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Bulletin 836

Pressure Controls
Style C External Bellows - Copper Alloy

Style C External Bellows — Style C External Bellows —


Copper Alloy. Type 1 With Pilot Light Option Copper Alloy, Type 4 & 13

Style C External Bellows —


Copper Alloy Bellows0 With 1/4" N.P.T.F. Female Pipe Connection
Pressure Specifications Enclosure Type
Open Type
Adjustable Maximum psi Without Type 4 & 13
Type 1
Adjustable Differential psi
Enclosure
Operating Range (Approximate
Hg Vac. to psi @ Mid-Range Line Occasional Catalog Catalog Catalog
Values) Surge
Pressure Number * Number * Number *
Pressure ©
12" Vac. to 8 O 0.2 to 2.5 25 30 836-C1 836-C1A —
30" Vac. to 10 0.4 to 6 65 75 836-C2 836-C2A 836-C2J
0.8 to 30 0.4 to 6 80 80 836-C3 836-C3A 836-C3J
30" Vac. to 45 1 to 12 175 190 836-C4 836-C4A 836-C4J
2 to 80 1 to 12 190 210 836-C5 836-C5A 836-C5J
30" Vac. to 100 2 to 25 300 375 836-C6 836-C6A 836-C6J
4 to 150 2 to 25 300 375 836-C7 836-C7A 836-C7J
6 to 250 4 to 45 500 650 836-C8 836-C8A 836-C8J
35 to 375 6 to 80 900 1200 836-C9 836-C9A 836-C9J
50 to 500 12to 115 1300 1600 836-C10 836-C10A 836-C10J
50 to 650 16 to 125 1300 1600 836-C11 836-C11A 836-C11J
200 to 900 25 to 125 1300 1600 836-C12 836-C12A 836-C12J

Style C External Bellows —


Copper Alloy Bellows® With 1/4" N.P.T.F. Female Pipe Connection
Pressure Specifications Enclosure Type
Adjustable Adjustable Maximum psi Type 4X T y p e 7 & 9 a n d 4 & 130
Operating Differential psi Occasional
Range (Approximate Line Catalog Catalog
Pressure Surge
Number Number
Hg Vac. to psi 0 Mid-Range Values) Pressure © *
1 2" Vac. to 8 O 0.2 to 2.5 © 25 30 — —
30" Vac. to 1 0 0.4 to 6 © 65 75 836-C2S 836-C2E
0.8 to 30 0.4 to 6 80 80 836-C3S 836-C3E
30" Vac. to 45 1 to 12© 175 190 836-C4S 836-C4E
2 to 80 1 to 12 190 210 836-C5S 836-C5E
30" Vac. to 100 2 to 25 © 300 375 836-C6S 836-C6E
4 to 150 2 to 25 300 375 836-C7S 836-C7E
6 to 250 4 to 45 500 650 836-C8S 836-C8E
35 to 375 6 to 80 900 1200 836-C9S 836-C9E
50 to 500 12to 115 1300 1600 836-C10S 836-C10E
50 to 650 16 to 125 1300 1600 836-C11S 836-C11E
200 to 900 25 to 125 1300 1600 836-C12S 836-C12E

O Copper alloy bellows may be used on water or air, and other liquids or gases not corrosive to this alloy.
@ For applications where settings approach 0 psi, select a control that has an adjustable range that goes into vacuum.
© Transients (pulses) can occur in a system prior to reaching a steady-state condition. Surge pressures within published values generated
during start-up or shut-down of a machine or system, not exceeding 8 times in a 24 hour period, are negligible.
O With 3/8" N.P.S.F. female pipe connection.
© To determine differential in inches of mercury vacuum multiply valve in table by 2.036 (or approximately 2).
0) The combined Type 7&9 and 4&13 Hazardous Gas and Dust service enclosure is supplied with special gasket and O-ring seal to
diminish/exclude moisture, fluids, and dust from entering the enclosure. Enclosures rated 7&9 only are not designed to restrict moisture from
entering the enclosure, which is common to outdoor service.

