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Tools & Equipment

CONTENTS
TABLE OF
Table of Contents

Tools and Equipment Pictorial Index . . . . . . . . . . . . . . . . . . . . 478

Hydraulics
30A Hydraulic Press . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481
60AGSC and 60AFTGSC Hydraulic Press . . . . . . . . . . . . . . . . 482
60S/DC Hydraulic Press . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 483
100A Hydraulic Press . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484
15GBM Gas Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . 485
30GBM Gas Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . 486
30GHR Gas Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . 487
PE-NUT Electric Two-Speed Pump . . . . . . . . . . . . . . . . . . . . . 488
Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 489

Compression Dies
AH and SH Compression Dies—B Series . . . . . . . . . . . . . . . . 490
AH, CD and SH Compression Dies—30 Ton Series . . . . . . . . . 491
AH, SH and GW Compression Dies—60 Ton Series . . . . . . . . 492
AH and SH Compression Dies—100 Ton Series . . . . . . . . . . . 493
CD Compression Dies—B Series . . . . . . . . . . . . . . . . . . . . . . 494
CD Compression Dies—60 Ton Series . . . . . . . . . . . . . . . . . . 495
CD Compression Dies—100 Ton Series . . . . . . . . . . . . . . . . . 496

Tools and Equipment Reference Materials


Pump and Press Combinations . . . . . . . . . . . . . . . . . . . . . . . 498
Tool Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500

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477
Tools & Equipment

Pictorial Index

TOOLS AND EQUIPMENT


PICTORIAL
INDEX

30-Ton Hydraulic Press Gas Hydraulic Pumps (Remote Control)


pg. 481 pgs. 487

60-Ton Hydraulic Press PE-NUT Electric Two-Speed Pump


pgs. 482, 483 pg. 488

100-Ton Hydraulic Press Hydraulic Hoses


pg. 484 pg. 489

Gas Hydraulic Pump (Manual Control)


pgs. 485, 486

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478
Tools & Equipment

Pictorial Index

COMPRESSION DIES

PICTORIAL
INDEX
B Series
AH, SH: pg. 490 CD: pg. 494

30 Ton Series
AH, CD, SH: pg. 491

60 Ton Series
AH, SH, GW: pg. 492 CD: pg. 495

100 Ton Series


AH, SH: pg. 493 CD: pg. 496

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479
Tools & Equipment
PICTORIAL
INDEX

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480
Tools & Equipment

HYDRAULICS
Model 30A Hydraulic Press

AFL’s Model 30A Hydraulic Press is a proven, single-acting hydraulic tool designed for
installing connectors with 30 tons of force at 10,000 psi (68.9 MPa).

For versatility, the 30A can be operated in any position and will accommodate any pump
capable of supporting this pressure - provided the safety valve setting is between 9,600
psi (66.2 MPa) and 10,400 psi (71.1 MPa).

The large two-inch opening in the C-head permits the Model 30A Hydraulic Press to be
hooked over the conductor or accessory and the die-locking devices allow for movement
without accidentally dislodging the die halves.

Features
• Two-inch jaw opening with push button system for easy die insertion and removal
• Operational in any position
• 30 tons of force
• Maximum conductor size of 954 Cardinal
• Pressure matched female quick-coupler supplied along with metal carrying case
and die tray
• AH, CD, and SH die sets are available

Technical Data
PARAMETER VALUE
Crimping Force 30 US Tons (27.3 Metric Tons)
Operating Pressure 10,000 PSI / 70,000 kPa (700 bar)
Jaw Opening 2.0 in (50.8 mm)
Overall Length 15.0 in (381 mm)
Depth 7.0 in (178 mm)
Head Width 4.0 in (102 cm)
Tool Weight 23 lbs (10.4 kg)
Oil Simplex hydraulic fluid or equivalent

Ordering
AFL NO. DESCRIPTION
30A 30 Ton Remote Tool with Metal Case and Die Tray

WARNING: Do not operate any compression tool without dies.

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481
Tools & Equipment
HYDRAULICS

60AGSC and 60AFTGSC Hydraulic Press

The 60AGSC and 60AFTGSC presses are portable 60-ton construction and maintenance
tools designed to cover a full range of compression accessories requiring die sizes up to
and including 40AH. The 60AFTGSC features an integral hinged head with eyes suitable
for hot line work.

