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Liebert ITA series UPS

-------5kVA
------- 5kVA and 6kVA UPS introduction

UPS DPG R&D


Qi Cai
2011-10-10
Content
 Brief introduction
 Features
 Principle & use
 Main structure & functions
 Optional parts & installation
 Operation & debugging
 Maintenance & troubleshooting
Brief introduction
Standard model
(configured with battery model)
UHA1R-0050
UHA1R-0060
With 2A inner charger

Extended model
( no battery model )
UHA1R-0050L
UHA1R-0060L
With 4A inner charger

3
Brief introduction
ITA 5K/6K appearance: installation rack/tower
Input mode compatible with three
Display panel
phase/single phase
input frequency 45-55Hz(rated 50)

output 220/230VAC-50Hz

output PF 0.9(5kVA)/0.8(6kVA)

Ventilation hole SIC card 02351817

parallel connect support 1+1

support 2+1

support 3+1

volume 435*85*640

efficiency >91%

:Extended model has the same appearance with


Note:
Standard model , the difference is nameplates on the top
cover.
4
Brief introduction

5KVA/ 6KVA UPS rack/tower installation

LED panel
Content
 Brief introduction
 Features
 Principle & use
 Main structure & functions
 Optional parts & installation
 Operation & debugging
 Maintenance & troubleshooting
Features

Small size and high power density;


2U thick. Tower or rack installation;
Compatible with three/single phase input, flexible
output mode----220/230/240Vac and 50/60Hz ;

High system stability and intelligent control with


DSP technology;

Flexible network management ;


Features
Fan speed adjusting and fan fault auto-diagnosing;
Display panel with both LCD and LED;
Capable of parallel connection to achieve up to 3+1
parallel redundant power.
Content
 Brief introduction
 Features
 Principle & use
 Main structure & functions
 Optional parts & installation
 Operation & debugging
 Maintenance & troubleshooting
Principle & use

Bypass

EMI for EMI for


input Rectifier Inverter output

Charger DC/DC convertor

Battery AUX Power

DSP
Note: same power source for main circuit and bypass
circuit; 220/230/240Vac multiple grid voltages and 50/60Hz
frequency mode
Block diagram
utility mode

Bypass

EMI for input Rectifier Inverter EMI for output

Charger DC/DC convertor

Battery AUX Power


Block diagram
battery mode

Bypass

EMI for input Rectifier Inverter EMI for output

Charger DC/DC convertor

Battery AUX Power


Block diagram
bypass mode

Bypass

EMI for input Rectifier Inverter EMI for output

Charger DC/DC convertor

Battery AUX Power


Principle
ITA 5KVA UPS –system structure
Content
 Brief introduction
 Features
 Principle & use
 Main structure & functions
 Optional parts & installation
 Operation & debugging
 Maintenance & troubleshooting
ITA 5KVA UPS –appearance
LED model:

LCD model:

Note:
、Plastic panel easy put out for change LCD model without open machine;
1、
、display panel rotate for rack/tower installation.
2、
ITA 5kVA UPS –rear panel

Parallel port (With protective cover) DIP switch (With protective cover) Input MCB Battery port

USB port Ventilation hole 10A charger Intelligent card slot I/O terminal block
control port (With protective cover) (With protective cover)
Layout--module
Layout
BUS Output EMI Input EMI
Display

Toggle
Switch

Charger
Main
Power

Parallel

Auxiliary power rectifier Control


Layout--charger
Layout
Input:
CHARGER BOARD Output:
120Vac--
120Vac
276Vac 216Vdc,
2A
Layout--bus
Layout
BUS CAPACITOR BOARD
BUS+: BUS-:
BUS-
380Vdc 380Vdc
Layout--input EMI
Layout

