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Iraqi Journal of Chemical and Petroleum Engineering

Vol.15 No.2 (June 2014) 39- 48


Iraqi Journal of Chemical and
ISSN: 1997-4884
University of Baghdad
Petroleum Engineering College of Engineering

Viscosity Reduction of Sharqi Baghdad Heavy Crude Oil Using


Different Polar Hydrocarbons, Oxygenated Solvents

Hussein Qasim Hussein and Saja Abdul-wahhab Mohammad


Chemical Engineering Department, College of Engineering, University of Baghdad

Abstract
This work studied the facilitation of the transportation of Sharqi Baghdad heavy
crude oil characterized with high viscosity 51.6 cSt at 40 °C, low API 18.8, and high
asphaltenes content 7.1 wt.%, by reducing its viscosity from break down asphaltene
agglomerates using different types of hydrocarbon and oxygenated polar solvents
such as toluene, methanol, mix xylenes, and reformate. The best results are obtained
by using methanol because it owns a high efficiency to reduce viscosity of crude oil to
21.1 cSt at 40 °C. Toluene, xylenes and reformate decreased viscosity to 25.3, 27.5
and 28,4 cSt at 40 °C, respectively. Asphaltenes content decreased to 4.2 wt. % by
using toluene at 110 °C. And best improvement in API of the heavy crude oil is 26.1
at 40 °C by using xylenes.

Keywords: Heavy crude oil; transportation; asphaltene content; viscosity reduction

Introduction separation, transportation and refining


Petroleum transportation has become a of oil [1, 2].
complex and highly technical Heavy crude is high viscosity ,and high
operation. One of the major difficulties specific gravity as well as heavy
in the pipeline transportation is the molecular composition. It is dense and
high viscous fluids that require viscous due to the high presence of
efficient and economical ways to naphthenes and paraffines [3]. Heavy
transfer the heavy crude. Heavy crude crude oil contains greater proportions
oils have a density approaching or even of higher-boiling constituents such as
exceeding that of water. They are (lubricating oil motor oils, lubricants,
usually extremely viscous, with a engine oil, cylindrical oil, and gear
consistency ranging from that of heavy oil),greases and wax, and residue
molasses to solid at room temperature. (residual fuel oils, coke, tar and
Heavy crude oils are not pumped easily asphalt).In addition, more aromatic,
through the pipelines because of the and heteroatom containing (N, O, S
high concentrations of sulfur and and metals) are contained in heavy
several metals, particularly nickel and petroleum than light petroleum [4].
vanadium. Crude oils are complex Such asphalting is considered as a
fluids that can cause a variety of ruthless problem within the petroleum
difficulties during the production, industry due to their various costy
problems in terms of production loss
Viscosity Reduction of Sharqi Baghdad Heavy Crude Oil Using Different Polar Hydrocarbons,
Oxygenated Solvents

and transport difficulties. Heavy crudes maintaining pumping stations and


account for a large fraction of the heating stations [9, 10].
world’s potentially recoverable oil Several experimental studies have
reserves. The viscosities of those shown that heavy oil viscosity is
crudes at room temperature vary from strongly dependent on the volume
100mPas to more than 105 mPas. fraction, chemical structures, and
Generally, crude oil with viscosity physicochemical properties of its
<400 mPas is the classical maximum asphaltenes, which are the most polar
desired pipeline viscosity [5-7]. and/or heaviest components in heavy
The high viscosity of heavy oil is a oil [11, 12].
crucial factor that strongly affects its Petroleum asphaltenes are defined as a
up-stream recovering, down-stream solubility class of the heavy
surface transporting and refining components in crude oil which are
processes. A better understanding of insoluble in nonpolar solvents.
the origination of its high viscosity can Asphaltenes exist in the form of
greatly help to find more effective and colloidal dispersions stabilized by
economical methods for recovering the other constituents of the crude oil.
heavy oil and reducing the related These naturally occurring dispersions
capital and/or operating costs [8]. can be easily disturbed by a variety of
Therefore, different methods are used mechanical and physicochemical
in order to reduce the viscosity of the conditions involved in oil field
heavy crude for the pipeline recovery and production. Changes in
transportation. For instance, upgrading, temperature and pressure,
dilution with lighter crudes or alcohols, commingling of crude and condensate
heating, and the use of surfactants to streams, and especially the use of
stabilize emulsions are some of those enhanced recovery techniques can
common methods, oxidation and drag result in asphaltene destabilization,
reduction. Heating is a common precipitation, and eventual deposition.
method utilized to overcome the above Once deposited, asphaltenes pose a
noted problems of transporting heavy multitude of problems for crude oil
oil by pipeline [1]. producers [13].
Another way to transport heavy oil is Studies have shown that asphaltenes
to heat the oil as the viscosity exhibit properties similar to colloids.
decreases very rapidly with increasing These colloids exist in the heavy oil
temperature. The basis for this method matrix in a micelle form. Since the
lies in the fact that as heavy oil is mole fraction of resins is higher than
heated, the viscosity of the heavy oil is asphaltenes in petroleum, micelles are
reduced and thus made easier to pump. richer in resins. Asphaltenes also
Therefore, it is important to heat the oil exhibit properties of colloidal systems
to a point where the oil has a such as the ‘critical micelle
substantially reduced viscosity. A concentration’ (CMC) at which
principle drawback to the use of heated aggregates begin to form. The breaking
pipelines is the high capital and down of asphaltenes upon the addition
operational cost of such a heated of polar solvents can be rationalized in
pipeline over long distances [5]. In terms of a reduction in the solubility
addition, underwater pipeline parameter or the polarity of the
transportation of heavy oil through a hydrocarbon medium [14-16].
heated pipeline is very difficult due to The formation of micelles is believed
the cooling effect of the surrounding to be primarily due to the interaction
water and the practical difficulty of between asphaltene species or

