Documente Academic
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2, 2018 | USD 20
EOR
REPORT
OFFSHORE
OPERATIONS
REGULAR FEATURES
W H AT ’ S N E W F O R O N S H O R E & O F F S H O R E : U P S T R E A M , M I D S T R E A M , D O W N S T R E A M O P E R AT I O N S
JOURNALLY SPEAKING 20
resolution geosteering possible for the first time.” of <10 ppm as methane while monitoring total hydrocarbons
Ophir has since exited the block, which it The new service uses measurements gathered from a full
range of sensors on COLT and POLARIS BHAs to enable more
accurate wellbore placement plus tangible decrease in footage
from 0.003 to 100% as methane — during drilling.
AMETEK MOCON-Baseline: Lyons CO
For FREE Information, select #2 at ogpe.hotims.com
drilled out of zone. RockView helps avoid difficulties in predict-
ing exact target reservoir position from the surface.
45% and state-owned Petroci 10%. The The new electronic control module with a digital mud valve
(patent pending) is housed in a slow-rotating housing for isola-
STATISTICS 79
tion from high shock, vibration, stick-slip, and torsional Pipeline leak detection services
oscillations. Instrumented and optical fugitive methane emission surveys
RSS™ is fully mud operated. It is built on the proven and monitor well site or gathering and boosting station components
block covers 1,443 sq km in 3,000 m of latest mechanical Vertical Scout® measurement and control
electronics platform developed by Sanvean Technologies® em-
within each company-defined area.
Among services: patrol surveillance within high-pressure
MARKET CONNECTION 83
bedded into the tool to deliver precise steering control. pipeline transmission corridors for fugitive emissions, changes
Scout Downhole Incorporated, Turbo Drill Industries Inc.: in areas of high consequence, or complex cross-overs.
Conroe TX Red Hen Systems: Fort Collins CO
water. The predrill risks of stratigraphic For FREE Information, select #3 at ogpe.hotims.com For FREE Information, select #4 at ogpe.hotims.com
ADVERTISERS INDEX 84
OG&PE
traps off West Africa and elsewhere is
among the topics addressed in this year’s EDITOR’S PERSPECTIVE/
Offshore Operations special report, starting
WATCHING GOVERNMENT 85
on p. 36. Photo from Ophir Energy. P1
NPV, million $
LCF-DCU
TURKEY
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TECHNOLOGY...
Continuous pack-off
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China
Feng Li
Xiaoping Li
Bailin Pei
Songmei Zhang
Hailong Wang
Guojiang Feng
Jianchang Wu
Xiaoling Li
56
An in-depth look at human Editorial Advisory Board Reprint Marketing Manager, Jill Kaletha,
Mossberg & Co.
resource management for all aspects Pat Dennler Motiva Enterprises LLC, Port Tel 800-428-3340 x149;
of the oil and gas sector. Managing Arthur, Tex. jkaletha@mossbergco.com
Doug Elliot Bechtel Hydrocarbon Technology
Human Resources in the Oil & Gas Solutions/IPSI (Advisor), Houston
Industry will help: Fernando Feitosa de Oliveira Pasadena Refining
System Inc., Pasadena, Tex.
ï Guide managers in the oil and gas Andy Flower Independent Consultant, PennWell Corporate Headquarters
Caterham, UK
sector on how to better manage Michelle Michot Foss Bureau of Economic 1421 S. Sheridan Rd., Tulsa, OK 74112
their employees Geology’s Center for Energy Economics,
The University of Texas (Houston)
ï Explain ways to deal effectively with Michael Lynch Strategic Energy & Economic
Research Inc., Amherst, Mass.
the complexities of globalization Tom Miesner Pipeline Knowledge & Develop-
ment, Houston
ï Describe numerous ways to foster a Ralph Neumann Badger Midstream Energy LP
Kent F. Perry RPSEA, Houston
safety culture Ignacio Quintero Chevron Pipe Line Co.,
Houston
ï Show how effective management John A. Sheffield John M. Campbell & Co.,
of human resources can improve Lechlade, UK
Andrew J. Slaughter Deloitte Services LP, Member Alliance for Audited Media & American
project success Houston business Media
800-752-9764
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NYMEX NATURAL GAS / SPOT GAS - HENRY HUB Latest Previous Same week Change,
$/MMbtu
Latest week 3/16 week week1 Change year ago1 Change %
2.700 Stocks, 1,000 bbl
2.680 Crude oil 428,306 430,928 (2,622) 533,110 (104,804) (19.7)
2.660 Motor gasoline 243,065 244,758 (1,693) 243,468 (403) (0.2)
2.640 Distillate 131,044 133,066 (2,022) 155,393 (24,349) (15.7)
2.620 Jet fuel–kerosine 40,976 41,582 (606) 41,829 (853) (2.0)
2.600
Residual 32,746 33,416 (670) 39,573 (6,827) (17.3)
2.580 Stock cover (days)4 Change, % Change, %
2.560
Mar. 21 Mar. 22 Mar. 23 Mar. 26 Mar. 27
Crude 26.4 26.9 (1.9) 34.2 (22.8)
Motor gasoline 26.2 26.6 (1.5) 26.7 (1.9)
Distillate 33.6 33.5 0.3 38.1 (11.8)
ICE GAS OIL / NYMEX HEATING OIL Propane 26.9 26.4 1.9 37.3 (27.9)
¢/gal Futures prices5 3/23 Change Change Change,%
200.00
198.00
Light sweet crude ($/bbl) 64.16 61.31 2.85 48.50 15.66 32.3
196.00 Natural gas, $/MMbtu 2.63 2.73 (0.10) 2.96 (0.33) (11.1)
194.00
192.00 1
Based on revised figures. 2OGJ estimates. 3Includes other liquids, refinery processing gain, and unaccounted for crude oil. 4Stocks
190.00 divided by average daily product supplied for the prior 4 weeks. 5Weekly average of daily closing futures prices.
188.00 Source: Energy Information Administration, Wall Street Journal
186.00
Mar. 21 Mar. 22 Mar. 23 Mar. 26 Mar. 27
BAKER HUGHES INTERNATIONAL RIG COUNT: TOTAL WORLD / TOTAL ONSHORE / TOTAL OFFSHORE
2,400
PROPANE - MT. BELVIEU / BUTANE - MT. BELVIEU 2,100
2,271
¢/gal 2,058
93.00 1,800
91.00
1,500
89.00
87.00 1,200
85.00
83.00 300
213
81.00 0
79.00 Feb. 17 Mar. 17 Apr. 17 May 17 Jun. 17 Jul. 17 Aug. 17 Sept. 17 Oct. 17 Nov. 17 Dec. 17 Jan. 18 Feb. 18
Mar. 21 Mar. 22 Mar. 23 Mar. 26 Mar. 27
Note: Monthly average count
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India extends open-acreage bid round Mubadala developing gas field off Malaysia
India’s Directorate General of Hydrocarbons has extended into Mubadala Petroleum, Abu Dhabi, expects production to begin
May 2 the bidding under its open acreage licensing program, by the first quarter of 2021 from Pegaga natural gas field off-
which opened Jan. 18 (OGJ Online, Jan. 19, 2018). shore Malaysia.
The Ministry of Petroleum and Natural Gas unit gave no The company and its partners will develop the field with
reason for the extension. an integrated central processing platform on an 8-legged jacket
The round, for which bidding originally was scheduled to designed for 550 MMscfd of gas plus condensate.
close Apr. 3, offers 55 blocks covering 59,282 sq km nominated Produced fluids will move through a new 38-in. subsea
by oil and gas operators. It’s India’s first use of open-acreage pipeline linked to an existing system for transport to the Ma-
licensing. laysia LNG plant in Bintulu.
Of blocks open for bid, 46 are onshore, 8 are in shallow The field is in 108 m of water on Block SK 320 in Central
water, and 1 is in deep water. Luconia province off Sarawak.
Mubadala, operator with a 55% interest, state-owned Petro-
China, Philippines eye joint exploration nas Carigali, with 25%, and Sarawak Shell Bhd., with 20%, ex-
The governments of China and the Philippines say they’re mov- pect to invest more than $1 billion in the project.
ing toward cooperative offshore oil and gas exploration. Mubadala let a contract for engineering, procurement, con-
The countries have been locked in a territorial dispute over struction, installation, and commissioning to Sapura Fabrica-
parts of the South China Sea. tion Sdn. Bhd.
The island nation won an arbitration challenge to China’s Pegala is one of three discoveries made during 2013-14 on the
claim to most of the sea in 2016. Brunei, Malaysia, Taiwan, and block. Others are Sirih and Sintok (OGJ Online, June 23, 2014).
Vietnam also dispute the Chinese claim.
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Regulatory repair
They’ll call it an assault on environmental protec- sought relaxation of the 2022-25 standards. In its
tion. Pressure groups and their friends in politics final weeks, the Obama administration declined.
and the media will complain that the Environmen- In early weeks of the Trump administration, auto-
tal Protection Agency has advanced its unholy cam- makers requested that the scheduled toughening of
paign against regulation yet again. standards not be made. Trump’s EPA and NHTSA
What EPA in fact will do when it and the Na- now seem ready to oblige.
tional Highway Traffic Safety Administration Before howling begins from the environmental-
(NHTSA) ease vehicle fuel-efficiency standards is ist left, a few observations are in order.
to accommodate excesses of the Obama adminis- Congress authorized CAFE standards to ad-
tration to economic reality. This has occurred fre- dress fuel supply, not environmental protection.
quently in the yearling administration of President Emissions of greenhouse gases and their effect on
Donald Trump. EPA Administrator Scott Pruitt, to globally averaged temperature were not matters of
his credit, seems unfazed by the by the condem- concern in 1975, when lawmakers passed the En-
nation his repairs have provoked. ergy Policy and Conservation Act in response to the
Arab oil embargo of 1973-74. Embracing conven-
Change coming tional wisdom of the day, lawmakers thought US
At this writing, details had not been disclosed production of crude oil would irreversibly decline,
about changes to Obama-era standards for vehicle consumption of gasoline would strongly increase,
greenhouse gas emissions and corporate average prices of oil prices would relentlessly climb, and de-
fuel economy (CAFE). An EPA spokeswoman had pendency on imported oil would perpetually grow.
