FRAUTECH S.r.l.
Fax: (305) 591 3203
36015 SCHIO (VI) ITALY - via Luigi dalla Via, 15 - Tel. +39 (0)445 - 575695 – 576353 • Fax +39 (0)445 - 576723
www.frautech.com
sales@sanchelimaint.com
Frautech CA 101 ÷ 201

Foreword

This document is an integral part of the centrifugal separator as it contains all the informa-
tion required for a correct installation, start up, adjustments for the various operations and
detection of faults; consequently it must be kept in a dry and easily-accessible place.

As this document is an integral part of the separator, it should be read carefully before oper-
ating the same.

Please be aware that in order to render the information as clear as possible, only the antici-
pated conditions have been taken into account. The warnings therefore do not apply to
situations caused by improper use of the separator and its tools.

Tampering with the electronic instrumentation without the express authorisation of


FRAUTECH S.r.l. relieves the company from all responsibility and liability and invalidates
all warranties.

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Indice

Chapter A – General Information .................................................................. pag. 06


A1 – General information regarding separator ..................................................... pag. 06
A2 – Important Warnings ...................................................................................... pag. 07
A2.1 – Storage...................................................................................................... pag. 08
A3 – Technical data .............................................................................................. pag. 09
A3.1 – Technical characteristics .......................................................................... pag. 09
A3.2 – Overall dimensions of the separator.......................................................... pag. 10
A3.3 – Overall dimensions of separator on platform ............................................. pag. 11
A3.4 – Continuous noise level and vibrations ....................................................... pag. 12
A4 – Safety regulations......................................................................................... pag. 13
Chapter B - Handling and Transportation .................................................. pag. 15
Chapter C - Installation ................................................................................... pag. 17
C1 – Fixing the foundation plate ........................................................................... pag. 17
C2 – Securing the separator ................................................................................ pag. 18
C3 – Positioning the separator with platform ....................................................... pag. 19
C4 – Lubrication.................................................................................................... pag. 20
C5 – Electrical connections ................................................................................. pag. 21
C5.1 – Power connection for separator without platform ..................................... pag. 22
C5.2 – Connecting the revolution counter sensor for separator without platform pag. 22
C6 – Water connections ....................................................................................... pag. 23
C7 – Assembling the bowl .................................................................................... pag. 24
C7.1 – Assembling bowl model “T” ....................................................................... pag. 24
C7.2 – Assembling bowl model “P”....................................................................... pag. 26
C7.3 – Diaphragm press wrench .......................................................................... pag. 28
C7.4 – Disassembling the bowl ............................................................................ pag. 29
C7.5 – Mounting the cover.................................................................................... pag. 30
C7.6 – Assembling the external downflow unit .................................................... pag. 31
C7.6.1 – Assembling the model “T” external downflow unit .................................. pag. 31
C7.6.2 – Assembling the model “P” external downflow unit.................................. pag. 32
Chapter D – Water system for opening and closing the bowl ................ pag. 33
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D1 – How the water system for opening and closing the bowl works ................... pag. 33
D2 – Solenoid valve unit ...................................................................................... pag. 34
Chapter E – Setting the separator at work .................................................. pag. 35
E1 – Preliminary remarks .................................................................................... pag. 35
E2 – Control panel with Programmer control panel ............................................. pag. 36
E3 – Starting the separator .................................................................................. pag. 38

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E4 – Adjusting the downflow unit ......................................................................... pag. 39


E4.1 – Description of the model “T” downflow unit ............................................... pag. 39
E4.2 – Description of the model “P” downflow unit ............................................... pag. 40
E4.3 – Skimming milk or whey.............................................................................. pag. 41
E4.4 – Titration (standardization) of milk .............................................................. pag. 41
E4.5 – Cleaning the milk for model “T” ................................................................. pag. 41
E4.6 – Cleaning the milk for model “P” ................................................................. pag. 42
E5 – Washing the separator with Programmer control panel ............................... pag. 43
E6 – Stopping the separator with Programmer control panel .............................. pag. 44
Chapter F - Problems /Causes/ Remedies ................................................. pag. 45
Chapter G – Maintenance .............................................................................. pag. 48
G1 – Separator oil change.................................................................................... pag. 48
G2 – Maintenance of the bowl .............................................................................. pag. 50
G2.1 – Replacing the gasket on the sliding element............................................. pag. 50
G2.2 – Replacing the gasket on the cap .............................................................. pag. 52
G2.3 – Replacing the gaskets of the bowl valve .................................................. pag. 52
G4 – Maintenance of the motor unit ..................................................................... pag. 54
G4.1 – Tensioning the belt at start up .................................................................. pag. 54
G4.2 – Replacing the flat belt ............................................................................... pag. 55
G5 – Maintenance the bowl shaft ......................................................................... pag. 56
G5.1 – Bowl shaft seal replacement ..................................................................... pag. 56
G5.2 – Maintenance of the collar unit ................................................................... pag. 57
G5.3 – Replacing the bowl shaft........................................................................... pag. 58
G5.4 – Turbine clearance adjustment................................................................... pag. 59
G5.4.1 – Turbine clearance adjustment for model “T” .......................................... pag. 59
G5.4.2 – Turbine clearance adjustment for model “P” .......................................... pag. 60
Chapter K – Annex ........................................................................................... pag. 61
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Chapter A – General Information

A1 – General information regarding separator

Centrifugal separator model “Freedom”, the result of over thirty years of experience in the
manufacturing field, has been specifically designed and created for the treatment of milk
and/or whey. It therefore cannot be used for the treatment of other products without our
prior authorisation.
We decline all and any responsibility for damages to things and/or injury to persons caused
by improper or unauthorised use of the separator.

The main characteristics of the “Freedom” series separators are as follows:


• Bowl made from steel materials with extremely high mechanical properties.
• A system of bearings and dampers designed to minimise vibration.
• Drawing by means of a flat belt to reduce noise.
• Motor check carried out by inverter programmed in such a way as to optimise the
operating conditions of the machine.
• Autonomous lubrication without electric motors.

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A2 – Important Warnings

To achieve the best performance from the “Freedom” series centrifugal separator we
recommend the following:

• Adhere strictly to the instructions in this manual when installing and removing
the bowl.
• Before starting up the machine make a careful inspection of the separator’s
locking organs to ensure that they are correctly locked; pay particular attention
to the screws on the cover, the upper nut on the downflow unit tube and the
screws of the downflow unit.
• Do not unscrew or loosen the above mentioned organs while the bowl is rotat-
ing.
• The bowl parts must be handled with care; take special care not to damage
them by accidental bumping.
• Do not tamper with the bowl parts for any reason whatsoever, in particular do
not weld, make connections using abrasive tools or heat them.
• Use the diaphragm presser to close-open the bowl.
• Do not lubricate the base-vertical shaft connection area.
• The machine base, especially the upper inner part, must be cleaned with a
damp sponge. In no circumstances are water jets to be used as this could alter
the lubrication oil.
• Take great care when carrying out the electrical connections: adhere scrupu-
lously to the directions in this manual.
• Do not for any reason whatsoever vary the parameters of the frequency
converter or tamper with its components: the frequency converter is
programmed at our factory when the separator is tested in order to optimise its
performance. Unauthorised and/or unqualified tampering can irremediably affect
the good operation of the entire machine as well as immediately invalidate the
warranty.
• We recommend feeding softened water into the hydraulic system for opening-
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closing the bowl.


• Clean the machine carefully after each use.
The “Freedom” series separators can be sanitized through the C.I.P. method
without having to be removed after use.
• Do not use active chlorine based detergents (eg. hydrochloric acid ) as they can
even corrode stainless steel parts.

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• Check the flat belt tension at regular intervals and if necessary adjust it by
means of the tightener located at the back of the base .
• Replace the lubricating oil in accordance with the prescribed schedule.

A2.1 – Storage

If the machine is not installed immediately after delivery, it must be stored in a dry place
sheltered from weather conditions, in order to prevent it from being damaged before in-
stallation.
In this case it is important to remove the oil contained in the lubrication chamber , disas-
semble the bowl piece by piece and ensure that the electrical panel is completely cov-
ered.
During the installation phase, after pouring in the oil, check the condition of the radial
bearing; if the bearing shows no sign of damage, before starting up the separator, lubri-
cate generously with the supplied oil.

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Frautech CA 101 ÷ 201

A3 – Technical data

A3.1 – Technical characteristics

Description U. M. CA 101 CA 131 CA 151 CA 171 CA201


Bowl volume litri 39 39 45 45 51
Sludge chamber capacity litri 13 13 14 14 15
Skimming milk litri 10000 13000 15000 17500 20000
Skimming whey litri 15000 20000 22500 26000 30000
Max clarification model. “T” litri 15000 20000 22500 26000 30000
Max clarification model. “P” litri 20000 25000 28000 32000 36000
Feeding DN 50 50 50 50 65
Product outlet DN 50 50 50 50 65
Light phase outlet DN 25 25 25 25 25
Bowl max rpm Giri/min. 4600 5000 5200 5000 5200
Bowl weight Kg. 660 660 700 700 750
Pressioni min. alimentazione prodotto bar 1 1 1 1 1
Skimmed product outlet max pressure bar 5 5 5 5 5
Cream outlet max pressure bar 3 3 3 3 3
Feeding temperature °C 35 / 55 35/55 35 / 55 35/5 5 35/55
3
Operating liquid max density Kg/dm 1 1 1 1 1
Operating liquid min/max pressure bar 1.5 / 2 1.5 / 2 1.5 / 2 1.5/2 1.5/2
Starting time minuti 10 10 12 12 12
Lubricating oil volume litri 40 40 40 40 40
Weight of separator with bowl Kg. 2300 2350 2400 2460 2600
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A3.2 – Overall Dimensions of the Separator

Fig. 1

MOD. DIM. A DIM. B DIM. C DIM. C min.


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CA 101 1900 1250 1750 2300


CA 131 1900 1250 1750 2300
CA 151 1900 1250 1800 2500
CA 171 1900 1250 1800 2500
CA 201 1950 1350 1850 2500
Attention : Indicative measures

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Frautech CA 101 ÷ 201

A3.3 – Overall dimensions of separator on platform

Fig. 2

MOD. DIM. A DIM. B DIM. C DIM. C min.


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CA 101 2950 1350 1960 2500


CA 131 2950 1350 1960 2500
CA 151 2950 1350 2020 2600
CA 171 2950 1350 2020 2600
CA 201 2950 1350 2100 2700
Attention : Indicative measures

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A3.4 – Continuous noise level and vibrations

Once the working speed has been reached, that is not during the starting, discharge or
stopping phases, the noise level of the machine, measured in an open environment, with
the phonometer at 1 metre from the machine, in the absence of echoic surfaces,
is 78 dB(A).
The noise level may increase if the sludge drain is not ducted or if the supplied siphon is not
connected to the discharge manifold. During start up, in correspondence to the crossing of
the structure’s resonance speed, the noise level may reach, in just a few seconds,
77 dB(A).
During partial discharges, the noise level may exceed 76 dB(A).
The separator is supplied with a working vibration level, less than 2 mm/s (actual value), as
measured on the front of the machine base. Measurements carried out at different points
lead to different vibrational level values; these are not however very different and therefore
are no cause for alarm. Obviously, vibration reaches greater values during the start up and
discharge phases, even if for minimal time periods. Reading of vibrations during these tran-
sitory events obviously serves no purpose.

Note that an incorrectly installed bowl or a build up of sediment in the sludge cham-
ber can cause a considerable increase in the vibration level.