Allen-Bradley * Prices - Consult Sales Office or price list 15-9


Bulletin 836
Pressure Controls
Modifications

Ordering Modifications
Modifications are ordered by adding the appropriate modification suffix code to the catalog number of the basic device. Add suffix
codes to the catalog number in descending order (highest number first).
Modifications
Contact Blocks O

Suffix Open Type *


Description Rating Symbol Type 4 & 13
Code Without Typel and 7 & 9
Enclosure
Automatic Operation
Single pole double throw — slow acting

3*
O
contact with no snap action. Contacts Control Circuit Rating:
X171 ©
close on rise and close on fall with an AC-125VA, 24 to 250V
open circuit between contact closures.
0-^0
Single pole single throw, normally .5 HP., 115V AC
1 H.P., 230V AC X221 0
open — closes on rise.
Control Circuit Rating:
AC-125VA, 24-1 10V ^
o—r—o
Single pole single throw, normally AC-345VA, 110-600V X231 ©
closed — opens on rise. DC-57.5VA, 110-250V
^
o-~_^_o
Single pole single throw, normally
open — closes on rise.
1 H.P., 115V AC
1.5 HP., 230V AC
Control Circuit Rating:
A X321 0

O T O
Single pole single throw, normally AC-600VA, 110-600V
DC-57.5VA, 110-250V X331 ©
closed — opens on rise. £_^
Two circuit, single pole single throw,

~r
oo
normally open — a common terminal is Non-inductive: X021 ©
connected to two separate contacts 5A, 240V — 3A, 600V
which close on rise. Control Circuit Rating:
Two circuit, single pole single throw, AC-125VA, 24 to 600V
normally closed — a common terminal DC-57.5VA, 115 to O iij u
230V X031 ©
is connected to two separate contacts
which open on rise. £_^
External Manual Reset (Not available in Type 7 & 9 Enclosures) ©O
Single pole single throw, normally
open — contacts open at a predeter-
^-p-S
mined setting on fall and remain open
X 140 00©
until system is restored to normal run £-±
conditions at which time contacts can
be manually reset.
Single pole single throw, normally Non-inductive:
closed — contacts open on rise and re- 5A, 240V O 1—O
main open until system is restored to 3A, 600V X150©O©
Control Circuit Rating:
normal run conditions at which time AC-125VA, 24 to 600V
contacts can be manually reset. DC-57.5VA, 115 to
^
Single pole double throw, one contact 230V
normally closed — contact opens on
rise and remains open until system is
restored to normal run condition at
which time contact can be manually re-
set. A second contact closes when the
•2?
X15A©O©

first contact opens.


O Contact blocks not available for field conversion or replacement.
© Minimum specified differential value approximately doubles.
@ Manual reset devices cannot be supplied with an adjustable differential. Inherent differential is approximately three times the
differential of the corresponding adjustable differential control.
O Available only for replacement of complete open type control in an existing Type 1 or 4 & 13 enclosure. Replacement in a Type 7 & 9 enclosure is
not available because it would void UL and CSA. Return to factory for repairs.
© Type 7 & 9 enclosures for manual reset devices are not also rated Type 4 & 13.
Note: NEMA does not rate contacts to switch low voltage and current. Bulletin 836 Styles A and C Pressure Controls are supplied
with silver contacts. The devices are designed to deliver high force snap action to the contacts. This provides exceptional contact
fidelity at 24V DC I/O card current level entry when the control is protected in a suitable enclosure for the surrounding environment.

Allen-Bradley * Prices - Consult Sales Office or price list 15-11


Bulletin 836
Pressure Controls
Modifications

Ordering Modifications (cont'd)


Modifications are ordered by adding the appropriate modification suffix code to the catalog number of the basic device. Add suffix
codes to the catalog number in descending order (highest number first).

Modifications
Oxygen / Nitrous Oxide Service
Description Suffix Code
*
Bellows and fittings are specially prepared for oxygen and nitrous oxide service. The de-
vices are tested with pure oxygen, bellows are plugged for protection from contamination, X2
and a warning tag is applied to avert contamination.

Tamper Resistant Adjustment


Description Suffix Code
*
Range and differential adjustment screws are designed so that after a setting has been ap-
plied to the control, the adjustment screws can be broken off with a pliers. Note: The "break-
off" adjustment screw(s) will not be broken off unless a factory setting is given and the order X4
specifies "Break-off Adjustment Screw(s)". See paragraph entitled "Factory Set Pres-
sure Controls" on page 15-15. Price does not include factory setting charge.

