Documente Academic
Documente Profesional
Documente Cultură
UENR5414-01
Part Machine Schematic Part Machine Schematic
Pressure, Sampling, and Sensor Description Description October 2017
Number Location Location Number Location Location
Tap Schematic Cooler Gp - Hydraulic Oil 443-8450 1 I-5 Motor Gp - Swing (RH) 440-6408 31 G-11
Description
Number Location Cylinder Gp - Boarding Ladder 475-6716 2 D-8 Pump Gp - A / C 389-6779 32 G-6
M1 Swing Left Pressure G-11
Cylinder Gp - Boom (LH) 462-2633 3 A-7 Pump Gp - Attachment 459-9698 33 F-4
M2 Travel Left (Rev) Pressure G-10
Cylinder Gp - Boom (RH) 462-2633 4 D-7 Pump Gp - Control (Oil Circulation) 443-8441 34 G-3
M3 Travel Left (Fwd) Pressure G-10
Cylinder Gp - Bucket (LH) 437-0934 5 B-8 Pump Gp - Fans 443-8440 35 G-6
M4 Travel Right (Rev) Pressure F-10
Cylinder Gp - Bucket (LH) 437-0934 6 C-8 Pump Gp - Lube Station 470-8859 36 I-10
M5 Travel Right (Fwd) Pressure F-10
Cylinder Gp - Stick (LH) 477-3373 7 B-7 Pump Gp - PDT 443-8444 37 G-7
M6 Swing Right Pressure G-9
Cylinder Gp - Stick (RH) 477-3373 8 D-7 Pump Gp - Pilot System 443-8443 38 G-8
48 M7
M8
Pilot Pressure
Swing Brake Pressure
H-9
H-9
Filter Gp - Oil (Pump Drive) 438-6551 9 I-5 Pump Gp - Propel & Attachment 459-9698 39 E-7
Manifold - Propel (LH) 435-7433 10 E-12 Pump Gp - Swing & Attachment 459-9698 40 E-5
M9 2 Speed Propel H-9
Manifold - Propel (RH) 435-7433 11 I-12 Swivel Gp 440-1077 41 F-12
7 M10 Pump Support Control Pressure H-9
UENR5414-01
Manifold Gp - Pilot (Propel & Swing) 441-4147 17 G-10 Valve Gp - Boarding Ladder 440-6461 47 D-8
M16 LH Propel Fwd Pressure E-12
Manifold Gp - Pilot Accumulators 458-9738 18 I-7 Valve Gp - Boom Float 441-4140 48 B-6
M17 Gear Case LH Propel Pressure E-13
Manifold Gp - Propel & Swing Valves 436-5214 19 G-8 Valve Gp - Control (BOOM) (LH) 437-0753 49 B-3
M18 RH Propel Fwd Pressure I-13
Manifold Gp - Relief (Swing Cross) 440-6416 20 F-10 Valve Gp - Control (BOOM) (RH) 437-0754 50 F-3
5 M19
M20
RH Propel Rev Pressure
Gear Case RH Propel Pressure
I-12
I-13
Motor Gp - Engine Cooler Drive 438-6549 21 E-5 Valve Gp - Control (Pilot) (Attachment) 438-0772 51 D-4
Motor Gp - HVAC (Main) 419-0777 22 C-9 Valve Gp - Control (Secondary Relief And Anti Cav Block) 439-6073 52 D-5
M21 Track Tension 2 Pressure F-14
Motor Gp - HVAC (Option) 419-0777 23 C-10 Valve Gp - Propel (LH) 441-4138 53 F-8
M22 Track Tension 1 Pressure G-14
Motor Gp - Hydraulic Circulation Pump 439-6133 24 J-11 Valve Gp - Propel (RH) 441-4138 54 G-8
M23 Track Tension Relief Valve 2 Pressure G-14
Hydraulic System
M26 Propel & Swing Valve Drain Pressure 1 G-8
Motor Gp - Propel (RH) 1 437-0981 28 J-13 Valve Gp - Swing (RH) 441-4139 58 G-9
M27 PDT Pump Pressure G-7
Motor Gp - Propel (RH) 2 437-0981 29 J-11 Valve Gp - Track Tension Relief 441-4928 59 G-12
M28 LH Swing Filter Pressure I-7
52 M29 RH Propel Filter Pressure I-7
Motor Gp - Swing (LH) 440-6408 30 F-11
M30 LH Propel Filter Pressure H-7 Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
M31 RH Swing Filter Pressure H-7
D4R1-UP
M32 A / C Pump Pressure H-5 DNR1-UP
50 M33
M34
A / C Pump Pilot Pressure
Attachment Pump Filter Pressure 1
H-5
I-4
M35 Attachment Pump Filter Pressure 2 I-4
M36 Oil Circulation Pump Pressure G-4
49
36 Page,
51
23
13
4 21
3 22
12
ENCLOUSRE (LEFT) - LEFT SIDE VIEW © 2017 Caterpillar, All Rights Reserved Printed in U.S.A.