confirmed that revisions were sent to the White Conventional wisdom of the mid-1970s was thor-
House Office of Management and Budget, the last oughly wrong.
step before publication. And an official of NHTSA, More by political fusion than by law, oil supply
which administers the program with EPA, had told gave way to air emissions, especially greenhouse
the Senate Committee on Commerce, Space, and gases, as the dominant reason to regulate vehicle
Technology that a proposal would be made about fuel mileage. This is nothing to regret. Limiting
Apr. 1. emissions is desirable, and improving vehicle fuel
For the oil and gas industry, this is mildly wel- mileage is one way to go about it. But the value of
come news. For American motorists, it represents limiting emissions should be weighed against costs
strong economic relief. And for the environment, of the effort and related to the diminished value of
it’s hardly the catastrophe many will call it. improving vehicle fuel mileage to address vanish-
Characteristically, the Obama administration ing challenges of oil supply.
opted for maximum regulation when a review of
its vehicle-mileage targets indicated problems with Energy mistakes
practicability. In 2012, the EPA and NHTSA had In 2012, of course, the EPA and NHTSA would have
toughened requirements for new light-duty vehicles none of that. The regulatory approach then was to
through 2025 under a complex system regulating cut the use of fossil energy however possible, wher-
emissions and mileage together through a standard ever possible, regardless of cost, no matter how
expressed as miles per gallon. Because require- little the effort might influence global temperature.
ments can cover no more than 5 years, standards Climate myopia seduced the Obama administra-
for later years were estimates, subject to a midterm tion into a series of appalling energy mistakes, from
evaluation. which Pruitt and others in the Trump administra-
That evaluation, conducted in 2016, revealed tion are now rescuing consumers and the economy.
problems. Motorists favored heavier vehicles. While The Obama team blissfully regulated to raise
automakers had hoped to balance fleet emissions the costs of energy forms it disliked and of vehicles
with sales of electric vehicles and hybrids, market Americans want but that regulators wished them not
patterns in mid-2016 made clear that aggressive to buy. Popular reaction against imperiousness of
targets wouldn’t be met. Vehicle manufacturers this type helps explain why Trump is president.
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Europe’s natural gas market is evolving from politically minal that will use a floating storage unit, said that an open
driven projects to commercial agreements, and US suppli- season to determine interest and investment will follow soon
ers will need to move more aggressively on those terms if once the government makes a final investment decision in
they expect to be a substantive part of it, speakers suggested June and issues location and construction permits soon af-
at a Mar. 22 conference. “US suppliers have an opportunity ter.
to step in now and line up customers when prices are low.
The biggest question is who will take the strategic risk,” said ‘They shouldn’t wait’
Mindaugus Jusius, chief executive at AB Klaipedos Nafta, “We’re thinking of using the FSU not just for regasification,
Lithuania’s state oil products and gas terminal company. but also to bunker other projects,” Francic said. “A lot of US
“The US government did its part to start reforming poli- companies have been around in the past. They shouldn’t
cies, but US gas is owned by companies which need to start wait for small European national companies which would
moving the conversation about liquefied natural gas in Eu- be their customers to lock capacity in during the open sea-
rope from political to commercial terms,” added Amos J. son. They should be there too.”
Hochstein, senior vice-president for marketing at Tellurian Poland Sec. of State Piotr Naimski said the first US LNG
Inc. in Houston, during the discussion on expanding glob- cargoes have begun to arrive at the country’s LNG termi-
al gas infrastructure hosted by LNG Allies and Our Energy nal, but suggested that US suppliers will need to start offer-
Moment. ing more medium-term contracts to keep competitive with
Hochstein added, however, that it will be necessary for gas, which is arriving by pipeline from Norway’s continental
the US, as well as Europe, to increase its gas pipeline capac- shelf and North Africa. “Contracts will need to be construct-
ity because Permian basin production associated with crude ed to make risk attractive to customers,” he said.
oil has risen so dramatically. “It’s at a critical point; $150 bil- “European terminals receive almost 100 billion cu m
lion of new infrastructure will be needed domestically. With (bcm)/year of LNG already,” said Naimski, who also is the
all the growth in the Permian, there’s not capacity to ship gas country’s plenipotentiary for strategic energy infrastructure.
to Louisiana,” Hochstein said. “If governments in both the “We also know that Europe is [Russian state supplier Gaz-
US and Europe aren’t willing to put infrastructure in place, prom’s] most important market, with 175 bcm/year of sales.
real progress won’t be made.” There’s an opportunity for Eastern and Central Europe to
Magnolia LNG LLC Chief Executive Greg M. Vesey noted take back what the Soviets took 25 years ago, but the Rus-
that it is important for more US suppliers to understand the sians are very deeply rooted in the region. We are trying to
changing customer base in Asia as well as Europe. “More create a civilized, free gas market.”
traders are becoming interested. They’re in a new tier which Lithuanian Energy Minister Zygimantas Valciunas said,
has regasification capacity. We met several of them yesterday “One dream came true when we received the first gas ship-
at a [US Trade and Development Agency] briefing in Hous- ment from Poland in 2017. The Klaipedos terminal ended a
ton,” he said. 6-year Russian monopoly in the Baltic states. Gas prices im-
Vasey predicted US companies will be able to compete in mediately dropped in half. We have another dream now—
Europe because their prices will reflect those at the Henry steady supplies from US companies—which we hope won’t
Hub, which move more often with markets than gas based take as long.”
on contracts. “The right set of terms will make deals hap- Valciunas said, “We now have a good mix of pipeline and
pen,” he said. LNG supplies in the Baltic states. But there is a 330-bcm im-
Goran Francic, managing director at LNG Hrvatska in port gap developing in Europe. The question is who will be
Croatia, which is developing an offshore LNG import ter- there to fill it: Russia or the US?”
Petroleum Minister Fabian Pok used his keynote address Meanwhile, CNPC, through its majority owned listed
to the Papua New Guinea Petroleum & Energy Summit in subsidiary PetroChina, has been awarded a 10% interest in
Port Moresby last week to say that the new policy is aimed the Umm Shaif and Nasr concession and a 10% interest in
at introducing best practices in the industry throughout the Lower Zakum concession. The concession entry fees are
the country and urging more citizens to become directly valued at about $1.175 billion, with PetroChina paying $575
involved to drive the electrification of Papua New Guinea million to enter the Umm Shaif and Nasr concession and
through the use of domestic gas. $600 million to enter the Lower Zakum concession.
Pok added that a new ministry would be established to Both concessions will be operated by ADNOC Offshore
administer this when the white paper’s provisions were writ- on behalf of all concession partners.
ten into law.
He said the huge success of the PNG-LNG project has re- Details of the deals
duced the perception of political risk in the country and point- ADNOC Group Chief Executive Officer Ahmed Al Jaber
ed out the importance of harmony and mutual respect between said, “Total brings deep knowledge and understanding of
government and the companies involved in the industry. Abu Dhabi’s offshore oil and gas fields, as well as specialist
The white paper, he said, was formulated out of the les- expertise and technology that will help accelerate the devel-
sons learned from the ExxonMobil Corp.-operated PNG- opment of the giant Umm Shaif gas cap. ADNOC has recent-
LNG project. ly seen encouraging results from the first gas cap production
Recommendations in the document include setting up an pilot well at Umm Shaif, which will play an important role in
investment framework and robust third-party access regime delivering our 2030 smart growth strategy and a sustainable
for strategic gas pipelines and related infrastructure; putting and economic gas supply.”
in place a domestic market obligation over domestically pro- The Umm Shaif and Nasr concession and the Lower Za-
duced gas up to a certain percentage of national gas produc- kum concession have been created from the former ADMA
tion, pro-rata across all producers; and providing a flexible offshore concession, which Total has been a partner in since
and responsible national content requirement so that gas ex- 1953. It has been divided into three separate concession areas.
plorers and producers maximize the local labor and content In the Umm Shaif and Nasr concession, Total joins Italy’s
in their operations. Eni, which was recently awarded a 10% stake. Umm Shaif
Changes in policy will not be retrospective, but they will field’s Arab reservoir is characterized by a huge condensates-
apply to three proposed projects that have yet to be issued rich gas cap—one of the largest in the region. “Based on AD-
with development licenses: the offshore Pasca A gas facility NOC’s development and initial piloting activities in the gas cap,
in the Gulf of Papua, the P’ynang gas development in West- the concession partners will further pursue the technical and
ern Province, and the Elk-Antelope project in Gulf province. economic evaluation of the development,” the company said.
No new petroleum development licenses or gas agree- The gas cap overlays an oil rim which, in combination
ments will be entered into until the new policies have been with Nasr, has a crude production capacity of 460,000 b/d.
implemented. ADNOC plans to process 500 MMscfd of gas from Umm
The white paper is currently with the National Executive Shaif’s gas cap to help meet Abu Dhabi’s growing demand
Council awaiting approval before it is tabled in parliament. for energy and reduce reliance on imported gas. The con-
Further consultations on the white paper will take place be- densates, from the gas cap, will be refined to extract higher
fore the September/October parliamentary sitting. value products.
In the Lower Zakum concession, Total joins an Indian con-
sortium, led by ONGC Videsh, Japan’s INPEX, as well as Eni
as stakeholders. ADNOC is finalizing opportunities, with po-
ADNOC signs deals with Total, tential partners, for the remaining 10% of the available 40%
CNPC for offshore concessions stake in the Lower Zakum concession, and for the remaining
10% stake in the Umm Shaif and Nasr concession. ADNOC
Abu Dhabi National Oil Co. (ADNOC) has signed agree- retains a 60% majority share in both concessions.
ments with Total SA and China National Petroleum Corp. In February 2017, CNPC was awarded an 8% interest in Abu
(CNPC) in which the French and Chinese companies will Dhabi’s onshore concession, operated by ADNOC Onshore. It
be awarded stakes in Abu Dhabi’s new offshore concessions. also has a 40% stake in the Al Yasat concession with ADNOC.