Neon Pilot Light 120V AC


Description Suffix Code
*
A high intensity neon pilot light is available for 1 20V AC, 60 Hz applications and can be wired
for ON or OFF operation. The current rating is 1 .OmA. Not available on Type 7 & 9 enclosed X9
devices or on manual reset devices.

LED Pilot Light 24V DC


Description Suffix Code
A high intensity LED 24V DC pilot light is available to meet the requirements of the automo-
tive, machine tool builders and other industries. The current rating is 22mA and can be wired
X15
for ON or OFF operation. Not available on Type 7 & 9 enclosed devices or on manual reset
devices.

5-Pin Mini-Type Receptacle No Pilot Light


Description Suffix Code
*
Supplied with Receptacle ready for field wiring. X42

5-Pin Mini-Type Receptacle With Pilot Light


Description Suffix Code
*
Supplied with Receptacle and Pilot Light ready for field wiring. Pilot Light Suffix Code X9
( 1 20 VAC Neon) or Suffix Code X1 5 (24 VDC LED) must also be specified. See Suffix Codes X43
X9 or X15 description above.

5-Pin Micro-Type Receptacle No Pilot Light


Description Suffix Code
*
Supplied with Receptacle ready for field wiring. X142

5-Pin Micro-Type Receptacle With Pilot Light


Description Suffix Code
*
Supplied with Receptacle and Pilot Light ready for field wiring. Pilot Light Suffix Code X9
(1 20 VAC Neon) or Suffix Code X1 5 (24 VDC LED) must also be specified. See Suffix Codes X143
X9 or X15 description above.

Manual Test Button - Standard Contact Block


Description Suffix Code
*
Allows electrical testing of circuit- positive pressure setting only. Normally Closed contact
(A-B) opens. Normally Open contact (B-C) closes. See photo page 1 5-5 and Suffix Codes X47
X221 andX321

15-12 * Prices - Consult Sales Office or price list Allen-Bradley


Bulletin 836
Pressure Controls
Factory Options

Factory Options
Factory Set Pressure Controls Two Style A Controls In One
Ordering Factory Set Pressure Controls. Quality analog "Test"© gauges are used Enclosure
• When a specific differential is unimpor- when applying requested factory settings Bulletin 836 Style pressure controls which
tant, and the approximate inherent to these rugged industrial grade pressure function independently may be mounted
minimum differential satisfies the ap- controls. (Gauges are calibrated and the side by side in a single Type 1 enclosure.
plication, specify the factory setting as accuracy is traceable to National Bureau This design is ideal for installations where
follows: of Standards.) The actual requested set- two controls would ordinarily be mounted.
ting is applied to the control by reading the Each dual unit can be a combination of a
set point directly from the test gauge being Style A pressure control and a bulb and
Ref: Set to open at O increasing used. However, traceable gauge toler- capillary type temperature control. See re-
pressure. Minimum differential. ance variance between source and user, spective product tables.
and possible severe shock during ship-
ping and installation, may contribute to the To order this arrangement, specify the two
-OR- desired catalog numbers in their mounted
factory settings deviating slightly from the
specified values. Slight recalibration can position within the dual enclosure to form
Ref: Set to close at O decreasing
easily be accomplished upon final installa- a single catalog number. The list price is
pressure. Minimum differential.
tion to meet specific requirements for the the sum of the two Type 1 enclosed de-
more demanding applications. When vices.
installed, the controls will perform with a For more information and pricing of spe-
• When a specific differential is required, repeat accuracy as established in the
specify factory settings as follows: cial controls, consult your Master Price
paragraph on page 15-5 entitled Repeat List or nearest Allen-Bradley Sales Office.
Accuracy and Mechanical Life. Special
Ref: Set to open at O service is available to factory set controls
Close at O . on Digital Laboratory Instruments, up to
600 psi, when required for the more critical
For pricing consult your Master Price List applications. An additional charge may be
or your nearest Allen-Bradley Sales Office. added for this service contingent upon set-
ting tolerance and quantity. Consult your
nearest Allen-Bradley Sales Office.