41 24 56 18 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)
42 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION (VARIABLE & PRESSURE
M14
ENERGY TRIANGLES
VALVE PORTS
15
16 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
A
AB A B
P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
COMBINATION CONTROLS
39
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL
B 19
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
20
30 M36
ENCLOUSER (RIGHT) - REAR VIEW
54 44
47 17 ELECTRICAL SYMBOLS TABLE
M21 HYDRAULIC SYMBOLS (ELECTRICAL)
53
59
M23 G
M
43 46
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
2 M22 (FLUID) (GAS / AIR)
57
M20
11
ELECTRICAL SYMBOLS (ELECTRICAL)
M1 M2 M3 M4 M5 M6
PRESSURE TEMPERATURE LEVEL FLOW
VIEW OF AREA “B” SWITCH SWITCH SWITCH SWITCH
(ROTATED FOR CLARITY)
45 WIRE NUMBER IDENTIFICATION CODES
MACHINE - TOP LEFT VIEW M18
M15 M19 ELECTRICAL SCHEMATIC EXAMPLE
CURRENT STANDARD
HYDRAULIC SCHEMATIC EXAMPLE
CURRENT STANDARD
M16 WIRE
CIRCUIT NUMBER
26 CIRCUIT NUMBER
IDENTIFICATION
WIRE
COLOR
WIRE GAUGE
325-PK
PREVIOUS STANDARD
325-PK-14 B A
438-6549
(29) MOTOR GP
U
U
TEMPERATURE SENSOR
P
T PROPEL (RH) 1 P T
437-0981
JUMP CONNECTIONS: S S -3B2
U SUCTION
(28) MOTOR GP HEADER
PROPEL (RH) 1 T
UENR5414-01
437-0981
U
T
LUBE (36) PUMP GP
SYSTEM
LUBE STATION U U
470-8859 T P
(18) MANIFOLD GP (1) COOLER GP
PILOT ACCUMULATORS HYDRAULIC OIL
458-9738 443-8450
(16) MANIFOLD GP
PILOT (AUXILIARY) (15) MANIFOLD GP
443-0484 FILTER & RELIEF
(4 STATION)
M35
442-4306
M18
U
I A Bre B A Bre B
LUBE PILOT PRESSURE
PILOT
DISENGAGE VALVE
SWING BRAKE
(GEARBOX)
2 SPEED
PROPEL
PUMP SUPPORT
CONTROL
SPARE
AUXILIARY
SYSTEM
P
TRACK
TENSIONING
M14 I
BARREL
(9) FILTER GP U U
T1 T2 OIL (PUMP DRIVE) P P
P2.4 U
438-6551 M34
P2.1 P1.1
(11) MANIFOLD GP
M20 P2.3
PROPEL (RH)
P1 P2
M28 P
P1.3
435-7433
P1.4 P2.2 P1.2 P2.2
P1.2
M19 M29 P
U
M1A1 M1A2
36 PAGE,
M7 M30 U
P (14) MANIFOLD GP
M8 M9 M10 M11 M12 M13 FILTER & RELIEF
(2 STATION)
442-4304
PILOT PRESSURE
M31 U
P
H H
PILOT DRAIN T2.3
PROPEL BRAKE
VALVE
A
POWER MODULE
BULKHEAD PLATE
M32 M33
T1.3 B
T1.1 T1.2 C
F
T2.1 T2.2 H
RH CONTROL MANIFOLD P1 E
RH CONTROL MANIFOLD P2
