Documente Academic
Documente Profesional
Documente Cultură
Series “Freedom”
model CA 131 T
Installed Power 22 kW
Voltage 220 V.
Frequency 60 Hz
Phase 3 Ph
Foreword
This document is an integral part of the centrifugal separator as it contains all the informa-
tion required for a correct installation, start up, adjustments for the various operations and
detection of faults; consequently it must be kept in a dry and easily-accessible place.
As this document is an integral part of the separator, it should be read carefully before oper-
ating the same.
Please be aware that in order to render the information as clear as possible, only the antici-
pated conditions have been taken into account. The warnings therefore do not apply to
situations caused by improper use of the separator and its tools.
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Indice
D1 – How the water system for opening and closing the bowl works ................... pag. 33
D2 – Solenoid valve unit ...................................................................................... pag. 34
Chapter E – Setting the separator at work .................................................. pag. 35
E1 – Preliminary remarks .................................................................................... pag. 35
E2 – Control panel with Programmer control panel ............................................. pag. 36
E3 – Starting the separator .................................................................................. pag. 38
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Centrifugal separator model “Freedom”, the result of over thirty years of experience in the
manufacturing field, has been specifically designed and created for the treatment of milk
and/or whey. It therefore cannot be used for the treatment of other products without our
prior authorisation.
We decline all and any responsibility for damages to things and/or injury to persons caused
by improper or unauthorised use of the separator.
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Frautech CA 101 ÷ 201
A2 – Important Warnings
To achieve the best performance from the “Freedom” series centrifugal separator we
recommend the following:
• Adhere strictly to the instructions in this manual when installing and removing
the bowl.
• Before starting up the machine make a careful inspection of the separator’s
locking organs to ensure that they are correctly locked; pay particular attention
to the screws on the cover, the upper nut on the downflow unit tube and the
screws of the downflow unit.
• Do not unscrew or loosen the above mentioned organs while the bowl is rotat-
ing.
• The bowl parts must be handled with care; take special care not to damage
them by accidental bumping.
• Do not tamper with the bowl parts for any reason whatsoever, in particular do
not weld, make connections using abrasive tools or heat them.
• Use the diaphragm presser to close-open the bowl.
• Do not lubricate the base-vertical shaft connection area.
• The machine base, especially the upper inner part, must be cleaned with a
damp sponge. In no circumstances are water jets to be used as this could alter
the lubrication oil.
• Take great care when carrying out the electrical connections: adhere scrupu-
lously to the directions in this manual.
• Do not for any reason whatsoever vary the parameters of the frequency
converter or tamper with its components: the frequency converter is
programmed at our factory when the separator is tested in order to optimise its
performance. Unauthorised and/or unqualified tampering can irremediably affect
the good operation of the entire machine as well as immediately invalidate the
warranty.
• We recommend feeding softened water into the hydraulic system for opening-
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• Check the flat belt tension at regular intervals and if necessary adjust it by
means of the tightener located at the back of the base .
• Replace the lubricating oil in accordance with the prescribed schedule.
A2.1 – Storage
If the machine is not installed immediately after delivery, it must be stored in a dry place
sheltered from weather conditions, in order to prevent it from being damaged before in-
stallation.
In this case it is important to remove the oil contained in the lubrication chamber , disas-
semble the bowl piece by piece and ensure that the electrical panel is completely cov-
ered.
During the installation phase, after pouring in the oil, check the condition of the radial
bearing; if the bearing shows no sign of damage, before starting up the separator, lubri-
cate generously with the supplied oil.
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A3 – Technical data
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Fig. 1
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Fig. 2
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Once the working speed has been reached, that is not during the starting, discharge or
stopping phases, the noise level of the machine, measured in an open environment, with
the phonometer at 1 metre from the machine, in the absence of echoic surfaces,
is 78 dB(A).
The noise level may increase if the sludge drain is not ducted or if the supplied siphon is not
connected to the discharge manifold. During start up, in correspondence to the crossing of
the structure’s resonance speed, the noise level may reach, in just a few seconds,
77 dB(A).
During partial discharges, the noise level may exceed 76 dB(A).
The separator is supplied with a working vibration level, less than 2 mm/s (actual value), as
measured on the front of the machine base. Measurements carried out at different points
lead to different vibrational level values; these are not however very different and therefore
are no cause for alarm. Obviously, vibration reaches greater values during the start up and
discharge phases, even if for minimal time periods. Reading of vibrations during these tran-
sitory events obviously serves no purpose.
Note that an incorrectly installed bowl or a build up of sediment in the sludge cham-
ber can cause a considerable increase in the vibration level.
If there are strong vibrations during the stopping phase, check that there has in fact been a
total discharge and that the separator is not sucking in any residual product from the feed
line.
If the latter is the case, carry out a complete discharge by acting on the operating water de-
vice levers and closing the cock at the start of the separator feed line.
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A4 – Safety Standards
The centrifugal separator described in this document contains parts that rotate at a high
speed; it develops considerable kinetic energy, great forces are generated and stopping
times are prolonged. Therefore the user must observe the following general safety
regulations:
• Use the separator only in accordance with the parameters given by the manu-
facturer.
• Adhere strictly to the instructions in this document.
• Personnel who use the separator must be trained in advance by qualified per-
sonnel, with particular emphasis on emergency situations.
• Respect the maintenance schedule and use only original spare parts.