Features
• 60 tons of force
• Larger capacity for transmission and distribution applications
• Easy die installation
• Optional hinged flip-top head with eyes suitable for hotline work
• Capacity for all 60 ton U- or shell-type dies
• Metal carrying case
• Lightweight and portable
• Includes ground stand
• Pressure matched female quick coupler supplied

Technical Data
PARAMETER VALUE
Crimping Force 62.8 US Tons (57.0 Metric Tons)
Operating Pressure 10,000 PSI
70,000 kPa (700 bar)
Crimping Capacity 1590 MCM (804.54 mm2) Aluminum and Copper
Overall Length 9.00 in (22.90 cm)
Overall Width 8.50 in (21.60 cm)
Overall Height 17.75 in (45.10 cm)
Tool Weight 42.0 lbs (19.1 kg)

Ordering
AFL NO. DESCRIPTION
60AGSC 60 Ton Press with Metal Case and Ground Stand
60AFTGSC 60 Ton Press with Flip-top, Metal Case and Ground Stand

WARNING: Do not operate any compression tool without dies.

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482
Tools & Equipment

HYDRAULICS
60S/DC Hyrdraulic Press

The 60-Ton Single or Double-Acting Press is unsurpassed in the industry. The


compression tool develops 60 tons of force at 10,000 PSI for the installation of electrical
compression fittings. The major feature of this tool is a double-acting ram head. The
result is more positive retraction, which reduces cycle time. A special piston facilitates
operation in single or double-acting mode.

Features
• 60 tons of force
• Larger capacity for transmission and distribution applications
• Easy die installation
• Double-acting conversion kit included
• Hinged flip-top head
• Carrying handle for portability
• Pressure matched quick couplers supplied
• Metal carrying case

Technical Data
PARAMETER VALUE
Crimping Force 62.8 US Tons (57.0 Metric Tons)
Operating Pressure 10,000 PSI
70,000 kPa (700 bar)
Crimping Capacity 1590 MCM (804.54 mm2) Aluminum and Copper
Overall Length 11.3 in (28.72 cm)
Overall Width 6.0 in (15.24 cm)
Overall Height 17.04 in (43.28 cm)
Tool Weight 72.0 lbs (32.65 kg)

Ordering
AFL NO. DESCRIPTION
60S/DC 60 Ton Single/Double Acting Press with Metal Case

WARNING: Do not operate any compression tool without dies.

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483
Tools & Equipment
HYDRAULICS

100A Hydraulic Press

The 100A Single or Double Acting Press is designed for the installation of compression
fittings. The 100A develops 100 tons of force at 10,000 PSI. A special piston facilitates
operation in single or double acting mode. Redesigned for portability, the press now
weighs 95 pounds.

Features
• 100 tons of force
• Larger capacity for transmission and distribution applications
• Easy die installation
• Carrying handles for portability
• Capacity for all U or shell-type dies
• Metal carrying case
• Pressure matched quick coupler supplied
• Double acting conversion kit included
• Suspension eye supplied

Technical Data
PARAMETER VALUE
Crimping Force 100.0 US Tons (90.8 Metric Tons)
Operating Pressure 10,000 PSI
70,000 kPa (700 bar)
Crimping Capacity Up to 3.25 in (8.26 cm) conductor diameter
Overall Width 8.25 in (20.96 cm)
Overall Height 15.00 in (38.10 cm)
Tool Weight 95.0 lbs (43.2 kg)

Ordering
AFL NO. DESCRIPTION
100A 100 Ton Single/Double Acting Press with Metal Case

WARNING: Do not operate any compression tool without dies.

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484
Tools & Equipment

HYDRAULICS
15GBM Gas Hydraulic Pump

The 15GBM is a gas powered pump that produces 10,000 PSI of hydraulic pressure. It is
designed to handle any high pressure tool up to and including the 60 ton press. The two-
stage pumping system allows for rapid ram advance. The “suc-o-matic” valve helps tools
retract faster. The manual control has three settings: advance, hold and retract. Whether
making one crimp or 1,000 crimps, the 15GBM is the lightweight, portable answer.