40 IJCPE Vol.15 No.2 (June 2014) -Available online at: www.iasj.net


Hussein Qasim Hussein and Saja Abdul-wahhab Mohammad

asphaltene-resin fractions. The nature Reformate


of the intermolecular or intramolecular Reformate was supplied from Al-
forces that cause the formation of Doura refinery, with boiling point
asphaltene micelles is not clear at 225 °C.
present. It has been suggested that a
number of forces may be involved Toluene Solvent (C7H8)
including Van der Waals attraction, Toluene was supplied from
dipole-dipole interaction, hydrogen (GCC.Gainland chemical company).
bonding, electron-transfer or charge With molecular weight, boiling point
transfer between aromatics (𝜋-𝜋 and density are (92.14 kg/mole, 110 °C
bonding), and porphyrin interaction and 0.87 g/cm3 ), respectively.
[17-18].
The aim of the present work is to study Methanol Solvent (CH3OH)
the reduction viscosity of heavy crude Methanol was supplied from (POCH
oil using different polar hydrocarbons SA) company. With molecular weight,
and oxygenated solvents (toluene, density and boiling point are 32.04,
methanol, mix xylenes and reformate) 0.79 g cm-3 and 65 °C, respectively.
at different concentration (4, 8, 10 and
12 wt.%) and different temperature (40 Xylenes Mixture (C8H10)
°C and boiling point for each solvents Xylenes mixture of isomers, extra
except reformate at 100 °C) on the pure, is supplied from Al-Doura
efficiency of viscosity reduction refinery. With molecular weight,
systems. density and boiling point are 106.17,
0.68 g cm-3 and 137.76 °C,
Experimental respectively.
Feedstock
The feedstock in this study was Sharqi Distillation Stage
Baghdad crude oil, obtained from Two liters of Sharqy Baghdad heavy
Baghdad east oil fields. The properties crude oil were subjected to the
of the crude are given in Table 1. distillation using computerized
laboratory apparatuse (according
Table 1: Physical properties of Sharqi Baghdad ASTM 5236) (PIGNAT COMPANY,
crude oils
FRANCE) that consists of distillation
Crude oil from flask, heating mantle, distillation
Test
east of Baghdad
column, condenser, thermometer and
Viscosity at 40°C 51.6 (cSt) fraction collector as shown in Fig. 1.
API at 60°F 18.8 Distillation was carried out to remove
Asphaltene content 7.1 wt.%
naphtha from crude oil to obtain
Sulfur content 5.0 wt.%
Vanadium 88 ppm stripped crude oil; the initial boiling
Iron 25 ppm point was 75 °C to the end point of
Nickel 38 ppm distillation was 175 °C. Distillated
Saturate compounds 42.2 ppm naphtha was represented 17% vol.
Naphthene compounds 23.8 wt.% based on crude oil.

Light Naphtha
Light naphtha was supplied from Al-
Doura refinery, with viscosity and
density 6.76*107(stock) and 0.65 g
cm-3, respectively.

-Available online at: www.iasj.net IJCPE Vol.15 No.2 (June 2014) 41


Viscosity Reduction of Sharqi Baghdad Heavy Crude Oil Using Different Polar Hydrocarbons,
Oxygenated Solvents

was added; the duration of mixing was


1h.