Throughout the manual various symbols accompanied by a word are used to represent
risks of injury to persons or damage to the separator.
DANGER : DESCRIPTION
This term indicates a situation which must be avoided otherwise it could lead to
death of the operator or persons present.
WARNING: DESCRIPTION
This term indicates a situation which must be avoided otherwise it could lead to
serious injury of the operator or persons present.
CAUTION: DESCRIPTION
This term indicates a situation which must be avoided otherwise it could lead
to injury of the operator or persons present.
NOTE: DESCRIPTION
This term indicates a situation which must be avoided otherwise it could lead to
damage of the separator and/or equipment.
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The regulations to be observed in anticipated situations of use of the separator are de-
scribed below.
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DANGER: Use the separator only and exclusively for the purpose and
according to the parameters indicated by the manufacturer.
Always check that the power frequency conforms with the fre-
quency printed on the plate affixed to the separator’s electric panel.
In the event it exceeds the frequency indicated, the increased
speed could cause considerable damage.
Ensure that the threading of the big stop ring used for securing the
bowl does not wear to beyond the safety limit; the “0” mark on the
ring must not exceed the “0” mark on the base beyond the specified
limit.
Before beginning any maintenance operation make sure that all the
rotating parts have stopped completely.
Before starting up the separator assemble all its parts and make
sure that all the protective devices and all the covers are secured in
their positions.
WARNING: Use lifting devices suitable for those operations, and follow the lift-
ing instructions.
CAUTION: The lubricating oil and various surfaces of the machine can reach
high temperatures and therefore are a scald hazard; before carrying
out any operations wait until the temperature drops to ambient tem-
perature.
The sharp edges of the bowl discs and the threading of the stop
rings are a cutting hazard; when carrying out maintenance opera-
tions always wear protective gloves.
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Frautech CA 101 ÷ 201
NOTE: Always use the tools and wrenches provided when carrying out mainte-
nance operations; other tools and wrenches could damage the separator
parts.
In the event of a prolonged period of non-use ensure that the bowl is thor-
oughly cleaned.
Use filtered and softened water for the operating water system of the sepa-
rator.
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Generally the separator is supplied complete with packaging (pallet or wooden crate); han-
dling in these conditions must be made with suitable means, such as a lift truck, in order to
move it easily and safely.
The separator must be moved before the bowl unit is installed, or in any case without
it.
Once the separator has been positioned in its installation location, remove all those parts
which secure the separator to the packaging, place them at a safe distance from the sepa-
rator so that the installer can work under safe conditions.
Use a lift truck to lift the unpacked machine; make sure that the forks are placed inside the
machine’s mounting feet, and take care not to damage the cable clamps of the electrical
wiring system and the drain pipes.
If the separator is equipped with a platform, in order to prevent the separator from overturn-
ing the forks must be positioned so that the weight is balanced.
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Chapter C – Installation
To improve stability and to reduce the vibrations which may occur during operation to the
minimum, the separator must be fixed to the floor as illustrated in Fig. 5. The sequence of
the operations is as follows:
-a- Make a hole in the ground using the sizes indicated in Figure 5 as a guide, so that there
is enough room around the foundation plate for a large amount of concrete.
-b- Position the plate with the tie rods at the centre of the hole.
-c- Level the plate both lengthwise and horizontally so that the level of the feet protrudes
from the level of the floor by about 10-15 mm (millimetres).
-d- Cast the concrete and allow it to set.
.
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After waiting the time required for the concrete to set onto the foundation plate, secure the
separator to it. See Figure 6 for the operations to be carried out.
-a- Lower the separator base onto the foundation plate in such a way that the stud bolts fit
into the feet. (see tab. 1).
-b- The excavation for the separator waste sump and the point where it should be con-
nected to the waste disposal system are shown in the Figure 5.
Fig. 6
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The workshop which houses the separator must be spacious enough so that all the ma-
noeuvres required to operate and service the machine may be carried out without any ob-
structions. Figure 7 shows the minimum measurements required for a correct placement.
Before proceeding to mount the bowl the platform must be levelled both horizontally and
vertically; use a steel rod to rotate the mounting feet on the platform, and check the result
with a spirit level.
Fig. 7
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C4 – Lubrication
The bearings lubrication system is autonomous: the oil circulation occurs through a worm
screw placed directly on the vertical shaft.
Generally, the separator is delivered already with oil in the lubrication circuit, so that, after
the machine positioning and BEFORE of any start-up, it is necessary to verify the pres-
ence of oil, and – should it be the case – fill it up.
To make easier this operation, refer to the picture 8, and follow the instruction .
1 2
Fig. 8
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Note: The first time the machine is started up or after a long period of non-use, lubricate the
radial ball bearing with the same oil as that used for the transmission
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C5 – Electrical connections
-a- The feed line section is suitable for the power required by the separator, 1.5 times the
rated current (see the Electrical Wiring Diagram).
-b- The electrical feed line includes the earthing connection for protection against indirect
contacts (see IEC publication 364-4-41).
-c- The electrical connections are made exclusively by a professional electrician capable of
carrying out a perfect job and authorised for issuing a conformity certificate confirming
that the connections have been made in accordance with the relevant laws in force
(Directive 2006/95/CE relevant to low voltage, CEI EN 60204-1 relevant to electrical
equipment of machines).
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For how to make the electric motor connections see the attached diagram.