If there are strong vibrations during the stopping phase, check that there has in fact been a
total discharge and that the separator is not sucking in any residual product from the feed
line.
If the latter is the case, carry out a complete discharge by acting on the operating water de-
vice levers and closing the cock at the start of the separator feed line.

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Frautech CA 101 ÷ 201

A4 – Safety Standards

The centrifugal separator described in this document contains parts that rotate at a high
speed; it develops considerable kinetic energy, great forces are generated and stopping
times are prolonged. Therefore the user must observe the following general safety
regulations:
• Use the separator only in accordance with the parameters given by the manu-
facturer.
• Adhere strictly to the instructions in this document.
• Personnel who use the separator must be trained in advance by qualified per-
sonnel, with particular emphasis on emergency situations.
• Respect the maintenance schedule and use only original spare parts.

Throughout the manual various symbols accompanied by a word are used to represent
risks of injury to persons or damage to the separator.

DANGER : DESCRIPTION
This term indicates a situation which must be avoided otherwise it could lead to
death of the operator or persons present.

WARNING: DESCRIPTION
This term indicates a situation which must be avoided otherwise it could lead to
serious injury of the operator or persons present.

CAUTION: DESCRIPTION
This term indicates a situation which must be avoided otherwise it could lead
to injury of the operator or persons present.

NOTE: DESCRIPTION
This term indicates a situation which must be avoided otherwise it could lead to
damage of the separator and/or equipment.
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The regulations to be observed in anticipated situations of use of the separator are de-
scribed below.

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DANGER: Use the separator only and exclusively for the purpose and
according to the parameters indicated by the manufacturer.

In the event of excessive vibrations stop the separator.

After connecting the electric wiring, always check the direction of


rotation of the motor. Reverse rotation would cause the vitally im-
portant rotating parts to unscrew.

Always check that the power frequency conforms with the fre-
quency printed on the plate affixed to the separator’s electric panel.
In the event it exceeds the frequency indicated, the increased
speed could cause considerable damage.

Welding or heating of the rotating parts could affect the structure


and the resistance of the materials.

Ensure that the threading of the big stop ring used for securing the
bowl does not wear to beyond the safety limit; the “0” mark on the
ring must not exceed the “0” mark on the base beyond the specified
limit.

Before beginning any maintenance operation make sure that all the
rotating parts have stopped completely.

To prevent accidental start ups, disconnect the electric power sup-


ply.

Before starting up the separator assemble all its parts and make
sure that all the protective devices and all the covers are secured in
their positions.

The electrical connections must be carried out by a professional


electrician; the connections must be made in conformity with the
relevant regulations in force.

WARNING: Use lifting devices suitable for those operations, and follow the lift-
ing instructions.

Never work underneath suspended loads.


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In noisy environments, wear ear muffs.

CAUTION: The lubricating oil and various surfaces of the machine can reach
high temperatures and therefore are a scald hazard; before carrying
out any operations wait until the temperature drops to ambient tem-
perature.

The sharp edges of the bowl discs and the threading of the stop
rings are a cutting hazard; when carrying out maintenance opera-
tions always wear protective gloves.

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Frautech CA 101 ÷ 201

Respect the scheduled maintenance dates and ensure prompt


replacement of damaged or worn parts and the separator will
always be working under the best conditions. Use only and
exclusively original spare parts supplied by FRAUTECH S.r.l.
or by an authorised distributor.

NOTE: Always use the tools and wrenches provided when carrying out mainte-
nance operations; other tools and wrenches could damage the separator
parts.

In the event of a prolonged period of non-use ensure that the bowl is thor-
oughly cleaned.

Use filtered and softened water for the operating water system of the sepa-
rator.

If the separator is not installed immediately after delivery, it must be stored


in a dry place which is sheltered from weather conditions, in order to pre-
vent it being damaged before being started up.

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Chapter B – Handling and transportation

Before beginning work carefully read Chapter A4 – Safety regulations.

Generally the separator is supplied complete with packaging (pallet or wooden crate); han-
dling in these conditions must be made with suitable means, such as a lift truck, in order to
move it easily and safely.
The separator must be moved before the bowl unit is installed, or in any case without
it.

Once the separator has been positioned in its installation location, remove all those parts
which secure the separator to the packaging, place them at a safe distance from the sepa-
rator so that the installer can work under safe conditions.

Use a lift truck to lift the unpacked machine; make sure that the forks are placed inside the
machine’s mounting feet, and take care not to damage the cable clamps of the electrical
wiring system and the drain pipes.

If the separator is equipped with a platform, in order to prevent the separator from overturn-
ing the forks must be positioned so that the weight is balanced.

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Chapter C – Installation

C1 – Fixing the foundation plate

To improve stability and to reduce the vibrations which may occur during operation to the
minimum, the separator must be fixed to the floor as illustrated in Fig. 5. The sequence of
the operations is as follows:
-a- Make a hole in the ground using the sizes indicated in Figure 5 as a guide, so that there
is enough room around the foundation plate for a large amount of concrete.
-b- Position the plate with the tie rods at the centre of the hole.
-c- Level the plate both lengthwise and horizontally so that the level of the feet protrudes
from the level of the floor by about 10-15 mm (millimetres).
-d- Cast the concrete and allow it to set.
.

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C2 – Securing the separator

After waiting the time required for the concrete to set onto the foundation plate, secure the
separator to it. See Figure 6 for the operations to be carried out.
-a- Lower the separator base onto the foundation plate in such a way that the stud bolts fit
into the feet. (see tab. 1).
-b- The excavation for the separator waste sump and the point where it should be con-
nected to the waste disposal system are shown in the Figure 5.

Fig. 6

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C3 – Positioning the separator with platform

The workshop which houses the separator must be spacious enough so that all the ma-
noeuvres required to operate and service the machine may be carried out without any ob-
structions. Figure 7 shows the minimum measurements required for a correct placement.
Before proceeding to mount the bowl the platform must be levelled both horizontally and
vertically; use a steel rod to rotate the mounting feet on the platform, and check the result
with a spirit level.

Fig. 7
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C4 – Lubrication

The bearings lubrication system is autonomous: the oil circulation occurs through a worm
screw placed directly on the vertical shaft.
Generally, the separator is delivered already with oil in the lubrication circuit, so that, after
the machine positioning and BEFORE of any start-up, it is necessary to verify the pres-
ence of oil, and – should it be the case – fill it up.
To make easier this operation, refer to the picture 8, and follow the instruction .

a] Remove the oil top-up cap (det. 1).


b] Fit the funnel for the oil charge and pour the supplied oil until you reach the mark
“OIL” ref. 2. Note that the filling must be gradual, in order to allow the oil to reach all
the hollows of the circuits .
c] Replace the cap and tighten it.
The excess (probable water in the oil chamber ) or lack of oil (loss of oil) it can b e observed
directly on the graduated bar placed at the side of the separator ref. 2 picture 8.
The oil low level is displayed also in the electric panel
.

1 2

Fig. 8
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Note: The first time the machine is started up or after a long period of non-use, lubricate the
radial ball bearing with the same oil as that used for the transmission

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C5 – Electrical connections

Note: Before making the electrical connections verify that:

-a- The feed line section is suitable for the power required by the separator, 1.5 times the
rated current (see the Electrical Wiring Diagram).

-b- The electrical feed line includes the earthing connection for protection against indirect
contacts (see IEC publication 364-4-41).

-c- The electrical connections are made exclusively by a professional electrician capable of
carrying out a perfect job and authorised for issuing a conformity certificate confirming
that the connections have been made in accordance with the relevant laws in force
(Directive 2006/95/CE relevant to low voltage, CEI EN 60204-1 relevant to electrical
equipment of machines).

FORESEE A LEAKAGE BREAKER 300mA LAGGED

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C5.1 – Power connection for separator without platform

For how to make the electric motor connections see the attached diagram.

The motor is protected against overheating by means of probes inserted in the windings:
consequently the probe terminals must be connected as shown in the diagram.

The cable connecting the motor to the frequency converter must be a screened 4 wire ca-
ble. The cable is inserted in the sealed cable clamp, and must not come into contact with
the command and control cables.

Check that the motor is rotating in the right direction, that is in the direction of the arrow on
the motor guard. Remember that the vertical shaft of the bowl must rotate in a clockwise
direction when seen from above.

C5.2 – Connecting the revolution counter sensor for separator without platform

The revolution counter sensor cables must be connected in compliance with the instructions
in the attached electrical wiring diagram, and in particular make sure that you do NOT
thread them through the same raceway as the motor cable, as this could generate
interferences which could give an incorrect reading.

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C6 – Water connection

To ensure efficient operation of the separator’s self-cleaning system the softest water possi-
ble must be used and at a constant pressure.
Therefore, it is important to respect the following recommendations:
-a- The water must be softened in order to reduce the limestone deposits resulting from
the natural hardness of the water.

Note: the water must be softened but not demineralised.

-b- In order to have the same discharge efficiency the water pressure must be kept at a
constant value(1.5 bar min. or 2 bar max.).
-c- The connection between the water supply mains and the operating water device can
be made with either rigid or flexible tubing of a suitable diameter.

To guarantee a constant pressure, we recommend using a pressurization unit

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C7 – Assembling the bowl

CAUTION – a hoist of a capacity suitable for lifting the weights is required for
the operations described below.

C7.1 – Assembling bowl model “T”

To assemble the bowl refer to Figure 9 and respect the order of sequence of the parts.

Note: For a correct assembly observe the following recommendations.

-a- Carefully clean the taper seat of the bowl base and the relevant end of the vertical shaft
without using any lubricants whatsoever.
-b- Thebowl is delivered with all its gaskets in place, however it is advisable to check that
they are in fact in their correct positions.
-c- All the bowl closure thread is left hand; check that the reference marks “0” or “I”
stamped on the parts match up.
-d- Grease the threads with an antiseizing grease in order to facilitate the assembly and
disassembly operations.
-e- Take great care to ensure that the coupled parts and the gasket seats are completely
clean.

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Fig. 9

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C7.2 – Assembling bowl model “P”

To assemble the bowl refer to Figure 10 and respect the order of sequence of the parts.

Note: For a correct assembly observe the following recommendations.

-a- Carefully clean the taper seat of the bowl base and the relevant end of the vertical shaft
without using any lubricants whatsoever.
-b- Thebowl is delivered with all its gaskets in place, however it is advisable to check that
they are in fact in their correct positions.
-c- All the bowl closure thread is left hand; check that the reference marks “0” or “I”
stamped on the parts match up.
-d- Grease the threads with an antiseizing grease in order to facilitate the assembly and
disassembly operations.
-e- Take great care to ensure that the coupled parts and the gasket seats are completely
clean

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Fig. 10

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CA 101 ÷ 201

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Frautech CA 101 ÷ 201
C7.3 – Diaphragm presser

The diaphragm presser is indispensable for a correct closing and opening of the bowl; this
device also helps to greatly reduce the force exerted on the locking ring at the bottom of the
bowl to prevent possible seizing.
The explanations below on how to use the diaphragm presser refer to Figure 11

-a- After having dismantled the diaphragms packs as well as the upper disc; verify the cor-
rect location of the gaskets on the lower part of the cover .
-b- Mount the cap and ensure that the guide pin fits into the slot on the bottom of the bowl.
-c- Screw the threaded bar ref. 1 on the lantern.
-d- Make the flange ref. 2 lean on the cover, put the jack ref. 3 and tighten the nut ref. 4 un-
til you get a slight compression on the jack
-e- Press discs pack , with the handle of the jack, until the cover enters in the seat of the
bottom of the bowl. Make sure that the fissure of cover coincides with the pin of the bot-
tom of the bowl
-f- Tighten the ring at the bottom of the bowl without forcing; the “0” or “I” references on the
bottom and on the cap must be at a maximum distance of 50 mm from each other. Use
the “counterstroke” technique, that is, strike the handle of the wrench with a hammer, to
complete the last closure section and match up the references. If the ring cannot be
closed completely, check that the bowl parts have been assembled correctly and that
they are perfectly clean.