UL CSA
File Number Guide Number File Number Class
Bulletin 836 E 14842 (NKPZ2) LR1234 1222-01
E53048 (Haz. Loc.) NKPZ LR11924(Haz. Loc.) 3211-03
NOWT 3218-02
Hazardous Location Enclosure not CE compliant.

O Specify psi (pounds per square inch) or, in Hg Vac. (inches of mercury vacuum).
@ Per ANSI B40.1 Grade 2A (0.5% accuracy full scale), Grade 3A (0.25% accuracy full scale), etc.

Allen-Bradley 15-15
Bulletin 836
Pressure Controls
Technical Data

Standard Contacts Standard Contact Wiring Configurations


Contact Operation Single Pole Double Throw
Contact blocks are single pole, double
throw and can be wired to open or close on Positive Pressure Vacuum Pressure
r ~i r i
increasing or decreasing pressures. c _C
Non-inductive Ratings O ^0
5 Amperes, 240 Volts BO r-—
J
BO^T o w
3 Amperes, 600 Volts ^5A A
Control Circuit Ratings A
AC - 125VA, 24 to 600 Volts
^
_
DC - 57.5VA, 115 to 230 Volts
Note: NEMA does not rate contacts to switch low voltage and current.
Bulletin 836 Styles A and C Pressure Controls are supplied with silver contacts. The devices are designed to deliver high force snap
action to the contacts. This provides exceptional contact fidelity at 24V DC I/O card current level entry when the control is protected
in a suitable enclosure for the surrounding environment.

Special Controls Temperature Range Factory Set Pressure Controls


A large number of unlisted catalog modifi- Temperature range at +32° F (0° C) or be- Allen-Bradley will factory set pressure
cations and complete devices are avail- low is based on the absence of freezing controls to customer-specified values.
able for specific and OEM applications. moisture, water, or other fluids that may See Factory Options, page 15-15.
Special controls and modification service solidify and impede operation of the con-
is available to meet many applications trol. Temperature ratings are as follows:
unique to the OEM market. Operating: -22°F to+150°F
(-30°C to+66°C)
Consult your nearest Allen-Bradley Sales
Storage: -22°F to+200°F
Office for assistance with specific modified
controls and accessories. (-30 °C to +93 °C)
Pressure Control Selection
The selection table below is an overview of the three types of Bulletin 836 Pressure Controls Allen-Bradley offers. Each type of control
is suitable for use on many types of applications. Pressure ranges, pressure connections, enclosure types and the compatibility of
the actuator with different types of pressure media are given to assist in the selection of which type of control to use.
Bulletin Number 836 Style A 836 Style C 836 Style C
Internal Bellows, External Bellows. External Bellows,
Actuator Type Copper Alloy Copper Alloy Stainless Steel Type 316
Adjustable Operating Ranges 30" Hg Vac. to 375 psi 30" Hg Vac. to 900 psi 30" Hg Vac. to 375 psi
Adjustable Differentials 2 to 95 psi 0.2 to 125 psi 0.4 to 80 psi
Maximum Line Pressures 750 psi 1300 psi 650 psi
Occasional Surge Pressures 850 psi 1 600 psi 650 psi
Pressure Media
Air
• • •
Water
• • •
Hydraulic Fluids
• • •
Liquids:
Corrosive O •
Non-Corrosive
• • •
Gases:
Corrosive O •
Non-Corrosive
• • •
Enclosures
Open Type
• •
Typel
• •
Type 4 & 13
• •
Type 4X

Type? & 9 and 4 & 13
• •
Pipe Connections
7/1 6"-20SAE Flare for 1/4" 1/4" N.P.T.F. Female Pipe Thread or
Pressure Connection 3/8" N.P.S.F. Female Pipe connection 1/4" N.P.T.F.
Copper Tubing Female Pipe Thread
(836-C1 and 836-C1A only)
O Corrosive liquids and gases compatible with Type 316 Stainless Steel.