INPUT EMI BOARD


Layout--output EMI
Layout

OUTPUT EMI BOARD


Layout--control
Layout

DSP CONTROL BOARD


Layout--PFC
Layout
Layout--INV
Layout
Layout--other
Layout

TOGGLE PARALLEL DISPLAY BOARD


SWITCH BOARD
BOARD
Content
 Brief introduction
 Features
 Principle & use
 Main structure & functions
 Optional parts & installation
 Operation & debugging
 Maintenance & troubleshooting
ITA 5kVA UPS OPTIONS
NAME MODEL FUNCTION APPLY UPS QUANTITY
U16-07C1 one-layer Battery Subassembly, Assembled 12V Battery 16PCS UHA1R-0050(L)/UHA1R-0060(L) 1
U20-24C2 two-layer cabinet, 460*820*810 UHA1R-0050(L)/UHA1R-0060(L) 1
Battery
U20-38C3 three-layer cabinet, 460*790*1090 UHA1R-0050(L)/UHA1R-0060(L) 1
Subassembly
U20-65C3 three-layer cabinet, 660*1000*1090 UHA1R-0050(L)/UHA1R-0060(L) 1
U20-100C3 three-layer cabinet, 660*1000*1270 UHA1R-0050(L)/UHA1R-0060(L) 1
UF-POD112U11 1+1 POD for 1PH I/O Rack-mounted 5kVA/6kVA UPS UHA1R-0050(L)/UHA1R-0060(L) 1
UF-POD314U11 3+1 POD for 1PH I/O Rack-mounted 5kVA/6kVA UPS UHA1R-0050(L)/UHA1R-0060(L) 1
POD
UF-POD314U31 3+1 POD for 3PH Input/1PH Output Rack-mounted 5kVA/6kVA UPS UHA1R-0050(L)/UHA1R-0060(L) 1
UF-POD-0050 Output POD Subassembly UHA1R-0050(L)/UHA1R-0060(L) 1
slip guide rail UF-RMKIT2438 slip guide rail for ITA Series UPS UHA1R-0050(L)/UHA1R-0060(L) 1
UF-LCD-ITA- LCD Subassembly for Rack-mounted Single&Three Phase Input/Single
UHA1R-0050(L) 1
LCD 0050 Phase Output 5kVA Intelligent UPS
Subassembly UF-LCD-ITA- LCD Subassembly for Rack-mounted Single&Three Phase Input/Single
UHA1R-0060(L) 1
0060 Phase Output 6kVA Intelligent UPS
UH62SA1SL3 parallel cable for Liebert ITA 5/6/10KVA UPS UHA1R-0050(L)/UHA1R-0060(L) 1
cable
UH62SA1SL2 batteries cable for Liebert ITA 5/6k ups UHA1R-0050L/UHA1R-0060L 1
UF-SNMP810 SIC Card Subassembly for Intellislot Series UPS UHA1R-0050(L)/UHA1R-0060(L) 1
UF-DRY320 Dry Contact Extension Card for UPS UHA1R-0050(L)/UHA1R-0060(L) 1
UF-DRY310 Dry Contact Card and Accessories for UPS UHA1R-0050(L)/UHA1R-0060(L) 1
communicatio
UF-MODBUS210 MODBUS Subassembly for Liebert NX &ITA UPS UHA1R-0050(L)/UHA1R-0060(L) 1
ns Card
communication card subassembly of 232 Transfer to 485 Signal for ITA
UF-RS485 UHA1R-0050(L)/UHA1R-0060(L) 1
UPS
UF-RS232 RS232 Subassembly for Liebert ITA UPS UHA1R-0050(L)/UHA1R-0060(L) 1
UPS02R100 SiteMonitor Remote Monitoring Software(≤5 Units) UHA1R-0050(L)/UHA1R-0060(L) 1
Monitoring
UPS03R100 SiteMonitor Remote Monitoring Software(≤20 Units) UHA1R-0050(L)/UHA1R-0060(L) 1
Software
UPS04R100 SiteMonitor Remote Monitoring Software(>20 Units) UHA1R-0050(L)/UHA1R-0060(L) 1
Charger UF-BCH192/10 10A Charging Subassembly UHA1R-0050L/UHA1R-0060L 1
BSO UF-BSO-0050 UF-BSO-0050 Subassembly for ITA UPS UHA1R-0050L/UHA1R-0060L 1
UPS optional —U16
U16--07C1 Battery model

U16--07C1 appearance
U16

Intellislot
P aralleled address +

Input switch Battery port -


230/400Vac-40A 192V dc 27A

PE

UPS

Control port

Battery module
Plastic panel

Note::
)Standard battery model has two interface
1)
on rear part,,easy for battery parallel;
)ITA 5/6kVA standard model configured
2)
with one group U16-07C1;
)Battery cables is UPS accessories, right
3)
picture is standard battery cables.
UPS OPTIONS——
OPTIONS——1+1
1+1 POD for 1*1