Note: If the diaphragm column is not compressed sufficiently the bowl may vibrate
more than normal.

Fig. 11 Print 10/08 cod. 1083002910_GB

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C7.4 – Disassembling the bowl

To disassemble the bowl carry out the instructions given at point C7.1
Take great care when removing the parts: always use the wrenches provided.
If you have trouble removing the cap, use the special wrench as described below with refer-
ence to Figure 12 .

-a- Place the cap ref. 1 on the distributor


-b- Screw the wrench of cover lifting ref. 2 on the thread itself .
-c- Turning the threaded bar ref. 3 you can lift the cover .

Fig. 12

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C7.5 – Mounting the cover

After having completed the assembly of the bowl, check that no wrenches or other tools
used for assembling the bowl have been left inside the cyclone; if so, remove them.

Rotate the bowl unit several times by hand; it should rotate freely, without any difficulty at
all. If this is not the case, determine the cause and eliminate it.

After having completed this control, mount the cover.


Hook the cover to the hoist using the wrench provided , raise it and check that the gasket is
mounted correctly.
Then position the cover in the mounting seat and tighten the grub screws. Tighten the op-
posing screws one by one in order to guarantee that the cover is perfectly secure. Then
mount the overflow pipe by rotating it into the desired position.

We remind that the overflow pipe must be filled with water before mounting.

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C7.6 – Assembling the external downflow unit

C7.6.1 – Assembling the model “T” external downflow unit

To assemble the external downflow unit refer to Figure 16.

2C -a- Insert the spacer (1) and the gasket in


the skimmed product turbine (2).
1C -b- Place the heavy phase outlet block
det . 3 on the cover and secure it with
8 the special screws.
-c- Mount the upper gasket of the heavy
7
phase outlet block (4), then insert the
6 light phase outlet block det. 5.
-d- Mount the upper gasket of the light
5 phase outlet block (6), the gland(7),
and then tighten the tube stop nut (8)
10 using the wrenches 1C and 2C.

4 Warning: Item ref. 10, standardizing sleeve


cap, must be assembled exclusively in
3 separators utilized for milk and/or whey total
skimming.
For any possible spare parts order, the
relevant codes are for CA 101 ÷ 171 T
2 1080003800 sleeve cap;
2040120180 cap OR gasket.
1 And for CA 201 ÷251 T
1084164650 sleeve cap;
2040120200 cap OR gasket.
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Fig. 16

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Frautech CA 101 ÷ 201

C7.6.2 – Assembling the model “P” external downflow unit

To assemble the external downflow unit refer to Figure 17.

-a- Insert the spacer (1) and the gasket in


2C
the product turbine (2).
1C -b- Place the product outlet block (3) on
the cover and secure it with the special
screws.
6 -c- Mount the upper gasket of the product
outlet block (4), the gland (5), and then
5 tighten the tube stop nut (6) using the
wrench 1C and 2C.
4

Fig. 17
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Frautech CA 101 ÷ 201

Chapter D – Water system for opening and closing the bowl

D1 – How the water system for opening and closing the bowl works

The bowl is closed by injecting water into the chamber F through the passage D. During op-
eration the thrust generated by the water in chamber F is greater than the downward thrust
caused by the weight of the product to be separated. A valve whose piston is kept pushed
outwards by the centrifugal force generated by the rotation of the bowl keeps the discharge
hole H of the chamber F closed.
When water is injected from E the piston shifts inwards and the chamber F empties. The
thrust of the product moves the sliding element A downwards and suddenly discharges the
content of the bowl.
After a few moments the water flow from E ceases, the piston returns to its initial position
and the discharge hole H of the chamber F is closed. At the same time water is injected into
the chamber F through passage D and the bowl closes.
To obtain quick and precise partial discharges passage D is always kept open during the
discharge phase. The system is set in such a way that the speed of emptying the chamber
F is greater than the speed of filling it up so with the valve open the chamber F empties
even while injecting water through passage D.

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Frautech CA 101 ÷ 201

D2 – Solenoid valve unit

The solenoid valve unit consists of :


EV2 Discharge solenoid valve
EV1 Bowl rinsing and closing solenoid valve
C Manual discharge valve
D Manual bowl closing valve
Valves D and C are used manually for carrying out partial or total discharges in the event of
a programmer failure or before stopping the separator at the end of a shift after having
turned off the feed pump.
For partial discharges proceed as follows:
1. Open valve D;
2. Quickly open and close valve C;
3. Finally after 10”-20” close valve D.

For total discharges proceed as follows:


1. Open valve C for 1÷2 seconds;
2. Open valve D for 10”-20” to close the bowl.

The solenoid valves EV1 and EV2 operate according to the adjustments made on the
board.
At least once a year, especially if the water has impurities, it is advisable to disassemble
and clean solenoid valves EV1 and EV2.

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Frautech CA 101 ÷ 201

Chapter E – Setting the separator at work

E1 – Preliminary remarks

Danger: before starting up the separator make absolutely sure that :

-a- The bowl is assembled correctly, the closure rings are screwed to the very
end and the reference marks “0” and “I” match up.
-b- The cover is firmly secured to the base.
-c- The downflow unit is secured to the cover.
-d- The downflow unit stop nut is screwed in to the very end.
-e- The oil level .
-f- The flat belt is well-stretched .

Before starting up the separator we strongly recommend reading point


“CONTROL PANEL” very carefully, as it contains all the relevant informa-
tion regarding the electric panel (operation of the push buttons, selec-
tors and indicator lights).
If the separator is inserted into a plant with a single panel, consult the
chapter that describes the command and control panel in its manual.

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Frautech CA 101 ÷ 201

E2 – Control panel with Programmer control panel

NB: The position of the buttons and the powers of the motors are indicative, it is
threfore necessary to verify them looking at the attached electrical diagram.

POS. DESCRIZIONE DESCRIPTION


HL0 Allarme lampeggiante Blinking alarm
HA1 Allarme acustico Acustic alarm
V1 Ventilatore ventilator
AP1 Pannello programmazione tempi Programmer panel separator timer
AMP1 Pannello assorbimento centrifuga Programmer panel ammeter
PT1 Conteggio ore lavoro Working timer
SB1 Pulsante rosso stop centrifuga Red button stop separator
SB2 Pulsante lum. Verde start centrifuga Green button start separator
SB3 Pulsante rosso stop pompa mandata Red button stop feeding pump
SB4 Pulsante lum. Verde start pompa mandata Green button start feeding pump
SA2 Selett 3 posizioni ciclo lavoro lav - 0 - prod 3 position selector cycle lav - 0 - prod
SB8 Pulsante lum. Giallo scarico parziale Yellow button partial discharge
SB7 Pulsante lum. Giallo scarico totale Yellow button total discharge
HL4 Lampada rossa allarme sovra velocità centrifuga Red led alarm over speed separator
HL5 Lampada rossa allarme livello olio basso Red led alarm level oil
HL7 Lampada rossa allarme termistore Red led alarm over load motor separator
HL8 Lampada rossa allarme inverter centrifuga Red led alarm over load inverter separator
HL9 Lampada rossa allarme sovraccarico pompe Red alarm for over load pump
SB5 Pulsante blu riconoscimento allarme Blue button recognition alarm
SB6 Pulsante bianco test allarme White button test alarm
EM1 Fungo rosso emergenza centrifuga Emergency separator
SA1 Selettore 2 pos. lum. Verde pompa acqua 2 position selector green water pump 0 - 1
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QS1 Sezionatore generale blocco porta Knife switch for general door locking

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Frautech CA 101 ÷ 201

Fig. 20

Model Dimensions Weight


CA 101 800x1550x380 130 Kg.
CA 131 800x1550x380 140 kg.
CA 151 800x1550x380 150 kg.
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CA 171 800x1550x380 160 Kg.


CA 201 800x1550x380 170 Kg

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Frautech CA 101 ÷ 201

E3 – Starting up the separator

After having carried out all the controls indicated in point E1, follow the procedures de-
scribed below to start up the separator.

-a- Turn the main disconnecting switch on the electric panel det. QS1 Fig. 20 to the
position “1“. The stop buttons light up and the times programming card begins the
startup tests.
-b- Start the separator by pressing the push button det. SB2 Fig. 20, then start the
operating water pump by rotating the selector det. SA1 Fig. 20. It is important to
perform these operations one after the other because at a certain number of
revolutions the times programming card commands the automatic closure of the bowl,
and if there is no water in the bowl operating circuit the bowl will not close. If there is
an on-off valve between the operating water pump and the operating water circuit
inlet, obviously this valve must be opened once the pump has been started.
-c- After the bowl has closed, turn the selector det. SA2 Fig. 20 to the “PRODUCTION”
position, then start the separator feed pump det. SB4 Fig. 20.
-d- Before fine-tuning the adjustments with the external downflow unit, it is advisable to
manually drain the separator by pressing the button det. SB8 Fig. 16; this manoeuvre
prevents an incorrect start up (bowl filled with water at start up), and if the bowl takes
in air at start up this operation prevents it from being eliminated during the discharge.
-e- At this point make all the adjustments on the external downflow unit to optimise the
process (see point E4).

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Frautech CA 101 ÷ 201

E4 – Regolazioni apparato esterno di deflusso

Consigli pratici
-a- Check that the effective capacity does not exceed the rated capacity specified for
each function of the separator .
-b- Each adjustment must be carried out gradually, with a few minutes pause after each
one to allow the cream to vary and stabilise its density.
-c- Once the correct degree of adjustment has been determined it is advisable to note the
position of the various shutters.
-d- To facilitate the adjustment it is advisable, during the first run throughs, to use water
for a precalibration, to note the outflow feed capacity compared to the inflow feed ca-
pacity of the machine and to adjust the cream shutter so that only a thin trickle of wa-
ter flows out.

E4.1 – Description of the model “T” downflow unit (fig. 21)

The external downflow unit consists of two blocks where the following elements are lodged:

-A- Skimmed product shutter handle (skimmed product).


-B- Cream shutter handle.
-C- Titration shutter handle (standardization).
-D- Pressure gauge.
-E- Product skimmed or standardization outlet

Fig. 21
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Frautech CA 101 ÷ 201

E4.2 – Description of the model “P” downflow unit (fig. 22)

The external downflow unit consists of a block where the following elements are lodged:

-A- Product shutter handle.


-D- Pressure gauge.
-E- Product outlet.

Fig. 22

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Frautech CA 101 ÷ 201

E4.3 – Skimming milk or whey

Prepare the downflow unit by following these instructions and referring to Figure 21:
-a- Shutter B half open.
-b- Shutter C completely closed.
-c- Act on the knob of shutter A until the pressure, as indicated on the pressure gauge D,
reaches approximately 3 – 3.5 bar.
-d- Then act on the knob of shutter A and B to obtain the desired cream density. Note that
a greater pressure on the gauge results in a thinner cream, and vice versa a reduced
pressure results in a thicker cream.

E4.4 – Titration (standardization) of milk

Prepare the downflow unit by following these instructions and referring to Figure 21:
-a- Shutter B half closed.
-b- Shutter C half closed.
-c- Act on the knob of shutter A until the pressure, as indicated on the pressure gauge D,
reaches approximately 3.5 – 4 bar.
-d- Then act on the knob of shutter B to obtain the desired cream density.
-e- If the cream is too dense, open the shutter C (loosen); if the cream is too thin, close
shutter C (tighten).