Features
• 10,000 PSI high-pressure pump
• Powered by a 3.75 HP Briggs and Stratton engine
• Manual control valve
• Designed to operate single acting tools
• High pressure relief valve
• Pressure matched quick coupler supplied
• Protective carrying cage
• “Suc-o-matic” valve reduces retraction time
• Sight gauge to determine hydraulic oil level

Technical Data
PARAMETER VALUE
Gas Powered Motor 3.75 HP Briggs and Stratton Engine
Control Manual control valve
Oil Delivery per minute 400 cu in @ 600 PSI
50 cu in @ 10,000 PSI
Oil Reservoir 2 gallons (7.40 liters)
Overall Length 12.25 in (31.12 cm)
Overall Width 12.25 in (31.13 cm)
Overall Height 20.25 in (51.44 cm)
Pump Weight with oil 53 lbs (24.09 kg)

Ordering Information
AFL NO. DESCRIPTION
15GBM 10,000 PSI Gas Powered Hydraulic Pump with Manual Control

WARNING: Do not operate any compression tool without dies.

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485
Tools & Equipment
HYDRAULICS

30GBM Gas Hydraulic Pump

The 30GBM is a gas powered pump that produces 10,000 PSI of hydraulic pressure. It is
designed to operate any 10,000 PSI compression tool. The two-stage pumping system
allows for rapid ram advance. The “suc-o-matic” valve helps tools retract faster. The
manual control has three settings: advance, hold and retract. The 30GBM is designed
for continuous duty.

Features
• 10,000 PSI high-pressure pump
• Powered by a 6 HP Briggs and Stratton engine
• Manual control valve
• Designed to operate single acting tools only
• High pressure relief valve
• Pressure matched quick coupler supplied
• Protective carrying cage
• Sight gauge to determine hydraulic oil level

Technical Data
PARAMETER VALUE
Gas Powered Motor 6.0 HP Briggs and Stratton Engine
Control Manual control valve
Oil Delivery per 430 cu in @ 400 PSI
minute
125 cu in @ 10,000 PSI
Oil Reservoir 2 gallons (7.40 liters)
Overall Length 21.75 in (55.25 cm)
Overall Width 19.75 in (50.17 cm)
Overall Height 24.50 in (62.23 cm)
Pump Weight with oil 135 lbs (61.36 kg)

Ordering Information
AFL NO. DESCRIPTION
30GBM 10,000 PSI Gas Powered Hydraulic Pump with Manual Control

WARNING: Do not operate any compression tool without dies.

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486
Tools & Equipment

HYDRAULICS
30GHR Gas Hydraulic Pump

The 30GHR is a gas powered pump that produces 10,000 PSI of hydraulic pressure. The
two-stage pumping system allows for rapid ram advance. The unloading pressure of the
pump is 1,000 PSI. The 30GHR comes with a remote control with a 10 foot cord and is
designed for continuous duty.

Features
• 10,000 PSI high-pressure pump
• Powered by a 5.5 HP Honda engine
• Remote control with 10 foot cord
• Designed to operate single acting and double acting tools
• High-pressure relief valve
• Pressure matched quick coupler supplied
• Protective carrying cage
• Sight gauge to monitor hydraulic oil level

Technical Data
PARAMETER VALUE
Gas Powered Motor 5.5 HP Honda Engine
Control Remote Control with 10 foot cord
Oil Delivery per minute 430 cu in @ 400 PSI
125 cu in @ 10,000 PSI
Oil Reservoir 2 gallons (7.40 liters)
Overall Length 21.75 in (55.25 cm)
Overall Width 19.75 in (50.17 cm)
Overall Height 24.50 in (62.23 cm)
Pump Weight with oil 135 lbs (61.36 kg)

Ordering Information
AFL NO. DESCRIPTION
30GHR 10,000 PSI Gas Powered Hydraulic Pump with Remote Control

WARNING: Do not operate any compression tool without dies.

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487
Tools & Equipment
HYDRAULICS

PE-NUT Electric Two-Stage Pump

The PE-NUT Electric Two-Stage Pump is extremely durable yet lightweight. It will operate
under low-line voltage conditions. The two-stage pumping system of this unique,
intermittent-duty pump is designed for years of dependable service. The PE-NUT pump is
ideal for running any 10,000 PSI tool up to and including the 60 ton press.