Maintenance bypass MCB


(with protective cover) UPS1 input MCB UPS1 output MCB

Plastic panel
UPS2 input MCB UPS2 output MCB

Spec::
Power distribution function for
POD I/O terminal bolck single phase 1+1 parallel mode, ,
16A output socket (2 pcs) UPS1 I/O port (with protective cover)
provide tow C19 sockets, two 10A
external charge module terminal,
eight C13 sockets
Size: W××H××D((mm) )
10A output socket (2 rows) UPS2 I/O port External 10A charger port
×85×
430× ×625
UPS OPTIONS——
OPTIONS——3+1
3+1 POD for 1*1
Maintenance bypass MCB UPS2 input MCB UPS2 output MCB
(with protective cover) UPS1 input MCB UPS1 output MCB

Plastic panel

UPS4 input MCB UPS4 output MCB


UPS3 input MCB UPS3 output MCB Spec:
Spec :
Power distribution function for
single phase 3+1 parallel mode, ,
provide three C19 sockets, four
10A external charge module
terminal, sixteen C13 sockets
Size: W××H× ×D( (mm) )
×170×
430× ×625

10A output socket 16A output socket A POD I/O terminal block (with protective cover)
(4 rows) (3 pcs)
UPS OPTIONS——
OPTIONS——3+1
3+1 POD for 3*1
Maintenance bypass MCB UPS1 input MCB UPS2 output MCB
(with protective cover) UPS2 input MCB UPS1 output MCB

Plastic panel

UPS3 input MCB UPS4 input MCB UPS3 output MCB UPS4 output MCB
Spec::
Power distribution function for
three phase 3+1 parallel mode,,
provide three C19 sockets, four
10A external charge module
terminal, sixteen C13 sockets
×H×
Size: W× ×D( (mm) )
430××170× ×625
10A output socket (4 rows) A POD I/O terminal block (with protective cover)
16A output socket (3 pcs)
UPS optional —Output POD for UPS

Output 220Vac 10A socket Output 220Vac 16A socket Input MCB Input port

ITA 10k UPS output power distribution unit ,include 6 unit C19 socket
,2 group connectors, all have circuit breakers.
UPS optional
optional——
——UPS
UPS guide rail/rack

Easy install in rack!


UPS optional
optional——
——cable
cable
Model Name Description Appearance

For N + 1 parallel system, N + 1


communication cables are required. For
example, two communication cables are
Communia
required in 1 + 1 parallel system; three
UH62SA1SL3 tion
communication cables are required in 2 +
cable
1 parallel system; four communication
cables are required in 3 + 1 parallel
system
When standard UPS is selected, battery
cable is configured in UPS accessories,
there is no need to select it again;
Battery
UH62SA1SL2 When long back-up UPS is selected, and
cable
the UPS is required to configure with a
standard battery module U16-07C1, the
battery cable needs to be selected
UPS optional —RS485 card

-easy insert in monitoring unit RDU-A,


485 card-
convert between RS232 and RS485.
UPS optional —SIC/SNMP card

-used for remote WEB monitoring based on


SIC card-
,support remote server shut down and
TCP/IP,
environment temperature.
UPS optional
optional—
—MODBUS card

-for BMS building monitor system


MODUBUS card-
UPS optional
optional—
—Dry contact Communication
optional card /extended crad

Dry contact card--provide 4 relay ON/OFF signals output:


UPS battery mode status, battery low status, UPS BYPASS
mode or stand by, UPS fault status; three ON/OFF signals
input, two of them control UPS run and stop, the other
reserved; RS232,RS485 communication.
UPS optional
optional—
—RS232 card

-support RS232 protocol communication


RS232 card-
UPS system installation
installation——
——Tower
Tower

Support base extension Support base


Fastening

UPS UPS
Battery
module

Support
Support base
base
UPS system installation—
installation—Rack
Installation hole 1

UPS

Screw
Installation
(6 pcs)
hole 2

Bracket
Bracket (2 pcs) amplified

UPS
Rack
UPS
Screw
Battery
(4 pcs) module

Installation hole 2 (4 pcs)