Note that : By opening shutter C (loosening), the quantity of outflowing cream is re-
duced ( light phase).By opening the shutter B (loosening), the concentra-
tion of the cream is reduced.

E4.5 – Cleaning the milk for model “T”

Prepare the downflow unit by following these instructions and referring to Figure 21:
-a- Shutter B completely closed.
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-b- Shutter C approximately half open.


-c- Act on the knob of shutter A until the pressure reaches the maximum; this is obtained
by increasing the pressure until the product flows out of the overflow pipe, then open
the shutter until no more product flows out of the pipe (loosen the knob of the shutter
by about half a turn). By so doing the machine works at the maximum pressure with-
out forming froth in the product
-d- Open gradually until there is no more dripping

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Frautech CA 101 ÷ 201

E4.6 – Cleaning the milk for model “P”

Prepare the downflow unit by following these instructions and referring to Figure 22:

-A- Act on the knob of shutter A until the product flows out of the overflow pipe; then open
the shutter until no more product flows out of the pipe. By so doing the machine works
at the maximum pressure without forming froth in the product .

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Frautech CA 101 ÷ 201

E5 – Washing the separator with Programmer control panel

The operations described below refer to a separator which operates as a single unit, while,
if it is inserted into a pasteurization group, the separator must be washed in accordance
with the instructions of the whole group.

After having finished the product to be processed, feed the separator with hot water to start
the washing operation.

After the water has been fed into the feed circuit, turn the selector det. SA2 Fig. 20 to the
wash mode.
In this condition, the times programming card will command more frequent draining so that
the separator can be cleaned correctly.
For the daily sanitisation simply carry out an alkaline wash, preceded and followed by an
abundant rinse with disposable water.
The recommended cycle consists in a cold rinse of 5-10 minutes, followed by a wash with a
caustic soda solution of 2% at approximately 65° fo r 30 minutes (approximately 2 kg of
caustic soda flakes per 100 litres of water).
The cycle ends with a cold water rinse lasting 5-10 minutes.

During the washing cycle it is advisable to close the heavy phase cock for a few extra
seconds, especially during the alkaline wash, so that the liquid overflows and washes the
inside part of the cover more thoroughly.

At least once a week after the caustic soda wash and subsequent rinse, wash with a nitric
acid solution of 0.5% at 65° for 20-30 minutes (0.5 litres of nitric acid per 100 litres of water)
and a final rinse with cold water for 5-10 minutes.

The washing cycle indicated above is only indicative: the first few times the operator must
inspect the inside of the machine after the wash to certify its efficacy and, if necessary vary
the times and concentrations of the solutions.
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Note: It is strictly forbidden to use chlorine compounds , especially hydrochloric


acid,in any of the sanitising cycle phases, because it corrodes stainless steel

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Frautech CA 101 ÷ 201

E6 – Stopping the separator with Programmer control panel

Per arrestare il separatore procedere come di seguito descritto.


A. Turn off the feeding pump by pushing the button ref. SB 3 pict. 20 and turn to "zero"
the selector SA2 pict. 20
B. Turn off the separator by pressing the push button det. SB 1 Fig. 20
C. Carry out several partial discharges of the separator (two or three times one after the
other) by pressing the push button det. SB8 Fig. 20.
D. Let a total discharge perform by pushing button ref. SB7 fig. 20. Should any on-off
valve be at separator feeding inlet, then you must close before carrying out the total
discharge .
E. Turn off the operating water pump by rotating the selector det. SA1 to the home
position. If there is an on-off valve between the operating water pump and the
operating water circuit inlet, obviously it must be closed after the pump has been
stopped.
F. Cut off the tension to the control panel by rotating the main disconnecting switch det.
QS1 Fig. 20 to the “0” position. In these conditions, the frequency converter will
remain activated in order to perform the braking operation.

Fig. 20

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Frautech CA 101 ÷ 201

Chapter F – Problems /Causes/ Remedies

A reference table is provided below which includes a description of the most frequent prob-
lems and their remedies which can be carried out even by personnel not specifically trained.
Therefore, before requesting intervention from specialised personnel, it is advisable to con-
sult this table.

Problem Cause Remedy

The bowl does not reach the a – Wrong electrical connection. a – Check the electrical
programmed speed or takes too b – The bowl is not closed properly; connections and the feed tension.
long to reach it. it continues to discharge and suck b – Close the cock on the product
the product in from the feed line feed line.
The bowl rotates normally but the a – The programming board is not a - Rotate the main switch to the
electronic speedometer does not switched on. pos. “1".
indicate the speed. b – The revoultion counter sensor b – Check that the distance of the
is not installed correctly. sensor from the notched nut is
c – The revolution counter sensor approx. 2 mm.
is faulty. c – Replace the sensor.
The bowl slows down during the a - The bowl is not closed and dis- a - Check that the operating water
process. charges continually. apparatus is working correctly.
b - The motor speed drops. b - Check the motor feed voltage.
c - The flat belt is loose. c - Tighten the belt.

Unusual vibrations during opera- a - The bowl has not been mounted a - Mount the bowl correctly.
tion. correctly. b - Check the serial number
b - Parts from different separators printed on the parts.
have been used. c - Add one or more diaphragms.
c - The diaphragm column is not d - Open the bowl and clean it;
compressed sufficiently. then increase the opening time or
d - The bowl is dirty reduce the discharge interval
e - The bowl has been damaged times.
during the assembly or disassem- e - Send the bowl to our factory
bly procedure. or request the assistance of a
f - The springs of the vertical shaft technician.
collar have been damaged. f - Replace the springs and check
g - The bearings are worn. the condition of the pistons.
g - Replace the bearings
The bowl does not close. The bowl closing water is insuffi- a - Open valve EV1 for at least 30
cient because : seconds.
a – The valve EV1 Fig. 15 did not b - Check the condition of the
remain open for the necessary solenoid valve and replace it if
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amount of time. necessary.


b - Solenoid valve EV2 is jammed. c - Correct the electrical connec-
c - The pump water rotates in the tions..
opposite direction. d - Check the fuses and the cali-
d - The operating water pump is bration of the overload cutout.
blocked. e - Replace the gaskets.
e - The sliding element gasket is
not in position or is worn.

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Frautech CA 101 ÷ 201

Problem Cause Remedy


The bowl does not close. f - The gasket of the sliding f - Verify, position correctly or
element is worn. replace
g - Obstructed water pipe. g - Replace the pipe
h - The collar cover holes are h - Remove the bowl and clear the
clogged with limestone deposits holes
The bowl does not close properly. a - The bowl is dirty. Remove, check the condition of the
b - There is some dirty left in the parts, clean them, and replace any
moving section gasket. worn parts.
c - The Ertalon gasket is worn.
The bowl neither opens nor closes a - The operating water pump is not a - Start the pump: if it does not
in neither manual nor automatic functioning. operate check the fuses and the
mode. b - There is no water.. calibration of the overload cutout.
c - The water filter is clogged. b - Check that the water is avail-
d - The bowl valve piston is able and check the condition of the
blocked. filter.
e - The hole on the bottom of the c - Clean the filter and replace the
bowl is clogged. cartridge, if necessary.
f - The collar cover holes are d - Remove the valve and clean
clogged with limestone deposits. thoroughly.
e - Remove the bowl and clean the
hole.
f - Remove the bowl and clear the
holes.
The bowl does not open automati- a – The programming board is not A - Insert the programming board.
cally, either by extending the dis- inserted. B - Check the protection fuses
charge time or by pushing the but- B –The programming board is not C - Clean or replace the electro
ton, it only opens manually. fed. valve.
C - EV2 electro valve is obstructed D - Check the electrical
or damaged connections.
D - EV2 electro valve is not fed

The bowl does not carry out the a - The operating water pump does a - Bleed the circuit and prime the
discharges or it carries them with not deliver the required flow rate. pump .
very long opening times, over the b - The water filter is clogged. b - Clean the filter and, eventually
second. c - Pressure inside the bowl is too replace the cartridge.
high c - Open the skimmed product
shutter .
Loss of product from the overflow a - The bowl gasket is worrn out. A - Check the position and, in
pipe. b - The downflow unit gaskets are case , replace the gasket
worn. B - replace the gasket.
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Frautech CA 101 ÷ 201

Problem Cause Remedy


Insufficient skimming, the residual a - Temperature of the product is a - Check the temperature. The op-
fat in the skimmed product is too high or too low. timal value is between 35 and 40°
greater than 0.05%. b - Flow rate is too high. C. However, efficient operation is
c - The cap holes are clogged. possible with temperature in the 20
d - The shutter is not completely to 60°C range.
closed. b - Check and reset the flow rate at
e - The shutter gasket is worn. the rated value.
f - Dirty bowl . c - Check and clear the holes.
d - Close the shutter properly.
e - Replace the gasket.
f - Disassemble the bowl and clean
them.
Cream or skimmed product are a - Infiltrazioni di aria nel prodotto in a - Check all the connections on
discharged with the froth. entrata al separatore. the feed tubing, check that the
b - Errata regolazione. pump is not taking in air and that it
c - Pressione troppo bassa. is fed with positive head
b - Check the shutter adjustment
and the working capacity.
c - Increase the pressure by clos-
ing the shutter A and then B to
maintain the cream density.

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Frautech CA 101 ÷ 201

Chapter G - Maintenance

The centrifugal separator is capable of generating great forces in all directions and is sub-
ject to the law of centrifugal force. Even in optimal conditions, the drive parts and supports
are subject to wear.
When the manufacturer guarantees safe and efficient functioning over an extended period
of time he implies that worn parts must be replaced at the frequency indicated below.

DANGER: Worn parts which are not replaced or are incorrectly mounted can
cause serious damage.

Maintenance: is divided into two categories, routine and special.


Routine maintenance include operations that can be carried out by the main-
tenance technician of the company where the separator is installed.
Special maintenance includes operations which must be carried out by
specialised personnel.
The routine maintenance operations are described below; these descriptions are intended
as the technical support for the maintenance technicians .

Note: maintenance to the drive must be carried out by authorised personnel or spe-
cially trained personnel.

Before any operation on the separator disconnect the electrical power supply

G1 – Separator oil change

The first oil change must be made after 1500 hours of work. The operation is described
below and refers to Figure 23..

-a- Remove the plug det. 1, and then the plug in the cock det. 3.
-b- Place the container for the waste oil under the cock then open it det. 3.
-c- When the oil has been completely drained from the system, return the plug on the
cock to its original position det. 3.
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-d- Top up the circuit with the supplied charge of oil until you reach the mark “OIL” ref. 2 .
-e- Secure the plug in its original position det. 1.

The oil must then be replaced after every 3.000 hours of work.

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Frautech CA 101 ÷ 201

Fig. 23

The oil used in the system, MOBIL VELOCITE OIL N° 6 , has been especially prepared for
use in transmissions of centrifugal separators. Once the oil provided has been used up,
contact the manufacturer for further supplies or use a similar type of oil as the one speci-
fied.

Note: After a long period of non-use, lubricate the radial ball bearing with the same oil used
for the transmission.

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Frautech CA 101 ÷ 201

G2 – Maintenance of the bowl

To ensure the perfect functionality of the bowl, we recommend checking it at least after
every 500 hours of work; this will ensure that the condition of the bowl is kept under control
(check for wear) and the condition of the gaskets.
We recommend replacing the bowl gaskets every 1,000 – 1,500 hours of work.

G2.1 – Replacing the gasket on the sliding element

The procedure for replacing the gasket on the sliding element is described below.