The motor is protected against overheating by means of probes inserted in the windings:
consequently the probe terminals must be connected as shown in the diagram.
The cable connecting the motor to the frequency converter must be a screened 4 wire ca-
ble. The cable is inserted in the sealed cable clamp, and must not come into contact with
the command and control cables.
Check that the motor is rotating in the right direction, that is in the direction of the arrow on
the motor guard. Remember that the vertical shaft of the bowl must rotate in a clockwise
direction when seen from above.
C5.2 – Connecting the revolution counter sensor for separator without platform
The revolution counter sensor cables must be connected in compliance with the instructions
in the attached electrical wiring diagram, and in particular make sure that you do NOT
thread them through the same raceway as the motor cable, as this could generate
interferences which could give an incorrect reading.
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C6 – Water connection
To ensure efficient operation of the separator’s self-cleaning system the softest water possi-
ble must be used and at a constant pressure.
Therefore, it is important to respect the following recommendations:
-a- The water must be softened in order to reduce the limestone deposits resulting from
the natural hardness of the water.
-b- In order to have the same discharge efficiency the water pressure must be kept at a
constant value(1.5 bar min. or 2 bar max.).
-c- The connection between the water supply mains and the operating water device can
be made with either rigid or flexible tubing of a suitable diameter.
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CAUTION – a hoist of a capacity suitable for lifting the weights is required for
the operations described below.
To assemble the bowl refer to Figure 9 and respect the order of sequence of the parts.
-a- Carefully clean the taper seat of the bowl base and the relevant end of the vertical shaft
without using any lubricants whatsoever.
-b- Thebowl is delivered with all its gaskets in place, however it is advisable to check that
they are in fact in their correct positions.
-c- All the bowl closure thread is left hand; check that the reference marks “0” or “I”
stamped on the parts match up.
-d- Grease the threads with an antiseizing grease in order to facilitate the assembly and
disassembly operations.
-e- Take great care to ensure that the coupled parts and the gasket seats are completely
clean.
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Fig. 9
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CA 101 ÷ 201
To assemble the bowl refer to Figure 10 and respect the order of sequence of the parts.
-a- Carefully clean the taper seat of the bowl base and the relevant end of the vertical shaft
without using any lubricants whatsoever.
-b- Thebowl is delivered with all its gaskets in place, however it is advisable to check that
they are in fact in their correct positions.
-c- All the bowl closure thread is left hand; check that the reference marks “0” or “I”
stamped on the parts match up.
-d- Grease the threads with an antiseizing grease in order to facilitate the assembly and
disassembly operations.
-e- Take great care to ensure that the coupled parts and the gasket seats are completely
clean
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Fig. 10
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Frautech
CA 101 ÷ 201
The diaphragm presser is indispensable for a correct closing and opening of the bowl; this
device also helps to greatly reduce the force exerted on the locking ring at the bottom of the
bowl to prevent possible seizing.
The explanations below on how to use the diaphragm presser refer to Figure 11
-a- After having dismantled the diaphragms packs as well as the upper disc; verify the cor-
rect location of the gaskets on the lower part of the cover .
-b- Mount the cap and ensure that the guide pin fits into the slot on the bottom of the bowl.
-c- Screw the threaded bar ref. 1 on the lantern.
-d- Make the flange ref. 2 lean on the cover, put the jack ref. 3 and tighten the nut ref. 4 un-
til you get a slight compression on the jack
-e- Press discs pack , with the handle of the jack, until the cover enters in the seat of the
bottom of the bowl. Make sure that the fissure of cover coincides with the pin of the bot-
tom of the bowl
-f- Tighten the ring at the bottom of the bowl without forcing; the “0” or “I” references on the
bottom and on the cap must be at a maximum distance of 50 mm from each other. Use
the “counterstroke” technique, that is, strike the handle of the wrench with a hammer, to
complete the last closure section and match up the references. If the ring cannot be
closed completely, check that the bowl parts have been assembled correctly and that
they are perfectly clean.
Note: If the diaphragm column is not compressed sufficiently the bowl may vibrate
more than normal.
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Frautech CA 101 ÷ 201
To disassemble the bowl carry out the instructions given at point C7.1
Take great care when removing the parts: always use the wrenches provided.
If you have trouble removing the cap, use the special wrench as described below with refer-
ence to Figure 12 .
Fig. 12
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After having completed the assembly of the bowl, check that no wrenches or other tools
used for assembling the bowl have been left inside the cyclone; if so, remove them.
Rotate the bowl unit several times by hand; it should rotate freely, without any difficulty at
all. If this is not the case, determine the cause and eliminate it.
We remind that the overflow pipe must be filled with water before mounting.
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Fig. 16
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Fig. 17
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D1 – How the water system for opening and closing the bowl works
The bowl is closed by injecting water into the chamber F through the passage D. During op-
eration the thrust generated by the water in chamber F is greater than the downward thrust
caused by the weight of the product to be separated. A valve whose piston is kept pushed
outwards by the centrifugal force generated by the rotation of the bowl keeps the discharge
hole H of the chamber F closed.
When water is injected from E the piston shifts inwards and the chamber F empties. The
thrust of the product moves the sliding element A downwards and suddenly discharges the
content of the bowl.
After a few moments the water flow from E ceases, the piston returns to its initial position
and the discharge hole H of the chamber F is closed. At the same time water is injected into
the chamber F through passage D and the bowl closes.
