Part –II : Irrigation Pumping Station Study, Design and Construction, Operation & Maintenance

of Pumping Station, Waste Water Treatment Plant and Pressure

Mains in South of Amgara and South of New Jahra Scrap Area.
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INDEX

DIVISION 14310

Section 14310 Hoists 14310-1 to 4

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TENDER NO. SE/100 INDEX

Sep. ' 05
 Part –II : Irrigation Pumping Station Study, Design and Construction, Operation & Maintenance
of Pumping Station, Waste Water Treatment Plant and Pressure
Mains in South of Amgara and South of New Jahra Scrap Area.
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SECTION 14310

HOISTS
PART 1 – GENERAL

1.1 SCOPE OF WORK:

A. Study, Design and furnish all labor, materials equipment and incidentals required and
install, test and place in satisfactory operation hoists as indicated on the Drawings and as
specified herein.
B. Metal fabrication.
C. Structural Steel.

1.2 DESCRIPTION OF SYSTEMS

A. Provide one (1) pillar mounted slewing jib crane to be installed in the irrigation pumping
station at Jahra Site.

1.3 REFERENCES:
A. All of the hoisting equipment shall be the product of an experienced, reputable, and
qualified manufacturer.

B. It is the responsibility of the Contractor to guarantee that the hoisting equipment shall be
completely operational in all locations.

C. All structural steel members of the handling system shall be designed in accordance with
the Drawings and Specifications.

D. All welded construction shall be in accordance with the standards of the American
Welding Society.

E. Castings, forgings, stamping and other structural elements shall have a safety

1.4 SUBMITTALS
A. Copies of all materials required to establish compliance with the specifications shall be
submitted to the Engineer. Submittals shall include at least the following:

1. Complete description of all materials.

2. Certified shop drawings showing all details of construction and dimensions.
3. Descriptive literature, bulletins, and/or catalogs of the equipment.
4. A complete bill of materials.

B. In the event it is not possible to conform with certain details of the Specifications,
describe completely all non-conforming aspects.

C. A complete inspection by Third Party inspection agency at the manufacturer's works as

related to the Standard Testing Procedures and submit report to the Engineer/Employer
prior to shipment. The cost of inspection shall be included in the tender price.

1.5. OPERATING INSTRUCTIONS

A. Operating and maintenance instructions shall be furnished to the Engineer.

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TENDER NO.: SE/100 14310-1 HOISTS
Sep. ' 05
 Part –II : Irrigation Pumping Station Study, Design and Construction, Operation & Maintenance
of Pumping Station, Waste Water Treatment Plant and Pressure
Mains in South of Amgara and South of New Jahra Scrap Area.
________________________________________________________________________________________________

1.5 TOOLS AND SPARE PARTS.

A. A list of all spare parts required for adjustment, operation, and maintenance of the
equipment shall be furnished with the equipment.

B. In addition, all special tools required for adjustment, operation, and maintenance of the
equipment shall be furnished to the Engineer.

C. Cost of tools and spare parts shall be included in the tender price.

PART 2 – PRODUCTS

2.1 GENERAL:

A. These Specifications call attention to certain features, but do not intend to cover all
details of construction of the units.

B. All hoisting equipment shall be as manufactured by:

a. DEMAG K.G. (Germany).
b. ABUS K.G. (Germany).
c. STREET CRANE Co. (UK).
Or acceptable equivalent product.

C. The design capacity of the cranes and hoists shall be printed on each unit in large print
both in Arabic and English.

2.2 CRANE (JIB).

A. Pillar mounted.

B. Medium heavy construction (DIN 150 18 H2/B3).

C. Solid steel structure with low construction solid web jib.

D. Provide safety anchorage with amply stiffened pillar base and numerous anchor bolts.

E. Slewing Range 180º.

2.3 HOIST AND TROLLEY (JIB CRANE).

A. Two-speed, wire rope, electric hoist.

B. Drum to withstand combined crushing and bending loads, and not less than two complete
wraps of hoisting rope to remain in grooves when hook is at the lowest position for lift
specified, and no advantage of rope when hook is at the highest points.