Under the terms of the agreements, Total has been award- CNPC joins Eni SPA (10%) and Total (20%) as partici-
ed a 20% interest in the Umm Shaif and Nasr concession and pants in the Umm Shaif and Nasr concession; and an ONGC
a 5% interest in the Lower Zakum concession. Total contrib- Videsh-led consortium (10%), Inpex Corp. (10%), Eni (5%)
uted a participation fee of $1.15 billion to enter the Umm and Total (5%) as participants in the Lower Zakum conces-
Shaif and Nasr concession and a fee of $300 million to enter sion. ADNOC retains 60% majority shares in both conces-
the Lower Zakum concession. sions.
A US federal appeals court denied the New York Department ditional pipeline infrastructure will help New Yorkers guard
of Environmental Conservation’s (NYSDEC) appeal of the against potential gas shortages.”
Federal Energy Regulatory Commission’s decision that NYS- Business Council of New York State Pres. Heather C. Bric-
DEC waived authority to issue or deny a water-quality cer- cetti said, “The decision shows that [NYSDEC] cannot impede
tification for the Millennium natural gas pipeline’s 7.8-mile the transport of interstate natural gas by refusing to act on a
Valley Lateral when the state agency did not act within the request for a certification.”
federal Clean Water Act’s Section 401 1-year timeframe (OGJ In Houston, Consumer Energy Alliance Pres. David Holt
Online, Sept. 18, 2017). said the ruling sent a clear message not only to New York
“We conclude that the department waived its authority to regulators, but also state agencies across the country where
review Millennium’s request for a water-quality certification officials often try to add unnecessary and redundant delays
under the Clean Water Act by failing to act on that request during permit application reviews.
within 1 year,” Circuit Judge Jose A. Carbanes said in a Mar. “Critical pipeline projects have been held up with permit-
12 decision in US Appeals Court for the Second Circuit in ting processes that are increasingly being abused in an effort
New York. “We also conclude that FERC does have jurisdic- to delay development. Unfortunately, low-income families, se-
tion over the pipeline. Accordingly, we deny the petition for niors, and households across the Northeast and New England
review.” are left with the bill,” Holt said.
The decision effectively will allow construction of the proj- “Those who rely on affordable energy have already endured
ect in Orange County, NY, to resume. Three organizations their third major Nor’easter this year—and because of regula-
welcomed it. tory overreach and a lack of pipeline capacity—paid the high-
“This decision is great news for New York workers and con- est price for natural gas in the industrialized world in January,”
sumers who have been harmed by attempts to stifle energy Holt said. “The region’s supply situation was so bad this winter
infrastructure modernization in the state,” API New York Ex- that they imported Russian LNG when ample supplies of do-
ecutive Director Karen Moreau said in Albany. “Further, ad- mestic energy were available and waiting for delivery.”
www.leistritz.com | pumps@leistritz.com
and optimization of alternative process configurations using Kuwait’s 2030 strategy, which aims to enhance growth in its
an integrated linear program model, various technical studies, refining manufacturing sectors as well as upgrade the refiner-
licensor evaluation, cost estimation, financial modeling, and ies to produce clean-burning fuels conforming to Euro 5 stan-
risk assessment and management, with a focus on increasing dards (OGJ Online, Feb. 14, 2018; Nov. 28, 2017).
refining capacity and optimum petrochemical integration, Ja- Through recently formed subsidiary Kuwait Integrated
cobs said. Petroleum Industries Co. (KIPIC), KPC also owns the grass-
Jacobs did not disclose further details regarding the con- roots 615,000-b/d Al-Zour integrated refining complex under
tract or the specific projects to be included as part of the study. construction as part of the CFP in southern Kuwait, the first
KPC, through its subsidiary Kuwait National Petroleum unit of which is scheduled to be completed by May 2019, with
Co. (KNPC), operates the 466,000-b/d Mina Al-Ahmadi re- pipelines for delivery of feedstock to the refinery to be ready
finery about 28 miles south of Kuwait City on the Persian by October 2019, according to a recent presentation from KPC
Gulf, and the 270,000-b/d Mina Abdullah refinery, both of (OGJ Online, Jan. 22, 2018).
which are undergoing modernization and expansion works to KPC most recently said it expects to start up the remainder
transform into an integrated 800,000-b/d merchant refining of the CFP in May.
complex as part of KNPC’s Clean Fuels Project (CFP) under
CPCC has completed startup of a 1.5 million-tpy ethane cracker at its Cedar Bayou facility at Baytown, Tex. Photo from CPCC.
up (OGJ Online, Dec. 20, 2017). Completion of both phases of the USGC petrochemical
CPCC previously told OGJ that it expects the cracker to project marks a new era of growth for CPCC, according to
achieve full-production rates sometime during 2018. Mark Lashier, CPCC’s president and chief executive officer.
The unit will produce at least 1.5 million tpy of ethylene “With global demand for ethylene and polyethylene poised
to support CPCC’s ethylene business and as feedstock for the for sustained long-term growth, the [USGC] petrochemicals
operator’s two nearby 500,000-tpy polyethylene units at Old project will allow [CPCC] to deliver high-quality products
Ocean, Tex., which began commercial operation in November to our customers across the country and around the globe,”
2017 (OGJ Online, Sept. 20, 2017). Lashier said, referring to project as the most transformational
First announced in March 2011, the USGC petrochemi- undertaking in the company’s history.
cal project comes as part of CPCC’s strategy to help meet ro- “Our company and our growing employee base, the com-
bust global demand for ethylene and ethylene derivatives by munities we call home, and the entire [USGC] region’s econ-
taking advantage of abundant shale gas feedstock produced omy will benefit for decades to come as our project comes to
from ongoing development of US shale resources. life,” Lashier added.
EVENT.COM
ADNOC Refining let contracts for EPC services for projects on its 80,000-b/d Ruwais complex in the UAE. Photo from ADNOC.
P80
Four-way dip gas resources have been found in strati-
P70
Faulted graphic traps since 2008. The range of
P60 discovery size is wide, with a mean of
P50 almost 440 MMboe (Fig. 1). This range
P40
is comparable to combination traps,
which have a mean resource of 500
P30
MMboe and finding cost of $0.60/boe.
P20
Pleistocene Pleistocene
Pliocene Pliocene
Miocene Miocene
Oligocene Oligocene
Eocene Eocene
Paleocene Paleocene
Upper Cretaceous Upper Cretaceous
Lower Cretaceous Lower Cretaceous
Upper Jurassic Upper Jurassic
Middle Jurassic Middle Jurassic
Low Jurassic Low Jurassic
Triassic Triassic
Permian Permian
0 20 40 60 80 0 2,000 4,000 6,000 8,000
Total Commercial Oil Gas
Source: Westwood Energy Wildcat Database.
SIERRA
Fatala Sabu
LEONE
ea FZ
Guin Savannah GHANA TOGO BENIN NIGERIA
Djembe COTE D’IVOIRE
Mercury LIBERIA
ne FZ
a Leo
Sierr Si
Venus er Carmine Deep
Jupiter ra L S.G. Lahou Houmelan
eo Nighthawk Azobe TEN
Montserrado ne Jubilee
-L Kosrou Buffalo
ib Timbo Starfish
Mesurado er Saumon
ia Sankofa Z
M Narina F
ar Saphir he Dry hole
Atlantic Ocean Goshtern in Apalis nc
ma Noncommercial discovery
Iroko Ro
FZ Aigle Tana Commercial discovery
aul’s ian Morue
Ivor sin
St. P
Bee Eater Ayame basin Oil
ba Rossignol
0 Miles 186 Gas
Colibri 2016-17 completed wells
Pelican
0 Km 300 FZ Fishery zone
Recompletions Solutions
SOUTH
Historical operations AFRICA LESOTHO
The oil and gas industry drilled about
Block
300 wells offshore South Africa from 2B Cape Mossel Port
South Indian Town Elizabeth
the late 1980s to the early 1990s. Atlantic Ocean Bay
Ocean
During apartheid and after transition-
NAMIBIA
ing to South Africa’s current form of SOUTH AFRICA
government, offshore oil and gas ex-
0 200
ploration had fewer incentives. Little Miles Block
activity occurred through the late Km 11B/12B
0 322
1990s until Pioneer Natural Resourc-
Namibia
Tullow Oil will drill on the Cormorant prospect in the Wal-
vis basin offshore Namibia in September 2018. PEL 37 cov-
The A-J graben is a rift basin related to the Atlantic opening ers 17,295 sq km of the northern Namibian offshore region
during the Early Cretaceous. In addition to the A-J southern about 420 km south of the Angolan-Namibian border (Fig.
graben, Block 2B also includes prospective acreage in the 1). PEL37 water depths range from 400-1,500 m. The Cor-
northern graben. According to Africa Energy, the greater rift morant and other prospects including Albatross, Seagull,
and Gannet, lie in 400-600 m of water.
HRT Participacoes em Petroleo SA, Rio de Janeiro, recov-
ered noncommercial amounts of oil in its Wingat-1 well on
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500
Normal pressure Hydrostatic
gas fields
1,000
1,500
Depth, m
Transition pressure
2,000
Osmancik
2,500 0.8 psi/ft
Over Mezardere Overpressured 2,500 m
3,000
pressure
Teslimkoy
zone of interest 3,000 m
Water =
3,500 0.433
psi/ft Kesan
4,000 m
4,000
Yamalik-1
5,000 m
0 Miles 6.2
0 Km 10
permeability rock. In the US alone, basin-centered gas accu- ed the company’s thesis of a “large unconventional, basin-
mulations provide 15% of the country’s annual production, centered gas-condensate resource,” but also acknowledged
equal to 4 tcf/year. that exploration is in an early phase.
