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C OF SYMMETRY C OF GIRDER C OF GIRDER

CONSTRUCTION SEQUENCE:-
C OF BEARING/LIFTING POINT L L L
L C OF SYMMETRY MIN.TIME FOR
SL.
DESCRIPTION OF ACTIVITIES STARTING
NO.
(Days)

01 CASTING OF GIRDER (EXCLUDING END BRACKET,


03 0
SLAB & DIAPHRAGM ETC.) IN - SITU OR YARD

375
02 STAGE 1 STRESSING AND GROUTING OF CABLES 4

1700

1700
03 02
03 STAGE 2 STRESSING AND GROUTING OF CABLES 21
375

375
03 RELEASE OF SOFFIT SHUTTER, TRANSPORTING
02 21

200 200
01 04 \ & LAUNCHING OF PRECAST GIRDERS OVER PIERS
375

02

500
05 CASTING OF SLAB AND DIAPHRAGMS 28
03 01
01
02 CASTING OF BALLAST RETAINERS AND

550
BETWEEN 42 TO 56
500

06 WEARING COAT

150
350
01
07 LAYING OF BALLAST & TRACK BETWEEN 42 TO 56
150 X=1250 X=7650 CASTING OF END BRACKET AND SEALING
08 BETWEEN 42 TO 56

150
X=0 OF ANCHORAGES
03 Y=1053 03
Y Y=550 FINISHING WORKS LIKE HAND RAILS, BETWEEN 42 TO 56
09 FOOTPATH TROLLEY REFUSE, LADDERS ETC.,
02 Y=727 02
X Y=350
10 LINKING OF TRACK BETWEEN 42 TO 56
01 01
Y=402 Y=150
LONGITUDINAL ELEVATION 11 APPLICATION OF LIVE LOAD 56
SCALE 1:25

C OF BEARING/LIFTING POINT
L C OF SYMMETRY
L

NOTES FOR PRESTRESSING:


+Z 1. ALL DIMENSIONS ARE IN mm, UNLESS OTHERWISE MENTIONED IN DRAWING.
2. TYPE OF STRANDS-UNCOATED STRESS RELIEVED LOW RELAXATION 7-PLY STRANDS * JACKING FORCE IS KEPT 76.5% OF CABLE UTS.
CONFORMING TO CLASS 2 OF 15.2 mm IS : 14268-1995 WITH U.T.S. OF 260.7KN. ** INCLUDING AN EXTRA LENGTH OF 1200mm AT EACH END
03 02 01 01 02 03 3. SYSTEM OF PRESTRESSING : 19-T-15. FOR JACK ATTACHMENT
4. TYPE OF SHEATHING-CORRUGATED HDPE. THICKNESS OF SHEATHING SHOULD NOT BE LESS
-Z THAN THE VALUE AS PER IRS : CBC RECOMMENDATIONS
5. PARAMETERS ASSUMED FOR DESIGN:
MODULUS OF ELASTICITY OF STRANDS (E)-----1.95x105 MPA
CROSS-SECTIONAL AREA OF STRANDS (A) ----140.0 MM2
150 PLAN OF I-GIRDER WOBBLE COEFFICIENT OF SHEATHING(K) ---0.0020 PER METRE
SCALE 1:25 FRICTION COEFFICENT ( ) ------------0.17 PER RADIAN
SLIP AT EACH END ---------------6 MM
DIA OF SHEATHING ---------------120 MM (OD)
C 1000HR RELAXATION VALUE OF STRANDS AT 0.7UTS--------2.5%
CL OF EXP. JOINT L OF EXP. JOINT 6. LENGTH OF PRESTRESSING CABLES GIVEN IN TABLE-II INCLUDES AN EXTRA LENGTH OF 1200mm
CL OF BEARING/CROSS GIRDER PRECAST POST-TENSIONED CL OF BEARING/CROSS GIRDER (TO BE CONFIRMED BY PRESTRESSING JACK SUPPLIER) AT EACH END, REQUIRED FOR
GIRDER (TYP.) FUTURE PRESTRESSING STRANDS ATTACHING THE CABLE TO THE JACK.
7. ABSCISSA (DISTANCE 'X') OF CABLE GIVEN IN THE DRAWING ARE EVALUATED WITH REFERENCE
TO 150mm INSIDE THE END OF THE GIRDER. ORDINATE (DISTANCE Y) ARE WITH REFERENCE TO
SOFFIT OF THE GIRDER.
8. ALL CABLES SHALL BE LAID IN SMOOTH PROFILE PASSING THROUGH THE GIVEN COORDINATES.
FIRM SUPPORT SHALL BE INSTALLED AT EVERY METRE.
5.31° 9. PRESTRESSING OF CABLE SHALL BE CARRIED OUT IN TWO STAGES ONLY, PRESTRESSING
1250