Fig. 2: Schematic diagram of the mixing unit

2. Evaporation
Treated stripped crude oil was exposed
to the evaporation to ensure a
recovering not less than 90% of
solvent from treated samples of
stripped crude oil with solvent.
Temperature of evaporation was varied
according to the boiling point of each
Fig. 1: Schematic diagram of the labrorty
solvent.
distillation unit
3. Blending
Solvent Stage The evaporated sample of treated
1. Mixing stripped crude oil was blended with
A 250 ml two-necked flat bottom flask distilled naphtha recovered from
was equipped with high efficiency distillation stage. Constant blending
condenser from one neck and with the percentage (vol. 17%) of naphtha was
sensor of controlled hot plate magnetic blended to ensure converting
stirrer (Stuart) from another. A chiller evaporated treated stripped crude oil to
(Gallenham) was used for providing treated crude oil.
cold water for condenser as shown in
Fig. 2. A 100 g of stripped crude oil Results and Discussions
was poured into the mixing flask for The results obtained in the present
each run. Mixing was carried out with investigation for viscosity reduction of
two temperatures, 40 °C and normal Sharqi Baghdad heavy crude oil by the
boiling point of each solvent with breakdown of asphaltenes using
various solvent concentrations 4,8,10 different polar solvents at different
and 12 wt.% based on crude oil. The temperatures and concentrations are as
sample of stripped crude oil was heated follows:
to the temperature of treatment and
then a specific concentration of solvent

42 IJCPE Vol.15 No.2 (June 2014) -Available online at: www.iasj.net


Hussein Qasim Hussein and Saja Abdul-wahhab Mohammad

Effect of Solvent Type on Asphaltene 6.6

Content 6.4
Figures 3, 4, 5 and 6 show the effect of
different types of polar solvents with 6.2

different concentration on the

Asphaltene Content
6.0
asphaltene content. The feedstock is
exposed to different solvents at 5.8

different concentrations and


5.6
temperatures. These solvents reduced
asphaltenes content affected by 5.4

temperature and the action of polar o


5.2 Asphaltene at 40 C
solvents to disperse asphaltene Asphaltene at 138 C
o

agglomerates. From Figures 3, 4, 5 and 5.0


3 5 7 9 11 13
6, the higher reduction in asphaltene Solvent wt.%
content is obtained with toluene 4.3638 Fig. 4: Effect of xylene weight fraction on
wt.% at 40°C, while 5.0071 wt.% asphaltene content of crude oil
asphaltenes is obtained with reformate,
5.0381 wt.%, and 5.0392 wt.% 6.6

asphaltene content is obtained with 6.4


xylenes and methanol, respectively.
6.2
It is well known that special types of
compounds have the ability to break 6.0
Asphaltene Content

down aspaltene agglomerates. The 5.8


presence x of electrons in the ring of
5.6
solvents may play a role in the
interaction between the compounds 5.4

added and the n electrons in the 5.2

polyaromatic systems of the asphaltene Asphaltene at 40 C


o
5.0
agglomerates. The compounds kept to Asphaltene at 65 C
o

one ring to keep the size of the 4.8


3 5 7 9 11 13
molecules allow for a greater diffusion Solvent wt.%

through the crude oil matrix and Fig. 5: Effect of methanol weight fraction on
penetration into the asphaltene asphaltene content of crude oil
agglomerates.
6.8

5.8

6.4
5.6
Asphaltene Content

5.4 6.0
Asphaltene Content

5.2

5.6
5.0

4.8 5.2
o
Asphaltene at 40 C
4.6 o
o
Asphaltene at 40 C Asphaltene at 100 C
o 4.8
Asphaltene at 110 C 3 5 7 9 11 13
4.4
3 5 7 9 11 13 Solvent wt.%
Solvent wt.% Fig. 6: Effect of reformate weight fraction on
Fig. 3: Effect of toluene weight fraction on asaphaltene content of crude oil
asphaltene content of crude oil

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Viscosity Reduction of Sharqi Baghdad Heavy Crude Oil Using Different Polar Hydrocarbons,
Oxygenated Solvents