-a- Disassemble the bowl following the instructions given in point C7.4.
-b- Place the sliding element on a flat bench for easier handling.
-c- Remove the old gasket by levering it off with a screwdriver.
-d- Clean the gasket seat and mount the new one.
-e- The gasket must never protrude from its seat, as shown in Figure 27; therefore, use a
plastic hammer to help insert it completely (if the gasket protrudes from its seat it is
difficult to mount the sliding element).

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Fig. 27

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Frautech CA 101 ÷ 201

G2.2 – Replacing the gasket on the cap

The condition of the seal surfaces of the “ertalon” gasket on the cap must be carefully
checked: if there is evidence of grooves or ridging on more than half of its width, replace it
immediately. The procedure for replacing the gasket on the cap is described below.

-a- Cut the gasket with a screwdriver and lift up one edge.
-b- Use pliers to grip the edge of the gasket and pull it out.
-c- Clean the seat of the gasket thoroughly, and clean the air discharge holes if they are
clogged with dirt.
-d- Position the new gasket on its seat and use a plastic hammer to slot it in. However,
take care not to hammer directly on the new gasket; use a piece of the old one in be-
tween. The gasket is inserted correctly when it is approx. 1 mm below the support sur-
face of the cap, as shown in Figure 28.

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Frautech CA 101 ÷ 201

G2.3 – Sostituzione guarnizioni valvola tamburo

Dirt or scale deposits caused by the water are a serious obstacle to the correct operation of
the valve and they cause the machine to perform irregularly during the discharge
operations.

Controls should be made at least every month for the first 3 - 4 months after the machine
has been started up, as the presence of impurities in the operating water circuit is usually
greatest in this initial period. Then the valves should be checked and cleaned at least every
3 months, or at least every time the bowl is disassembled.

If during the controls there is evidence of deterioration of the valve O-rings, replace them
immediately.

Usually the part which is most subject to wear is the pad det. 1 Figure 29.
If there are lime scale deposits on the valve, place it in a solution of 10% nitric acid to
descale it.

Clean the holes det. 2 and 3 Figure 29 if they are clogged or dirty.

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Frautech CA 101 ÷ 201

To dismantle and replace the bowl valve proceed as follows, with reference to Figures 30
and 31.

-a- Remove the cap from the cyclone; turn the bowl until the valve is in front of the hole on
the cyclone.
-b- Insert the bowl valve extraction wrench, det. 1, insert the two pins in the special holes
in the valve and tighten the journal det.3. By so doing the valve remains anchored to
the wrench so that it won’t slip into the cyclone.
-c- Turn the wrench to unscrew the valve from its seat and remove it.
-d- Once it has been removed, replace the gaskets and the pads. For the disassembly
and assembly procedures see Table 10 in Chapter H - Spare parts.
-e- To mount it on the bowl, carry out the operations described in points c, b and a in the
reverse order

3
1

Fig. 31 Print 10/08 cod. 1083002910_GB

Fig. 30

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Frautech CA 101 ÷ 201

G4 – Maintenance of the motor unit

The machines in the “Freedom” series feature drive transmission, from the motor to the
bowl, by means of a flat belt and convex pulleys.

The machine is shipped for delivery with the belt mounted but not tightened, to prevent
damage to the transmission during transit.
The belt is tightened after the bowl has been mounted.

G4.1 – Tensioning the belt at start up

This operation can only be carried out when the bowl has been completely mounted; the
procedure is described below and refers to Figure 32.

-a- Remove the two doors made of sheet metal from the base to gain access to the drive
pulleys.
-b- Check that the belt is correctly positioned and centred on the motor’s pulley, that it is
not twisted and that it is horizontal.
-c- Remove the motor guard.
-d- Loosen the screws to free the motor’s sliding element (det. 1).
-e- Use the 100 mm long steel template supplied with the machine to make two marks
which are 100 mm apart.
-f- Tension the belt by means of the tightener det. 2, until the distance between the 2
marks is 100 mm. To check the distance use the second steel template which is 102
mm long.

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2
Fig. 32

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Frautech CA 101 ÷ 201

-g- Secure the 4 screws det. 1 to lock the motor’s sliding element in the correct tensioning
position for the belt.
-h- Remount the safety doors on the base and secure the motor guard as it was originally.

G4.2 – Replacing the flat belt

If the flat belt requires replacing, proceed as described below.

-a- Remove the two doors made of sheet metal from the base to gain access to the drive
pulleys.
-b- Remove the bracket from the revolution counter sensor by loosening the two
heaxgonal head screws. DO NOT remove the sensor from the braket.
-c- Remove the motor guard, and loosen the screws that secure the motor’s sliding
element.
-d- Use the tightener to loosen the flat belt.
-e- Pull the belt out from the pulleys and remove it from the base.
-f- Mount the new belt; take care to mount it on the convex part of the pulleys and keep in
mind that the arrow on the belt indicates the rotating direction.
-g- Tension the belt as described in point G4.1, lines –g- and –h–.
-h- Replace the guards in their original positions

Print 10/08 cod. 1083002910_GB

55
Frautech CA 101 ÷ 201

G5 – Maintenance the bowl shaft

G5.1 – Bowl shaft seal replacement

To replace the seal ring, act as following described referring to fig. 33.

-a- Empty all the oil contained in the lubricating system,


so as described at point G1.
-b- Take the flat belt off so as described at point G4.2
-c- Take the lower protection of the bowl side base off .
-d- Unscrew and take the ring nut with the safety
washer ref. 1 off.
-e- Unscrew and take the cut nut ref. 2 off.
-f- Take the pulley ref. 3 off and take the tongues off
from the shaft.
-g- Place a container under the shaft so that to collect
the remaining oil of the system, when extracting the
bush.
-h- Extract the bush ref. 4.
-i- Unscrew the screws ref. 5, take the flange ref. 6 off
with seal ring ref. 7 and gasket ref. 8.
-j- Extract the seal ring ref. 7 out from relevant seat in
the flange ref. 6. Replace the ring with a new one
paying attention to re-assemble it in the same
sense of direction of the previous one.
-k- Re-assemble the flange ref. 6, insert by the bottom
the bush ref. 4, paying particular attention not to de-
form the seal ring lip.
-l- Re-position the tongues on the shaft, mount the
pulley, mount the cut nut and fix it.
-m- Fix the ring nut and after that care to turn a safety
washer edge.
Print 10/08 cod. 1083002910_GB

-n- Apply again the sensor of the run counter so that


the distance between its face and the cut nut tooth
Fig. 33 surface is of 2 mm.
-o- Re-mount and tension the flat belt, so as shown at point G4.2.
-p- Re-position the protection as originally.

56
Frautech CA 101 ÷ 201

G5.2 – Maintenance of the collar unit

When the collar unit requires servicing follow the procedure described below. The external
units and the bowls must be removed before beginning with these instructions.

-a- Remove the water tubes connected to the distributor and mark their positions
-b- Loosen the fastening screws on the water distributor and remove it.
-c- Remove the labyrinth seal.
-d- Loosen and remove the 3 screws that secure the cover of the collar unit cage.
-e- Remove the cover and the gasket below.
-f- Grip the 2 opposite nuts on the collar and hit the top of the vertical shaft with a plastic
hammer, lift the cage and remove the collar ring from the radial bearing, see Figure
34. CAUTION: 2 people are required to carry out this operation.
-g- At this point the collar may be secured in a vice to facilitate the following operations.
-h- To remove the springs and/or pistons,
simply unscrew the relevant nut.
-i- After having replaced the worn parts,
proceed to mount the unit by carrying
out the instructions in the reverse order.
When connecting the water tubes to the
distributor, make sure you secure them
to their original positions.

Fig. 34 Print 10/08 cod. 1083002910_GB

57
Frautech CA 101 ÷ 201

G5.3 – Replacing the bowl shaft

When the bowl shaft needs to be replaced follow the procedure described below. Take note
that when the shaft is replaced, the bearings must also be replaced.

Disassembling the shaft

-a- Drain out all the oil contained in the lubricating system as described in point G1.
-b- Remove the oil door .
-c- Remove the flat belt as described in point G4.2.
-d- Remove the pulley from the shaft, the O-ring, as described in point G5.1.
-e- Remove the collar unit, as described in point G5.2.
-f- Slide out the shaft.
-g- Once the shaft has been removed, remove the thrust bearing bush.

Mounting the shaft

-a- Mount the radial bearing on the top of the new shaft.
-b- Mount the thrust bearing on the shaft, followed by the thrust bearing bush.
-c- Insert bush on the multi-directional bearing, then the washer on the multi-directional
bearing.
-d- Pre-assemble the multi-directional bearing on the ring, the washer on the bearing and
secured with the 4 x M4 screws.
-e- Insert the multi-directional bearing unit on the shaft.
-f- Position the springs on the seats of the bottom bush (centre the srpings on the
reference pins).
-g- Slide in the shaft and make sure that the pin on the thrust bearing bush enters the
spring previously arranged on the bottom bush..
-h- Mount the collar unit, as described in point G5.2.
-i- Mount the shaft pulley, the O-ring , as described in point G5.1.
-j- After mounting the bowl, check the clearance of the pump used for the extraction of
the separated phases: this clearance must between 2.5 - 3 mm. For the control meth-
ods and to make adjustments see the instructions given in point G5.4.
Print 10/08 cod. 1083002910_GB

58
Frautech CA 101 ÷ 201

G5.4 – Turbine clearance adjustment

The centripetal pumps for extracting the separate phases, are locked on the cover by the
check nut and require an upwards clearance with respect to the bowl of 3.5 - 4 mm. This
adjustment is made at our factory by inserting stainless steel spacers under the turbine of
the skimmed product.

When the vertical shaft needs to be removed (special maintenance operation) the correct
“turbine clearance” needs to be reset and the number of spacers inserted modified if neces-
sary. The separator is supplied with 2 spare spacers.

G5.4.1 – Turbine clearance adjustment for model “T”

For this operation refer to Figure 35.

-a- Mount the bowl with the tube and the turbine, cover and skimmed product distributor.
-b- Push the cream turbine det.1 downwards and measure the distance “B”, as indicated
in the figure.
-c- Pull the tube det. 2 upwards and measure the distance “A”, as indicated in the figure.
-d- If the result of the difference between measurement “A” and measurement “B” is less
than 3 mm, remove the spacers; if the result is greater than 3 mm, add some spacers.
Obviously the number of spacers to be added or removed depends on how many are
required to achieve the optimal measurement of 3 – 3.5 mm.

1
Print 10/08 cod. 1083002910_GB

Fig. 35

59
Frautech CA 101 ÷ 201

G5.4.2 – Turbine clearance adjustment for model “P”

For this operation refer to Figure 36.

-a- Mount the bowl with the tube and the turbine, cover and product distributor.
-b- Lift the tube det.1 until you notice that the pump begins to rise, and measure the dis-
tance “A”, as indicated in the figure.
-c- Lift the tube completely, and measure the distance “B”, as indicated in the figure.
-d- If the result of the difference between measurement “A” and measurement “B” is less
than 3 mm, remove the spacers; if the result is greater than 3 mm, add some spacers.
Obviously the number of spacers to be added or removed depends on how many are
required to achieve the optimal measurement of 3 – 3.5 mm.