SEQUENCE AS SHOW IN TABLE II


10. STRESSING SHALL BE DONE FROM BOTH ENDS SIMULTANEOUSLY USING MULTISTRAND JACKS.
650 INITIAL SLACKNESS IN CABLES SHALL BE REMOVED BY APPLYING SMALL TENSION. THE INITIAL
TENSION REQUIRED TO REMOVE SLACKNESS SHALL BE TAKEN AS THE STARTING POINT FOR
MEASURING ELONGATION AND CORRECTION SHALL BE APPLIED AS CLAUSE 12.2.1.3
IS:1343:1980. TO GET THE REQUIRED ELONGATION COMPENSATED FOR INITIAL TENSIONING,
THE CORRECTION SHALL BE ARRIVED AT BY PLOTTING THE GRAPH WITH GAUGE READING AS
ABSCISSA AND ELONGATION AS ORDINATE.
SECTIONAL ELEVATION 11.ELONGATIONS GIVEN IN TABLE-II ARE WITHOUT SLIP TO BE MEASURED/ACHIEVED AT THE TIME
(SHOWING DETAILS OF FUTURE PRESTRESSING) OF STRESSING AND (BEFORE LOCKING OF ANCHORAGE). LOSS UP TO 6 MM SLIP OF ANCHORAGE
SCALE 1:50 IS NOT TO BE COMPENSATED DURING PRESTRESSING.
12.ELONGATION INDICATED IN TABLE-II INCLUDES EXTENSION OF THE CABLE LYING BETWEEN END
TABLE - CABLE CO-ORDINATES FACE AND GRIPPING POINT 600mm INSIDE THE JACK.
13.IF ACTUAL VALUES OF X-SECTIONAL AREA (A') AND/OR MODULUS OF ELASTICITY (E') OF HIGH
EMERGENCE TENSILE STRANDS ARE DIFFERENT FROM ASSUMED VALUES, THEORETICAL ELONGATION
X=0.00 X=1000 X=1250 X=2000 X=3000 X=4000 X=5000 X=6000 X=7000 X=8000 X=9150
CABLE SHALL BE MODIFIED AS BELOW:
ANGLE OF
No. = O x A x E /('A x E')
Y Z Y Z Y Z Y Z Y Z Y Z Y Z Y Z Y Z Y Z Y Z CABLE ( )Ø WHERE o IS THEORETICAL ELONGATION MENTIONED IN TABLE-II, A &
E ARE VALUES ASSUMED IN DESIGN WHILE `A & E' ARE ACTUAL VALUES
1 500 0 421 0 402 0 350 0 284 0 234 0 200 0 174 0 154 0 150 0 150 0 4.497° OF THE STRANDS USED.
14.MAXIMUM ELONGATION OF CABLE AND/OR MAXIMUM GAUGE PRESSURE, IN ANY CASE, SHOULD
2 875 0 757 0 727 0 649 0 551 0 477 0 425 0 387 0 351 0 350 0 350 0 6.729° NOT EXCEED 1.05 TIMES THE CORRESPONDING CALCULATED VALUES GIVEN IN TABLE-II.
15.EXTRA LENGTH OF STRANDS PROJECTING BEYOND THE ANCHORAGE SHALL NOT BE CUT JUST
AFTER THE STRESSING, OR PRIOR TO THE APPROVAL OF PRESTRESSING RESULTS. THESE
3 1250 0 1093 0 1053 0 949 0 818 0 719 0 650 0 599 0 551 0 550 0 550 0 8.940° A 25/10/2017 FOR APPROVAL
SHALL BE CUT ONLY WHEN INSTRUCTIONS FOR GROUTING ARE ISSUED.
REV.NO. DATE DESCRIPTION
16.GROUTING SHALL BE DONE IN THE SAME SEQUENCE AS STRESSING AND SHALL CONFORM TO
REVISIONS
IRS CODE PROVISIONS.
SPECIAL NOTES FOR PRESTRESSING:- 17.IT SHALL BE ENSURED THAT RESTRAINTS (SIDE AND TOP SHUTTERING) INHIBITING UPWARD PROJECT :
BENDING OF GIRDER DUE TO PRESTRESS ARE REMOVED BEFORE COMMENCEMENT OF WESTERN DEDICATED FREIGHT CORRIDOR
(A) FOR A PROVEN AND EFFECTIVE PRESTRESSING SYSTEM THE REQUIRED STRESSING OPERATION HOWEVER IT SHALL BE AS PER MUTUAL CONSENT OF CONTRACTOR (PACKAGE CTP-11 - JNPT TO VAITARANA)
EXTENSIONS SHOULD NORMALLY BE ACHIEVED AT THE SPECIFIED FORCES AT AND PRESTRESSING AGENCY. THE DECISION OF ENGINEER-IN-CHARGE SHALL BE FINAL IN ANY
STRESSING ENDS. HOWEVER, IN CASE THE REQUIRED EXTENSIONS ARE NOT CASE. ORGANIZATION
ACHIEVED AT THE SPECIFIED JACKING FORCES THEN THE FOLLOWING EMPLOYER :
MEASURES MAY BE TAKEN:
I) STRESSING SHOULD BE CONTINUED (WHERE POSSIBLE) TILL THE REQUIRED DEDICATED FREIGHT CORRIDOR
TABLE-II CABLE LENGTH AND ELONGATION EXTENSIONS ARE OBTAINED SUBJECT TO THAT THE JACKING FORCES ARE CORPORATION OF INDIA LTD.
NOT EXCEEDING 76.5% OF THE ULTIMATE TENSILE FORCE VALUES OF THE
TOTAL THEORETICAL Nos. OF STRANDS STRANDS LEFT JACKING * STRESSING SEQUENCE OF TENDONS. CONSTRUCTION METHODOLOGY:-
CABLE PMC :
LENGTH OF ELONGATION AT EACH TO BE STRESSED FOR EMERGENCY FORCE (MT) STAGE II) SHOULD THE REQUIRED EXTENSIONS ARE OBTAINED AT JACKING END FORCES
NO. CABLE** END BEFORE SLIP PRESTRESSING LOWER THAN THE SPECIFIED VALUES THEN THE STRESSING SHOULD BE 1. CAST THE MAIN GIRDER ON GROUND SUPPORTED STAGING. PMC-2R ORIENTAL CONSULTANTS GLOBAL CONSORTIUM
(mm) CONTINUED TILL THE SPECIFIED STRESSING-END FORCES ARE REACHED, 2. STRESS THE I STAGE CABLES AT 4 DAYS OF CASTING OF GIRDER OR WHEN CONCRETE STRENGTH OCG CONSORTIUM
o PROVIDED THE ADDITIONAL EXTENSIONS ARE NOT MORE THAN ABOUT 5% OF IS 36.4MPa WHICH EVER IS LATER.
(IN M) CONTRACTOR :
THE SPECIFIED EXTENSIONS. 3. STRESS THE II STAGE CABLES AT 14 DAYS OF CASTING OF GIRDER OR WHEN CONCRETE STRENGTH
III) TENDONS SATISFYING THESE PROVISIONS SHOULD BE LOCKED (I.E. IS 49.6MPa WHICH EVER IS LATER.
1 21.072 71.695 18 1 366.310 IInd IIIrd 4. LIFT/LAUNCH PSC GIRDER ON BEARINGS, CAST THE CROSS GIRDER & DECK
ANCHORED).
IV) IF THE STRESSING END FORCES IN TENDONS ARE STILL LOWER THAN THE SLAB AFTER 14 DAYS OF STRESSING OF CABLES OF PSC GIRDER.
2 21.100 71.811 16 3 325.610 IInd IInd SPECIFIED VALUES DESPITE THE 5% INCREASE IN THE SPECIFIED EXTENSIONS, EXPRESS FREIGHT RAILWAY CONSORTIUM
THEN THE PARTICULARS OF SUCH TENDONS SHOULD BE REPORTED TO THE
Ist. Ist. DESIGNER FOR FURTHER INSTRUCTIONS ('LOCKING' BUT NOT 'GROUTING' DESIGNER:
3 21.139 71.987 16 3 325.610
THESE TENDONS TILL RECEPIT OF INSTRUCTIONS).
(A) ALL TENDONS WHICH SATISFY THE PROVISIONS OF ITEMS (A) (EXCEPT IV) THE STRUCTURE IS DESIGNED FOR TWO STAGE STRESSING Member of the Surbana Jurong Group
ABOVE SHOULD BE GROUTED IMMEDIATELY, TAKING CARE THAT THE TENDONS
NOT YET STRESSED ARE NOT ACCIDENTALLY BLOCKED DUE TO GROUT LEAK.
SMEC India Pvt Ltd
387, Udyog Vihar, Phase-2, Gurugram-122016 Haryana, India
(B) THE PRESTRESSING JACKS AND THEIR GAUGES SHOULD BE REGULARLY TITLE: CABLE PROFILE & PRESTRESSING DETAILS
CALIBRATED FOR CORRECTNESS AND REMOVAL OF ZERO-ERROR. OF SUPERSTRUCTURE WITH I-GIRDER
OF 18.30m CLEAR SPAN FOR DFC BRIDGE
No.68E AT DFC CHAINAGE 23+282
LEGEND:- JOB No : SIZE : RELEASED FOR
A1 PRELIMINARY
NAME SIGN
PROJECTION
INDICATES START OF CURVE IN ELEVATION DSGN SN FOR APPROVAL
DRWN SKN GOOD FOR
INDICATES END OF CURVE IN ELEVATION REFERENCE DRAWING:- CHKD FIRST ANGLE CONSTRUCTION
SK
SCALE :
INDICATES END OF CABLE APPD GCSK AS SHOWN AS BUILT
1. FOR READ THIS DRAWING IN CONJUNCTION WITH DWG. NO.:
11-MB-NILJ-068E-4390-A_1-6,3-6 TO 6-6 DRG. No: DATE : 25/10/2017
INDICATES CABLE NUMBER
1 1 M B N I L J 0 6 8 E 4 3 9 0 A
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