Rack installation with standard UPS and battery modules


UPS system installation
installation——
——1+1
1+1 parallel
1-input 1-output
1 + 1 parallel
POD

1-input 1-output
1 + 1 parallel POD

UPS

UPS1
Battery module

UPS

Battery module
UPS2
UPS system installation
installation——
——3+1
3+1 parallel

1-input 1-output
3 + 1 parallel POD

1-input 1-output 3 + 1 parallel


POD or 3-input 1-output 3 + 1
parallel POD
UPS1
UPS

Battery module

UPS
UPS2
Battery module

UPS

Battery module
UPS3
UPS

Battery module

UPS4
Content
 Brief introduction
 Features
 Principle & use
 Main structure & functions
 Optional parts & installation
 Operation & debugging
 Maintenance & troubleshooting
Operation ——input
——input power distribution

1 )The input is single in


Single input
N U W18 single output factory, other use need to
change W18 cable;
)Battery cables is UPS’
2)
accessories, power cables
must use appropriate cube
terminals.

Three input
N U V W single output 47
UPS system installation
installation—
—parallel power
distribution
UPS system installation
installation—
—parallel power
distribution

Connecting POD cables


describe in “Liebert®ITA 5kVA
Power
And 6kVA UPS Parallel Power cables
for
Distribution Unit parallel
User Manual”
Operation——
Operation——parallel
parallel setup

Intellislot
P aralleled address +

Input switch Battery port -


230/400Vac-40A 192Vdc 27A

PE

1) Through the DIP switch UPS1

on the rear panel of the Control port

UPS, the UPS can be set to


single mode(default) or

Intellislot
P aralleled address +

Input switch Battery port -


230/400Vac-40A 192Vdc 27A

PE

parallel mode. UPS2

Control port

2) In single mode, all bits

Intellislot
P aralleled address +

of the DIP switch are placed Input switch


230/400Vac-40A
Battery port
192Vdc 27A
-
PE

to the OFF positions. UPS3

Control port

3)For parallel system the

Intellislot
P aralleled address +

parallel addresses must be Input switch


230/400Vac-40A
Battery port
192Vdc 27A
-
PE

UPS4
unique.
Control port
Operation——
Operation——parallel
parallel setup

1. The parallel address for each UPS must be unique.

2. The default setting of all the DIP switch is OFF. The DIP
switch position should be set for the parallel system according
to the descriptions listed in this Table.

Parallel address Parallel 1# Parallel 2# Parallel 3# Parallel 4#

DIP3 DIP2 DIP1 DIP3 DIP2 DIP1 DIP3 DIP2 DIP1 DIP3 DIP2 DIP1
DIP switch
position
ON ON ON ON
Operation——
Operation——panel
panel
8: BATTERY indicator
7: MAINS indicator 9: INVERTER indicator

6: FAULT indicator 10: BYPASS indicator

3
2 Indicate Load
1 5 quantity on
utility mode
4

Indicate
capacity on
ON/SILENCE key OFF key
battery mode

NOTE: :In LED display board, Load indicator


and battery capacity indicator share one
group of LED indicators which indicator Load
quantity on Utility mode and battery capacity
on Battery mode ,For detail pleases see
picture on the right. 1~5 are Load LED.
debugging——
debugging——fault
fault indicating

fault:Fault LED
Short fault: Charger failure : Fault REPO fault : Fault LED fan/over-temperature fault
fan/over-
light, num 5 LED flashes light, num 4LED flashes light, no LED flashes :Fault light, num 3 flashes

Parallel current sharing Rectifier failure (bus high Battery fault (no battery, Battery fault (high voltage)
failure: num 2 LED flashes fault) : num 1 LED flashes reverse connection):
connection): : battery indicator flash
battery indicator flash

NOTE:
NOTE :other fault indicator please see user manual chapter 4 description
Debug—
Debug—UPS start on normal mode
1)Close utility and
bypass breaker, fan run 4)when shift to utility ,
the first, all LED flash for the utility LED flash,
three times 15s after, the inverter is
on and the inverter LED
indicator light

