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Journal of Crystal Growth 343 (2012) 17–20

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Journal of Crystal Growth


journal homepage: www.elsevier.com/locate/jcrysgro

Growth and characterization of lead-free Ba(1  x)CaxTi(1  y)ZryO3 single crystal


Yiming Zeng, Yanqing Zheng n, Xiaoniu Tu, Zhiping Lu, Erwei Shi
Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 201800, People’s Republic of China

a r t i c l e i n f o abstract

Article history: A lead-free Ba(1  x)CaxTi(1  y)ZryO3 (BCZT) single crystal (x ¼ 0.08, y ¼ 0.26) was grown by the Czochralski
Received 24 March 2011 (CZ) method in a mixed flux of TiO2 and ZrO2. The composition of as-grown BCZT was analyzed by
Received in revised form electron probe micro-analysis. The structure, dielectric properties and phase transition were investi-
5 January 2012
gated at different temperatures. The X-ray diffraction results confirmed that the structure of the
Accepted 8 January 2012
as-grown BCZT crystal was cubic both at 25 1C and 500 1C. The temperature dependence of the
Communicated by V. Fratello
Available online 20 January 2012 dielectric constant and Raman spectra characterization revealed that there was a phase transition from
cubic to tetragonal, which happened between 200 K and 250 K. With increasing frequency, the Curie
Keywords: temperature shifted towards high temperature.
A1. Dielectric properties
& 2012 Elsevier B.V. All rights reserved.
A1. Raman spectrum
A2. Single crystal growth
B2. BCZT

1. Introduction morphotropic phase boundary [12]. It should be noted that all the
above works have focused on the same BZT-based system, Ba(1 x)-
PbZrxTi(1 x)O3 (PZT)-based ferroelectrics, as the most employed CaxTi(1 y)ZryO3 (BCZT), which suggests that binary, ternary or even
piezoelectric materials, are widely used in actuators, sensors and more complex co-substitutions in BZT could obtain high piezoelec-
transducers due to their outstanding piezoelectric properties. How- tricity. Therefore, BCZT may open a new route of ferroelectric
ever, the high toxicity of lead oxide and its volatilization during research on lead-free materials with high piezoelectricity.
processing has caused extreme concern, which greatly motivates the The piezoelectric properties of a single crystal are much better
need for substitutes. In recent years, researchers have devoted than those of its ceramic counterpart. Now that the BCZT ceramics
considerable efforts to developing alternative lead-free materials, have achieved high piezoelectricity, it is intriguing to grow BCZT
such as (K0.5Na0.5)NbO3 (KNN) [1,2], (Na0.5Bi0.5)TiO3 (NBT), single crystals. However, it is difficult to grow large scale single
(Na0.5Bi0.5)TiO3–BaTiO3(NBBT) [3–5], BaZrxTi(1 x)O3 (BZT), and crystals with the perovskite structure directly from the melt [13],
Ba(1 x)CaxTiO3 (BCT) [6,7] and so on. In spite of that, lead-free particularly for solid solution crystals. So far, several methods
substitutes generally have inferior piezoelectricity compared with have been used to grow perovskite structure crystals, such as the
PZT. Among all lead-free materials, the BZT system is the one closest laser-heated pedestal technique, Bridgman method and flux
to the PZT system in structure, composition and adjustability. Thus, method [14–17]. Many of the available single crystals were grown
BZT-based substitutes are regarded as promising candidates. by the flux method. In order to lower the growth temperature
Although single substitution on the A-site or B-site in the ABO3 effectively and avoid introducing impurities, oxide precursors
structure of BZT has been widely studied, there are few reports that contain the same elements as the crystal are usually chosen
on co-substitutions both on the A-, and B-sites [8,9]. Recently, as the flux, for example, Na2O for NBBT, and PbO for Pb((Mg1/3
Liu et al. reported a large piezoelectric effect (d33 ¼560–620 pC/N) Nb2/3)(1  x)Tix)O3 (PMNT) [5,18]. To our knowledge, no BCZT single
in the pseudobinary ferroelectric system (1 x)Ba(Zr0.2Ti0.8)O3  crystal has been reported to date. In this work, we focused on
x(Ba0.7Ca0.3)TiO3, especially for x¼0.5, which is located near the exploring the growth of BCZT single crystals with high piezo-
morphotropic phase boundary (MPB) in the phase diagram [10]. electricity near the MPB using TiO2 and ZrO2 as flux by the CZ
Subsequently, Li et al. observed a high piezoelectric d33 coefficient in method, and then characterizations such as phase, composition,
Ba(1 x)CaxTi0.98Zr0.02O3 ceramics, and the d33 was up to 375 pC/N dielectric properties and phase transition were performed.
when x¼0.01 [11]. Additionally, Xue et al. discussed the piezoelectric
properties of 50% Ba(Zr0.2Ti0.8)O3–50%(Ba0.7Ca0.3) TiO3 ceramic at the
2. Experiment

n
Corresponding author. Tel.: þ86 21 69987762; fax: þ 86 21 59927184. The starting materials were prepared from mixed powders of
E-mail address: zyq@mail.sic.ac.cn (Y. Zheng). BaCO3, CaCO3, TiO2 and ZrO2 with 4 N purity at the stoichiometric