M27
(45) VALVE AS
(19) MANIFOLD GP
M22 MANUAL (TRACK) 1
(17) MANIFOLD GP T2.1 T1.1
PROPEL & SWING VALVES (37) PUMP GP
M37
441-4941
PILOT (PROPEL & SWING)
B A a1
M25
T2.5
T2.2 T1.2
436-5214
PDT
443-8444
M36
T2 P2
441-4147 RH SWING
T2.3 T1.3
(59) VALVE GP SWING TRAVEL LH TRAVEL LH TRAVEL RH TRAVEL RH SWING VALVE T2.G T1.G
B
(43) VALVE - RELIEF TRACK TENSION RELIEF LEFT REV FWD REV FWD RIGHT S
T2.4 T1.4 B
S
(TRACK TENSION) 1 B3 441-4928 P1 P
C
T1(1)
(TRACK TENSION) 2 U A1 A2 A3
M1A4 A4 M1A5 A5 M2A5 U A6 M2A6 C C T1(1) T2(1)
A B M1A2 M1A3
441-4930 P P
RH C1-C2-T1 ATTACHMENT RETURN (54) VALVE GP P1
B (35) PUMP GP
B1 (31) MOTOR GP PROPEL (RH) FANS M1(A)
VALVE
4 RH PROPEL REV 4
a1 b1
T1 P1 6 RH PROPEL FWD 6
X X
3 SPEED CONTROL 3 X
1 TRACK TENSION / CASE DRAIN 1
T P
M21 3 2 2
TRACK TENSION / PARK BRAKE
LH PROPEL FWD 2
G(A)
M(A)
G(A)
G(A)
M(A)
(46) VALVE AS 7 LH PROPEL REV 7
M(A)
A
MANUAL (TRACK) 2 C (53) VALVE GP S
A
S
A S
5 5
441-4941 PROPEL (LH)
(30) MOTOR GP
M5 P1
B
M4
B
C B 441-4138 B
1 SWING (LH) M(B)
M(B)
M(B)
P6
G(B) G(B)
440-6408 G(B)
PROPEL BRAKE A
F PRESSURE
(41) SWIVEL GP
440-1077
A B LH PROPEL
VALVE
X X (33) PUMP GP
X F
REDUCER SWING ATTACHMENT
BRAKE a1 b1
459-9698
T P -2Y35
A A1 B1 A2
M1(B)
B2 M1(B)
M1(B)
P2
B (20) MANIFOLD GP B A a1
T P4 P2 T
RV1.1 RV2.1 RELIEF (SWING CROSS) T P
440-6416 LH SWING C C (50) VALVE GP
TP-A TP-B
VALVE T2(2) C T2(2)
T1(2)
U Y U
T2(2) T1(2) T1(2) CONTROL (BOOM) (RH)
P P
R(2) U R(2)
R(2) 437-0754
P C
T
T T4
C ATTACHMENT PUMPS P2
RV1 RV2 PROPEL/ATTACHMENT COOLING FAN DRIVE PUMPS SWING/ATTACHMENT
P5-P6
(57) VALVE GP PUMPS P3-P4 PUMPS P1-P2 PUMPS P1-P2
LH CONTROL MANIFOLD P2
a3' BOOM b3' PILOT DRAIN
HYDRAULIC
E LH CONTROL MANIFOLD P1
OIL FILL (21) MOTOR GP
ENGINE COOLER DRIVE
A3 E
RV4 RV3
438-6549
B3
LH WALKWAY
BULKHEAD b2
C A BD E G H a2
RV2 RV1
M16 2
B2
a1' b1'
1 3
P P a1 b1
BUCKET
B Bre A B Bre A
LH PROPEL T P
A1
MOTORS B1 T1
MF MF (4) CYLINDER GP
BOOM (RH) T2
A 462-2633 (52) VALVE GP
CONTROL C2
RH CONTROL MANIFOLD P1
RIGHT CRAWLERS
(SECONDARY RELIEF AND ANTI CAV BLOCK) P1
-1Y4B
(47) VALVE GP 439-6073 (51) VALVE GP RH CONTROL MANIFOLD P2
D BUCKET DUMP
(13) MANIFOLD GP
