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Metal Buildings

Warehousing in India:
Gaining Momentum
The demand for industrial warehousing space is estimated to have grown from
around 391 million sq. ft. in 2010 to 476 million sq. ft. in 2013, at a CAGR of 6.8 per-
cent. A large part of demand in industrial warehousing come from sectors like
automobile, electronics & electrical industry, pharmaceu-ticals, textiles, food &
beverage industry and machine & engineering.

Bhavani Balakrishna

G
rowth in retail, manufacturing According to a Frost & Sullivan report, billion in year 2010-11 to INR 460-490 in
and ecommerce activities in the Indian logistics sector is around 2015 at a CAGR of 16-18%.
India and rising containerized USD 125 billion and is likely to cross the
State of the Indian Warehousing Market
traffic is providing a huge impetus to 200 figure by year 2020. Warehousing
the growth in warehousing market. accounts for 20% of the total domestic Sectoral Demand
While the Indian warehousing segment logistics industry. The demand for ware- The warehousing market consists
is still dominated by traditional godowns housing services in India was estimated of industrial and agricultural warehous-
that lack space, facilities and technol- at approximately INR 245270 billion in ing, the latter largely being dominated
ogy, the growing interest in free-trade 2011-12.According to a KPMG report, by government entities. Agri-warehou-
warehousing zones (FTWZs) and plan- the Indian warehousing market is esti- sing is emerging as a big business for
ned logistics parks show promise. mated to grow from around INR 210 private players, as industry players esti-

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mate that the supply gap for storage of


all agri-commodities (including all major WAREHOUSING MARKET SIZE

crops and chemical fertilisers) could 600


increase from 111.2 million tonnes in 500 % 460-490
2010-11 to 123 million tonnes in 2014- - 18
6% 40-50
R: 1
15.This shortage is expected to widen 400 CAG

INR Billion
to 123 mt by 2014-15. 300 210-232
The demand for industrial ware- 200 30-32 420-440
housing space is estimated to have 100
180-200
grown from around 391 million sq. ft. in
0
2010 to 476 million sq. ft. in 2013, at a 2010-11 2015-16
CAGR of 6.8 percent. A large part of
Agricultural Industrial
demand in industrial warehousing come
from sectors like automobile, electron- Note: Agricultural warehousing does not include temperature-controlled warehousing;
ics & electrical industry, pharmaceu- Industrial warehousing includes liquid/gas warehousing and storage of both bulk and non-bulk commodities
Source: CRISIL report on warehousing industry, November 29, 2011; kPMG in India analysis
ticals, textiles, food & beverage indus-
try and machine & engineering. The
extremely fragmented, small scale and mercial are key challenges for estab-
growth of organized retail in India and
scattered geographically. Until 2006, lishing a new warehouse. Different states
the introduction of FDI is also driving
manufacturers maintained their own have different rules regarding agricul-
demand for quality modern warehouse
warehouses for stock transfers to avoid tural land acquisition thus delaying
space. Pharmaceutical require highly
taxation on inter-state sales under CST. approvals. Also, the lack of existing
reliable and safe storage spaces as
The introduction of GST is expected to clear land classifications in Indian cities
they are temperature-sensitive, thus
do away with the practice of maintain- and the reclassification of land are
giving a fillip to demand for cold stor-
ing small warehouses across different major concerns as far as the develop-
age and temperature controlled logis-
states and give birth to large, central- ment of warehouse zones are con-
tics facilities. ized set-ups. cerned.
Market Structure Lack of Finance
Challenges
Warehousing industry in India is According to a report by PwC, the
largely controlled by the unorganized Availability of Land
capital cost of a typical warehousing
sector. Majority of these are traditional Rising cost of land in urban, semi player, with a pan-India presence can
warehouses with an approximate size urban and rural areas and cumber- be anywhere between INR 700-750 mil-
of less than 10,000 square feet, equipped some procedures for conversion of lion. Warehousing is a capital intensive
with poor infrastructure and lacking in agriculture land for industrial or com- sector and the breakeven period can
standards & specifications leading to
high pilferage and losses. There are
only about 7-8% of modern warehouses
with an approximate size of less than
50,000 sqft, equipped with racking sys-
tems, palletization and standardiza-
tion. And there are about 3-4% of Logis-
tics Hubs, Logistics parks and Multi
modal Logistics parks in India. Of the
total warehousing space, almost 82%
is not mechanized. However, those that
are mechanized have just forklifts or
hydraulic hand pallet trucks.
27% of the logistics cost is incurred
toward warehousing. However, only
30% of the industry outsources ware-
housing function in India, as against
76% globally. Most cater to their ware-
housing requirements through their
own assets and investments. Llack of existing clear land classifications in Indian cities and the reclassification of land are major concerns
This segment has traditionally been as far as the development of warehouse zones are concerned

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sector will require managers with train-


WAREHOUSING DEMAND IN INDIA
ing and experience in warehousing spe-
500 475 cific operations, modern equipments
450 447
420 54 (reach stackers, pallet trucks etc.), IT
391 51 24
400 47 systems (WMS, handhelds, RFID),
44 23
21 71
350 20 66 industry specific stocking and handling
61
Million Sq. Ft.