0022-0248/$ - see front matter & 2012 Elsevier B.V. All rights reserved.
doi:10.1016/j.jcrysgro.2012.01.009
18 Y. Zeng et al. / Journal of Crystal Growth 343 (2012) 17–20

ratio of 0.5Ba(Zr0.2Ti0.8)O3–0.5(Ba0.7Ca0.3)TiO3 (Ba0.85Ca0.15Zr0.1-


Ti0.9O3), which had the highest d33 according to Ref. [10]. Mean-
while, TiO2 and ZrO2 were chosen as flux at a ratio of 9:1 with a
25 wt% excess of above raw materials in order to lower the
growth temperature and to maintain the composition ratio. The
starting materials and the flux were ground together, mixed
uniformly and pressed into blocks which were sintered at
1250 1C for 20 h in air atmosphere to react completely and to
synthesize polycrystalline materials. Then the polycrystalline
materials were charged into a Pt crucible for crystal growth. The
single crystal BCZT was grown in a conventional CZ furnace
without an after heater in air atmosphere. Before growth, the
melt had been maintained about 50–80 1C above the melting
point for several hours to homogenize the melt. The pulling and
rotation rates were optimized after a few rounds and finally a
single crystal was obtained. After growth, the temperature was
cooled down to 800 1C at a rate of 50 1C/h and then cooled down
to room temperature at a rate of 100 1C/h.
The phase and structure of the as-grown BCZT crystal was
examined by X-ray diffraction (XRD) using a Rigaku D/max
2550 V diffractometer with Cu Ka radiation (l ¼1.5406 Å) at
25 1C and 500 1C. An Electron Probe Micro-Analyzer (EPMA, JXA-
8100) was used to characterize the elemental composition.
Several c-cut samples were processed from the as-grown single
crystal and coated with silver electrodes for dielectric measure-
ment. The dielectric permittivity (e) versus temperature (T) curves
were measured with a modified HP4194A impedance analyzer in
the temperature range 120–490 1C. Raman spectra were
recorded in the temperature range 11.6–297 K with intervals of
50 K using a Renishaw invia Raman Microscope equipped with a
liquid-nitrogen-cooled charge-coupled device (CCD). The
514.5 nm line of an Ar þ laser was used for excitation.

3. Crystal growth and characterization

3.1. Crystal growth and elemental analysis

The BCZT crystal was grown along the /001S direction using a
BaTiO3 seed. The pulling and rotation rates were optimized to be Fig. 1. (a) The as-grown BCZT crystal pulled along /001S and (b) a piece of the
1 mm/day and 3–5 rpm, respectively, in order to obtain high quality crystal that fell off from the boule along cracks and a c-cut plate.

crystals. Finally, a BCZT single crystal with a size of f25  5 mm was


grown by the CZ method in a TiO2 and ZrO2 mixed flux, which was a the as-grown BCZT crystal is Ba0.92Ca0.08Zr0.26Ti0.74O3, which
25 wt% excess of BCZT raw materials. Fig. 1a shows the as-grown deviates from the expectation. There may be two reasons for this
crystal, which has some micro-cracks due to the fast cooling below result: first, it is hard or unstable for Ca2 þ to occupy an A-site
800 1C. Fig. 1b shows a piece of the crystal that fell off the boule compared with Ba2 þ ; secondly, the concentration of Zr2 þ may be
along cracks and a c-cut plate. From Fig. 1, it can be seen that even too high in the melt, from TiO2 volatilization during growth. So
though the whole crystal is brown, the crystal has high optical the composition of starting materials and mixed flux should be
quality and no inclusions (Fig. 1b). However, it is hard to increase adjusted in future work.
the thickness of the crystal, even when prolonging the growth time
and lowering the temperature as well. 3.2. X-ray diffraction analysis
EPMA is a well-established method for microanalysis of major
and minor elements with a typical accuracy of 1% [19]. A c-cut Fig. 2 shows the XRD patterns of the BCZT crystal at 25 1C and
plate (4  3.8  0.58 mm) of the BCZT crystal was polished and 500 1C. It can be seen that the crystal shows a pure perovskite
used for electron probe microanalysis. The microanalysis was structure, suggesting that Ca2 þ and Zr2 þ form a solid solution in
performed in three different areas and Table 1 shows the atomic the BaTiO3 lattice. Moreover, the features of all diffraction peaks
percentage of initial melt and analysis results. Considering impu- are identical at 25 1C and 500 1C, indicating that the crystal
rities, oxygen vacancies and the accuracy, the atomic percentage structure of the as-grown BCZT crystal is the cubic phase rather
of oxygen is not listed. As can be seen from the table, the than the tetragonal or rhombohedral phase at room temperature.
compositions differ from each other in different areas. The Obviously, the deviation of chemical composition is the main
average values are 19.84%, 1.74%, 19.56% and 7.04% for Ba, Ca, reason for the phase shift. As can be seen from the phase diagram
Ti and Zr, respectively in crystal. The site specific effective of this pseudobinary ferroelectric system [10], the crystal struc-
segregation coefficients keff of Ba and Zr are larger than 1, while ture tends to form the cubic phase with increasing Zr2 þ . From the
those of Ca and Ti are less than 1. Thus, the Ba2 þ take more above analysis, the symmetry of the BCZT crystal can be identified
A-sites than Ca2 þ , similarly the Zr4 þ take more B-sites than Ti4 þ . as Pm 3̄ m. In addition, the lattice parameters and theoretical
According to the EPMA results, the average chemical formula of density can be calculated from the XRD data by the Jade
Y. Zeng et al. / Journal of Crystal Growth 343 (2012) 17–20 19