Valeura’s Thrace basin play fairway is defined by the on- D&M’s broad range of recoverable gas from 3.2 tcf to
set of overpressures and a hydrocarbon generation window. more than 20 tcf is a function of uncertainty related to lim-
To date, eight deep wells on the fringe of Thrace basin have ited stimulation and production testing from the overpres-
displayed high overpressures below 2,500 m at 0.68-0.77 sured Teslimkoy and Kesan formations in the Thrace basin.
psi/ft. The Yamalik-1 measured 0.80-0.84 psi/ft at 4,100 m The firm has assigned a 74% chance of development for
depth. These wells also contain increased mud gas and in- the gas prospect based on economic field size and the appli-
terpreted gas saturation in the reservoir. All tested wells have cation of existing fracing technology. Follow-up well depths
recovered gas to surface. are estimated to be about 5,000 m and therefore not exces-
The play area’s pressure seal covers 400,000 acres. The sive in cost. The Yamalik-1 well, drilled to 4,196 m, was lim-
depth contour through Yamalik-1 at 3,100 m extends across ited by rig capability but the base of the well was still in
175,000 gross acres. The Yamalik-1 encountered almost 500 gas-bearing sands that were successfully flow tested, Valeura
m of net sand in Teslimkoy and Kesan reservoirs. The shal- said.
lower Mezardere and Osmancik reservoirs have not been The company’s existing infrastructure and customer base
tested in the basin’s center (Fig. 2). is capable of handling more than 35 MMcfd compared with
current sales through the system of less than 10 MMcfd. Tur-
Prospect development key also meets 99% of its current gas demand by imports,
Dallas-based DeGolyer & MacNaughton (D&M) reported providing an opportunity for domestic producers.
on Feb. 6 that Valeura Energy’s estimated working interest
unrisked mean resources were 10.1 tcf, which includes 236
million bbl of condensate. Working interest risked mean
prospective resources are an estimated 5.2 tcf of gas, 165
million bbl of which is condensate. Valeura’s Chief Executive
Officer Sean Guest said the independent evaluation support-
zone heavy oil reservoir model has a 5 × 51 × 21 grid system THIN-WATER ZONE FIG. 1
(400 m × 102 m × 48 m). The thicker water-zone heavy oil
reservoir model has a 5 × 51 × 49 grid system (400 m × 102
m × 330 m). The lean-zone heavy oil reservoir model has a 5
× 51 × 20 grid system (400 m × 102 m × 20 m).
Refined grids produced similar simulation results. A sim-
ulator automatically selected the time steps to ensure stabil-
ity of the numerical schemes (finite volumes in space and
adaptive time integration). Both the steam injection well and
the oil well have a 300-m horizontal section.
Table 2 shows the parameters used in simulation runs.
8m
Oil viscosity is highest in the thicker water-zone heavy oil reservoir
reservoir. The models figured the same production con- thickness
straints into the CSS and SD processes. The steam quality is
80%. The steam injection rate is 240 tonne/d.
For SAGD, the temperature difference is controlled with-
in 15 ºC. The operation pressure is 3 MPa. The three models
simulated a 20-year production life based on the anticipated
life of the offshore platform.
Switching CSS to SD in the simulations after seven cycles
allowed strategic consideration of the CSS-SD combination.
Sensitivity studies
Sensitivity studies for the three processes and their corre-
sponding reservoir models examined the effects of reservoir
parameters on performance. For offshore oil reservoirs, the
recovery rate is a more important indicator than the oil re-
covery factor.
The recovery rate and COSR measure recovery perfor-
mance. Researchers numerically studied the thermal recov-
ery processes’ adaptability in Bohai field’s reservoir types.
Table 3 shows the results and final recommendations. For
the heavy oil reservoir with a thin water zone, a CSS-SD
process is suitable. The studied formation is relatively thin
(8-15 m), permeability is greater than 1,000 × 10 -3 μm 2, Kv/
Kh ratio is higher than 0.3, and the water zone is low with a
20 m
reservoir
water-oil net ratio of < 1.
thickness SAGD is suitable to a reservoir more than 25 m thick,
with a thicker water zone, horizontal permeability greater
than 2,000 × 10-3 μm 2, and a Kv/Kh ratio higher than 0.3.
For a heavy oil reservoir with lean water zones, CSS and
SD processes are suitable. Other reservoir parameters appli-
cable to this choice are thickness greater than 15 m, oil vis-
cosity less than 30,000 cp at 50° C., horizontal permeability
greater than 1,000 × 10 -3 μm 2, and Kv/Kh ratio higher than
0.3.
Acknowledgments
The authors acknowledge the financial support of Nation-
al Science and Technology Major Project (20162X05058-
001-008), CNOOC Ltd. Tianjin Bohai Oilfield Institute,
the NSERC/AIEES/Foundation CMG Chair, and the AITF
(iCORE) Chair.
References
1. Butler, R., “Thermal Recovery of
THIN-WATER ZONE FIG. 4
Oil and Bitumen,” Prentice Hall, Engle-
wood Cliffs, NJ, 1991.
45 3.0 0.18
2. Farouq Ali, S., Jones, J., and
Oil recovery
40 Meldau, R., “Practical Heavy Oil Recov-
2.5 factor 0.15
35 Recovery rate
ery,” University of Alberta, Edmonton,
Oil recovery factor, %
1979.
Recovery rate, %
1.5 0.09
20 Recovery Methods for Cold Lake Heavy
Oil,” Petroleum Society of Canada Jour-
15 1.0 0.06
nal of Canadian Petroleum Technology,
10 Vol. 16, No. 1, January 1997, pp. 41-47.
0.5 0.03 4. Kasraie, M., and Farouq Ali, S.,
5
“Heavy Oil Recovery in the Presence
0 0 0 of Bottom Water,” Petroleum Society
CSS-SD SD CSS
of Canada Annual Technical Meeting,
Recovery method
Calgary, June 10-13, 1984.
Thin water zone CSS-SD >8 600-3,000 > 1,000 > 0.3 <1
Thick water zone SAGD > 25 5,000-200,000 > 2,000 > 0.3 0-20
Lean zone CSS-SD > 15 < 30,000 > 1,000 > 0.3 —
45 3.0 0.18
Oil recovery
40 factor
2.5 0.15 The authors
35 Recovery rate Wankun Xu (xuwk@
Oil recovery factor, %
cnooc.com.cn) is a res-
Recovery rate, %
COSR
1.5 0.09 Bohai oil field since July
20 2010. He researched
15 1.0 0.06 multiple-thermal fluid
mechanisms and offshore
10 thermal recovery pro-
0.5 0.03 grams, such as CSS and SAGD, during
5 2010-16. He obtained his BS and MS in
0 0 0 oil and gas field development engineer-
SAGD CSS-SD SD CSS ing, from China University of Petroleum,
Recovery method East China.
Recovery factor, %
A low pumping rate during flood- 60
ing adheres to Darcy’s law. Volumes of
produced oil and brine are measured,
40
and their flow rates calculated. The
pressure difference and process time
are also monitored at each step. 20
Researchers use these parameters to
calculate and plot the recovery factor 0
and relative permeability curves. 0 1 2 3 4 5 6
The core represents an oil reservoir. Pore-volume injected, cc
*Nano alumina 10 g/l.
Any remaining brine inside the core
is considered connate water. The vol-
ume of brine produced is calculated
through graded tubes and considered PERMEABILITY FACTOR* FIG. 3
hinge upon the wetting behavior of the PERMEABILITY INTERSECTION, POINT MOVEMENT FIG. 5
rock, which can be water wet or oil 100
wet. An adjustment to the wettability
of a reservoir can achieve higher pro-
duction. 90
Intersection point, %
Researchers used a high-resolution
camera to measure the contact angle at 80
different concentrations from 0 g/l. to
10 g/l. The table shows that as the con-
70
centration increases, the contact angle
increases, a change in wettability to-
ward water wet. 60
The contact angle is the angle, con-
ventionally measured through the liq- 50
uid, at which a liquid-vapor interface 0* 3 5 7 10 15
meets a solid surface. It quantifies the Nano alumina concentration, g/l.
*Water flood
wettability of a solid surface by a liq-
uid.
Results confirm the relative perme-
ability curves findings and the intersection point findings.
The wettability increase explains the improved incremental The authors
recovery factor by alumina nanofluid over conventional wa- Sayed Gomaa (sayed.gomaa@bue.edu.eg) is an
ter flooding. associate professor of petroleum reservoir engi-
The intersection point on the relative permeability curve neering at Al-Azhar University and The British
indicates the degree of rock wettability. Fig. 5 shows the in- University in Egypt. He holds a BSc (1999) and
tersection point corresponding to a water saturation higher MSc in petroleum engineering (2005) from Al-
than 50%, a water-wet rock. The nanofluid concentrations, Azhar University and PhD (2010) in petroleum
except for 15 g/l., made the rock more water wet, increasing engineering from Azerbaijan State Oil Academy.
the recovery factor above that of conventional water flood-
ing. Adel Moh. Salem Ragab (adel.salem@suezuni.
edu.eg) is an associate professor and head
Acknowledgments of the petroleum engineering department at
The authors thank the British University in Egypt, Fu- Suez University. He obtained a PhD (2008) in
ture University in Egypt, and the Egyptian Petroleum petroleum engineering from Leoben University,
Research Institute for providing research equipment and Austria. He also earned a BS and MS from
core plugs. Suez Canal University, Egypt. Previously, Adel
was assistant professor at American University in Cairo for 4
Bibiliography years, Future University in Egypt for 2 years, and Suez Canal
Li, S., Genys, M., Wang, K., and Torseter, O., “Experimental University for 3 years. He has published more than 45 papers
Study of Wettability Alteration during Nanofluid Enhanced Oil on EOR, characterization of formation damage, nanotechnol-
Recovery Process and Its Effect on Oil Recovery,” Society of Pe- ogy of EOR, and smart drilling fluids, oil shale, well testing, and
troleum Enginers (SPE) Reservoir Characterization and Simula- radial drilling.
tion Conference and Exhibition, Abu Dhabi, Sept. 14-16, 2015.
Ragab, A., and Salem, M., “Unlocking Reservoir Poten- Mohamed Hassan (Mohamed.hassan813@
tial using Robust Hybrid Nanoparticles Designed for Future gmail.com) is a petroleum engineer for Belayim
Enhanced Oil Recovery,” Mediterranean Offshore Conference & Petroleum Co. He holds a BS (2016) in pe-
Exhibition, Alexandia, Egypt, Apr. 19-21, 2016. troleum engineering from British University in
Sheshdeh, M., “A Review Study of Wettability Alteration Egypt.
Methods with Regard to Nano-Materials Application,” SPE
One Day Conference, Bergen, Norway, Apr. 22, 2015.
Torsater, O., Li, S., and Hendraningrat, L., “A Coreflood In-
vestigation of Nanofluid Enhanced Oil Recovery in Low-Medium
Permeability Berea Sandstone,” SPE International Symposium
on Oilfield Chemistry, The Woodlands, Tex., Apr. 8, 2013.
index number was about half the baseline data number. Science Press S.L., Vol. 9, No. 3, May 2013, pp. 169-180.