3)Press on/silence button


2)without battery over than 1s, UPS start from
fault after UPS battery mode, battery LED
self--test, the
self light, about 10s after shift to
utility LED flash Utility mode

Press
on/silence
button for 1s

NOTE1:
NOTE1 : Check that the input cables and output cables are connected properly
and reliably, and the input cable connections are not reverse
Debug—
Debug—UPS start on utility mode
1)Close utility and bypass 4) when shift to utility ,
break, fan run the first, all the utility LED flash, 15s
LED flash for three times after , the inverter is on
and the inverter LED
indicator light

3)press on/silence button


2)UPS show NO for 1s to clear fault alarm
battery alarm, utility UPS shift to standby mode,
LED light, Fault and Utility LED flash, Fault LED
battery LED flash light, battery LED flash

press on/silence
button for 1s to
clear fault alarm

NOTE:
NOTE :In case of BYPASS supply, UPS can not run with utility or battery!
Debug—
Debug—UPS start on battery mode
1)Close utility and bypass break,
4)after 30s the
then press on/silence button for 1
inverter is on, the
s, fan run the first, all LED flash for
inverter carry load,
three times
load indicator show
the load quantity

3)press on/silence
2)UPS report utility
button for 1s,
1s, the UPS
failure, utility LED
start on battery mode,
flash, battery LED
battery LED indicator
light
light

press
on/silence
button for 1s

NOTE3:
NOTE3 :Run on battery mode, Utility abnormal(
abnormal(A phase abnormal)
abnormal), if battery off (except battery EOD),
EOD),
then the UPS will not shift to Bypass
Debug—
Debug—UPS shutdown on utility mode
1) UPS run in Utility
mode: utility 4)the aux power still
inverter and load on, fan still run, open
LED light bypass and utility
break, All LED off, the
2) press off button UPS power off.
for 1s, the inverter
shutdown, the 3) press off button
inverter shutdown, for 10s, the bypass
UPS shift to bypass, shutdown, the utility
mode, bypass & load LED flash, UPS work
LED light on standby mode

Press
over 1seconds

NOTE:
NOTE :Bypass is not the same source with utility A phase,
phase,when bypass is abnormal or no bypass input
,UPS will shutdown directly
Debug—
Debug—UPS shutdown on battery mode
1)UPS run in battery 3)the UPS aux-
aux-power still on,
mode: battery inverter then press off button for
and load LED light 10s, the battery LED flash, 15s
after fan stop, battery mode
shutdown