Effect of Solvent Type on Viscosity percentage vs. solvent concetration at


The effect of solvent concentration at different temperatures for different
different temperature on viscosity solvents. Figs. 7 and 8 show that
reduction of Sharqi Baghdad heavy toluene gave best viscosity reduction at
crude oil was studied. Figures 7, 9, 11 110 °C; toluene is a strong solvent that
and 13 show the effect of different owns a high ability to disperse the
concentrations of toluene, methanol, asphaltene agglomerates.
xylenes, and reformate on viscosity of
crude oil at different temperatures, 27.5

respectively. The viscosity decreased


with increasing solvent concentration. 26.5

The heavy crude oil viscosity


25.5
decreases maximally from 51.6 cSt to

Viscosity (cSt)
21.7 cSt at 110 °C by using toluene,
24.5
and to 21.1, 27.5, and 28.4 cSt at 40 °C
by using methanol, xylenes, and 23.5
reformate, respectively.
It is widely assumed that the 22.5 o
Viscosity at 40 C
asphaltene molecules in oil o
Viscosity at 110 C
agglomerate to form micelle-like 21.5
3 5 7 9 11 13
cluster. Interactions between these Solvent wt.%
clusters contribute towards the Fig. 7: Effect of toluene weight fraction on
viscosity of the oil. By breaking these viscosity of crude oil
agglomerates apart, viscosity will be
reduced. So, increasing polar solvent 60

concentration had an essential role on o


Viscosity at 40 C
o
increasing and acceleration of breaking 58 Viscosity at 110 C
down the asphaltene agglomerates, and
thus achieved deeper viscosity
Viscosity reduction %

56

reduction [19].
The addition of a polar solvent acted 54

on the colloidal structure of the


asphaltenes and the viscosity 52

decreased. The higher the polarity


parameter or the hydrogen bonding 50

parameter of the solvent was, the


greater the viscosity reduction was 48
3 5 7 9 11 13
[20]. Solvent wt.%
To access the extent of the viscosity Fig. 8: Effect of toluene weight fraction on
reduction, the percentage of viscosity viscosity reduction percentage of crude oil
reduction VR % was introduced and it
was calculated by Eq. 1[21]. If partial solubility or phase separation
is occurring such as methanol, then a
( )
…(1) lower than expected viscosity
measurement will be recorded. This is
because when phase separation occurs,
Where and are the reference and then the more fluid phase, the additive
corresponding viscosities of crude oil compound, may tend to concentrate
in cSt at 40°C. Figures 8, 10, 12, and around the spindle of the viscometer,
14 show the viscosity reduction and thus lower apparent viscosity [22].

44 IJCPE Vol.15 No.2 (June 2014) -Available online at: www.iasj.net


Hussein Qasim Hussein and Saja Abdul-wahhab Mohammad

Methanol owns high polarity more Figure 13 shows the effect of using
than the other solvent used in this reformate to reduce viscosity in crude
study. So the lowest crude oil viscosity oil at different concetrations and
was achieved by this solvent. The different temperature; viscosity of the
effect of methanol concentration on crude at 40 °C is better than 100 °C.
viscosity is better at low temperature Figure 14 clarifies VR% of reformate .
40 °C than at its boiling point or high 30.2
temperature, and this is more
economical point of work as shown in 29.8

Figure 9. Figure 10 clarify VR% of


29.4
methanol.

Viscosity (cSt)
29.0
28

28.6
27
28.2

26
o
27.8 Viscosity at 40 C
Viscosity (cSt)

o
Viscosity at 138 C
25
27.4
3 5 7 9 11 13
24 Solvent wt.%

Fig. 11: Effect of xylenes weight fraction on


23 viscosity of crude oil

o 47
22 Viscosity at 40 C
o
Viscosity at 65 C
21 46
3 5 7 9 11 13
Solvent wt.%
Viscosity reduction %

Fig. 9: Effect of methanol weight fraction on 45

viscosity of crude oil


44
62

60
43
o
Viscosity at 40 C
58 o
Viscosity at 138 C
Viscosity reduction %

42
56 3 5 7 9 11 13
Solvent wt.%
54
Fig. 12: Effect of xylenes weight fraction on
52
viscosity reduction percentage of crude oil

50 33

o
48 Viscosity at 40 C
o
Viscosity at 65 C 32
46
3 5 7 9 11 13
Solvent wt.%
Viscosity (cSt)

31
Fig. 10: Effect of methanol weight fraction on
viscosity reduction percentage of crude oil
30

Xylenes mixture gives good results on


reducing the viscosity of heavy crude 29
o
Viscosity at 40 C
oil. Pure isomers of xylenes are more o
Viscosity at 100 C
efficient at low temperature, 40 °C, 28
3 5 7 9 11 13
than high temperature, 138 °C, as Solvent wt.%
shown in Figure 11; Figure 12 clarifies Fig. 13: Effect of reformate weight fraction on
VR%. viscosity of crude oil

-Available online at: www.iasj.net IJCPE Vol.15 No.2 (June 2014) 45


Viscosity Reduction of Sharqi Baghdad Heavy Crude Oil Using Different Polar Hydrocarbons,
Oxygenated Solvents