Dimensionless water-oil ratio (WOR) post-trial was down Youl, K., Suhana, W., Regulacion, R., and Jorgensen, T., “Pas-
78% overall compared with WOR pretrial data. If the same sive Inflow Control Devices and Swellable Packers Control Water
liquid production rate can be maintained, oil production Production in Fractured Carbonate Reservoir: A Comparison
could increase by 2.6 times, although production started to with Slotted Liner Completions,” SPE-IADC Drilling and Exhibi-
decline following the trial. tion, Amsterdam, Mar. 1-3, 2011.
Sun, X., and Bai,, B., “Comprehensive Review of Water Shutoff
Acknowledgment Methods for Horizontal Wells,” Petroleum Exploration and De-
The authors would like to thank the collaborative efforts of velopment, December 2017, Vol. 44, No. 6, pp. 1022–1029.
CNOOC Shenzhen, Southwest Petroleum University, and
Anton Bailin Oilfield Co. Ltd. Special thanks to CNOOC
for sharing data and permission to publish the results. The authors
Feng Li (feng_li@cnooc.com.cn) is an upstream
Bibliography department head of CNOOC Shenzhen, manag-
Al-Khelaiwi, F., and Davies, D., “Inflow Control Devices: Ap- ing the oil and gas production in the East Part
plication and Value Quantification of a Developing Technology,” Region, South China Sea. He is pursuing a
Society of Petroleum Engineers (SPE) International Oil Confer- PhD with State Key Laboratory of Oil and Gas
ence and Exhibition, Veracruz, Mexico, June 27-30, 2007. Reservoir Geology and Exploitation, Southwest
Ellis, T., Erkal, A., Jokela, T., Kvernstuen, S., Leung, E., Moen, Petroleum University, Chendgu, China.
T., Porturas, F., Skillingstad, T., Vorkinn, P., and Raffn, A., “In-
flow Control Devices: Raising Profiles,” Oilfield Review Winter, Xiaoping Li (lixiaoping@swpu.edu.cn) is a profes-
December 2009, Vol. 21, No. 4, pp. 30-37. sor at Southwest Petroleum University. He holds
Lee, B., Fassam, F, Galimzyanov, A., Faizal, S., and Vicario, R., a PhD in petroleum engineering from Southwest
“ICD Evaluation Study Using Numerous PLT Runs to Optimize Petroleum University. He specializes in reservoir
Design Practice and Maximize ICD Value,” International Petro- engineering and well test analysis.
leum Technology Conference, Kuala Lumpur, Dec. 10-12, 2014.
Okwananke, A., Isehunwa S., Adeosun T., and Adeboye Y., Bailin Pei (wpbl3-11@vip.163.com) is an as-
“Water Cresting Predictions in Horizontal Oil Wells,” Advances sociate professor in the petroleum engineering
in Sustainable Petroleum Engineering Science Journal, Septem- department at China University of Petroleum in
ber 2012, Vol. 4, No. 3, pp 109-124. Beijing. He holds a BS and MS in petroleum en-
Permadi, P., Lee, R., and Kartoatmodjo, R., “Behavior of Water gineering from Southwest Petroleum University
Cresting Under Horizontal Wells,” SPE Annual Technical Confer- and a PhD in hydromechanics from the Univer-
ence and Exhibition, Dallas, Tex., Oct. 22-25, 1995. sity of Science and Technology of China, Hefei.
Zeng, Q.S., Wang, Z.M., and Yang, G., “Comparative Study on His research covers horizontal well water control,
Passive Inflow Control Devices by Numerical Simulation,” Tech sand prevention, and inflow control devices.
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Crude Price, $/bbl –––––––––––––––––––––––––––––––––––––Volume, b/d ––––––––––––––––––––––––––––––––––––
Arabian Light 43.89 175,000 175,000 175,000 175,000 175,000 175,000 175,000
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Imported Feed Price, $/tonne –––––––––––––––––––––––––––––––––––––Volume, tonne/year ––––––––––––––––––––––––––––––––––––
MTBE 694.00 299 707 353 349 608 333 321
Natural Gas 361.55 108 535 368 546 — 663 551
Isobutane 440.00 — 182 — — — — —
Coke 40.00 — — — — 1,224 — —
change to lower-sulfur crude is possible, higher pricing for tions for ECA compliant fuels, however, will be difficult and
these crudes typically makes this a costly option. impractical.
• Investing to reduce the sulfur content of produced fuel Refiners seeking to exit the fuel oil market are consider-
oil to continue serving the bunker fuel market. Investments in ing several available bottom-of-the-barrel technology options.
process options should be carefully evaluated based on dif-
ferentials in pricing of low-sulfur fuel oil (LSFO) vs. HSFO. Technology overview
• Exiting the fuel oil market completely. Many refiners In addition to traditional bottom-of-the-barrel technologies
are considering implementation of bottom-of-the-barrel up- such as atmospheric residue desulfurization and delayed
graders to produce more low-sulfur distillates, including coking, Chevron Lummus Global (CLG) developed the LC-
marine diesel. FINING technology platform—consisting of LC-FINING,
The changes outlined by IMO will have repercussions for LC-MAX, and LC-SLURRY technologies—for improved res-
many refiners, particularly in the Asia Pacific region where idue conversion and selectivity towards high-value distillate
much of the world’s bunker fuel is produced. Refiners will products.
need to consider available investment options to remain Some of the major benefits of CLG’s technology platform
profitable as the market for HSFO is eliminated. include:
Desulfurization of atmospheric or vacuum residues re- • Ebullated catalyst beds developing minimal pressure-
mains the predominant technology available for producing drop buildup.
0.5 wt % LSFO from residues and is widely used throughout • Recycle pump at the bottom of the reactor creating
the Asia Pacific region. Proper integration of atmospheric or nearly isothermal reactor conditions.
vacuum residue desulfurization into an existing refinery can • High-level conversion to distillate products.
offer additional processing benefits that can improve return • High onstream factor.
on investment. Using this technology to produce LSFO with The technology platform has been further enhanced by
less than 0.1 wt % sulfur to comply with proposed regula- recent features:
• Integrated hydrotreating simplifies the fractionation Figs. 1-2 show flow schemes for ATB and VTB upgrading,
and production of finished clean products. respectively.
• Integrated two-stage hydrocracking maximizes the This article examines the potential economic benefit of
amount of high-value distillates produced from the unit, in- various modified refinery configurations incorporating these
cluding selective cracking to produce Euro V diesel. technologies in a typical 350,000-b/d Asia Pacific refinery.
• An interstage separator in the reaction section consid- A 50-50 blend of Arabian Light and Arabian Heavy
erably increases conversion and per-train capacity by reduc- crudes was assumed for all cases in the accompanying eco-
ing the vapor superficial velocity and gas hold-up in the re- nomic analysis. These crudes were selected because they are
action section. processed throughout the world but especially in the Asia
Pacific region, where a large portion of the world’s bunker
Continuing advancements fuel oil is produced.
To address the IMO regulations taking effect January 2020, Fig. 3 shows the base-case configuration for a refinery
CLG recently patented a new process focused on producing equipped with a visbreaker.
finished LSFO. The authors evaluated six modified refinery configura-
LC-LSFO is an enhancement to the LC-FINING tech- tions and the benefits associated with each of these vari-
nology platform that produces low-sulfur bunker fuel from ations (see accompanying box). In each case, the existing
unconverted residue oil. LC-LSFO applies the process tech- visbreaker unit was replaced with one or more bottom-of-
nology developed for LC-SLURRY to unconverted residue the-barrel technology options.
vacuum tower bottoms (VTB) and atmospheric tower bot- Figs. 4-9 show simplified block-flow diagrams of the six
toms (ATB). The processed VTB-ATB is then treated in a modified refinery configurations.
fixed-bed reactor with CLG’s hydrotreating catalyst.
CLG’s LC-LSFO pilot unit has operated using 27 differ- Economic evaluation
ent feeds in more than 30 different operating conditions, Platts data from 2015 provide the price basis for economic
improving on the already high-conversion LC-FINING pro- analysis, together with CLG’s internal projections for LSFO
cess, with the last unconverted barrels converted to low-sul- and HSFO pricing following the IMO sulfur reduction to
fur bunker fuel or used as feedstock to an RFCC unit. maximum 0.5 wt %.
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The authors
Tayseer Abdel-Halim (tabdelhalim@chevron. Manuscripts welcome
com) is vice-president of Chevron Global Tech-
nology Services Co. Before joining Chevron, Oil & Gas Journal editors are happy to consider
he served as director of heavy oil at KBR Inc. for publication manuscripts about exploration and
Abdel-Halim has more than 46 years’ experi- development, drilling, production, pipelines, LNG,
ence in heavy oil, hydrogen production, and and processing (refining, gas processing, and basic
corporate planning. He holds an MS (1975) in petrochemicals). These papers may be highly technical
chemical (refining) engineering from the University of Tulsa. in nature and appeal or they may analyze oil and
natural gas supply, demand, and markets. OGJ accepts
Matthew Yu (matthew.yu@chevron.com) is a manuscripts submitted exclusively to it or those adapted
technical service engineer for Advanced Refin- from oral and poster presentations. An Author Guide is
ing Technologies (ART), a joint venture between available at www.ogj.com; click “Home,” then “Submit
Chevron Corp. and W.R. Grace & Co., where he an article.” Or, contact Christopher Smith, Managing
supports clients using ART’s premium atmo- Editor—Technology (chriss@ogjonline.com; 713/963-
spheric residue desulfurization catalyst technol- 6211; or, fax 713/963-6282), Oil & Gas Journal, 1455
ogy. He previously worked as a process design West Loop South, Suite 400, Houston TX 77027 USA.
engineer for both Chevron Lummus Global and Chevron’s
refinery in Richmond, Calif. Yu holds a BS (2010) in chemical
engineering from the University of California at Davis.