Features
• 5/8 HP universal electric motor (50/60 cycle)
• Two-stage pump for rapid ram advance
• Operational under low-line voltage conditions
• Optional operating pressures available; consult AFL for details
• Designed for use with spring-returned remote tools
CAUTION: Designed for Crimping • High-pressure safety relief valve
Application Only! This system should • Remote hand control with 10-foot cord
not be used for lifting. • Carrying handle
• Factory filled oil reservoir
• Pressure matched quick-coupler supplied
• Optional carrying case
• Unique, intermittent duty pump
• Piston-type high-pressure pump supercharged by a low-pressure pump

Specifications
PARAMETER VALUE

Electric Motor 5/8 HP dual phase, 115 VAC, 50/60 Hz, 11 amps
Electric Control Remote control with 10-foot cord
Oil Delivery per minute 160 cu. in. per min. @ 100 PSI
30 cu. in. per min. @ 10,000 PSI
Oil Reservoir 0.4 gallon (1.5 liters)
Overall Length 14.38 in (36.53 cm)
Overall Width 6.5 in (16.51 in)
Overall Height 8.25 in (20.95 in)
Pump Weight with oil 28 lbs (12.70 kg)

Ordering Information
AFL NO. DESCRIPTION
10,000 PSI Electric Two-Stage Pump with Remote
PE-NUTC
Control and Case

WARNING: Do not operate any compression tool without dies.

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488
Tools & Equipment

HYDRAULICS
Hydraulic Hoses

The 1/4” (0.635 cm) non-conductive, orange hose is made of an insulated, synthetic
material. It allows a high flow rate for faster ram movement. Hoses are available with or
without couplers for operating pressures of 10,000 PSI with a 4 to 1 burst ratio. Hoses
are pre-filled with oil and pressure tested. The hoses are 3/8” NPT male thread on both
ends and quick disconnects are 3/8” NPT female.

Ordering
AFL NO. DESCRIPTION
6HOSEM/M 6 Foot Hose with Male/male Couplers (1.83 Meters)
10HOSEM/M 10 Foot Hose with Male/male Couplers (3.04 Meters)
15HOSEM/M 15 Foot Hose with Male/male Couplers (4.37 Meters)
25HOSEM/M 25 Foot Hose with Male/male Couplers (7.62 Meters)
6HOSEM/F 6 Foot Hose with Male/female Couplers (1.83 Meters)
10HOSEM/F 10 Foot Hose with Male/female Couplers (3.04 Meters)
15HOSEM/F 15 Foot Hose with Male/female Couplers (4.37 Meters)
25HOSEM/F 25 Foot Hose with Male/female Couplers (7.62 Meters)

WARNING: Hoses connecting hydraulic equipment should not extend


straight upward more than 25 feet (7.6 meters).

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489
Tools & Equipment

AH and SH Compression Dies—B Series


COMPRESSION

Ordering Information
DIES

WEIGHT
AFL NO. DIE SECTION
LBS KG
B11AH O 0.53 0.24
B-D D 0.46 0.21
B-N N 0.22 0.10
B72SH-01SH 01SH 0.59 0.27
B02SH 02SH 0.49 0.22
B74SH-03SH 03SH 0.49 0.22
B04SH 04SH 0.47 0.21
B75SH-05SH 05SH 0.45 0.20
The B Series AH and SH Dies are designed B06AH 06AH 0.72 0.33
to compress Standard Compression B07AH 07AH 0.70 0.32
Accessories. These dies are to be used B73AH-08AH 08AH 0.72 0.33
with presses that hold 12-ton dies B09AH 09AH 0.66 0.30
(U-type). B74AH-10AH 10AH 0.63 0.29
B11AH 11AH 0.53 0.24
B75AH-12AH 12AH 0.49 0.22
B13AH 13AH 0.43 0.20
B20AH-14AH 14AH 0.33 0.15
B15AH 15AH 0.28 0.13
B71AH 71AH 0.72 0.33
B72AH 72AH 0.69 0.31
B72SH-01SH 72SH 0.59 0.27
B73AH-08AH 73AH 0.72 0.33
B73SH 73SH 0.55 0.25
B74AH-10AH 74AH 0.63 0.29
B74SH-03SH 74SH 0.49 0.22
B75AH-12AH 75AH 0.49 0.22
B75SH-05SH 75SH 0.45 0.20
B76AH 76AH 0.38 0.17
B76SH 76SH 0.47 0.21
B76.1SH 76.1SH 0.53 0.24
B10SH 77SH 0.42 0.19
B10SH 10SH 0.42 0.19
B20AH-14AH 20AH 0.33 0.15