To obtain quick and precise partial discharges passage D is always kept open during the
discharge phase. The system is set in such a way that the speed of emptying the chamber
F is greater than the speed of filling it up so with the valve open the chamber F empties
even while injecting water through passage D.
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The solenoid valves EV1 and EV2 operate according to the adjustments made on the
board.
At least once a year, especially if the water has impurities, it is advisable to disassemble
and clean solenoid valves EV1 and EV2.
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E1 – Preliminary remarks
-a- The bowl is assembled correctly, the closure rings are screwed to the very
end and the reference marks “0” and “I” match up.
-b- The cover is firmly secured to the base.
-c- The downflow unit is secured to the cover.
-d- The downflow unit stop nut is screwed in to the very end.
-e- The oil level .
-f- The flat belt is well-stretched .
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Frautech CA 101 ÷ 201
NB: The position of the buttons and the powers of the motors are indicative, it is
threfore necessary to verify them looking at the attached electrical diagram.
QS1 Sezionatore generale blocco porta Knife switch for general door locking
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Frautech CA 101 ÷ 201
Fig. 20
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Frautech CA 101 ÷ 201
After having carried out all the controls indicated in point E1, follow the procedures de-
scribed below to start up the separator.
-a- Turn the main disconnecting switch on the electric panel det. QS1 Fig. 20 to the
position “1“. The stop buttons light up and the times programming card begins the
startup tests.
-b- Start the separator by pressing the push button det. SB2 Fig. 20, then start the
operating water pump by rotating the selector det. SA1 Fig. 20. It is important to
perform these operations one after the other because at a certain number of
revolutions the times programming card commands the automatic closure of the bowl,
and if there is no water in the bowl operating circuit the bowl will not close. If there is
an on-off valve between the operating water pump and the operating water circuit
inlet, obviously this valve must be opened once the pump has been started.
-c- After the bowl has closed, turn the selector det. SA2 Fig. 20 to the “PRODUCTION”
position, then start the separator feed pump det. SB4 Fig. 20.
-d- Before fine-tuning the adjustments with the external downflow unit, it is advisable to
manually drain the separator by pressing the button det. SB8 Fig. 16; this manoeuvre
prevents an incorrect start up (bowl filled with water at start up), and if the bowl takes
in air at start up this operation prevents it from being eliminated during the discharge.
-e- At this point make all the adjustments on the external downflow unit to optimise the
process (see point E4).
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Frautech CA 101 ÷ 201
Consigli pratici
-a- Check that the effective capacity does not exceed the rated capacity specified for
each function of the separator .
-b- Each adjustment must be carried out gradually, with a few minutes pause after each
one to allow the cream to vary and stabilise its density.
-c- Once the correct degree of adjustment has been determined it is advisable to note the
position of the various shutters.
-d- To facilitate the adjustment it is advisable, during the first run throughs, to use water
for a precalibration, to note the outflow feed capacity compared to the inflow feed ca-
pacity of the machine and to adjust the cream shutter so that only a thin trickle of wa-
ter flows out.
The external downflow unit consists of two blocks where the following elements are lodged:
Fig. 21
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Frautech CA 101 ÷ 201
The external downflow unit consists of a block where the following elements are lodged:
Fig. 22
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Frautech CA 101 ÷ 201
Prepare the downflow unit by following these instructions and referring to Figure 21:
-a- Shutter B half open.
-b- Shutter C completely closed.
-c- Act on the knob of shutter A until the pressure, as indicated on the pressure gauge D,
reaches approximately 3 – 3.5 bar.
-d- Then act on the knob of shutter A and B to obtain the desired cream density. Note that
a greater pressure on the gauge results in a thinner cream, and vice versa a reduced
pressure results in a thicker cream.
Prepare the downflow unit by following these instructions and referring to Figure 21:
-a- Shutter B half closed.
-b- Shutter C half closed.
-c- Act on the knob of shutter A until the pressure, as indicated on the pressure gauge D,
reaches approximately 3.5 – 4 bar.
-d- Then act on the knob of shutter B to obtain the desired cream density.
-e- If the cream is too dense, open the shutter C (loosen); if the cream is too thin, close
shutter C (tighten).
Note that : By opening shutter C (loosening), the quantity of outflowing cream is re-
duced ( light phase).By opening the shutter B (loosening), the concentra-
tion of the cream is reduced.
Prepare the downflow unit by following these instructions and referring to Figure 21:
-a- Shutter B completely closed.
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Frautech CA 101 ÷ 201
Prepare the downflow unit by following these instructions and referring to Figure 22:
-A- Act on the knob of shutter A until the product flows out of the overflow pipe; then open
the shutter until no more product flows out of the pipe. By so doing the machine works
at the maximum pressure without forming froth in the product .
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Frautech CA 101 ÷ 201
The operations described below refer to a separator which operates as a single unit, while,
if it is inserted into a pasteurization group, the separator must be washed in accordance
with the instructions of the whole group.
After having finished the product to be processed, feed the separator with hot water to start
the washing operation.
After the water has been fed into the feed circuit, turn the selector det. SA2 Fig. 20 to the
wash mode.
In this condition, the times programming card will command more frequent draining so that
the separator can be cleaned correctly.
For the daily sanitisation simply carry out an alkaline wash, preceded and followed by an
abundant rinse with disposable water.