A distillation tray is used to mix vapors and liq- “Welcome, Norman, to the Eternal Life,” Stokes
uids together. The better the mixing, the more effi- announced to me cordially. “Can we answer any
ciently the tray works. Tray efficiency also depends questions?”
on two other factors: how well the droplets of en- “Well, yes, Mr. Stokes. I’m interested in entrain-
trained liquids are separated from the vapor’s flow ment. On earth, this is a big problem affecting frac-
rising from the tray deck and how well the bub- PROCESSING tionation efficiency. I assume it’s also a problem
bles of vapor are separated from the liquid flowing here in the Eternal World. Can you tell me, then,
down from the tray deck through the downcomer. what factors increase entrainment?”
Regarding tray fractionation efficiency, the latter Stokes explained several main factors that im-
factor is of secondary importance. The former factor—i.e., pact entrainment. These include:
entrainment—is of primary importance. It’s what Stokes’s • Droplet size. The smaller the drop, the greater the rate of
law is all about. entrainment.
• Viscosity of the continuous phase. High viscosity promotes
Entrainment, tray efficiency entrainment.
As a young man, I would often dream of meeting my child- • Density difference between the vapor and liquid phases.
hood heroes: Nikola Tesla, Daniel Bernoulli, Isaac Newton, Reduced density difference promotes entrainment.
Sir George Stokes. • Velocity. Higher velocities promote entrainment as well.
On one occasion, I dreamed that I’d passed on to my eter- “I’ve actually reduced all these factors into a simple equa-
nal and heavenly home and was welcomed by my famous tion,” Stokes explained with a smile. “I call it Stokes’s law.”
colleagues and fellow scientists. Mathematically, we say entrainment is proportional to V
x (DV ÷ DL)0.5, where V = velocity of vapor phase, DV = den-
sity of vapor phase, and DL = density of liquid phase.
GENERAL INTRODUCTION “But Mr. Stokes,” I objected, “how about viscosity and the
droplet size?”
Geared to young and seasoned professionals alike, “Beyond “Well, Norman, the droplet size is usually unknown. Vis-
back-to-basics: Process principles and concepts” is a new cosity of a vapor phase is usually small, and I normally ne-
series of articles designed to present a straightforward ap- glect it. By small, I mean less than 0.3 cp.”
proach to mastering the principles and concepts all process “That’s all quite interesting. But if I could take a single
engineers should be able to apply without the need of a step to suppress entrainment, which is a source of evil on
computer. earth, what would you recommend?”
While simulations and models are useful for examining “The best option would be to avoid high localized veloci-
long-term operational issues, they cannot replace the di- ties of the vapor phase. Norman, I would also…”
mension of human logic and reason required when tackling “Wait a bit, Mr. Stokes!” Nikola Tesla interrupted. “Mr.
the array of complex—and sometimes life-threatening— Lieberman has arrived in Eternity prematurely. He’s being
situations that occur in process plants. deported at once, back to his earthly home in New Orleans.”
Using experiences from the author’s more than 50-year
career in the process industry, articles in the series will pro- Liquid entrainment, fractionation
vide approaches to understanding core process concepts Originally, the process of distillation did not utilize trays.
in ways that will equip the engineer to walk out of an office, It relied on pots (Fig. 1). The pots, which were very large,
into a plant, and directly resolve process deficiencies via completely separated the liquid phase from the vapor phase
small operational changes or simple retrofits. before the liquid and vapor left each pot. That is, there was
This is the fifth article in the series. no entrainment.
Each pot was an individual separation stage. If the sepa-
and the tray above gets smaller, it takes less vapor velocity
SAFETY NOTE: INSPECTING REFINERY DISTILLATION TOWERS to blow the liquid from the lower tray up to the tray above.
Most refinery distillation towers will be fouled with iron sul- For example, let’s say that I’m separating propane from
fide. The black, fine material that you find hard to wash off butane. My propane product (i.e., LPG in 5-gal containers
your hands is not normally coke but iron sulfide. sold in Walmart) has a maximum butane spec of 2%. If the
Iron sulfide will not autoignite until it dries out. When it vapor rate flowing up through a tower increases, the drop-
does dry, it will begin to burn at ambient temperatures, and lets of liquid from a lower tray will be entrained and blown
the sulfide deposits will tend to smolder rather than flare up.
The heat liberated is relatively small, as the sulfides burn up to the tray above. As the liquid in the lower tray is rich in
with a pale blue flame not visible in sunlight. butane, the entrained droplets will increase the butane con-
The danger is not heat, but sulfur dioxide (SO2) libera- tent of the upper tray. Eventually, as the entrained droplets
tion in a confined space. SO2 is deadly at 1,000 ppm. It will reach the top tray, the overhead LPG propane product will
kill you just as fast and efficiently as hydrogen sulfide. I’ve be contaminated with butane. Thus, fractionation efficiency
almost learned this deadly lesson from personal experience
on two occasions. is reduced.
In general, refinery distillation towers should be chemi-
cally cleaned for iron sulfide removal before the tower is Foam
opened for inspection. Note that iron sulfide is not water The fluid on a distillation tray deck is not actually liquid but
soluble. Citric acid is one solvent that can safely remove iron foam or froth. The vapor bubbling up through the holes on
sulfide deposits.
the tray deck mixes with the liquid from the tray above to
form foam. The foam overflows the low dam into the down-
comer (Fig. 2). If the downcomer is too small, however, the
ration of vapor and liquid phases was perfect, the pot had a foam fills up the downcomer and backs up onto the tray
separation, or stage efficiency, of 100%. The more pots that above it. The foam level on the tray then increases. As the
were arranged in series, the greater the degree of separation froth or foam level increases on the tray, so does the height
that could be achieved between the two products. of the entrained liquid, or spray height.
In our case, we are trying to separate propane and butane When the spray height from the tray below reaches the
as efficiently as possible. To avoid the expense and mechani- tray above, tray fractionation efficiency becomes worse due
cal complexity of dozens of these pots, the distillation col- to entrainment.
umn was invented about 180 years ago.
Each tray is intended to represent a pot, or at least a por- Reflux
tion of a pot. If the tray really is working as well as a pot, it’s More reflux improves tray fractionation efficiency. The trays
said to have 100% tray fractionation efficiency. If the tray is work harder and better due to the increased vapor and liquid
only working half as well as the pot, it is said to have a 50% traffic on the tray decks.
tray efficiency. The usual cause of low tray efficiency is en- The problem is that the reflux comes from the vapor
trainment due to excessive vapor velocity. generated by the reboiler. If there is too much vapor flow
As the distance between the liquid level on the tray below through the tray decks, then the vapor velocity may become
excessive. According to the law of Mr. Stokes, my mentor in
the Next World, this will cause exces-
THREE-STAGE PRIMITIVE DISTILLATION UNIT FIG. 1
sive spray height, or entrainment.
It’s rather like exercise, where too
Cooling
CW CW much running actually can be bad for
water (CW)
one’s health. Too much reflux and too
much reboiler heat are going to make
Overhead fractionation efficiency worse rather
Feed product, than better due to entrainment.
propane Of course, you can’t just increase the
reflux rate without more reboiler duty
because the reflux is just condensed va-
por generated from the reboiler that ris-
Bottoms es through the trays, through the over-
product, head condenser, and into the tower’s
butane reflux drum.
tray above, causing a high froth or foam level on the tray and
a consequent entrainment of droplets of liquid to the tray BENEFIT OF VALVE-CAP TRAYS
above the tray draining into the downcomer. Valve caps are supposed to act as check valves to retard
Usually, it’s not the downcomer itself that has too small liquid leakage through tray decks. This appears not to be
an area. It’s more typically because the downcomer is too the case. The valve caps don’t seem to appreciably reduce
short. The height of foam in the downcomer is mainly a con- tray deck leakage. What they certainly do in refinery dirty
sequence of the pressure drop of the vapor flowing through services is to stick to the tray decks. This restricts vapor
the tray above the downcomer (Fig. 2). As the vapor flows flow and pushes up the foam level in the downcomer, caus-
through this tray, it undergoes a pressure drop due to the ing the tray to flood.
restriction of the caps, or orifices, on the tray deck and the My practice is to use a grid-type tray. This is like a valve
weight of the liquid on the tray deck. tray, but the cap is in a fixed position. It’s more or less the
In other words, the pressure of the vapor below the tray same as a sieve tray but with about 10-15% more capacity.
pushes up the foam height in the downcomer. Once the
downcomer becomes full of foam, the foam backs up onto
the tray above that downcomer. The extra weight of foam on
the tray deck then increases the pressure drop of the vapor Tray efficiency
through that tray deck, which in turn increases the force Certainly, tray fractionation efficiency is reduced by entrain-
pushing up the liquid out of the downcomer. ment, which is also called jet flood. Most tray efficiency
The problem feeds upon itself until the tower’s trays problems, however, are caused by tray decks that are not
above the tray where the problem began start to operate in a level. The liquid on the tray deck may leak through the per-
state called “fully developed flood.” forations on the trays in those areas which are lowest. The
A tray downcomer can also fill with foam because it can’t vapor flow will be concentrated at the highest tray deck ar-
drain out of the downcomer fast enough. This common prob- eas. This all results in vapor-liquid channeling, which is bad
lem is most often caused by a too-small downcomer clear- for tray vapor-liquid contacting efficiency.
ance (Fig. 2). A reasonable downcomer clearance is usually The out-of-levelness of a tray that will cause a large loss in
2-3 in. Any clearance less than 1.5 in. is likely to result in tray fractionation efficiency is related to the pressure drop of
downcomer flooding and liquid backup on the tray above. the vapor flowing through the tray deck holes or valve caps.
Unfortunately, if the downcomer clearance is greater than If the low points of a tray (i.e., portions of the tray deck be-
the tray’s outlet dam height, the downcomer will also back low the tray support ring) are less than the pressure drop of
up onto the tray above. This is called unsealing of the down- the vapor flowing through the tray deck perforations, then
comer. Vapor will blow into the bottom of the downcomer and the liquid will leak through the tray deck and fail to come in
displace the liquid flow, resulting in fully developed flood. good contact with the vapor flow.
As you read this section, keep in mind that the down- To calculate the pressure drop of the vapor through the
comer is full of frothy foam and not the denser liquid phase. tray perforations, use the following equation:
Hence, this foam is rather easily displaced by the vapor DP = K x (DV ÷ DL) x V2 = inches of liquid, where DV, DL =
flowing up through an unsealed tray downcomer. density of vapor, liquid; V = hole velocity, fps; K = 0.3 (sieve
trays); K = 0.9 (valve-cap trays); and K =
DISTILLATION-TRAY ENTRAINMENT FIG. 2
0.6 (grid-type trays).