WARNING: Do not operate any compression tool without dies.

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490
Tools & Equipment

AH, CD, and SH Compression Dies—30 Ton Series

COMPRESSION
Ordering Information

DIES
WEIGHT
AFL NO. DIE SECTION
LBS KG
3007CD 07CD 2.2 1.00
3008CD 08CD 2.2 1.00
3009CD 09CD 2.0 .91
3010CD 10CD 2.0 .91
3011CD 11CD 2.0 .91
3000D D 1.8 .82
3000N N 1.7 .77
3072SH-01SH 01SH 1.8 .82
3002SH 02SH 1.8 .82
3074SH-03SH 03SH 1.8 .82
The 30 Ton AH and SH Dies are designed 3075SH-05SH 05SH 1.8 .82
to compress Standard Compression 3006AH 06AH 2.6 1.18
Accessories and HiTemp™ Compres- 3007AH 07AH 2.4 1.09
sion Accessories. The 30 Ton CD Dies are 3073AH-08AH 08AH 2.4 1.09
3009AH 09AH 2.4 1.09
designed to compress Quick Compress®
3074AH-10AH 10AH 2.4 1.09
Accessories. These dies are to be used 3011AH 11AH 2.4 1.09
with the Model 30 A press. 3075H-12AH 12AH 2.2 1.00
3013AH 13AH 2.2 1.00
3020AH-14AH 14AH 1.9 .86
3015AH 15AH 1.8 .82
3071AH 71AH 2.6 1.18
3072AH 72AH 2.6 1.18
3072SH-01SH 72SH 1.8 .82
3073AH-08AH 73AH 2.4 1.09
3073SH 73SH 1.8 .82
3074AH-10AH 74AH 2.4 1.09
3074SH-03SH 74SH 1.8 .82
3075AH-12AH 75AH 2.2 1.00
3075SH-05SH 75SH 1.8 .82
3076AH 76AH 1.9 .86
3076SH 76SH 1.7 .77
3010SH 10SH 1.6 .73
3012SH 12SH 1.6 .73
3014SH 14SH 1.6 .73
3020AH-14AH 20AH 1.9 .86
3024AH 24AH 1.6 .73
3027AH 27AH 1.5 .68
3030AH 30AH 1.3 .59

WARNING: Do not operate any compression tool without dies.

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491
Tools & Equipment

AH, SH and GW Compression Dies—60 Ton Series


COMPRESSION

Ordering Information
DIES

WEIGHT
AFL NO. DIE SECTION
LBS KG
6073AH 73AH 4.20 1.91
6074AH 74AH 4.10 1.86
6074SH 74SH 4.10 1.86
6075AH 75AH 4.90 2.22
6075SH 75SH 4.90 2.22
6076AH 76AH 4.70 2.13
6076SH 76SH 3.50 1.59
6076.1SH 76.1SH 3.50 1.59
The 60 Ton AH and SH Dies are designed 6010SH 10SH 3.50 1.41
to compress Standard and HiTemp™ 6012SH 12SH 3.30 1.50
Compression Accessories. The GW dies 6014SH 14SH 3.10 1.41
are used to compress fittings for Alu- 6016SH 16SH 2.90 1.32
moweld® and steel ground wire. These 6018SH 18SH 2.80 1.27
dies are to be used with the 60S/DC, 6020AH 20AH 4.60 2.09
60ASC and 60AFTGSC presses. 6020SH 20SH 2.60 1.91
6024AH 24AH 4.20 1.91
6027AH 27AH 3.90 1.77
6030AH 30AH 3.50 1.59
6034AH 34AH 2.90 1.32
6036AH 36AH 2.80 1.27
6038AH 38AH 2.60 1.18
6040AH 40AH 2.20 1.00
6012GW 12GW 3.7 1.68
6014GW 14GW 3.7 1.68
6016GW 16GW 3.7 1.68

WARNING: Do not operate any compression tool without dies.

