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KSB Oil & Gas Seminar

Introduction to EagleBurgmann Group


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Pumps – Shaft Sealing Systems for
Centrifugal and Rotary Pumps

API 682 3rd Edition


 Overview & Objectives
 API 682 Seal Classification
 API 682 Seal Configuration
 EagleBurgmann API 682 Seal
Family
History of Pumps and Seals Standards:

YEAR PUMP MECHANICAL SEAL REMARKS

- ISO 21049 Same wording as API 682 3rd ed.


2004
API 610, 10th ed. API 682, 3rd ed. Enhancements to API 682, 2nd ed.

2003 ISO 13709 - Enhancements to API 610, 9th ed.

2002 API 610, 9th ed. API 682, 2nd ed. Major additions to API 682 1st ed..

1996 API 610, 8th ed. - Reference to API682-1st ed.

1995 - API 682, 1st ed. First stand-alone seal standard

1990 API 610, 7th ed. - Basic seal specs & codification

Presently API 682 4th Edition is under finalization

KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
Scope of API 682

To provide specifications of requirements and recommendation


for selection and operation of shaft sealing systems in
centrifugal and rotary pumps used in Petroleum, Natural Gas
and Chemical industries. Objectives are:

a. Improvement of Equipment Reliability


b. Reduction of Emission
c. Reduce life cycle cost

KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
Objectives of API 682

 All seals are able to operate continuously for 25,000hrs without replacement.

 Containment seal (CS) able to operate continuously for 25,000hrs without


replacement at any containment seal chamber pressure not exceeding 0.7barg.

 Containment seal (CS) able to operate 8hrs minimum at full seal chamber
condition.

 All seals are able to comply to either local emission regulations or maximum
leakage volume of 1000m3/min.

KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
Comparison between API 682 Editions:

API 682 1st Edition API 682 2nd and 3rd Edition

Sizes: 30 to 120mm Seal Sizes 20 to 110mm Shaft Sizes

Category 1: <= 21 barg


Pressure: 0 to 34.5 barg
Category 2 and 3: <= 41 barg

Category 1: <= -40 ºC to 260 ºC


Temperatures: -40 ºC to 260 ºC
Category 2 and 3: <= -40 ºC to 400 ºC

KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
API 682 Seal Classification:

API 682 Seal Classifications:

API 682 seals are generally classified as following:

a. Categories

b. Types

c. Arrangements

KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
API 682 Seal Categories
API 682 / ISO 21049, Categories

API 682 / ISO 21049

Category 1 Category 2 Category 3

APItex® H75, SH, MFL… H75, SH, MFL…


incl. rigorous data requirements

Chemical industry Petroleum, petrochemical


and natural gas industry
Category 1:

Category 1 Seal Specifications:

ASME B73.1, ASME B73.2 and


Seal Chamber Size:
ISO 3069 Type C.

Temperature Range: - 40 ºC to 260 ºC

Pressure Range: Max. 21 barg

Documentation: Minimum Required

KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
Category 2 & 3:

Category 2 & 3 Seal Specifications:

Seal Chamber Size: Chamber dimension meeting ISO-13709

Temperature Range: - 40 ºC to 400 ºC

Pressure Range: Max. 41 barg


Category 2: Minimum Requirements
Documentation: Category 3: Rigorously tested and
documentation required.

KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
API 682 Seal Types
API 682 Seal Classification: Type A

Type A Seal Features:

Spring type: Multiple-Coil Springs


Temperature Limtis: -40 °C to 176 °C
(Single coil spring optional)
Balanced Seal Design Flexible element style: Pusher

Inside Mounted Max speed limits: 23m/s

Cartridge Design Secondary Sealing Element: Elastomers


Rotating Flexible element
Bellow Materials: NA
(Stationary optional)

EK777

APITex
KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
API 682 Seal Classification: Type B

Type B Seal Features:

Temperature Limtis: -40 °C to 176 °C Spring type: Single Bellow

Balanced Seal Design Flexible element style: Bellow (Non-Pusher)

Inside Mounted Max speed limits: 23m/s

Cartridge Design Secondary Sealing Element: Elastomers


Rotating Flexible element
Bellow Materials: Alloy C-276
(Stationary optional)

Y9SA

MLF65
KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
API 682 Seal Classification: Type C

Type C Seal Features:

Temperature Limtis: -40 °C to 400 °C Spring type: Single Bellow

Balanced Seal Design Flexible element style: Bellow (Non-Pusher)

Inside Mounted Max speed limits: 23m/s

Cartridge Design Secondary Sealing Element: Flexible Graphite


Stationary Flexible element
Bellow Materials: Alloy C-276
(Rotating optional)

Y9TC

MFLWT80
KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
API 682 Arrangements
API 682 Seal Classification: Arrangments

There are total 3 basic types of arrangements in API 682:

a. Arrangement 1: Refer to Single seal

b. Arrangement 2: Refer to Dual Unpressurized Seal.

c. Arrangement 3: Refer to Dual Pressurized Seal.

KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
API 682 Seal Classification: Arrangement 1

Single Seal: F Q/D

Fix Throttle Bushing

1CW-FX: Single contacting wet seal with Fixed Throttle Bushing.


F Q/D

Floating Bushing

1CW-FL: Single contacting wet seal with Floating Bushing.


KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
API 682 Seal Classification: Arrangement 2

Dual Unpressurized Seal:


F LBO LBI

Pressure Difference in seal:

Process Pressure
Buffer Fluid Pressure
Atmospheric

2CW-CW: Contacting Wet – Contacting Wet


KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
API 682 Seal Classification: Arrangement 2

Dual Unpressurized Seal:


Other Option:
F CSV/CSD GBI 2NC-CS

2CW-CS: Contacting Wet - Containment Seal

KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
API 682 Seal Classification: Arrangement 3

Dual Pressurized Seal:


F LBO LBI
Other Option:
3NC-FB

Pressure Difference in seal:

Barrier Fluid Pressure


Process Pressure
Atmospheric

3CW-FB: Contacting Wet - Face to Back Orientation.

KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
API 682 Seal Classification: Arrangement 3

Dual Pressurized Seal:


Other Option:
LBO LBI
3NC-BB

3CW-BB: Contacting Wet - Back to Back Orientation.

KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
API 682 Seal Classification: Arrangement 3

Dual Pressurized Seal:


Other Option:
LBO LBI
3NC-FF

3CW-FF: Contacting Wet - Face to Face Orientation.

KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
EagleBurgmann API 682 Seals
EagleBurgmann API 682 Seals:

Single Arrangement Seal (1CW-**)

Seal Type: H75VN Seal Type: L9YTC

Seal Type: SHV Seal Type: EK777

KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
EagleBurgmann API 682 Seals:

Dual Unpressurized Seal (2CW-**)

Seal Type: H75VK-H75P Seal Type: H75VK-CGSH

Seal Type: L9DTUE Seal Type: Y9DTSS

KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
EagleBurgmann API 682 Seals:

Dual Pressurized Seal (3CW-**)

Seal Type: L9DSUU Seal Type: MFLWT80

Seal Type: H75VKP-D Seal Type: NF992

KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
Pumps – Shaft Sealing Systems for
Centrifugal and Rotary Pumps

API 682 3rd Edition


 API 682 Seal Qualification
 API 682 Seal Coding
 API 682 Guideline ummary
Seals Qualification Test:

Objective of Qualification Test:

•To provide the End User with a high degree of


confidence that the seal type being offered will
perform as required by this standard.

•Each seal shall be tested.

•The Intent is not to test every individual seal size in


all fluids, but to qualify the overall design.

KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
API 682 Coding

API 682 Coding reference:

C2 A3 B 11 53B
Category Arrangement Type Flush Plan 1 Flush Plan 2

Coding Reference:
Category: C1: Category 1 Seal; C2: Category 2 Seal; C3: Category 3 Seal
Arrangements: A1: Single Seal; A2: Dual Unpressurized; A3: Dual Pressurized
Type: Type A: Pusher Seal; Type B: Bellow Seal; Type C: Bellow Seal
Flush Plan 1: 01, 02, 11, 12, 13, 14, 21, 23, 31,32, 72.
Flush Plan 12 52, 53A, 53B, 53C, 74, 75, 76, 61, 62, 65.

Above example: Cat 2, Type B, Dual Pressurized Seal, with Flush Plan 11/53B
KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
In Summary:

KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
In Summary (con‘t):

KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03
In Summary (con‘t):

KSB Oil & Gas Seminar, Indonesia API 682 For Mechanical Seal | EBI AP| Copyrights © | By: J Wong | 20.Jan.2011 | Rev 03

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