C. Provide right and left hand grooves machined for double reeving.

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TENDER NO.: SE/100 14310-2 HOISTS
Sep. ' 05
 Part –II : Irrigation Pumping Station Study, Design and Construction, Operation & Maintenance
of Pumping Station, Waste Water Treatment Plant and Pressure
Mains in South of Amgara and South of New Jahra Scrap Area.
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D. Provide limit switch at upper and lower limits of hook travel, with overload cut off to
prevent application of forces greater than rated capacity of hoist including accelerating
load.

E. Provide non-twisting type hoisting rope of flexible high strength plow steel, minimum
load safety factor of 5 to 1.

F. Provide safety-type hook.

G. Provide 1(one) double leg chain sling and 1 (one) double ended rope sling with such
spacers that may be required to lift any item of equipment.

2.4 BRAKES (JIBCRANE).

A. Brakes: Provide brake assembly on driving motor shaft or gear train to stop rotation of
armature without causing driving wheels to lock quickly.

B. Provide electric brakes for lifting motion and gtrolley motion.

C. Hoist Motor:

1. Motor: AC oil encapsulated disc brake which holds load and is applied
automatically on power removal.

2. Provide mechanical load brake for hjoist motion to prevent over-speeding.

3. Brakes easily accessible for external adjustment by removing cover plate.

2.5 MOTORS (JIB CRANE).

A. Motors for Hoist, Trolley and Slewing Mechanism: Enclosed, reversible, induction
motors specially adapted to crane service and suitable for operation on 3-phase 50-Herts,
415-Volt alternating current. Maximum 1,500 rpm (synchronous) Two-speed hoist
motors.

B. Service Factor: 1.15.

C. Provide tropical protection.

D. Class F Insulation, Class B temperature rise, 50ºC ambient, IP54 protection.

2.6 ELECTRICAL CONTROLS (JIB CRANE).

A. Provide complete integral electrical control system with the electric jib crane equipment
consisting of starters, circuit breakers, overload relays, limit switches, control transformer
for a 220-volt control circuit, control relays, and controlling devices.

B. Furnish magnetic controls for motors. Provide controls to permit "inching" in both
forward and reverse directions under full load.

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TENDER NO.: SE/100 14310-3 HOISTS
Sep. ' 05
 Part –II : Irrigation Pumping Station Study, Design and Construction, Operation & Maintenance
of Pumping Station, Waste Water Treatment Plant and Pressure
Mains in South of Amgara and South of New Jahra Scrap Area.
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C. Compliance: Provide electrical equipment including motors, controls, resistors, brakes
plus conduit, wiring panels, and enclosures made with applicable requirements for
materials, workmanship, construction, and installation of latest NEMA, National
Electrical Code.

2.7 PENDANT CONTROL.

A. Provide crane operated from a manually operated, traveling pendant, push-button control
station as a part of festooned flexible cable messenger system suspended from anti-
friction bearing trolleys operating on a rigid metal track.

B. Provide system such that the jib, trolley, and hoist can be moved to any position when
operating the unit from either ground floor or pump room level.

C. Provide a torque reel which will permit raising and lowering of the pendant push-button
station.

D. Provide pendant push-button control station with the following push buttons. Provide
each push button clearly marked to indicate its function:

1. Hoist: (Low speed not exceeding 3m/min.)

a. High Speed: Up, Down.
b. Low Speed: Up, Down.

2. Trolley:
a. Forward
b. Reverse
Mark underside of crane with arrows indicating forward direction.
3. Jib:
a. Forward
b. Reverse.

2.8 CONDUCTORS AND COLLECTORS (JIB CRANE):

A. Supply cables to bridge, trolley and hoist shall be flat festooned type running on a rigid
support system.

PART 3 – EXECUTION:

3.1 INSTALLATION:
A. Installation shall be in strict accordance with the instruction of the manufacturer and in
the location indicated on the Drawings. Installation shall include furnishing the required
oil and grease for initial operation. The grades of oil and grease shall be in accordance
with the manufacturer's recommendations.

3.2 PAINTING:
A. The preparation and shop painting shall be as specified. The primer and paint used in the
field shall be products of the same manufacturer as the shop primer to assure
compatibility.

END OF SECTION

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TENDER NO.: SE/100 14310-4 HOISTS
Sep. ' 05