Print 10/08 cod. 1083002910_GB

Fig. 36

60
Frautech CA 101 ÷ 201

Chapter K– Annex

Annex 1

Programmer control panel

Annex 2

Spare parts

Annex 3

Electrical wiring

Print 10/08 cod. 1083002910_GB

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Frautech

Programmer control panel

I1- Functions

The “CA” control panel has been designed for the electrical power supply and control of the
self-cleaning centrifugal separators with belt transmission and electric drive by means of an
inverter.
The main functions of the control panel are:

A) Power supply and control of the motors:


1) Separator’s motor by means of an inverter
2) Product feed pump motor
3) Water pump motor or water booster system
B) Programming and executing the operating cycle:
1) Controls automatic closing of the bowl when the system is switched on.
2) During the production and washing phases, controls opening and closing of the bowl.
The interval between the discharge operations with relative rinsing cycles can be pro-
grammed before and after discharging for ensuring correct elimination of the sludge
and efficient cleaning of the surfaces in contact with the sludge.
C) Controls and protections:
The panel allows the quick display of the operating conditions of the separator. It is
equipped with instruments for displaying the following data:
1) The components in action.
2) The pre-set programming times.
3) The revolution speed of the bowl.
4) The power absorption of the bowl.
5) Possible faults.
The feed lines are protected by two suitable fuses. The separator motor is protected against
overtemperatures by thermistors connected with the motor winding.

I2 - Functional characteristics

Cabinet Stainless steel construction


Protection IP 55
Dimensions (mm) 800 x 380 x 1550 h (fino a 15 Kw)
Weigth (Kg) 120 (fino a 11 Kw)
Weigth (Kg) 130 (fino a 15 Kw)

1
Frautech

I3 – Installation

It is recommended to install the panel as close as possible to the separator. Ensure that it is
not placed under pipes that are subject to condensation.
For the electrical connections, follow the wiring diagram supplied with the separator.

I4 – Description of the control panel

Follow the description of the wiring diagram supplied with the separator.

I5 – Electronic programmer

For the control, command and setting of the operating cycles of the separator.
The parts to which the operator has access are the following:
1) Numerical key board for setting and storing data.
2) Display for visualizing the number of revolutions of the bowl, timing of the functions
during the work cycles and programming phase.

Fig. 37

2
Frautech

Switching on the electronic programmer

When the general switch is turned on and power supplied to the electronic programmer, the
following page appears displaying the details of the manufacturer:

Frautech S.r.l.
SCHIO – VI – ITALIA
Tel. +39(0)445 575695
Fax. +39(0)445 576723

In this condition, it is possible:


1) To start the separator,
2) To enter the menu page by pressing the F1 key (for reading only),
3) To enter the date/time page by pressing the F2 key (for reading only),
4) To enter the programming page by pressing the PROG key.

I5.1 – Starting and stopping the separator

Press the “START” push-button to start the separator; the following page will be displayed
on the electronic board:

START-UP rpm instantaneous display


Initial closing rpm displays the parameter set
Initial closing time rpm displays the parameter in countdown mode

Then proceed as follows:


- Feed the hydraulic system for bowl opening / closing;
- Start the water booster system;
- Wait for automatic initial closing of the bowl;
- After the initial bowl closing, the programmer passes automatically to the Stand-by page
which is displayed as follows:

STAND-BY rpm instantaneous display


Command for:
- Production
- Washing
- Partial discharge
- Total discharge (not possible with the machine running)

3
Frautech

Wait until the working speed has been reached, switch on the product feed pump and start
the cycle required.

With the Production cycle selector enabled, the following is displayed:

PRODUCTION rpm instantaneous display


Discharge interval sec. displays the parameter in countdown mode
Pre-rinsing sec. displays the parameter in countdown mode
Partial discharge 1/100 sec. displays the parameter in countdown mode
Post-rinsing sec. displays the parameter in countdown mode
Product deviation sec. displays the parameter in countdown mode

Use the  and  keys to scroll up and down the current page.
To exit the Production cycle and to return to the Stand-by page, turn the selector to posi-
tion 0.
With the Washing cycle enabled, the following is displayed:

WASHING rpm instantaneous display


Discharge interval sec. displays the parameter in countdown mode
Pre-rinsing sec. displays the parameter in countdown mode
Partial discharge 1/100 sec. displays the parameter in countdown mode
Post-rinsing sec. displays the parameter in countdown mode

Use the  and  keys to scroll up and down the current page.
To exit the Washing cycle and to return to the Stand-by page, turn the selector to position
0.

With the Partial Discharge cycle enabled, the following is displayed:

PARTIAL DISCHARGE rpm instantaneous display


Pre-rinsing sec. displays the parameter in countdown mode
Partial discharge 1/100 sec. displays the parameter in countdown mode
Post-rinsing sec. displays the parameter in countdown mode
Product deviation sec. displays the parameter in countdown mode

Use the  and  keys to scroll up and down the current page. At the end of the Partial
Discharge cycle, the display automatically returns to the Stand-by page.

With the Total Discharge cycle enabled, the following is displayed:

4
Frautech

TOTAL DISCHARGE rpm instantaneous display


Pre-rinsing sec. displays the parameter in countdown mode
Total discharge 1/100 sec. displays the parameter in countdown mode
Post-rinsing sec. displays the parameter in countdown mode

At the end of the Total Discharge cycle, the display automatically returns to the Stand-by
page. The Total Discharge cycle is only possible with the separator in Stop.

Stopping the separator


- Position the cycle selector in position 0.
- Stop the product feed pump.
- Using the pushbutton, perform at least two partial discharge cycles.
- Switch off the separator.
- The braking page is automatically displayed :

BRAKING rpm instantaneous display

- Using the pushbutton, perform at least two total discharge cycles.


- Open the manual discharge tap.
- Close the tap between the water booster system and separator.
- Close the manual discharge tap.
- Switch off the water booster system.

In this condition, none of the programmer functions can be accessed. When the separator is
at a standstill, the page showing the manufacturer’s details is displayed again.

5
Frautech

I5.2 – Displaying the menu pages

Press the F1 key to display the menu pages:

Use the  key to scroll through the pages. At the end of the last page, the display returns
to the initial page.
Use the and keys to scroll up and down the current page.

A) Start-up page
B) Stand-by page
C) Production page
D) Washing page
E) Partial Discharge page
F) Total Discharge page
G) Braking page

To return to the page showing the manufacturer’s details, press ENTER.

A) Start-up page
START-UP rpm
Initial closing rpm
Initial closing time sec.
To pass to the next page (Stand-by), press the key.
To return to the page showing the manufacturer’s details, press ENTER.

B) Stand-by page
STAND-BY rpm
Command for:
Production
Washing
Partial discharge
Total discharge

To pass to the next page (Production), press the  key.


To return to the page showing the manufacturer’s details, press ENTER.

6
Frautech

C) Production page
PRODUCTION rpm
Discharge interval sec.
Pre-rinsing sec.
Partial discharge 1/100 sec.
Post-rinsing sec.
Product deviation sec.

To pass to the next page (Washing), press the  key.


To return to the page showing the manufacturer’s details, press ENTER.
To modify the data set, it will be necessary to pass to the Programming page.

D) Washing page
WASHING rpm
Discharge interval sec.
Pre-rinsing sec.
Partial discharge hundr.
Post-rinsing sec.

To pass to the next page (Partial Discharge), press the  key.


To return to the page showing the manufacturer’s details, press ENTER.
To modify the data set, it will be necessary to pass to the Programming page.

E) Partial Discharge page


PARTIAL DISCHARGe rpm
Pre-rinsing sec.
Partial discharge hundr.
Post-rinsing sec.
Product deviation sec.

To pass to the next page (Total Discharge), press the  key.


To return to the page showing the manufacturer’s details, press ENTER.
To modify the data set, it will be necessary to pass to the Programming page.

7
Frautech

F) Total Discharge page


TOTAL DISCHARGE rpm
Pre-rinsing sec.
Total discharge cent.
Post-rinsing sec.

To pass to the next page (Braking), press the key.


To return to the page showing the manufacturer’s details, press ENTER.
To modify the data set, it will be necessary to pass to the Programming page.

G) Braking page
braking rpm

Press the  key to return to the first page (Start-up).


To return to the page showing the manufacturer’s details, press ENTER.

I5.3 – Displaying the date/time page

Press the F2 key to display the page containing:

The day
The time
The date
The hour counter

To return to the page showing the manufacturer’s details, press ENTER.

8
Frautech

I5.4 – Displaying the programming page

It is only possible to modify the parameters when none of the work cycles is switched on.

Press the PROG page to display the Programming page:

A) Customer data accessible with the F1 key


B) Manufacturer’s data accessible with the F2 key (Password requested)
C) To exit Press the ENTER key

A) Customer data

Allows the parameters of the various cycles to be displayed and modified.


The data relative to each parameter are composed of a reading value (the first) and a writ-
ing value (the second).
To modify a parameter, move onto the parameter to be modified with the ↓ and ↑ keys, en-
ter the new datum with the numerical keys (0 to 9) and press ENTER to confirm the datum
set. By confirming the value, the next datum is displayed automatically. To exit the Pro-
gramming page, move to the bottom of the page and press the ↓ key again.

Customer data

Initial closing time sec. set


Initial closing time sec. variabie

o
Product deviation sec. set
Product deviation sec. variabie

o
Production discharge time min. set
Production discharge time min. variabie

o

9
Frautech

Washing discharge time min. set


Washing discharge time min. variabie

o

Production partial discharge cent. set


Production partial discharge cent. variabie

o

Washing partial discharge cent. set


Washing partial discharge cent. variabie

o

Pre-rinse sec. set


Pre-rinse sec. variabie

o

Post-rinse sec. set


Post-rinse sec. variabie

Press the  key to scroll up the page; press the  key to exit Customer Data Program-
ming.
To exit Programming, press ENTER.

B) Manufacturer’s data

Contains the data that are set at our premises during the commissioning phase and do not
need to be modified by the final customer.

C) To exit

Press ENTER to exit programming.

10
Frautech

I6 – Description of the operating cycle

A) Production cycle

This is activated by positioning the relative selector to Production and performs a cycle in-
volving the following times and solenoid valves in sequence:

1) Production discharge cycle interval


2) Pre-rinsing EV1
3) Production discharge time EV2
4) Post-rinsing EV1

At the end of post-rinsing, the sequence starts again from point 1.


If started simultaneously with the pre-rinsing cycle, it is possible to set a time that controls a
pneumatic valve for deviating the product during the discharge phase.

B) Washing cycle

This is activated by positioning the relative selector to Washing and performs a cycle involv-
ing the following times and solenoid valves in sequence:
1) Washing discharge interval
2) Pre-rinsing EV1
3) Washing discharge time EV2
4) Post-rinsing EV1

At the end of post-rinsing, the sequence starts again from point 1.

C) Partial discharge cycle

This is activated by positioning the cycle selector to 0 and operating on the Partial Dis-
charge pushbutton and performs a cycle involving the following times and solenoid valves in
sequence:
1) Pre-rinsing EV1
2) Production discharge time EV2
3) Post-rinsing EV1

If started simultaneously with the pre-rinsing cycle, it is possible to set a time that controls a
pneumatic valve for deviating the product during the discharge phase.

11
Frautech

D) Total discharge cycle

This is activated with the separator in Stop by positioning the cycle selector to 0 and operat-
ing on the Total Discharge pushbutton and performs a cycle involving the following times
and solenoid valves in sequence:

4) Pre-rinsing EV1
5) Production discharge time EV2
6) Post-rinsing EV1

12
Frautech CA 101-131-151-171

Chapter H – Spare parts


To guarantee perfect operation of the machine over time, certain maintenance operations
must be carried out as described in this manual and at the specified intervals.
If parts need to be replaced, do not hesitate to do so, but use ONLY original spare parts
supplied by FRAUTECH.

When ordering spare parts always specify the following details:

 machine model;
 serial number;
 description of the part including the reference code of the part and the quantity re-
quired ;
 clearly indicate the name of the company and include tax details ;
 indicate the destination of the goods;
 indicate the preferred means of transportation;
N.B.: if the transportation is not specified, arrangements will be made by the
Manufacturer.