The recommended cycle consists in a cold rinse of 5-10 minutes, followed by a wash with a
caustic soda solution of 2% at approximately 65° fo r 30 minutes (approximately 2 kg of
caustic soda flakes per 100 litres of water).
The cycle ends with a cold water rinse lasting 5-10 minutes.
During the washing cycle it is advisable to close the heavy phase cock for a few extra
seconds, especially during the alkaline wash, so that the liquid overflows and washes the
inside part of the cover more thoroughly.
At least once a week after the caustic soda wash and subsequent rinse, wash with a nitric
acid solution of 0.5% at 65° for 20-30 minutes (0.5 litres of nitric acid per 100 litres of water)
and a final rinse with cold water for 5-10 minutes.
The washing cycle indicated above is only indicative: the first few times the operator must
inspect the inside of the machine after the wash to certify its efficacy and, if necessary vary
the times and concentrations of the solutions.
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Frautech CA 101 ÷ 201
Fig. 20
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Frautech CA 101 ÷ 201
A reference table is provided below which includes a description of the most frequent prob-
lems and their remedies which can be carried out even by personnel not specifically trained.
Therefore, before requesting intervention from specialised personnel, it is advisable to con-
sult this table.
The bowl does not reach the a – Wrong electrical connection. a – Check the electrical
programmed speed or takes too b – The bowl is not closed properly; connections and the feed tension.
long to reach it. it continues to discharge and suck b – Close the cock on the product
the product in from the feed line feed line.
The bowl rotates normally but the a – The programming board is not a - Rotate the main switch to the
electronic speedometer does not switched on. pos. “1".
indicate the speed. b – The revoultion counter sensor b – Check that the distance of the
is not installed correctly. sensor from the notched nut is
c – The revolution counter sensor approx. 2 mm.
is faulty. c – Replace the sensor.
The bowl slows down during the a - The bowl is not closed and dis- a - Check that the operating water
process. charges continually. apparatus is working correctly.
b - The motor speed drops. b - Check the motor feed voltage.
c - The flat belt is loose. c - Tighten the belt.
Unusual vibrations during opera- a - The bowl has not been mounted a - Mount the bowl correctly.
tion. correctly. b - Check the serial number
b - Parts from different separators printed on the parts.
have been used. c - Add one or more diaphragms.
c - The diaphragm column is not d - Open the bowl and clean it;
compressed sufficiently. then increase the opening time or
d - The bowl is dirty reduce the discharge interval
e - The bowl has been damaged times.
during the assembly or disassem- e - Send the bowl to our factory
bly procedure. or request the assistance of a
f - The springs of the vertical shaft technician.
collar have been damaged. f - Replace the springs and check
g - The bearings are worn. the condition of the pistons.
g - Replace the bearings
The bowl does not close. The bowl closing water is insuffi- a - Open valve EV1 for at least 30
cient because : seconds.
a – The valve EV1 Fig. 15 did not b - Check the condition of the
remain open for the necessary solenoid valve and replace it if
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Frautech CA 101 ÷ 201
The bowl does not carry out the a - The operating water pump does a - Bleed the circuit and prime the
discharges or it carries them with not deliver the required flow rate. pump .
very long opening times, over the b - The water filter is clogged. b - Clean the filter and, eventually
second. c - Pressure inside the bowl is too replace the cartridge.
high c - Open the skimmed product
shutter .
Loss of product from the overflow a - The bowl gasket is worrn out. A - Check the position and, in
pipe. b - The downflow unit gaskets are case , replace the gasket
worn. B - replace the gasket.
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Chapter G - Maintenance
The centrifugal separator is capable of generating great forces in all directions and is sub-
ject to the law of centrifugal force. Even in optimal conditions, the drive parts and supports
are subject to wear.
When the manufacturer guarantees safe and efficient functioning over an extended period
of time he implies that worn parts must be replaced at the frequency indicated below.
DANGER: Worn parts which are not replaced or are incorrectly mounted can
cause serious damage.
Note: maintenance to the drive must be carried out by authorised personnel or spe-
cially trained personnel.
Before any operation on the separator disconnect the electrical power supply
The first oil change must be made after 1500 hours of work. The operation is described
below and refers to Figure 23..
-a- Remove the plug det. 1, and then the plug in the cock det. 3.
-b- Place the container for the waste oil under the cock then open it det. 3.
-c- When the oil has been completely drained from the system, return the plug on the
cock to its original position det. 3.
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-d- Top up the circuit with the supplied charge of oil until you reach the mark “OIL” ref. 2 .
-e- Secure the plug in its original position det. 1.
The oil must then be replaced after every 3.000 hours of work.
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Frautech CA 101 ÷ 201
Fig. 23
The oil used in the system, MOBIL VELOCITE OIL N° 6 , has been especially prepared for
use in transmissions of centrifugal separators. Once the oil provided has been used up,
contact the manufacturer for further supplies or use a similar type of oil as the one speci-
fied.
Note: After a long period of non-use, lubricate the radial ball bearing with the same oil used
for the transmission.
49
Frautech CA 101 ÷ 201
To ensure the perfect functionality of the bowl, we recommend checking it at least after
every 500 hours of work; this will ensure that the condition of the bowl is kept under control
(check for wear) and the condition of the gaskets.
We recommend replacing the bowl gaskets every 1,000 – 1,500 hours of work.
The procedure for replacing the gasket on the sliding element is described below.