CONTROL HVAC
BOARDING LADDER
T T
CONTROL (PILOT) (ATTACHMENT) D
(CYL.RETRACT) 440-6461 438-0772
(OPTION)
(2) CYLINDER GP (8) CYLINDER GP
FORWARD BOOM DOWN
441-1565 STICK (RH)
REVERSE
T T BOARDING LADDER
(CYL.RETRACT)
475-6716 477-3373
BOOM UP LS LS
(CYL.EXTEND) 400 400 400 400 P2 T1
bar bar bar bar
(12) MANIFOLD GP A1.1 A1.4 Aboom RH
BUCKET CURL CONTROL HVAC HE Boom RH A1.2 A1.5 BOOM UP RH BOOM DOWN RH
FRONT OF MACHINE (CYL.EXTEND) (MAIN) Aboom LH (CYL EXTEND) (CYL RETRACT)
HE Boom LH A1.3 A1.6
S S
M1 M1 441-1565 A2 A1
SLEW RIGHT
A/C SYSTEM U TP-A
T1 T2 T 201 MA2 MA1
P
LEFT CRAWLERS BOOM
B1.1 B1.4 Bboom RH STICK IN RH STICK OUT RH
(23) MOTOR GP (22) MOTOR GP (CYL EXTEND) (CYL RETRACT)
STICK OUT STICK IN (27) MOTOR GP HVAC (MAIN) RE Boom RH B1.2 B1.5
(CYL.RETRACT) (CYL.EXTEND) HVAC (OPTION) (6) CYLINDER GP A4 A3
PROPEL (LH) 2 419-0777 RE Boom LH Bboom LH
X X 419-0777 BUCKET (RH) B1.3 B1.6
437-0981 MA4 MA3
SLEW LEFT 437-0934 U
FORWARD REVERSE TP-B
MB
P BUCKET CURL RH BUCKET DUMP RH
MA MB MA (CYL EXTEND) (CYL RETRACT)
#4 RE Stick LH C1.1 C1.4 Bstick RH
CAB MACHINE CONTROLS A6 A5
Bri Bri RE Stick RH C1.2 C1.5
A6VE/160
Bstick LH MA6 MA5
C1.3 C1.6
U FLOATING
TP-C
VALVE
LH PROPEL GEARCASE P
C GEARCASE BRAKE GEARCASE BRAKE HE Stick LH D1.1 STICK D1.4 Astick RH
A7
C
RH C1-C2-T1 ATTACHMENT RETURN
(26) MOTOR GP HE Stick RH D1.2 D1.5
MA7
LH TRACK TENSION
PROPEL (LH) 1 LH C1-C2-T1 ATTACHMENT RETURN
CYLINDER D1.3 D1.6 Astick LH BUCKET CURL LH BUCKET DUMP LH
437-0981
(CYL EXTEND) (CYL RETRACT)
U TP-D A8 A9
P
MA8 MA9
HE Bucket LH E1.1 E1.4 Abucket RH
BOOM
ENGINE SPEED AND CONTROL SETTINGS CAUSE VARIATIONS IN PRESSURE READINGS THIS SCHEMATIC IS FOR THE 6020B HYDRAULIC MINING SHOVEL HYDRAULIC SYSTEM
A1
AND FLOW RATES AND MUST BE CONTROLLED TO PROVIDE CONSISTENT READINGS. B1 T1 MEDIA NUMBER: UENR5414-01
FOR DETAILED INFORMATION REGARDING ELECTRICAL SIGNALS,
T2 SCHEMATIC PART NUMBER: 479-4631, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
C2
SEE THE ELECTRICAL SCHEMATIC OF THE SPECIFIC MACHINE. in neutral and with parking brake set.
P1
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
14 13 12 11 10 9 8 7 6 5 4 3 2 1