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

1
Frautech CA 101-131-151-171

List of supplied materials CA 101÷171 T Cod. 1083001601

Code Q.ty Description Ref. table


Kit of spare parts for bowl “T”
1080003585 1 Bowl valve pad 14
2040120050 1 Gasket 14
2040120230 3 Gasket 14
1083003530 1 Cap Toroidal gasket 10 - 12
1083003540 1 Sliding element gasket 10 - 12
1083004050 1 Gasket 10 - 12
1083004060 1 Gasket 10 - 12
1083013050 1 Gasket 10 - 12
2040110240 1 Gasket 10 - 12
2040110600 1 Gasket 10 - 12
2040120396 1 Gasket 10 - 12
2040120750 1 Gasket 10 - 12

Kit of spare parts for down-flow device Cod. 1083001620


1080003730 2 Gasket 15 - 17
1080003780 1 Gasket 15 - 17
1083003680 1 Gasket 15 - 17
1083013200 1 Gasket 15 - 17
2040110060 1 Gasket 15 - 17
2040110190 2 Gasket 15 - 17
2040120220 1 Gasket 15 - 17
2040120410 1 Gasket 15 - 17
2040270040 2 Gasket 15 - 17
2040270070 2 Gasket 15 - 17
Kit of spare parte for start-up Cod. 1083001630
1083003570 2 Upper diaphragm 10 - 12
1083003721 2 Turbine adjustment ring 15 - 17
Print 10/08 cod. 1083002911_GB

2007220010 1 Filtrating cartridge


TAMBURO T seconda versione

2016500050 1 Kit of spares electrovalves


9000010035 2 50 gr. Antiscuffing fat tube
9000100020 2 20 lt. Lubricating oil
2066200030 1 Belt
1080003800 1 Titration sleeve cap
2040120180 1 Gasket
1081003230 5 Foot thickness

2
Frautech CA 101-131-151-171

List of supplied materials CA 101÷171 P Cod. 1083011601

Code Q.ty Description Ref. table


Kit of spare parts for bowl “P” Cod. 1083011610
1080003585 1 Bowl valve pad 14
2040120050 1 Gasket 14
2040120230 3 Gasket 14
1083003510 1 Gasket 11 - 13
1083003530 1 Cap Toroidal gasket 11 - 13
1083003540 1 Sliding element gasket 11 - 13
1083013050 1 Cap Ertalon gasket 11 - 13
2040110240 1 Gasket 11 - 13
2040120750 1 Gasket 11 - 13
Kit of spare parts for down-flow device Cod. 1083011620
1083003680 1 Gasket 16 - 18
1083013200 1 Gasket 16 - 18
2040120410 1 Gasket 16 - 18
2040120580 1 Gasket 16 - 18
2040200040 1 Gasket 16 - 18
2040200070 2 Gasket 16 - 18
Kit of spare parte for start-up Cod. 1083011630
1083404080 2 Upper diaphragm 11 - 13
1083003721 2 Turbine adjustment ring 16 - 18
2007220010 1 Filtrating cartridge
2016500050 1 Kit of spares electrovalves
9000010035 2 50 gr. Antiscuffing fat tube
9000100020 2 20 lt. Lubricating oil
2066200030 1 Belt
Print 10/08 cod. 1083002911_GB
TAMBURO T seconda versione

1081003230 5 Foot thickness

3
Frautech CA 101-131-151-171

Table 1 Foundation plate Cod. 1083002300

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

4
Frautech CA 101-131-151-171

Table 1 Foundation plate Cod. 1083002300


Code Description Q.ty
1081003215 Stud bolt for foundation plate 4
1081003230 Foot thickness 8
1081003235 Foundation stud 6
1083003260 Foundation plate 1
4030370040 Hexagon nut 12

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

5
Frautech CA 101-131-151-171

Table 2/A Base unit Cod. 1083001001

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TAMBURO T seconda versione

6
Frautech CA 101-131-151-171

Table 2/A Base unit Cod. 1083001001


Code Description Q.ty
1080003280 Foot vibration damper 4
1080003285 Foot flange 4
1080003298 Leg 4
1083003000 Base 1
1083003200 Carter 1
1083003210 Carter 1
1083003220 Branch box door 1
1083003230 Gasket 1
1083003442 Bowl side basement lower guard 1
1083003444 Motor side lower guard 1
4000010070 Screw TE 46
4000010100 Screw TE 13
4000730100 Screw STEI 4
4010010050 Washer Grower 46
4010010070 Washer Grower 13
4010040010 Washer 1
4030000070 Hexagon Nut 4
7000000110 Gasket 1
7000460010 Adhesive Mousse 1
7000500015 Viton rod 1

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

7
Frautech CA 101-131-151-171

Table 2/B Base unit Cod. 1083001001

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TAMBURO T seconda versione

8
Frautech CA 101-131-151-171

Table 2/B Base unit Cod. 1083001001


Code Description Q.ty
1083003225 Sensor bracket 1
3075000040 Sensor 1
3075000070 Sensor cable 1
4000010075 Screw TE 2
4010010050 Washer Grower 2

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

9
Frautech CA 101-131-151-171

Table 3 Lubricating door unit Cod. 1083001040

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TAMBURO T seconda versione

10
Frautech CA 101-131-151-171

Table 3 Lubricating door unit Cod. 1083001040


Code Description Q.ty
1083003155 Oil tank door 1
1083003160 Gasket 1
2020893010 Plug 1
2026170501 Level indicator 1
2026190050 Oil plug 1
2026750010 Cock 1
4000000117 Screw TE 28
4010000080 Flat Washer 28
4010700050 Copper washer 2

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

11
Frautech CA 101-131-151-171

Table 4 Covers unit 101÷131 Cod. 1083001050

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TAMBURO T seconda versione

12
Frautech CA 101-131-151-171

Table 4 Covers unit 101÷131 Cod. 1083001050


Code Description Q.ty
1080003270 Assembled cover siphone 1
1083003270 Cyclone 1
1083003286 Base siphone 1
1083003289 Sludge discharge tube 1
1083003295 Cover rinse tube 1
1083003370 Gasket 1
1083003390 Cyclone plug 1
1083003410 Cover 1
2040110270 Gasket 2
2040200010 Gasket 2
2040200040 Gasket 1
2040200070 Gasket 1
2040200090 Gasket 1
4000010070 Screw TE 2
4000010170 Screw TE 8
4010010050 Washer Grower 2
4010010090 Washer Grower 8
7000100200 External gasket for cyclone 1

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

13
Frautech CA 101-131-151-171

Table 5 Covers unit 151÷171 Cod. 1084001050

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TAMBURO T seconda versione

14
Frautech CA 101-131-151-171

Table 5 Covers unit 151÷171 Cod. 1084001050


Code Description Q.ty
1080003270 Assembled cover siphone 1
1083003270 Cyclone 1
1083003286 Base siphone 1
1083003289 Sludge discharge tube 1
1083003295 Cover rinse tube 1
1083003370 Gasket 1
1083003390 Cyclone plug 1
1084003010 Cover 1
2040110270 Gasket 2
2040200010 Gasket 2
2040200040 Gasket 1
2040200070 Gasket 1
2040200090 Gasket 1
4000010070 Screw TE 2
4000010170 Screw TE 8
4010010050 Washer Grower 2
4010010090 Washer Grower 8
7000100200 External gasket for cyclone 1

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

15
Frautech CA 101-131-151-171

Table 6/A Bowl shaft unit 1083001011

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TAMBURO T seconda versione

16
Frautech CA 101-131-151-171

Table 6/A Bowl shaft unit Cod.1083001011


Code Description Q.ty
1083003040 Washer 1
1083003240 Water distributor 1
1083003290 Vertical shaft nut 1
1083003300 Labyrinth spring 1
1083003312 Collar ring 1
1083003320 Collar piston 9
1083003330 Labyrinth 1
1083003340 Collar cover 1
1083003350 Collar cage 1
1083003360 Nut for collar 9
1083003380 Collar bearing spring 9
1083003400 Gasket 2
2060000140 Bearing 1
4000010095 Screw TE 4
4000400347 Screw TE 3
4010010070 Washer Grower 4
4010010150 Washer Grower 3

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

17
Frautech CA 101-131-151-171

Table 6/B Bowl shaft unit Cod.1083001011

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

18
Frautech CA 101-131-151-171

Table 6/B Bowl shaft unit Cod.1083001011


Code Description Q.ty
1080003180 Spring for thrust 10
1083003015 Vertical shaft 1
1083003052 Thrust bush 1
1083003060 Spacer 1
1083003070 End bush 1
1083003080 Self-aligning bearing bush washer 1
1083003090 Self-aligning bearing washer 1
1083003100 Self-aligning bearing bush 1
1083003110 End bush flange 1
1083003116 Bowl shaft lower bush 1
1083003118 Oil thrusting ring for ball bearing 1
1083003130 Bowl shaft pulley 1
1083003140 Turn detection washer 1
1083003280 Gasket 1
1083003315 Oil suction spiral 1
1083004500 Jacketed distributor 1
2040110040 Gasket 1
2040110070 Gasket 1
2041000140 Grommet Angus 1
2060030070 Bearing 2
2060100040 Bearing 1
4000050090 Screw TCEI 4
4000360050 Screw TSPEI 4
4000400220 Screw TE 8.8 6
4000460215 Screw TCEI 8.8 4
4010410015 Washer Grower 4
Print 10/08 cod. 1083002911_GB

4010410070 Washer Grower 6


TAMBURO T seconda versione

4010790065 Safety washer 1


4020650166 Tongue 2
4030990070 Metal ring 1
4030990110 Metal ring 1

19
Frautech CA 101-131-151-171

Table 7 Motor group CA 101÷131 Cod. 1083001020

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

20
Frautech CA 101-131-151-171

Table 7 Motor group CA 101÷131 Cod. 1083001020


Code Description Q.ty
1080003400 Motor flange washer 4
1083003030 Motor flange 1
1083003170 Motor pulley washer 1
1083003180 Draft support 1
1083003420 Motor pulley 1

2066200030 Belt 1
2075_ _ _ _ _ _ Motor 1
4000010265 Screw TE A2 4
4000010275 Screw TE A2 4
4000460235 Screw TCEI 1
4000460375 Screw TCEI 4
4010010150 Washer Grower 8

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

21
Frautech CA 101-131-151-171

Table 8 Motor group CA 151÷171 Cod. 1084001020

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

22
Frautech CA 101-131-151-171

Table 8 Motor group CA 151÷171 Cod. 1084001020


Code Description Q.ty
1080003400 Motor flange washer 4
1083003180 Draft support 1
1084003030 Motor flange 1
1084083000 Motor pulley 1
1084083010 Motor pulley washer 1
2066200030 Belt 1
2075_ _ _ _ _ _ Motor 1
4000010265 Screw TE A2 4
4000010275 Screw TE A2 4
4000460235 Screw TCEI 1
4000460375 Screw TCEI 4
4010010150 Washer Grower 8

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

23
Frautech CA 101-131-151-171

Table 9 Belt pulling Cod. 1083001030

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

24
Frautech CA 101-131-151-171

Table 9 Belt pulling Cod. 1083001030


Code Description Q.ty
1080003330 Flange 1
1080003340 Screw nut 1
1080003365 Cover 1
1083003190 Shaft 1
2060040030 Bearing 2
4000050190 Screw TCEI 4
4005000120 Parallel pin 1