Valve caps do not appreciably retard
Weir the tendency of liquid to leak through
the tray deck panels. Bubble-cap trays
would retard the liquid leakage through
Tray deck the tray decks, but are unfortunately sel-
dom used in a modern distillation tower
Entrainment
Downcomer
(see accompanying box).
Foam
I asked Mr. Isaac Newton while I was
awaiting my transport back home from
the After Life about why bubble caps
were no longer used in hydrocarbon dis-
Downcomer tillation service.
clearance Foam
“Norm,” Isaac explained, “the answer is
Downcomer that there is no answer. That goes also for
the meaning of life. Only God knows.”
Oslo FINLAND
NORWAY Vyborg
Helsinki
St. Petersburg
Stockholm Baltic
Sea Ust-Luga
North
Tallinn
Sea
ESTONIA
SWEDEN
eam
RUSSIA
eam
Str
DENMARK
Str
rd
No
rd
Riga
No
Copenhagen
LATVIA
RUSSIA
LITHUANIA
Vilnius
Greifswald Atlantic
RUSSIA Ocean
BELARUS
POLAND Operating gas
GERMANY 0 100 pipelines
Miles
Km Minsk Nord Stream 2
0 161
Source: Gazprom
MOLDOVA UKRAINE
Sea of
Azov RUSSIA
ROMANIA
Krasnodar
Anapa
Russkaya CS
Bucharest Beregovaya CS
Black Sea
am
tre
eam
BULGARIA TurkStr
eS
RUSSIA
Blu
Atlantic
Ocean
Luleburgaz TURKEY Samsun
Istanbul Operating gas pipelines
GREECE
TurkStream
0 100 Prospective gas pipeline
Miles
Km Compressor stations
0 161
Source: Gazprom
el 156 km through 18-in. OD pipe to a hot-tap connection lian Pipeline (TANAP) at Kipoi on the Greek-Turkish border,
to the Statpipe system and continued shipment to Karsto. crossing Greece, Albania, and the Adriatic Sea (115 km) be-
Oil will use a 283-km, 36-in. OD pipeline to reach Mong- fore landfall in southern Italy. The offshore section will use
stad. Saipem’s Castorone will perform pipelay in 2018, us- 36-in. OD pipe, the onshore 48. First gas deliveries to Italy are
ing pipes fabricated in Japan by Nippon Steel & Sumitomo targeted for 2020. Construction was two-thirds complete as
Metal Corp. of February 2018. TAP is owned by BP (20%), SOCAR (20%),
DEA Norge AS will move gas produced at its Dvalin field to Snam (20%), Fluxys (19%), Enagas (16%), and Axpo (5%).
the Heidrun development via 14.9 km of 12-in. OD pipe, from An EU-funded study is underway regarding building a
which it will travel another 7.5 km to a tie-in with the Polarled 159-km natural gas pipeline between Gela, Italy, and Deli-
trunk line. Dvalin production is expected to begin in 2020. mara, Malta, connecting the island nation to the European gas
In an effort to expand and diversify export routes for its grid via Sicily. The 22-in. OD pipe would move 2 bcmy, with
natural gas to Europe, Gazprom is building the TurkStream a planned construction start in 2020 allowing first shipments
pipeline across the Black Sea from the Russkaya compres- by 2024. Malta is also studying the feasibility of building LNG
sor station near Anapa to Luleburgaz, Turkey (Fig. 2). The bunkering infrastructure in conjunction with the project.
1,090-km TurkStream will follow the route of the once-
planned South Stream pipeline for 660 km and a new 250- Middle East
km corridor toward European Turkey for the balance of its At least two projects are under consideration to move gas
subsea route. from the Leviathan field offshore Israel and Cyprus to Euro-
Allseas Pioneering Spirit is laying the 32-in. OD pipe, pean markets. The first of these is IGI Poseidon SA’s Eastern
having reached Turkish waters in November 2017. Gazprom Mediterranean (EastMed) pipeline project. The 10 billion cu
expects the first of two 15.75 bcmy strings to enter service m/year (bcmy) system would move produced gas to Cyprus
in 2019, supplying domestic Turkish demand. Gas from the for processing before shipping it to Greece via Crete (which
second string will continue to southern and southeastern would extract 1 bcmy). Israel and Turkey are also negotiating
Europe. a 10-bcmy pipeline to move Leviathan gas to Turkey and, via
The 878-km Trans Adriatic Pipeline (TAP) will transport interconnection with TANAP, the European gas grid. The
natural gas sourced from the Shah Deniz II field in the Cas- line would use 292 miles of 24-in. OD pipe.
pian Sea through an interconnection with the Trans Anato- Saudi Aramco in November 2017 signed agreements to-
Sur de
The Americas
Texas-Tuxpan TransCanada Corp. and Sempra En-
Pacific Altamira ergy’s Sur de Texas-Tuxpan natural
Ocean gas pipeline will move 2.6 bcfd of US-
Tuxpan sourced gas to Mexico using a subsea
Gulf of route beginning off Brownsville, Tex.,
Mexico and Matamoros, Mexico, and running
south to Altamira and Tuxpan (Fig.
Veracruz
3). It will supply Comision Federal de
Electricidad (CFE) power generation
Pacific Gulf of plants with fuel. Gas will feed into the
Ocean MEXICO Mexico
pipeline from a line between the Agua
0
Miles
200 Dulce hub in Nueces County, Tex., and
0
Km
322
Brownsville. The line will also inter-
connect with the Tuxpan-Tula pipeline
Source: TransCanada Mexico
to supply CFE powerplants to the west.
It will use 500 miles of 42-in. OD pipe.
Construction began in Altamira in May
taling $4.5 billion for assorted oil and gas projects. Includ- 2017 with an estimated completion time of 30 months.
ed among these were what Aramco terms free flow pipe- Williams Cos.’ Northeast Supply Enhancement natural
line packages allowing an early start to development of the gas project includes a 23.5-mile, 26-in. OD loop into NY
Haradh gas increment program. The packages will total waters of Raritan Bay from Middlesex County, NJ. Williams
450 km of pipeline, installed by early 2019 to deliver 290 subsidiary Transco will operate the pipeline as part of its
MMscfd of free-flowing gas from Haradh field to Hawiyah system and expects to have it in service in time for the 2019-
gas plant and allow sustained production until compression 20 winter heating season.
plants are complete. China Petroleum Pipeline Co. will com- BP Trinidad & Tobago (BPTT) will use a 21-km, 26-in. OD
plete the work. pipeline to export up to 600 MMcfd of dry natural gas from
Abu Dhabi-based National Petroleum Construction its Angelin project to the 14.8-mtpy Atlantic LNG plant in
Co. will install 25.5 km concrete-weight coated 30-in. OD Point Fortin, sending liquids to the Galeota terminal. Angelin
trunkline between the new TP-21 platform in the Persian Gulf lies in 65 m of water. Pipeline construction is expected to be
and the onshore Safaniya GOSP-1 gas-oil separation plant. complete in 2019.
Saudi Aramco and Bahrain Petroleum Co. (Bapco) in
2018 plan to finish work on a 350,000 b/d crude oil pipe- Other projects
line. The line will move Saudi crude to Bahrain for refining, A few other large projects are in various stages of discus-
replacing an older 230,000 b/d line. The expansion coin- sion but have not yet moved to development. Edison SPA
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April 2018 P7
P8 April 2018
Quick connection sensor + cable system = Power sensitive fluidic control in oil tools offered
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April 2018 P9
W HAT ATTE N DE E S SA ID
A B OU T I LTA’ S 2 017 E VENT:
*Revised.
Source: Oil & Gas Journal
Data available at PennEnergy Research Center.
Mar. 16, 2018 .......................... 428,305 243,065 218,533 40,977 131,044 32,745 36,759
Mar. 9, 2018 ............................. 430,928 244,757 220,542 41,581 133,066 33,416 38,820
Mar. 17, 20172 .......................... 533,110 243,469 218,877 41,828 155,392 39,572 44,334
1
Includes PADD 5. 2Revised.
Source: US Energy Information Administration
Data available at PennEnergy Research Center.
Source: Jacobs Consultancy Inc. Russia ................................. 823 821 817 791 26 3.3
Data available at PennEnergy Research Center. Other FSU ............................ 468 463 447 264 183 69.1
Other Eastern
Europe ............................... 15 16 17 16 1 4.7
Eastern Europe .............. 1,306 1,300 1,281 1,071 210 19.6
US NATURAL GAS BALANCE
DEMAND/SUPPLY SCOREBOARD Algeria .................................
Egypt ...................................
450
200
450
200
490
199
502
202
(12)
(3)
(2.4)
(1.2)
Libya.................................... 50 50 50 50 0 0.0
Dec. Total YTD Other Africa ......................... 117 147 155 131 24 18.5
Dec. Nov. Dec. 2017–2016 ––– YTD ––– 2017–2016 Africa.............................. 817 847 895 885 10 1.1
2017 2017 2016 change 2017 2016 change
——————————— bcf ——————––—————
Saudi Arabia........................ 1,880 1,878 1,867 1,838 29 1.6
DEMAND United Arab Emirates .......... 681 679 670 646 24 3.7
Consumption ................... 3,067 2,347 2,867 200 27,089 27,486 (397) Other Middle East ................ 860 841 841 739 102 13.9
Addition to storage .......... 80 203 87 (7) 3,306 2,975 331
Exports ............................ 300 288 251 49 3,168 2,335 833 Middle East..................... 3,421 3,398 3,378 3,223 155 4.8
Canada ......................... 81 74 97 (16) 917 771 146
Mexico .......................... 136 134 112 24 1,543 1,377 166 Australia.............................. 48 51 50 55 (4) (8.0)
LNG ............................... 83 80 42 41 708 187 521 China................................... 12 12 12 12 0 0.0
Total demand .................. 3,447 2,838 3,205 242 33,563 32,796 767 India .................................... 128 129 125 116 9 7.5
Other Asia–Pacific ............... 146 147 147 150 (3) (1.8)
SUPPLY Asia–Pacific ................... 334 339 334 332 2 0.5
Production (dry gas) ........ 2,427 2,322 2,206 221 26,863 26,663 200 TOTAL WORLD ................. 11,922 12,041 11,719 11,044 675 6.1
Supplemental gas............ 5 6 5 0 56 57 (1)
Storage withdrawal.......... 773 288 762 11 3,559 3,325 234 Totals may not add due to rounding.