-a- Disassemble the bowl following the instructions given in point C7.4.
-b- Place the sliding element on a flat bench for easier handling.
-c- Remove the old gasket by levering it off with a screwdriver.
-d- Clean the gasket seat and mount the new one.
-e- The gasket must never protrude from its seat, as shown in Figure 27; therefore, use a
plastic hammer to help insert it completely (if the gasket protrudes from its seat it is
difficult to mount the sliding element).
Fig. 27
50
Frautech CA 101 ÷ 201
The condition of the seal surfaces of the “ertalon” gasket on the cap must be carefully
checked: if there is evidence of grooves or ridging on more than half of its width, replace it
immediately. The procedure for replacing the gasket on the cap is described below.
-a- Cut the gasket with a screwdriver and lift up one edge.
-b- Use pliers to grip the edge of the gasket and pull it out.
-c- Clean the seat of the gasket thoroughly, and clean the air discharge holes if they are
clogged with dirt.
-d- Position the new gasket on its seat and use a plastic hammer to slot it in. However,
take care not to hammer directly on the new gasket; use a piece of the old one in be-
tween. The gasket is inserted correctly when it is approx. 1 mm below the support sur-
face of the cap, as shown in Figure 28.
51
Frautech CA 101 ÷ 201
Dirt or scale deposits caused by the water are a serious obstacle to the correct operation of
the valve and they cause the machine to perform irregularly during the discharge
operations.
Controls should be made at least every month for the first 3 - 4 months after the machine
has been started up, as the presence of impurities in the operating water circuit is usually
greatest in this initial period. Then the valves should be checked and cleaned at least every
3 months, or at least every time the bowl is disassembled.
If during the controls there is evidence of deterioration of the valve O-rings, replace them
immediately.
Usually the part which is most subject to wear is the pad det. 1 Figure 29.
If there are lime scale deposits on the valve, place it in a solution of 10% nitric acid to
descale it.
Clean the holes det. 2 and 3 Figure 29 if they are clogged or dirty.
52
Frautech CA 101 ÷ 201
To dismantle and replace the bowl valve proceed as follows, with reference to Figures 30
and 31.
-a- Remove the cap from the cyclone; turn the bowl until the valve is in front of the hole on
the cyclone.
-b- Insert the bowl valve extraction wrench, det. 1, insert the two pins in the special holes
in the valve and tighten the journal det.3. By so doing the valve remains anchored to
the wrench so that it won’t slip into the cyclone.
-c- Turn the wrench to unscrew the valve from its seat and remove it.
-d- Once it has been removed, replace the gaskets and the pads. For the disassembly
and assembly procedures see Table 10 in Chapter H - Spare parts.
-e- To mount it on the bowl, carry out the operations described in points c, b and a in the
reverse order
3
1
Fig. 30
53
Frautech CA 101 ÷ 201
The machines in the “Freedom” series feature drive transmission, from the motor to the
bowl, by means of a flat belt and convex pulleys.
The machine is shipped for delivery with the belt mounted but not tightened, to prevent
damage to the transmission during transit.
The belt is tightened after the bowl has been mounted.
This operation can only be carried out when the bowl has been completely mounted; the
procedure is described below and refers to Figure 32.
-a- Remove the two doors made of sheet metal from the base to gain access to the drive
pulleys.
-b- Check that the belt is correctly positioned and centred on the motor’s pulley, that it is
not twisted and that it is horizontal.
-c- Remove the motor guard.
-d- Loosen the screws to free the motor’s sliding element (det. 1).
-e- Use the 100 mm long steel template supplied with the machine to make two marks
which are 100 mm apart.
-f- Tension the belt by means of the tightener det. 2, until the distance between the 2
marks is 100 mm. To check the distance use the second steel template which is 102
mm long.
2
Fig. 32
54
Frautech CA 101 ÷ 201
-g- Secure the 4 screws det. 1 to lock the motor’s sliding element in the correct tensioning
position for the belt.
-h- Remount the safety doors on the base and secure the motor guard as it was originally.
-a- Remove the two doors made of sheet metal from the base to gain access to the drive
pulleys.
-b- Remove the bracket from the revolution counter sensor by loosening the two
heaxgonal head screws. DO NOT remove the sensor from the braket.
-c- Remove the motor guard, and loosen the screws that secure the motor’s sliding
element.
-d- Use the tightener to loosen the flat belt.
-e- Pull the belt out from the pulleys and remove it from the base.
-f- Mount the new belt; take care to mount it on the convex part of the pulleys and keep in
mind that the arrow on the belt indicates the rotating direction.
-g- Tension the belt as described in point G4.1, lines –g- and –h–.
-h- Replace the guards in their original positions
55
Frautech CA 101 ÷ 201
To replace the seal ring, act as following described referring to fig. 33.
56
Frautech CA 101 ÷ 201
When the collar unit requires servicing follow the procedure described below. The external
units and the bowls must be removed before beginning with these instructions.
-a- Remove the water tubes connected to the distributor and mark their positions
-b- Loosen the fastening screws on the water distributor and remove it.
-c- Remove the labyrinth seal.
-d- Loosen and remove the 3 screws that secure the cover of the collar unit cage.
-e- Remove the cover and the gasket below.