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

25
Frautech CA 101-131-151-171

Table 10 Bowl CA 101÷131 T Cod. 1083001120

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

26
Frautech CA 101-131-151-171

Table 10 Bowl CA 101÷131 T Cod. 1083001120


Code Description Q.ty
1083001140 Bowl valve 1
1083003450 Lantern 1
1083003470 Small ring for bowl 1
1083003480 Sliding element 1
1083003530 Cap Toroidal gasket 1
1083003540 Sliding element gasket 1
1083003560 Bottom plug 1
1083003570 Upper diaphragm 154
1083003580 Middle diaphragm 10
1083003590 Bowl diaphragm 1
1083003630 Large ring 1
1083004001 Bowl base 1
1083004010 Cap 1
1083004020 Top disc 1
1083004030 Separator disc 1
1083004040 Finned cover 1
1083004050 Gasket 1
1083004060 Gasket 1
1083013050 Gasket 1
2040110240 Gasket 1
2040110600 Gasket 1
2040120396 Gasket 1
2040120750 Gasket 1
Print 10/08 cod. 1083002911_GB
TAMBURO T seconda versione

27
Frautech CA 101-131-151-171

Table 11 Bowl CA 101 “P” Cod. 1083011110

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

28
Frautech CA 101-131-151-171

Table 11 Bowl CA 101 “P” Cod. 1083011110


Code Description Q.ty
1083001140 Bowl valve 1
1083003470 Small ring for bowl 1
1083003480 Sliding element 1
1083003510 Gasket for finned cover 1
1083003530 Cap Toroidal gasket 1
1083003540 Sliding element gasket 1
1083003550 Finned cover 1
1083003560 Bottom plug 1
1083003630 Large ring 1
1083004001 Bowl base 1
1083013000 Cap 1
1083013050 Cap gasket 1
1083014000 Lantern 1
1083404075 Bowl diaphragm 1
1083404080 Diaphragm 150
2040110240 Gasket 1
2040120750 Gasket 1

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

29
Frautech CA 101-131-151-171

Table 12 Bowl CA 151-171 “T” Cod. 1084001110

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

30
Frautech CA 101-131-151-171

Table 12 Bowl CA 151-171 “T” Cod. 1084001110


Code Description Q.ty
1083001140 Bowl valve 1
1083003470 Small ring for bowl 1
1083003480 Sliding element 1
1083003530 Cap Toroidal gasket 1
1083003540 Sliding element gasket 1
1083003550 Finned cover 1
1083003560 Bottom plug 1
1083003570 Upper diaphragm 6
1083003580 Middle diaphragm 3
1083003590 Bowl diaphragm 1
1083003630 Large ring 1
1083004001 Bowl base 1
1083004020 Top disc 1
1083004030 Separator disc 1
1083004050 Gasket 1
1083004060 Gasket 1
1083013050 Cap gasket 1
1084003070 Lantern 1
1084004000 Cap 1
2040110240 Gasket 1
2040110600 Gasket 1
2040120396 Gasket 1
2040120750 Gasket 1
Print 10/08 cod. 1083002911_GB
TAMBURO T seconda versione

31
Frautech CA 101-131-151-171

Table 13 Bowl CA 171 “P” Cod. 1084011110

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

32
Frautech CA 101-131-151-171

Table 13 Bowl CA 171 “P” Cod. 1084011110


Code Description Q.ty
1083001140 Bowl valve 1
1083003470 Small ring for bowl 1
1083003480 Sliding element 1
1083003510 Gasket for finned cover 1
1083003530 Cap Toroidal gasket 1
1083003540 Sliding element gasket 1
1083003550 Finned cover 1
1083003560 Bottom plug 1
1083003630 Large ring 1
1083004001 Bowl base 1
1083013050 Cap gasket 1
1083404075 Bowl diaphragm 1
1083404080 Diaphragm 220
1084054000 Cap 1
1084054020 Lantern 1
2040110240 Gasket 1
2040120750 Gasket 1

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

33
Frautech CA 101-131-151-171

Table 14 Bowl valve Cod. 1083001140

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

34
Frautech CA 101-131-151-171

Table 14 Bowl valve Cod. 1083001140


Code Description Q.ty
1080003585 Bowl valve pad 1
1087154000 Bowl valve body 1
1087154010 Bowl valve piston 1
2040120050 Gasket 1
2040120230 Gasket 3

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

35
Frautech CA 101-131-151-171

Table 15 Downflow unit CA 101-131 T Cod. 1083001200

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

36
Frautech CA 101-131-151-171

Table 15 Downflow unit CA 101-131 T Cod. 1083001200


Code Description Q.ty
1080003640 Nut for fixing turbine 1
1080003695 Heavy phase cock 1
1080003709 Light phase cock 2
1080003730 Gasket 2
1080003735 Gland 1
1080003785 Gasket 1
1080003805 Screw 1
1083003680 Gasket 1
1083003700 Feed tube 1
1083003710 Light phase block 1
1083003720 Block 1
1083003721 Turbine adjustment ring 1
1083004510 Heavy Phase turbine 1
1083013200 Gasket 1
1083013240 Flange 1
1084003350 Light phase turbine 1
2040110060 Gasket 1
2040110190 Gasket 2
2040110220 Gasket 1
2040110410 Gasket 1
2040270040 Gasket 2
2040270070 Gasket 2
2090300030 Pressure gauge 1
4000010210 Screw TE 3
4000050008 Screw TCEI 2
4000060035 Screw TSPEI 4
Print 10/08 cod. 1083002911_GB

4010010110 Washer Grower 3


TAMBURO T seconda versione

4010710020 Washer 1

37
Frautech CA 101-131-151-171

Table 16 Downflow unit CA 101-131 P Cod. 1083011200

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

38
Frautech CA 101-131-151-171

Table 16 Downflow unit CA 101-131 P Cod. 1083011200


Code Description Q.ty
1080003695 Heavy phase cock 1
1080003805 Screw 1
1083003680 Gasket 1
1083003721 Turbine adjustment ring 1
1083004510 Heavy Phase turbine 1
1083013200 Gasket 1
1083013220 Feed tube 1
1083013240 Flange 1
1083013280 Nut for fixing turbine 1
1083013290 Gland 1
1083014510 Block 1
2040110060 Gasket 1
2040110410 Gasket 1
2040270040 Gasket 1
2040270070 Gasket 2
2090300030 Pressure gauge 1
4000010210 Screw TE A2 3
4000060035 Screw TSPEI 4
4010010110 Washer Grower 3
4010710020 Washer 1

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

39
Frautech CA 101-131-151-171

Table 17 Downflow unit CA 151-171 T Cod. 1084001200

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

40
Frautech CA 101-131-151-171

Table 17 Downflow unit CA 151-171 T Cod. 1084001200


Code Description Q.ty
1084003320 Feed tube 1
1080003640 Nut for fixing turbine 1
1080003696 Heavy phase cock 1
1080003706 Handwheel 1
1080003720 Light phase cock 2
1080003726 Handwheel 2
1080003730 Gasket 2
1080003780 Gasket 1
1080003805 Screw 1
1083003680 Gasket 1
1083003710 Light phase block 1
1083003720 Block 1
1083003721 Turbine adjustment ring 1
1083003722 Gland 1
1083003725 Heavy Phase turbine 1
1083013200 Gasket 1
1083013240 Flange 1
1084003350 Light phase turbine 1
2040110060 Gasket 1
2040110190 Gasket 2
2040110220 Gasket 1
2040110410 Gasket 1
2040270040 Gasket 2
2040270070 Gasket 2
2090300030 Pressure gauge 1
4000010160 Screw TE 3
Print 10/08 cod. 1083002911_GB

4000050008 Screw TCEI 2


TAMBURO T seconda versione

4000060035 Screw TSPEI 4


4010010090 Washer Grower 3
4010710020 Washer 1

41
Frautech CA 101-131-151-171

Table 18 Downflow unit CA 151-171 P Cod. 1084051200

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

42
Frautech CA 101-131-151-171

Table 18 Downflow unit CA 151-171 P Cod. 1084051200


Code Description Q.ty
1080003695 Heavy phase cock 1
1080003805 Screw 1
1083003680 Gasket 1
1083003721 Turbine adjustment ring 1
1083003725 Heavy Phase turbine 1
1083013200 Gasket 1
1083013240 Flange 1
1083013280 Nut for fixing turbine 1
1083013290 Gland 1
1083014510 Block 1
1084013270 Feed tube 1
2040110060 Gasket 1
2040110410 Gasket 1
2040270040 Gasket 1
2040270070 Gasket 2
2090300030 Pressure gauge 1
4000010210 Screw TE 3
4000060035 Screw TSPEI 1
4010010110 Washer Grower 3
4010710020 Washer 1

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

43
Frautech CA 101-131-151-171

Table 19 Operating water device Cod. 1080001420

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

44
Frautech CA 101-131-151-171

Table 19 Operating water device Cod. 1080001420


Code Description Q.ty
1080003822 Carter 1
1080003825 Operating water device closing gallery 1
1080003830 Operating water device opening gallery 1
1080003835 Operating water rinsing fitting 1
1080003840 Operating water gallery fitting 2

2016500010 Solenoid valve unit 1


2016510010 Solenoid valve connector 2
2020050010 Swivel joint 1
2020453005 Male union 1
2040110408 Gasket 2
2040270020 Gasket 2
2056100010 Lever 2
4000000017 Screw TE 8
4000010070 Screw TE 2
4000040010 Screw TCI 2
4010000040 Washer 8
4010010030 Washer Grower 8
4010010050 Washer Grower 4
4030000040 Hexagon nut 2

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

45
Frautech CA 101-131-151-171

Table 20 Operating water flange Cod. 1080001450

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

46
Frautech CA 101-131-151-171

Table 20 Operating water flange Cod. 1080001450


Code Description Q.ty
1080003295 Flange 1
1080003300 Operating water flange union 2
2020050015 Swivel joint 2
2037000020 Tube 2
2040120550 Gasket 1
2040710500 Gasket 4
4000050190 Screw TCEI 4

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

47
Frautech CA 101-131-151-171

Table 21 Service wrenches CA101÷171 Cod. 1083001510

Print 10/08 cod. 1083002911_GB


TAMBURO T seconda versione

48
Frautech CA 101-131-151-171

Table 21 Service wrenches CA101÷171 Cod. 1083001510


Code Description Q.ty
1080003905 Feed tube lock wrench 1
1080003920 Bowl valve extraction wrench 1
1080003950 Belt draft measurer L=100 1
1080003955 Belt draft measurer L=102 1
1083003780 Base lifting wrench 1
1083003820 Large ring wrench 1
1083003830 Sliding element lifting wrench 1
1083005410 Maul for large ring 1
1083405400 Disk pressing flange 1
1083405405 Disk pressing rod 1
1083405410 Cap lifting wrench 1
2077000010 Disc pressing oleo dynamic jack 1
4025010040 Eyebolt 2

4025010132 Eyebolt 1
8000000010 Simple fork wrench S10 1
8000000020 Simple fork wrench S13 1
8000000040 Simple fork wrench S19 1
8000000050 Simple fork wrench S24 1
8000000070 Simple fork wrench S32 1
8000710045 Square prong wrench 45 & 50 1
8000710068 Square prong wrench 68 & 75 1
8000730205 Round prong wrench 205 - 220 1
2077500010 Funnel 1
Print 10/08 cod. 1083002911_GB
TAMBURO T seconda versione

49
Frautech CA 101-131-151-171

Spare parts order form

Machine model Machine serial no. Voltage

Code Description Q.ty

Bank details for payments.

Address for destination of goods.

Address of registered office.


Print 10/08 cod. 1083002911_GB
TAMBURO T seconda versione

Contracted or preferred carrier .

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