350 56 69 practices (FMCG, perishables, textiles


59
55
250 50 etc), practices around safety and secu-
200 117 rity of stock etc.
99 105 111
150
16 17 18 19 Lack of Infrastructure
100 64
53 57 60
50 Investments in cold storages require
53 56 59 63
0 uninterrupted power supply as electric-
2010 2011 2012E 2013E ity constitutes 60 % of the cost of oper-
Textiles Food Pharmaceuticals FMCG ating a cold storage facility. Lack of
IT, Electronic Chemicals Engineering Goods Automotive and assurance on this is a major hindrance for
and Telecom Components corporate investments in cold chains.
Note: Warehousing demand excludes CFS warehousing space, within factories and public agriculture warehouses Also, since warehousing has not been
Source: Industry discussions, KPMG in India analysis accorded the status of full-fledged
infrastructure, all financial and other
be long. Banks and other financial insti- and traditional manual methods for benefits available to infrastructure sec-
tutions perceive high risks due to the loading, unloading and handling of tor are not available for warehousing
unorganized nature of this sector and foodgrains and other commodities are sector.
hence, the high transaction costs for used. The warehouses which are mech-
loan appraisal. Also, the sector is anized have just forklifts or hydraulic Progress & Initiatives
largely dominated by small or medium hand pallet trucks. Due to the frag- Realizing the significance of this
entrepreneurs who are refused credit mented nature of the sector, smaller sector, the government has already
due to their inability to provide collat- sizes limit the ability of warehouse own- introduced a few measures for the
eral against the loans. Hence, accessi- ers to invest in highquality construc- development of the warehousing mar-
bility to adequate and timely credit at a tion, technology, and modern material ket. The implementation of GST is ex-
reasonable cost is a big concern. handling equipment. pected to eliminate the inefficiencies
Also, traditional warehouse manag- arising out of incumbent complex tax
Lag in Technology & Skilled Manpower
ers were typically administrators in structure as well as interstate taxes.
About 80% handling and ware- charge of small scale godowns but Apart from standardizing the rates
housing facilities are not mechanized with the entrance of logistics parks, the across the nation, it will also allow
many corporations to discontinue the
practice of having their own ware-
houses in different states, and employ
logistics companies to manage distri-
bution and supply chains.
The introduction of Warehousing
Regulation & Development Act (WRDA)
of 2007, policies promoting Free Trade
Warehousing Zones (FTWZs) under
the Special Economic Zone (SEZ) Act
of 2005, private investment in logistics
parks and other infrastructure develop-
ments such as the Dedicated Freight
Corridor are expected to improve the
prospects of professional warehous-
ing service providers in the country.
The CII Institute of Logistics has
been created to address the need for
About 80% handling and warehousing facilities are not mechanized and traditional manual methods for educating India's warehousing and
loading, unloading and handling of foodgrains and other commodities are used logistics professionals about best prac-

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According to a recent report by CBRE, regions such as Gurgaon, Chennai, Hyderabad, Pune and Kolkata are witnessing launch of large scale supply in the
warehousing and logistics space