-f- Grip the 2 opposite nuts on the collar and hit the top of the vertical shaft with a plastic
hammer, lift the cage and remove the collar ring from the radial bearing, see Figure
34. CAUTION: 2 people are required to carry out this operation.
-g- At this point the collar may be secured in a vice to facilitate the following operations.
-h- To remove the springs and/or pistons,
simply unscrew the relevant nut.
-i- After having replaced the worn parts,
proceed to mount the unit by carrying
out the instructions in the reverse order.
When connecting the water tubes to the
distributor, make sure you secure them
to their original positions.
57
Frautech CA 101 ÷ 201
When the bowl shaft needs to be replaced follow the procedure described below. Take note
that when the shaft is replaced, the bearings must also be replaced.
-a- Drain out all the oil contained in the lubricating system as described in point G1.
-b- Remove the oil door .
-c- Remove the flat belt as described in point G4.2.
-d- Remove the pulley from the shaft, the O-ring, as described in point G5.1.
-e- Remove the collar unit, as described in point G5.2.
-f- Slide out the shaft.
-g- Once the shaft has been removed, remove the thrust bearing bush.
-a- Mount the radial bearing on the top of the new shaft.
-b- Mount the thrust bearing on the shaft, followed by the thrust bearing bush.
-c- Insert bush on the multi-directional bearing, then the washer on the multi-directional
bearing.
-d- Pre-assemble the multi-directional bearing on the ring, the washer on the bearing and
secured with the 4 x M4 screws.
-e- Insert the multi-directional bearing unit on the shaft.
-f- Position the springs on the seats of the bottom bush (centre the srpings on the
reference pins).
-g- Slide in the shaft and make sure that the pin on the thrust bearing bush enters the
spring previously arranged on the bottom bush..
-h- Mount the collar unit, as described in point G5.2.
-i- Mount the shaft pulley, the O-ring , as described in point G5.1.
-j- After mounting the bowl, check the clearance of the pump used for the extraction of
the separated phases: this clearance must between 2.5 - 3 mm. For the control meth-
ods and to make adjustments see the instructions given in point G5.4.
Print 10/08 cod. 1083002910_GB
58
Frautech CA 101 ÷ 201
The centripetal pumps for extracting the separate phases, are locked on the cover by the
check nut and require an upwards clearance with respect to the bowl of 3.5 - 4 mm. This
adjustment is made at our factory by inserting stainless steel spacers under the turbine of
the skimmed product.
When the vertical shaft needs to be removed (special maintenance operation) the correct
“turbine clearance” needs to be reset and the number of spacers inserted modified if neces-
sary. The separator is supplied with 2 spare spacers.
-a- Mount the bowl with the tube and the turbine, cover and skimmed product distributor.
-b- Push the cream turbine det.1 downwards and measure the distance “B”, as indicated
in the figure.
-c- Pull the tube det. 2 upwards and measure the distance “A”, as indicated in the figure.
-d- If the result of the difference between measurement “A” and measurement “B” is less
than 3 mm, remove the spacers; if the result is greater than 3 mm, add some spacers.
Obviously the number of spacers to be added or removed depends on how many are
required to achieve the optimal measurement of 3 – 3.5 mm.
1
Print 10/08 cod. 1083002910_GB
Fig. 35
59
Frautech CA 101 ÷ 201
-a- Mount the bowl with the tube and the turbine, cover and product distributor.
-b- Lift the tube det.1 until you notice that the pump begins to rise, and measure the dis-
tance “A”, as indicated in the figure.
-c- Lift the tube completely, and measure the distance “B”, as indicated in the figure.
-d- If the result of the difference between measurement “A” and measurement “B” is less
than 3 mm, remove the spacers; if the result is greater than 3 mm, add some spacers.
Obviously the number of spacers to be added or removed depends on how many are
required to achieve the optimal measurement of 3 – 3.5 mm.
Fig. 36
60
Frautech CA 101 ÷ 201
Chapter K– Annex
Annex 1
Annex 2
Spare parts
Annex 3
Electrical wiring
61
Frautech
I1- Functions
The “CA” control panel has been designed for the electrical power supply and control of the
self-cleaning centrifugal separators with belt transmission and electric drive by means of an
inverter.
The main functions of the control panel are:
I2 - Functional characteristics
1
Frautech
I3 – Installation
It is recommended to install the panel as close as possible to the separator. Ensure that it is
not placed under pipes that are subject to condensation.
For the electrical connections, follow the wiring diagram supplied with the separator.
Follow the description of the wiring diagram supplied with the separator.
I5 – Electronic programmer
For the control, command and setting of the operating cycles of the separator.
The parts to which the operator has access are the following:
1) Numerical key board for setting and storing data.
2) Display for visualizing the number of revolutions of the bowl, timing of the functions
during the work cycles and programming phase.
Fig. 37
2
Frautech
When the general switch is turned on and power supplied to the electronic programmer, the
following page appears displaying the details of the manufacturer:
Frautech S.r.l.
SCHIO – VI – ITALIA
Tel. +39(0)445 575695
Fax. +39(0)445 576723
Press the “START” push-button to start the separator; the following page will be displayed
on the electronic board:
3
Frautech
Wait until the working speed has been reached, switch on the product feed pump and start
the cycle required.
Use the and keys to scroll up and down the current page.
To exit the Production cycle and to return to the Stand-by page, turn the selector to posi-
tion 0.
With the Washing cycle enabled, the following is displayed:
Use the and keys to scroll up and down the current page.