Imports ............................ 277 242 281 (5) 3,039 3,006 33 Source: Oil & Gas Journal.
Canada.......................... 265 236 272 (7) 2,960 2,917 43 Data available at PennEnergy Research Center.
Mexico ........................... 1 0 0 0 1 1 0
LNG................................ 11 6 9 2 78 88 (10)
Total supply ..................... 3,482 2,858 3,254 227 33,517 33,051 466 OXYGENATES
NATURAL GAS IN UNDERGROUND STORAGE Dec. Nov. YTD YTD
Dec. Nov. Oct. Dec.
2017 2017 2017 2016 Change 2017 2017 Change 2017 2016 Change
—————————— bcf —————————— ———————––—––– 1,000 bbl –––—————————
Base gas 4,359 4,354 4,355 4,380 2,477 Fuel ethanol
Working gas 3,039 3,732 3,817 3,297 (258) Production .................. 32,809 32,469 340 376,619 364,979 11,640
Total gas 7,398 8,086 8,172 7,677 2,219 Stocks ......................... 23,048 22,863 185 23,048 19,531 3,517
Source: DOE Monthly Energy Review.
Data available at PennEnergy Research Center. MTBE
Production .................. 1,624 1,571 53 16,685 17,342 (657)
Stocks ......................... 1,320 1,201 119 1,320 1,116 204
Source: DOE Petroleum Supply Monthly.
Data available at PennEnergy Research Center.
US HEATING DEGREE–DAYS
Nov. Oct. Nov. — Total degree days YTD —
2017 2017 2016 % change 2017 2016 % change
New England ................................................................ 746 237 672 11.0 4,866 4,875 (0.2)
Middle Atlantic ............................................................. 702 214 609 15.3 4,248 4,378 (3.0)
East North Central........................................................ 774 292 582 33.0 4,492 4,535 (0.9)
West North Central ....................................................... 806 363 569 41.7 4,779 4,529 5.5
South Atlantic .............................................................. 323 89 290 11.4 1,700 1,977 (14.0)
East South Central ....................................................... 408 147 339 20.4 2,109 2,422 (12.9)
West South Central....................................................... 179 59 154 16.2 1,078 1,308 (17.6)
Mountain ...................................................................... 487 355 513 (5.1) 3,747 3,694 1.4
Pacific .......................................................................... 351 178 331 6.0 2,694 2,402 12.2
US average*............................................................ 491 193 418 17.5 3,035 3,096 (2.0)
10th Annual
REGISTER NOW!
The 10th annual Pipeline + Energy Expo will take place April 3-5, 2018, at the Cox Business Center in
Tulsa, Oklahoma.
Since 2009, this premier event has grown into the most comprehensive energy event in the region. In its second year, with support
from industry powerhouses like PennEnergy, Oil & Gas Journal, Oil, Gas & Petrochem Equipment, and Industrial WaterWorld, this
annual conference and exhibition will continue to grow. Transportation pipeline professionals from leading companies will gather
to hear the views of North American experts addressing the important technical and regulatory developments in construction and
operational management, equipment, and practices including:
OIL, GAS
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¨
CONNECTION
WHERE THE INDUSTRY GOES TO CLASSIFY
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The Oil & Gas Journal has a circulation of over 100,000 readers and has been the world’s most widely read petroleum publication for over 100 years
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Consulting on Oil and Gas Policy and Regulation in Israel
The Israeli Ministry of Energy is hereby calling for bids for the provision of consulting
(800) 878-7305 services, to assist the Ministry in formulating and updating Israel’s oil and gas policy
www.RentLGH.com/OGJ and regulations.
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PennWell
1455 West Loop South, Suite 400, Houston, TX 77027
www.ogj.com
Automated opinion
clogs permitting
Nick Snow
of energy projects Washington Editor
by Bob Tippee, Editor
Our Approach:
+ Improves known reservoir matrix contribution
+ Allows access to bypassed oil
+ Expedites time to gather field results through a pilot approach
+ Requires no additional on-site equipment
+ Less capital intensive than conventional EOR programs
+ Evaluates reservoir’s geologic context to prescribe custom
chemistry
[energyreview]
AN IN DEPTH REVIEW OF THE OIL & GAS SECTOR IN THE CANARY ISLANDS
CANARY ISLANDS
AFRICA
E
ver since Christopher Columbus stopped here in 1492 on required technical, organizational and financial capabilities,”
his historic journey to the Americas, the Canary Islands have says Vicente Marrero Domínguez, President of the islands’
played a pivotal role in trans-Atlantic transport and trade. Maritime Cluster.
Now, as the West African offshore emerges as one of the world’s Supported by a corporate tax rate of just 4%, a pro-business
fastest growing oil and gas regions, the Spanish islands are administration, a qualified workforce and an enviable quality of
assuming a new role as a logistics hub for operators and services life, the islands look well poised for a new chapter in their history.
companies in the region. More than a dozen platforms and rigs “With our connectivity, our security and of course our location,
are currently being serviced in ports across the seven-island I think the Canaries could be a hub between three continents,”
archipelago, which is located just 60 miles off the West African Clavijo says.
coast but which offers all the security and stability of a member It is not only as a base for African offshore development that
of the European Union. the Canaries are carving out a new role for themselves on the
“Oil and gas companies here have access to Western Africa, global energy map. As the shipping industry steadily evolves
because geographically that is where we are located, but they towards the use of LNG as a fuel, the islands are also ideally
also have all the legal and positioned as a mid-Atlantic
fiscal guarantees of the “Oil and gas companies here have access to center for bunkering.
EU, because politically Western Africa, because geographically that is Historically, the islands
we are part of Europe,” played a crucial part in
where we are located.”
says Fernando Clavijo, the trans-Atlantic trade as a
President of the Government Fernando Clavijo, the President of the Government of the Canary Islands coaling station for freighters
of the Canary Islands. plying the route between
With more than five hundred years’ experience of Atlantic Europe and the Americas. To this day, they are still Spain’s leading
seafaring and trade, the islands are no newcomers to the bunkering center. And while the times of coal-powered ships are
maritime industry. Across the ports of the archipelago, local ship long gone, the arrival of a new generation of LNG-fueled vessels
repair companies are busy refocusing their activities on offshore could see the Canaries reclaim their traditional role as an Atlantic
platforms, while multinational giants such as Rolls-Royce have bunkering hub. The government and port authority of Tenerife
also set up bases here. have already published ambitious plans, supported by the EU,
“The oil and gas industry now knows that there is a group to transform the island into a regional center for this new era in
of companies and shipyards in the Canaries which have all the maritime transport.
S
ince the start of the millennium, riding the wave of high oil Compared to competitors on the African mainland, the islands
prices and rising demand for West Africa’s rich hydrocarbon enjoy a series of strategic advantages: world-class air, maritime
resources, the Canary Islands have become the preferred and telecoms connectivity, very competitive fiscal incentives and,
port of call for drillships and platforms plying the route to the most importantly, membership of the European Union, with all
continent’s offshore fields. In their wake, the ports of Gran the legal guarantees and stability that goes with it.
Canaria and Tenerife have seen a flourishing trade develop in “The main reasons to set up base here were obvious—the
technical services and supplies for the offshore sector, led in large location and the political stability,” says Odd Are Tveit, CEO
part by local players. Offshore services providers on the islands of Norwegian subsea supplier Otech and of GCSB, a local joint
offer a wide range of services including maintenance and repairs, venture with developer Satocan. Other international services
quality-control inspections, sheet-metal work, waste treatment, companies who have established operations in the Canary Islands
and others. All types of bunkering services are also available include Korea’s Hyundai and the UK’s Rolls-Royce Marine, while
around the clock, making the islands a center for refueling in the IOCs such as Chevron, Petrobras and Total regularly use the
North Atlantic. archipelago’s suppliers to service their rigs and vessels.
As the hydrocarbon boom intensifies, the provision of deepwater quay covering 140,000 square feet with a draft of 68
specialist training is also developing fast, with hundreds of ISO- feet, an extended berthing area of almost 900 feet and close to
certified courses taught on the islands to thousands of energy 200 feet width. The facility has an open-door storage area, two-
sectors employees. Homegrown providers, such as Grupo Stier thirds of which is bonded and hence free from customs duties.
(see p.13), may soon have to vie for a share of the lucrative “We developed a concept that was used in the industry a few
marketplace with global names such as Maersk Training. years ago: the one-stop-shop philosophy,” says Germán Suárez
According to the latest data available from the regional Calvo, Astican’s CEO. “One of our main objectives was to cut costs
government, offshore services currently employ about 45,000 to rig owners coming to Las Palmas, not just to our shipyards…
workers, with 20,000 new jobs expected by 2020. Over 25 rigs and also to third parties like OEMs. That way, we remove hidden
and drillships were serviced in the islands last year, generating an costs and inefficiencies.”
average income of 10 million euros per oil platform. Astican’s expertise extends from conversion projects to the
The Port of Las Palmas is emerging as the center of the region’s installation of electrical and HVAC systems to mechanical, piping
services industry, with local shipyard Astican at its heart. Astican and steel work. Its team of 200 engineers and professionals
provides its offshore clients with a full-service offering that covers includes divers, a flying squad and rope-access specialists. An
nearly all their requirements. The company has a Syncrolift dry- IT company associated with the group—INERZA—provides
docking system with a lifting capacity for vessels up to 36,000 telecommunications, virtual private networks and cybersecurity
DWT; seven docking lanes, 600-ton mobile cranes, and a services. Astican is also involved in decommissioning, with
www.astican.es
Astican Deepwater Quayside Shipyard
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AD 1/3 PAGE
The Canary Islands, Spain’s Southern Region only 60 miles from
Africa’s coasts, are the perfect hub for OEM and Oil&Gas servicing
companies who want to get closer to West Africa and Brazil offshore
operations, and control cost in an European Union environment.