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492
Tools & Equipment

AH and SH Compression Dies—100 Ton Series

COMPRESSION
Ordering Information

DIES
WEIGHT
AFL NO. DIE SECTION
LBS KG
10074AH 74AH 11.40 5.17
10074SH 74SH 10.00 4.54
10075AH 75AH 11.20 5.08
10075SH 75SH 10.00 4.54
10076AH 76AH 10.70 4.85
10076SH 76SH 9.50 4.31
10010SH 10SH 8.40 3.81
10012SH 12SH 7.90 3.58
10014SH 14SH 7.80 3.54
10016SH 16SH 7.80 3.54
The 100 Ton AH and SH Dies are designed
10018SH 18SH 7.50 3.40
to compress Standard and HiTemp™
10020AH 20AH 10.40 4.72
Compression Accessories. These dies are
10020SH 20SH 7.40 3.36
to be used with the 100A press.
10024AH 24AH 9.80 4.44
10027AH 27AH 9.40 4.26
10030AH 30AH 8.90 4.04
10034AH 34AH 9.40 3.81
10036AH 36AH 8.10 3.67
10038AH 38AH 7.80 3.54
10040AH 40AH 7.60 3.45
10042AH 42AH 6.60 2.99
10044AH 44AH 6.30 2.86
10048AH 48AH 5.40 2.45

WARNING: Do not operate any compression tool without dies.

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493
Tools & Equipment

CD Compression Dies—B Series


COMPRESSION

Ordering Information
DIES

WEIGHT
AFL NO. DIE SECTION
LBS KG
B07CD 07CD 0.57 0.26
B08CD 08CD 0.54 0.24
B09CD 09CD 0.50 0.23

The B Series CD Dies are designed to


compress Quick Compress® Accessories.
These dies are to be used with presses
that hold 12-ton dies (U-type).

WARNING: Do not operate any compression tool without dies.

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494
Tools & Equipment

CD Compression Dies—60 Ton Series

COMPRESSION
Ordering Information

DIES
WEIGHT
AFL NO. DIE SECTION
LBS KG
6007CD 07CD 4.30 1.95
6008CD 08CD 4.30 1.95
6009CD 09CD 4.10 1.86
6010CD 10CD 3.90 1.77
6011CD 11CD 3.60 1.63
6012CD 12CD 3.30 1.50
6013CD 13CD 3.00 1.63
6014CD 14CD 2.60 1.18
6015CD 15CD 3.20 1.45
6016CD 16CD 3.00 1.36
The 60 Ton CD Dies are designed to 6017CD 17CD 2.70 1.22
compress Quick Compress® Accessories.
These dies are to be used with the 60S/DC,
60AGSC and 60AFTGSC presses.

WARNING: Do not operate any compression tool without dies.

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495
Tools & Equipment

CD Compression Dies—100 Ton Series


COMPRESSION

Ordering Information
DIES

WEIGHT
AFL NO. DIE SECTION
LBS KG
10007CD 07CD 11.80 5.35
10008CD 08CD 11.50 5.22
10009CD 09CD 11.10 5.03
10010CD 10CD 10.70 4.85
10011CD 11CD 10.30 4.67
10012CD 12CD 9.80 4.44
10013CD 13CD 9.30 4.22
10014CD 14CD 8.70 3.95
10015CD 15CD 8.10 3.67
10016CD 16CD 7.50 3.40
The 100 Ton CD Dies are designed to
10017CD 17CD 6.80 3.08
compress Quick Compress® Accessories.
10018CD 18CD 6.10 2.77
These dies are to be used with the
10019CD 19CD 6.20 2.81
100A press.
10020CD 20CD 6.20 2.81

WARNING: Do not operate any compression tool without dies.