2)press off button


for 1s, the inverter
shutdown, the battery
LED flash

Press
over 1seconds
Content
 Brief introduction
 Features
 Principle & use
 Main structure & functions
 Optional parts & installation
 Operation & debugging
 Maintenance & troubleshooting
Production maintenance
ITA 5 kVA UPS maintenance mode is
module replace, Just replace the whole UPS
when it’s broken.
Troubleshooting table
No. Fault Possible cause Action to take
Input power not connected to the
The mains MCB is closed; however the display Check that the UPS input cables are connected properly
UPS
1 panel does not display, and the UPS does not
Use a voltmeter to confirm that the UPS input voltage is within
conduct self-test Input voltage extra low
specifications
The mains is normal; however the MAINS UPS mains MCB open Close the UPS mains MCB
2
indicator is off, and the UPS is in Battery mode Input cables improperly connected Connect the UPS input cables properly
No UPS alarm is generated; however the UPS
3 Output cables improperly connected Make sure the output cables are properly connected
has no output voltage
Press and hold the ON/SILENCE key for more than one second
After the ON/SILENCE key is pressed, the UPS Time of holding the key too short
4 till the buzzer beeps
does not start up
Overload Remove all loads and restart the UPS
Mains voltage or frequency beyond If the UPS is operating in Battery mode, note the battery back-up
5 The MAINS indicator blinks
the UPS input range time
The buzzer beeps every 0.5 second, and the
6 Overload Remove some non-priority loads
LED displays OVERLOAD
External battery switch open Close the external battery switch
External battery cables improperly
Check that the external battery cables are properly connected
connected
The FAULT indicator is on, and the LED displays
7 Check that the external battery cables are not reversely
BATTERY FAIL External battery reversely connected
connected
Contact the local service center of Emerson to replace the
Battery damaged
battery
The FAULT indicator in on, and the LED displays Contact the local service center of Emerson to replace or repair
8 Charger failed
CHARGER FAIL the charger
When the mains is normal, charge the battery for more than
Battery not fully charged
Battery discharge time is shorter than the eight hours, and then test the battery discharge time
9
standard time obviously Contact the local service center of Emerson to replace the
Battery capacity depleted
battery
Troubleshooting table
No. Fault Possible cause Action to take
1. Check that airflow blows out from the ventilation holes on the
rear panel.
2. Check that the clearances on both sides and at the back of the
The buzzer beeps, the FAULT indicator is on,
10 UPS internal overtemperature UPS are greater than .
and the LED displays TEMP OVER
3. Check that the ventilation holes on the front panel, side
panels, base plate and rear panel of the UPS are unobstructed.
4. Wait for ten minutes and restart the UPS
The buzzer beeps for a long time, the FAULT
11 indicator is on, and the LED displays OUTPUT UPS output short circuit Remove the load short circuit fault and restart the UPS
SHORT
The buzzer beeps for a long time, the FAULT
indicator is on, and the LED displays RECTIFIER The UPS needs repair. Seek technical assistance from the local
12 UPS internal fault
FAIL, INVERTER FAIL, AUX SUPPLY FAIL, or service center of Emerson
OUTPUT FAIL
Turn off the UPS and cut off the power input immediately. Seek
13 Abnormal noise or smell in UPS UPS internal fault
technical assistance from the local service center of Emerson
Battery capacity low, UPS turn-off 1. Save the load data immediately and turn off the priority load to
The UPS is about to turn off due to battery
14 imminent, and load power lost avoid losing or damaging data.
capacity shortage
imminent 2. Connect the UPS input terminal to standby AC power
The FAULT indicator is on and the buzzer beeps 1. Open the UPS mains switch.
15 Parallel address incorrect
for a long time 2. Reset the parallel address
Remove some loads and restart the UPS in approximately five
The FAULT indicator is on, the buzzer beeps for Overload
minutes
16 a long time, and the LED displays RECTIFIER
Turn off the UPS, cut off the input power and contact the local
FAIL, ABNOR BUS VOLT UPS internal fault
service center of Emerson
Fault and Maintenance-
Maintenance-1
Fault:The mains switch is closed, but the UPS provides no display
on the operation and display panel, and the UPS does not conduct self-
test

LED panel display:

Possible cause :
1、Main supply not connected to the UPS ;
2、Input voltage too low ;
Fault and Maintenance-
Maintenance-2
Fault:Mains supply is normal, but the UTILTITY indicator is off, and the
UPS is in Battery mode

LED panel display:

Possible cause :
1、UPS mains switch open
2、Input cables improperly connected
Fault and Maintenance-
Maintenance-3
Fault:No UPS alarm, but no UPS output voltage
LED panel display:

Possible cause :
Output cables improperly connected
Fault and Maintenance-
Maintenance-4
Fault:After pressing the ON/SILENCE key, the UPS does not start
LED panel display:

Possible cause :
1、The key holding time is too short ;
2、Overload
Fault and Maintenance-
Maintenance-5
Fault:The UTILITY indicator flashes
LED panel display:

Possible cause :
Mains voltage output or frequency side specifications
Fault and Maintenance-
Maintenance-6
Fault:The buzzer beeps every 0.5 second, and the LCD displays
OVERLOAD

LED panel display:

Possible cause :
Overload
Fault and Maintenance-
Maintenance-7
Fault:The FAULT indicator illuminates, the LCD displays BATTERY
FAL, and the BATTERY indicator flashes
LED panel display:

Possible cause :
1、External battery breaker open;
2、External battery cables improperly connected;
3、External battery polarity reversed;
4、Battery damaged;
Fault and Maintenance-
Maintenance-8
Fault:The UPS has reduced battery time
LED panel display:

Possible cause :
1、Battery not fully charged;
2、Battery not able to hold a full charge due to age
Fault and Maintenance-
Maintenance-9
Fault:The buzzer beeps, the FAULT indicator illuminates,
and the LCD displays TEMP OVER

LED panel display:

Possible cause :
Internal over-temperature/fan fault
Thank you

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