15-6 Mien-Bradley
Bulletin 836
Pressure Controls
Product Overview

Description
Bulletin 836 Pressure Controls are de- Allen-Bradley Bulletin 836 Pressure Con- to meet most control circuit requirements.
signed for general industrial use to control trols are used in many types of industries The controls have adjustable pressure
and detect pressure. Allen-Bradley Bulle- and applications. They can be used to ranges from 30" mercury vacuum to 900
tin 836 Pressure Controls can be used in control pneumatic systems, maintaining psi with corresponding differentials. Ac-
pneumatic and hydraulic systems. Pres- preset pressures between two values. cessories and modifications are available
sure controls use copper alloy or stainless Pressure controls can be used to detect to tailor the device to meet most applica-
steel bellows. The design and high quality over-pressures of gases or liquids to pro- tion requirements.
components provide long life operation tect machines, processes, and personnel.
with air, water, oil, non-corrosive liquids, They can also be used to detect low pres- Applications
vapors, gases, and some corrosive liquids sures to protect equipment from loss of • Air Compressors
or gases. Pressure controls feature snap coolants and lubrication.
• Compressed Air Monitor Systems
action precision switches equipped with
silver contacts. The straight in-line and rel- Bulletin 836 Pressure Controls are offered • Liquid Level Control
atively friction-free construction provides in a variety of styles to meet a wide range
of applications. The devices are available • Vacuum Transfer Systems
accurate and consistent operation regard-
less of the angle at which the controls are in Type 1,4 & 13,4X, 7 & 9 and 4 & 13 com- • High Pressure Alert
mounted. Pressure controls are designed bined and Open Type without enclosure • Low Pressure Alert
for easy adjustment of both trip and reset for panel mounting. Pressure controls
have a wide variety of contact modifications • Monitor Low and High Pressure
pressures.
Style A — Small Size, Internal Copper Alloy Bellows
Style A
• Independently adjustable range and differential
• 7/16" - 20 SAE flare for 1/4" copper connection tubing
• Adjustable Operating Range - 30" mercury vacuum to 375 psi
• Maximum Line Pressure - 750 psi
• Occasional Surge Pressure - 850 psi

Style C — Wider Ranges, External Bellows


Style C
• Independently adjustable range and differential
• 1/4" N.P.T.F. female pipe connection
• 3/8" N.P.S.F. female pipe connection (836-C1 and 836-C1A only)
Copper Alloy Bellows
• Adjustable Operating Range - 30" mercury vacuum to 900 psi
• Maximum Line Pressure - 1300 psi
• Occasional Surge Pressure - 1600 psi
Type 316 Stainless Steel Bellows
• Adjustable Operating Range - 30" mercury vacuum to 375 psi
• Maximum Line Pressure - 650 psi
• Occasional Surge Pressure - 650 psi
Refrigeration Controls - See page 15-16
Style H
• High Pressure Refrigeration Controls
Style L
• Low Pressure Refrigeration Controls
Style P
• High Pressure Definite Purpose Controls

Note: psi= pounds per square inch gauge pressure.

15-2 Allen-Bradley
Bulletin 836
Pressure Controls
Dimension Drawings — Style C

Approximate Dimensions and Shipping Weights


Dimensions in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.
Style C

Open Type O
Approximate Shipping Weight 2 Ibs. (.91 kg)

V4-18N.P.T.F.

V2 (12.7) Conduit Opening


3.25 J
2 56 »•
1 63 2.7 5 •4 15 Y.P.T. 0 3eni •a
" (62.6) /' * ^
(6 5.1) (4 •3) (69 8) t
0.69
N- // J
ri r' n rT | p1
(17.5 nl F

1k
t
' t ^
\ 1.38
(34.S )
£of 0.88
44 3 8.6 3
(117 .5)
(22.2) ~T (21! .1) 10 25
Dia.
Holes ' (26 3.4)

1 75 / 1

(44.4) I1 i , ^ ^
oj ^n
1I!
-1
to I( E A] Lrtt J
2.69
(68.3)
,
r LJ tr»- i —\\ / J
.
1

*- (34.1)
1.34
"
•* -«
^ >•
1.: 8 1. 28 \ /
;• 7 2 ^ ^
— fc-
1.88
(32 5) (32 -5) (e 9-1)5, 4 4 .2
s(47.6)
-« »- -«
(131 •2) d0 1
V.-1 8 N.P.T. F
Type 1 O Type 7S9and4S 13
Approximate Shipping Weight 2-1/2 Ibs. (1.1 kg) Approximate Shipping Weight 10 Ibs. (4.5 kg)