Table 1
Compositions of flux grown BCZT single crystal analyzed by EPMA methods.

Element Atomic% Measured atomic% keff Formula

Melt I II III Average Error EPMA Expected

Ba 11.23 19.39 19.62 20.52 19.84 7 0.5 1.08 0.92 0.85


Ca 1.98 1.6 1.86 1.76 1.74 7 0.2 0.53 0.08 0.15
Ti 22.08 18.07 19.58 21.04 19.56 7 0.5 0.82 0.74 0.9
Zr 2.45 7.17 7.02 6.94 7.04 7 0.2 2.60 0.26 0.1

Fig. 2. XRD pattern of as-grown BCZT crystal at 25 1C and 500 1C.

5.0 program. They are a ¼b¼c¼ 4.047 Å, V¼ 66.28 Å3, and the
density is 5.89 g/cm3 at 25 1C.

3.3. Dielectric properties

Fig. 3 shows the temperature dependence of the dielectric


constant and dielectric loss with applied frequencies of 1 kHz,
10 kHz, 100 kHz and 1000 kHz. It can be seen that the dielectric
constant decreases with increasing frequency. This can be
explained from the relaxation polarization mechanism that the
dielectric constant will decrease when the resonance frequency of
the electric charge carriers in the crystal cannot follow the
alternation of the applied electric fields beyond a certain critical
frequency [20]. Corresponding to the phase transition from
paraelectric to ferroelectric state in BCZT crystal, there is only
one peak for each frequency in the temperature range of Fig. 3. Temperature dependence of the (a) dielectric constant and (b) loss (tan d)
120–490 1C, indicating that the Curie temperature (Tc) shifts at various frequencies for BCZT crystal.

to higher temperature with increasing frequency, which is a


typical characteristic for perovskite solid solutions [21–24]. The Zr-related feature [25] appears below 200 K and is strengthened
Tc are  65 1C,  59 1C, 52 1C and 43 1C for different frequen- with the decrease in temperature. These changes indicate that the
cies. The dielectric loss is about 0.12–0.22 for the four frequencies BCZT crystal undergoes a phase transition from cubic to tetra-
near Tc due to the phase transition and then decreases up to room gonal between 200 K and 250 K. This is consistent with the
temperature, while the dielectric loss rises sharply above 400 1C, dielectric data shown in Fig. 3. However, it is hard to distinguish
as shown in Fig. 3b inset, possibly due to the motion of defects. any other phase transition from the present Raman spectra. It
should be noted that the tendency and some features of the
3.4. Raman spectrum and phase transition Raman spectra are similar to previous results [25,26].

Fig. 4 shows the Raman spectra of the BCZT crystal as a


function of temperature. All the Raman spectra contain three 4. Conclusion
clear modes: a broad A (LO) mode at 720–780 cm  1, an A (TO)
mode at  526 cm  1 and an E (TO) mode at  300 cm  1. The A lead-free Ba(1 x)CaxTi(1 y)ZryO3 single crystal has been grown
mode at  172 cm  1 disappears below 200 K and gradually by the CZ method in a mixed flux of TiO2 and ZrO2 when trying to
evolves into a shoulder around 200 cm  1. Moreover, careful grow high piezoelectricity Ba0.85Ca0.15Zr0.1Ti0.9O3. The EPMA results
investigation of the region around 120 cm  1 reveals that a weak shows a composition of x¼0.08 and y¼0.26 for the BCZT crystal.
20 Y. Zeng et al. / Journal of Crystal Growth 343 (2012) 17–20

the Knowledge Innovation Program of Chinese Academy of


Sciences (Grant nos. KGCX-2-YW-206 and YYYJ-1117-2) are
gratefully acknowledged.

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Financial support from the National Nature Science Founda-
tion of China (Grant nos. 50772121, 50802104, 51002167) and

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