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Specifications are subject to change without notice.
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Tools & Equipment

COMPRESSION
DIES

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Specifications are subject to change without notice.
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Tools & Equipment

Pump and Press Combinations

ELECTRIC PUMP GASOLINE PUMP HYDRAULIC BOOSTER


AFL PRESS
10AB 15GBM 30GBM 30GHR 25OM10C 25OMDA10C
14HTR PC PC PC PC PC NR
60AGSC IC PC PC PC PC NR
60AFTGSC IC PC PC PC PC NR
REFERENCE

60S/DC IC PC PC PC PC PC
100A X BI PC PC PC PC

Key

BI: Backup and intermittent

IC: Intermittent or continuous duty

PC: Production Capability

X: Pump reservoir insufficient, not recommended

NR: Not Recommended

WARNING: Do not operate any compression tool without dies.

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Specifications are subject to change without notice.
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Tools & Equipment

Tool Safety Information

Magnaflux Test Requirements


For 60 and 100 Ton Presses
Erratic operation or extensive usage requires the inspection / repair by qualified service personnel. For the 60A and 100A Series, after
two years of initial service or five thousand cycles, and each year or 2500 cycles thereafter, a magnaflux test should be made on all
stress supports and pins. The magnetic particle inspection should be certified and marked on the press in the same area as the serial

REFERENCE
number. The magnaflux mark should contain 00 (month) 00 (year) - example 0797.

Tools that should be magnafluxed:


60AGSC
60AFTGSC
100A

General Usage and Care


For 60 and 100 Ton Presses
The 60 Ton and 100 Ton portable compressors are designed for the installation of electrical fittings whether in the shop or in the field.
Either single acting (spring returned) or double acting (hydraulically returned) modes are available. Each unit is serial numbered (perma-
nently marked) on the top of the piston housing base. The first two numbers of the serial number indicate the year the press was manufac-
tured.

The greatest single cause of failure for any hydraulic equipment is dirt. Caution should be used to prevent the entry of foreign material
into the equipment couplings, die retainers and swivel/locking pins. OPERATE THE COMPRESSOR ONLY WITH THE TOP SUPPORT
CLOSED AND SECURELY IN PLACE. DO NOT OPERATE COMPRESSION TOOLS WITHOUT DIES.

WARNING: Do not operate any compression tool without dies.

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Specifications are subject to change without notice.
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Tools & Equipment

Warranty
AFL warrants to the original purchaser that its product shall be free from defects in material and workmanship as follows: Hand-held
and remote compression tools, all pumps and boosters are warranted for one (1) year. Products which are defective and are not mis-
used or abused will be repaired to original specifications free of charge.

Any tool returned under warranty in working condition will be reconditioned once free of charge during the warranty period. Any
required repairs will be quoted at preferential pricing at the time of repair.

The warranty card included with each product must be returned to AFL at the time of purchase. AFL uses the same high quality parts
REFERENCE

for repair as were used in the original manufacture of the product.

Products returned for warranty repair require a return material authorization (RMA), available by phone, fax, mail or e-mail from AFL.
All returned products must be shipped freight prepaid. AFL reserves the right to determine all warranty claims. Repair or re-work of
parts, equipment or material beyond the warranty period will be done on a quoted basis.

TERMS OF WARRANTY

This non-transferable warranty does not apply to dies or accessories; in cases of alteration, accident, abuse or misuse; or in cases of dis-
assembly or repair by anyone other than AFL. Failure to maintain purchased products according to the seller’s maintenance instructions
will invalidate the warranty. The extent of AFL’s obligation under the above written warranty is to repair or replace FOB the original
point of delivery any products which are defective. No additional remedies are available to the purchaser.

LIMITATION OF LIABILITY

It is the user’s responsibility to adhere to all normal safety procedures and regulations as specified by OSHA, other regulatory bodies
and company safety practices and procedures. AFL is not responsible for injuries that occur to users of these products. Except as
provided above, AFL MAKES NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND SPECIFICALLY DISCLAIMS THE IMPLIED WARRAN-
TIES OR MERCHANTABILITY AND FITNESS FOR PARTICULAR USE. In no event will AFL be liable for more than the purchase price of
the product.

This warranty also applies outside the United States and Canada with certain limitations and restrictions. Contact AFL or your local
distributor or representative for additional information.

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Specifications are subject to change without notice.
500

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