tices in logistics, warehouse and sup- coming two to three years. cient infrastructure, the micro markets
ply chain management. The body pro- In Chennai, large warehouse devel- of Chakanand and Talegaon (on NH-4)
vides short and medium term courses, opments planned by private players in Pune will continue to remain the pre-
training at different levels and advisory such as Agility, NDR Warehousing, etc. ferred destinations for manufacturing
services realted to the field. The insti- in North Chennai is likely to be com- companies keen on expanding their
tute has also launched two certification pleted by Q2 2013 and will add around footprint in India. Mercedes Benz is
processes - Warehouse WAREX Certif- 0.5 million sqft to the warehouse stock. planning to construct around 0.15 mil-
ication for Excellence and Performance Also, Realterm Indospace has launched lion sf of warehouse space while Realterm
that will help rank and rate warehouses a new warehousing project in Oragadam, Group is constructing Indospace Log-
across the country to drive efficiencies spread over 0.6 million sqft, likely to be istics Park in Chakan by early 2014. In
in warehouse management and the completed by the end of 2013. addition, construction work has com-
SCM Pro Supply Chain Management Several new projects have been menced on a 50-acre industrial park at
Professional Certificate started with the planned in the city of Bengaluru and are Ranjangaon, being jointly developed
objective of recognizing and endorsing under various stages of construction in by the Panchshil Group and the Kohinoor
the competencies of supply chain pro- the Eastern Corridor with project sizes Group.
fessionals based on their body of ranging from 45,000 sf to 250,000 sf. Kolkata, along with surrounding
knowledge. These are expected to be ready by the regions is witnessing a gradual incre-
second half of 2013. Built-to-suit (BTS) ase in demand for warehousing space
Warehousing Hubs
will continue to remain the preferred from manufacturing companies, trad-
According to a recent report by CBRE, mode of development by both the land- ing companies and third party logistics
regions such as Gurgaon, Chennai, owners and 3PL players. service providers. Realty players such
Hyderabad, Pune and Kolkata are wit- Hyderabad is expected to witness as Unitech, Manas Flour Mills, Maa
nessing launch of large scale supply in addition of 0.2 million sf of fresh ware- Ambe and Jalan Group are anticipating
the warehousing and logistics space, house space (independent buildings) growth in demand and planning to add
which is expected to provide numerous in the next six months. capacity in and around the city over the
expansion options to occupiers in the Due to its strategic location and effi- next two years.

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Metal Buildings

Location attractiveness for warehousing 376 acres of Integrated Warehousing


Connectivity is as follows:
High: Well connected to road,
and Industrial Complex in Bhiwandi,
rail and air links Thane district. The warehousing com-
High

Average: Well connected with


NCR
Mumbai
vicinity two out of three transport models plex will be in 120 acres and will totally
Low: Well connected with only
one out of three models
have a storage capacity of 3 lac million
Ahmbd Nagpur Cargo traffic is defined as metric tonnes.
Bengaluru
Jaipur Surat
follows:
Arshiya International Ltd launched
High: High domestic and Exim
Vizag cargo its 135 acre FTWZ in Khurja, UP. The
Vadodra Average: High on either
Dadri
domestic or EXIM (low ont he FTWZ, part of the Arshiya's 315 acre
Connectivity

Ajmer Chennai
Hyd other)
Kolkata Low: Low on both domestic and
mega logistics hub which also includes
EXIM a 50 acre rail siding and 130 acre
Note: factors considered while
evaluating cargo intensity include
Domestic Distripark (DDP), will enable
Indore
Chandigrh
proximity to ports, industrial
belts and consumption centres
efficient warehousing, value optimizing
Kanpur Ludhiana
Ranchi
Manipur
and distribution of EXIM and domestic
cargo. Arshiya's 165-acre FTWZ at
Bhopal

Guwahati Competitive Intensity Panvel near Mumbai, was launched in


Low Medium High 2010.
Low

Agri-logistics player Shree Shubham


Low Total Cargo Traffic High
Logistics recently signed an agreement
Source: KPMG in India analysis
with Tano India Pvt Equity Fund to raise
` 80 crore to fund its warehousing
Market Players come up across India at an estimated capacity expansion plans. The com-
cost of US$ 1.2 billion. pany, a subsidiary of Kalpataru Power
The warehousing sector in India is Transmission Ltd, currently operates
$240 million fund was raised by PE
largely dominated by nonregistered firms Realterm Global and Everstone about 90 agri-warehouses across India
business entities, which only offer some Capital in mid-2010 to start IndoSpace with a total capacity of about 11 lakh
space for storage of goods, run by Logistics Parks Ltd, which will invest in tonnes (lt). The logistics firm, which pro-
small entrepreneurs as a storage facil- logistics parks in India. Three logistics vides the entire range of warehousing
ity for a single or multiple companies in parks in 6 million sq. ftare being built in services, including transportation,
India. However, the sector is now wit- Pune, Chennai and Delhi and 2.0-2.4 grading, sorting, testing, storage and
nessing increased private participation million square feet of industrial ware- fincing of agri commodities, is execut-
and investments. By 2016, around 128 house space is being planned in ing a ` 270-crore capacity expansion
logistics parks, spread over approxi- Bengaluru and Mumbai. programme. The company plans to
mately 4,100 acres, are expected to Renaissance Infra Realty is building add a new warehousing capacity of
about 2.4 lakh tonnes by October 2013
in Maharashtra, Rajasthan and Madhya
Pradesh. After this phase, the company
has plans to take up another ` 200
crore expansion to add a capacity of
about four lt in the next two years.
National Collateral Management Ser-
vices (NCMSL) plans to set up 45 ware-
houses across 12 States with an invest-
ment of ` 300 crore. NCMSL intends to
increase the average warehouse size
to 10,000 tonnes from 2,000 tonnes, it
operates currently. It has ` 6,000-crore
asset under management at its ware-
houses in 952 locations. The company
also plans to set up cold storages one
each at Guntur and Nizamabad in
Andhra Pradesh and Sangli in Maha-
rashtra.
By 2016, around 128 logistics parks, spread over approximately 4,100 acres, are expected to come up Several business houses including
across India at an estimated cost of US$ 1.2 billion. Reliance Industries Ltd (RIL), Tata group,

