Coconut By-Products

Manufacturing – Flow Diagram

Initial Process Flow

(all products use this initial process)

NUTS DELIVERY

WEIGHING
QA
RECEIVING &
INSPECTION
QA
COCONUT BIN
STORAGE
QA
COCONUT WATER &
EMBRYO REMOVAL
QA
COCONUT MEAT
RINSING

INSPECTION
QA
WASHING
Desiccated Coconut A
magnet QA
HOLDING TANK Coconut Milk & Coconut Cream B
QA
Virgin Coconut Oil C
INSPECTION CCP
Coconut Flour D

A B C D Creamed Coconut E

Quality Assurance / Inspection / Test QA

E
Critical Control Point CCP
 Coconut By-Products
Manufacturing – Flow Diagram

Desiccated Coconut Process Flow

A
CHEMICAL
TREATMENT (CT)

GRINDING
magnet

BLANCHING
QA CCP
DRYING
QA
COOLING
QA
INSPECTION
magnet QA CCP
SEPARATING & CLASSIFYING
MEDIUM MACAROON XTRA FINE
FLAKE SHRED CHIP
magnet

INSPECTION
QA
RELEASE TO STORAGE
AND INSPECTION In case of production with SO2 ,
CT
metabisulfite is added /sprayed with pure
QA CCP fresh water .

LABELING /
In case of SO2 free production, no
PACKAGING metabisulfite is added to the chemical tank CT
QA and pure fresh water is added allowing
continuous overflow.
SHIPMENT
Quality Assurance / Inspection / Test QA

Critical Control Point CCP

 Coconut By-Products
Manufacturing – Flow Diagram

Coconut Milk and Coconut Cream

Process Flow

B
CHEMICAL
TREATMENT (CT)

GRINDING
magnet

BLANCHING
QA
EXTRACTING
QA CCP
MILK CREAM

INSPECTION
magnet QA CCP
PASTEURIZATION

HOMOGENIZING
QA
STERILIZATION
magnet QA
INSPECTION
QA
RELEASE TO STORAGE
AND INSPECTION
QA CCP Ingredients are added (guar gum and citric CT
acid.
LABELING /
PACKAGING
Quality Assurance / Inspection / Test QA
QA
SHIPMENT Critical Control Point CCP
 Coconut By-Products
Manufacturing – Flow Diagram

Virgin Coconut Oil Types A & B

Process Flow

C
CHEMICAL
TREATMENT (CT)

GRINDING
magnet QA
EXTRACTION

Virgin Oil Type A Virgin Oil Type B

QA

FILTRATION
QA
INSPECTION
QA CCP

RELEASE TO STORAGE
AND INSPECTION
magnet QA
LABELING /
PACKAGING
QA
SHIPMENT

Virgin Oil Type A = 1st press

Virgin Oil Type B = 2nd and 3rd presses

Not use for these products CT

Quality Assurance / Inspection / Test QA

Critical Control Point CCP

 Coconut By-Products
Manufacturing – Flow Diagram

Coconut Flour Process Flow

D
CHEMICAL
TREATMENT (CT)

GRINDING
magnet QA CCP
PULVERIZING
QA

FILTRATION
QA
INSPECTION
QA CCP

RELEASE TO STORAGE
AND INSPECTION
magnet QA
LABELING /
PACKAGING
QA
SHIPMENT

Not use for these product CT

Quality Assurance / Inspection / Test QA

Critical Control Point CCP

 Coconut By-Products
Manufacturing – Flow Diagram

Creamed Coconut Process Flow

E
DESICCATED
COCONUT

PRE-GRINDING
magnet QA CCP
FINAL GRINDING
QA

WEIGHING
QA
INSPECTION
magnet QA CCP

LABELING /
PACKAGING
QA

RELEASE TO STORAGE
AND PACKAGING
INSPECTION

SHIPMENT

Not use for these product CT

Quality Assurance / Inspection / Test QA

Critical Control Point CCP