45 26.5

44
25.5
43
Viscosity reduction %

42
24.5

API at (60/60) F
o
41

40 23.5

39
22.5
38
o
Viscosity at 40 C
37 21.5 o
o
Viscosity at 100 C API at 40 C
o
36 API at 65 C
3 5 7 9 11 13
20.5
Solvent wt.% 3 5 7 9 11 13

Fig. 14: Effect of reformate weight fraction on Solvent wt.%


viscosity reduction percentage of crude oil Fig. 16: Effect of methanol weight fraction on
API of crude oil
API Gravity
The API of heavy crude oil was 27.0

increased with increasing solvent 26.5

concentration at different temperatures. 26.0


Figures 15, 16, 17 and 18 show the
25.5
effect of solvents concentration on
API at (60/60) F
o

improvement of API values at 25.0

difference temperatures. 24.5

It is clear that the breaking down of 24.0


asphaltenes agglomerates and reducing
23.5
presence of micelle-like clusters had an o
API at 40 C
essential role in the improvement of 23.0
o
API at 138 C
API for heavy crude oil, where the 22.5
3 5 7 9 11 13
polar solvents played on dispersion of Solvent wt.%
asphaltenes molecules, reduction of Fig. 17: Effect of xylenes weight fraction on
their molecular size, and decreasing of API of crude oil
asphaltenes content, which led to the
increasing of API of heavy crude oil. 25.0

25
24.4

24
API at (60/60) F

23.8
o

23
API at (60/60) F
o

23.2
22

21 22.6
o
API at 40 C
o
API at 100 C
20 o
API at 40 C 22.0
o 3 5 7 9 11 13
API at 110 C
Solvent wt.%
19
3 5 7 9 11 13
Fig. 18: Effect of reformate weight fraction on
Solvent wt.%
API of crude oil
Fig. 15: Effect of toluene weight fraction on
API of crude oil

46 IJCPE Vol.15 No.2 (June 2014) -Available online at: www.iasj.net


Hussein Qasim Hussein and Saja Abdul-wahhab Mohammad

Conclusion (2007), from


From rheological and structure http://en.wikipedia.org/wiki/petrole
measurements heavy oils can be um.
described as aggregation of 4- Speight, J. G., (2001), "Handbook
agglomeration asphaltenes particles; of Petroleum", John Wiley and Sons
heavy viscosities of this type of crudes Inc., Canada, pp: 1- 82.
are due to the entanglement of solvated 5- Nunez G, Briceno M, Mata C, Rivas
asphaltene particles. Some ways that H, Joseph D.,(1996), "Flow
will limit the entanglement will likely characteristics of concentrated
reduce the viscosity. emulsions of very viscous oil in
According to the results obtained from water systems". J Rheol 1996,
this study, the following conclusions 40:405-23.
are obtained: 6- Fruman DH, Briant J.
1. Treatment of the heavy crude oil (1983),"Investigation of the
with different polar solvents gave rheological characteristics of heavy
high reduction in viscosity and crude oil-in-water emulsions". In:
asphaltene content; methanol owned International conference on the
a high efficiency to reduce viscosity physical modeling of multi-phase
of crude oil to 21.109 cSt at 40 flow. England: Coventry.
°C.Toluene, xylenes and reformate 7- Schumacher MM.
decreased viscosity to 25.37, 27.510 (1980),"Enhanced recovery of
and 28.407 cSt at 40 °C, residual and heavy oils". New
respectively. Jersey: Park Ridge, Noyes Press.
2. API of heavy crude oil improved to 8- Peng Luo, Yongan Gu,
26.193 at 40 °C by using xylenes, (2006),"Effects of asphaltene
toluene, methanol and reformate content on the heavy oil viscosity at
improvement API to 23, 25.374 and different temperatures" Petroleum
24.753 at 40 °C, respectively. Technology Research Centre
3. Asphaltenes content decreased to (PTRC), Petroleum Systems
4.259 wt. % by using toluene at Engineering, Faculty of
110 °C. Methanol, xylenes and Engineering, University of Regina,
reformate decreased asphaltene Regina, Saskatchewan, S4S0A2
content to 5.0392, 5.0381 and Canada, pp 1096.
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decreasing asphaltenes content. liquid chromatography for
5. Crude oil viscosity was decreased hydrocarbon group type analysis of
with increasing polar solvent crude oils". Fuel Sci. Technol. Int.,
concentration. 12(1):21–33.
10- Zaki NN, Butz T, Kessel D.
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Viscosity Reduction of Sharqi Baghdad Heavy Crude Oil Using Different Polar Hydrocarbons,
Oxygenated Solvents

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48 IJCPE Vol.15 No.2 (June 2014) -Available online at: www.iasj.net

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