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Metal Buildings

dation, deconsolidation, stuffing and


destuffing, customs clearance, container
repair yard, light processing units, truck
terminal, commercial space for retail
and business along with key support
services for the industrial units in West
Bengal, Bihar, Jharkhand, North East
and Land locked countries of Bhutan
and Nepal.The first phase of the Haldia
Park is spread over a working area of
45 acres with 24 acres earmarked for
Container Freight station to handle over
4000 containers and includes 60,000
sqft for Exim Bonded warehouse. In
addition, the Haldia facility will have
80,000 sqft for domestic warehouse,
240,000 sqft for open storage and pro-
ject cargo and over 30,000 sqft for
other utilities. Apeejay's 30 acre Kalin-
ga-nagar Park will house 120,000 sqft
of domestic and contract warehousing
and 175,000 sqft of open storage and
project cargo. The Kalinganagar com-
plex will have a capacity to handle over
2500 containers for export-import and
The country is seeing the emergence of integrated, well equipped and
well-con-nected logistics parks and hubs will have covered warehouse of over
250,000 sqft in addition to hospitality,
Adani Group and K Raheja Corp. are in tics and warehousing park spread over commercial and retail space.
the process of building logistics parks 25 acres in Gurgaon. The park has a Container Corporation of India Ltd.,
across the country. Milestone has constructed area of over 1 million Sq Ft a public sector unit under the Ministry
already invested in NCR & Mumbai and (10 Lacs), office space of 50,000 Sq Ft of Railways, plans to set up three logis-
is planning to expand warehouses to and service area of 10,000 Sq Ft.
tics parks in West Bengal at an esti-
eight more cities or logistics hubs like ShriKailash Logistics Limited (SKLL
mated investment of ` 150 crore. This
Hyderabad, Bengaluru, Chennai and has built its “Logicity” in Oragadam,
is part of the company's plan to set up
Kolkata. DHL Global Forwarding that Chennai. he first phase of the logistics
15 such hubs across the country. One
has already established a FTWZ at park at Oragadam spans 16 acres land
such park will require nearly 100 acres
Sriperumbudur is now planning to with 3,50,000 Sqft including 25,000 Sqft
of commercial office space. The sec- of land. These parks will have facilities
extend its footprint to Delhi, Mumbai
and Hyderabad. ond phase of the park will include like warehouses, container yards and
Integrated property development 9,00,000 square feet of industrial/ ware- cold chains under one roof. Apart from
and asset Management Company house space in 50 acres of land and three parks in West Bengal, Concor
Vision India Real Estate is also plan- will be completed in one and half years' has identified three locations in Andhra
ning to develop logistics parks in time. Totally the park will have around Pradesh; four in Odisha; one each in
Bangalore and Chennai, with an outlay 12 lakhs sqft of Industrial/warehouse Maharashtra, Gujarat and Rajasthan;
of $110 million. space and commercial space, in 51 and two in Uttarakhand, for setting up
Future Group's real estate arm Future acres of land. Besides this, the com- such facilities.
Market Networks has partnered with pany is also planning similar parks The Future
Infrastructure Leasing & Financial Ser- spanning a total of 4 million square feet
vices (IL&FS) to launch eight infra- in all the major hubs of South India like Though the Indian warehousing sec-
logistics parks spread over 50-100 North Chennai, Bangalore, Coimbatore, tor is largely fragmented, with the rapid
acres in Mumbai, Bangalore, Kolkata, Cochin, and Pune. growth of organized retail and manu-
Chennai, Nagpur, Pune and the Natio- Apeejay Infralogistics's 90 acre facturing sectors and huge investments,
nal Capital Region (NCR). logistic park in Haldiaas designed to the country is seeing the emergence of
Greenbay Logistics Park by Realtech provide dedicated space for storage integrated, well equipped and well-con-
is an integrated state-of-the-art logis- for domestic and EXIM cargo, consoli- nected logistics parks and hubs.

112 The Masterbuilder - May 2013 · www.masterbuilder.co.in

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