0.5 (12.7) Dia. CTBR


3 3.81
/4-14 N.P.T Opening 2 Mtg. Holes for
Vau.o; L •• 0.5(12.7)0 _ 4.5
(130.2)
3.66 , 1.91 1.91 (114.3)
* (92.9) -J- (48.4) (48.4) 3.75 ^ / 0.69

1.31 / 1.5
(38.1)
1.5
(95.2)
;
/ r (17.5)

(33.3) r (38.1) |
'

i /
£of 0.75-14
(19.2)
'
,
/C 5

f t
0.66
(16.7)
t
7.38
I N.P.T.F.
7.56 r 6 25 (187.3)
(192.1) (158.8) 8.
(22

y
^BIf
, i J
r
^ V 1

' •vL 3£
1.63
"(41.3)
T T

(42.1)
1 (4)-0.2 (5.2) Dia.
Mtg. Holes
«-2.56 »
(65.1)
\ V4-18 M.P.T.F,
! 0.38
(9.5)
2.06
(52.4)

V4-18 N.P.T.F.
Type 4X
Type 4 <S 13
Approximate Shipping Weight 6 Ibs. (2.7 kg)
Approximate Shipping Weight 5 Ibs. (2.3 kg)

O Catalog Numbers 836-C1 and 836-C1A require a 2 inch swing radius from centerline of pressure connection. Mount control on 7/8 inch
minimum spacers.
Note: N.P.T.F. - American Standard Taper Pipe Thread (Dryseal).

15-20 Allen-Bradley
NEMA Enclosures
Important

Specify the Correct Enclosure


for your Motor Controls
Type 1 Type 3R
General Purpose Rainproof
Surface Mounting

Type 1 enclosures are intended for indoor use primarily to provide a Type 3R enclosures are intended for outdoor use primarily to provide
degree of protection against contact with the enclosed equipment in a degree of protection against falling rain, and to be undamaged by
locations where unusual service conditions do not exist. The the formation of ice on the enclosure. They are designed to meet rod
enclosures are designed to meet the rod entry and rust-resistance entry, rain ➌, external icing ➋, and rust-resistance design tests. They
design tests. Enclosure is sheet steel, treated to resist corrosion. are not intended to provide protection against conditions such as dust,
internal condensation, or internal icing.
Type 1 Type 4
Flush Mounting Watertight
Stainless Steel

Type 4 enclosures are intended for indoor or outdoor use primarily


to provide a degree of protection against windblown dust and rain,
Type 1 Flush mounting enclosures for installation in machine frames splashing water, and hose-directed water; and to be undamaged by
and plaster wall. These enclosures are for similar applications and are the formation of ice on the enclosure. They are designed to meet
designed to meet the same tests as Type 1 surface mounting. hosedown, dust, and external icing tests ➋. They are not intended to
provide protection against conditions such as internal condensation
or internal icing.
Type 3 Type 4X
Rainproof Dusttight Non-Metallic,
Corrosion-Resistant
Type 3 enclosures are intended for outdoor use primarily to provide
a degree of protection against windblown dust, rain and sleet; and to
be undamaged by the formation of ice on the enclosure. They are
designed to meet rain ➊, external icing ➋, dust, and rust-resistance
design tests. They are not intended to provide protection against
conditions such as internal condensation or internal icing.

Type 4X enclosures are intended for indoor or outdoor use


primarily to provide a degree of protection against corrosion,
windblown dust and rain, splashing water, and hose-directed
water; and to be undamaged by the formation of ice on the
enclosure. They are designed to meet the hosedown, dust,
external icing ➋, and corrosion-resistance design tests. They are
not intended to provide protection against conditions such as
internal condensation or internal icing.

➊ Evaluation criteria: No water has entered enclosure during specified test.


➋ Evaluation criteria: Undamaged after ice buildup during specified test has melted (Note: Not required to be operable while ice-laden).
➌ Evaluation criteria: No water shall have reached live parts, insulation or mechanisms.

Important-8

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