To exit the Washing cycle and to return to the Stand-by page, turn the selector to position
0.
Use the and keys to scroll up and down the current page. At the end of the Partial
Discharge cycle, the display automatically returns to the Stand-by page.
4
Frautech
At the end of the Total Discharge cycle, the display automatically returns to the Stand-by
page. The Total Discharge cycle is only possible with the separator in Stop.
In this condition, none of the programmer functions can be accessed. When the separator is
at a standstill, the page showing the manufacturer’s details is displayed again.
5
Frautech
Use the key to scroll through the pages. At the end of the last page, the display returns
to the initial page.
Use the and keys to scroll up and down the current page.
A) Start-up page
B) Stand-by page
C) Production page
D) Washing page
E) Partial Discharge page
F) Total Discharge page
G) Braking page
A) Start-up page
START-UP rpm
Initial closing rpm
Initial closing time sec.
To pass to the next page (Stand-by), press the key.
To return to the page showing the manufacturer’s details, press ENTER.
B) Stand-by page
STAND-BY rpm
Command for:
Production
Washing
Partial discharge
Total discharge
6
Frautech
C) Production page
PRODUCTION rpm
Discharge interval sec.
Pre-rinsing sec.
Partial discharge 1/100 sec.
Post-rinsing sec.
Product deviation sec.
D) Washing page
WASHING rpm
Discharge interval sec.
Pre-rinsing sec.
Partial discharge hundr.
Post-rinsing sec.
7
Frautech
G) Braking page
braking rpm
The day
The time
The date
The hour counter
8
Frautech
It is only possible to modify the parameters when none of the work cycles is switched on.
A) Customer data
Customer data
o
Product deviation sec. set
Product deviation sec. variabie
o
Production discharge time min. set
Production discharge time min. variabie
o
9
Frautech
o
o
o
o
Press the key to scroll up the page; press the key to exit Customer Data Program-
ming.
To exit Programming, press ENTER.
B) Manufacturer’s data
Contains the data that are set at our premises during the commissioning phase and do not
need to be modified by the final customer.
C) To exit
10
Frautech
A) Production cycle
This is activated by positioning the relative selector to Production and performs a cycle in-
volving the following times and solenoid valves in sequence:
B) Washing cycle
This is activated by positioning the relative selector to Washing and performs a cycle involv-
ing the following times and solenoid valves in sequence:
1) Washing discharge interval
2) Pre-rinsing EV1
3) Washing discharge time EV2
4) Post-rinsing EV1
This is activated by positioning the cycle selector to 0 and operating on the Partial Dis-
charge pushbutton and performs a cycle involving the following times and solenoid valves in
sequence:
1) Pre-rinsing EV1
2) Production discharge time EV2
3) Post-rinsing EV1
If started simultaneously with the pre-rinsing cycle, it is possible to set a time that controls a
pneumatic valve for deviating the product during the discharge phase.
11
Frautech
This is activated with the separator in Stop by positioning the cycle selector to 0 and operat-
ing on the Total Discharge pushbutton and performs a cycle involving the following times
and solenoid valves in sequence:
4) Pre-rinsing EV1
5) Production discharge time EV2
6) Post-rinsing EV1
12
Frautech CA 101-131-151-171
machine model;
serial number;
description of the part including the reference code of the part and the quantity re-
quired ;
clearly indicate the name of the company and include tax details ;
indicate the destination of the goods;
indicate the preferred means of transportation;
N.B.: if the transportation is not specified, arrangements will be made by the
Manufacturer.
1
Frautech CA 101-131-151-171
2
Frautech CA 101-131-151-171
3
Frautech CA 101-131-151-171
4
Frautech CA 101-131-151-171
5
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6
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7
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8
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9
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10
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11
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12
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13
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14
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15
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16
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17
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18
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19
Frautech CA 101-131-151-171
20
Frautech CA 101-131-151-171
2066200030 Belt 1
2075_ _ _ _ _ _ Motor 1
4000010265 Screw TE A2 4
4000010275 Screw TE A2 4
4000460235 Screw TCEI 1
4000460375 Screw TCEI 4
4010010150 Washer Grower 8
21
Frautech CA 101-131-151-171
22
Frautech CA 101-131-151-171
23
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24
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25
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26
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27
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28
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29
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30
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31
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32
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33
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34
Frautech CA 101-131-151-171
35
Frautech CA 101-131-151-171
36
Frautech CA 101-131-151-171
4010710020 Washer 1
37
Frautech CA 101-131-151-171
38
Frautech CA 101-131-151-171
39
Frautech CA 101-131-151-171
40
Frautech CA 101-131-151-171
41
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42
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43
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44
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45
Frautech CA 101-131-151-171
46
Frautech CA 101-131-151-171
47
Frautech CA 101-131-151-171
48
Frautech CA 101-131-151-171
4025010132 Eyebolt 1
8000000010 Simple fork wrench S10 1
8000000020 Simple fork wrench S13 1
8000000040 Simple fork wrench S19 1
8000000050 Simple fork wrench S24 1
8000000070 Simple fork wrench S32 1
8000710045 Square prong wrench 45 & 50 1
8000710068 Square prong wrench 68 & 75 1
8000730205 Round prong wrench 205 - 220 1
2077500010 Funnel 1
Print 10/08 cod. 1083002911_GB
TAMBURO T seconda versione
49
Frautech CA 101-131-151-171
50
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