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LIT.9132
TM
DECEMBER 2007
Te c h n o l o g y f o r t h e We l d e r ’ s Wo r l d .
Semi-Automatic Welding – with ABICOR BINZEL®
The OMEGATM Mig-Guns from ABICOR Binzel® are more durable and reli-
able for medium to high duty cycles. Standard with a fixed swanneck,
these new and improved Semi-Automatic Mig-Guns from ABICOR Binzel®
offer a coarse threaded diffuser and a cable that is crimped to the torch
body, dissipating heat more evenly. Quality welding is performed by the
OMEGATM torches whose amperages range from 250 to 450 using CO2.
OMEGA Series MIG-Guns are available in 250, 350, and 450 amperes with various configurations based on length of swan-
necks, cable length, wire size and rear end connection. Refer to the detailed instruction on the page 4 to determine the OMEGA
part number that best suits your requirements. If you have any questions, please contact Customer Service at 1.800.542.4867.
2 CALL 1.800.542.4867
OMEGA™ Series Air-Cooled MIG Guns
Rating: 250 Amp Co2 Rating: 350 Amp Co2 Rating: 450 Amp Co2
200 Amp Mixed 300 Amp Mixed 400 Amp Mixed
Wire Sizes: .024”-.045” (0.6mm-1.2mm) Wire Sizes: .035”-.062” (0.9mm-1.6mm) Wire Sizes: .035”-.094” (0.9mm-2.4mm)
Weight: 49.6 oz. Weight: 60.8 oz. Weight: 77.6 oz.
Rated using power source with VDE standard Rated using power source with VDE standard Rated using power source with VDE standard
volt/amp characteristic [V=(Ax0.05) + 14] volt/amp characteristic [V=(Ax0.05) + 14] volt/amp characteristic [V=(Ax0.05) + 14]
When pulse welding, reduce rating by 35% When pulse welding, reduce rating by 35% When pulse welding, reduce rating by 35%
CALL 1.800.542.4867 3
OMEGA™ Series Air-Cooled MIG Gun Ordering Information
OMEGA Series MIG-Guns are available in 250, 350, and 450 amperes with various configurations based on neck length, wire size,
cable length and rear end connection. Refer to the detailed instruction below to determine the OMEGA part number that best suits your
requirements. If you have any questions, please contact Customer Service at 1.800.542.4867.
S T A N D A R D O R D E R I N G O P T I O N S
M3 15 T - 3545 L1 C
TORCH MODELS CABLE LENGTH NOZZELS WIRE SIZE BACK END OPTIONS
CABLE LENGTH
10 - 10 FT
12 - 12 FT
15 - 15 FT
20 - 20 FT
25 - 25 FT
NOZZELS
T = THREADED
WIRE SIZE
BACK END
4 CALL 1.800.542.4867
OMEGA™ Handle/Cable
CALL 1.800.542.4867 5
OMEGA™ Series MIG-Guns Swannecks
0S 0 0S 0 0S
-60 T-6 T-6 T-6 T-6 T-6
M2 M2 M3 M3 M4 M4
M2T-22
5
-4
5
2T
-4
-4
4T
3T
M
M
M
M3T-22
M4T-22
6 CALL 1.800.542.4867
OMEGA™ Series MIG-Guns Nozzles
THREADED SLIP-ON
CALL 1.800.542.4867 7
OMEGA™ Series MIG-Guns Contact Tips
M6 M8 M10
8 CALL 1.800.542.4867
OMEGA™ Series MIG-Guns Diffusers/Tip Holders, Neckliners
NECKLINERS
LINERS
OMEGA 2 OMEGA 3 OMEGA 4
DESCRIPTION WIRE SIZE LENGTH PART NO. PART NO. PART NO.
Liner Steel Insulated .024” - .035” (.6mm - .9mm) 17’ (5M) SI-2435-17PT SI4-3545-17PT S14-3545-17PT
Liner Steel Insulated .035” - .045” (.9mm - .1.2mm) 17’ (5M) SI-3545-17PT SI4-3545-17PT S14-3545-17PT
Liner Steel Insulated .052” - .062” (1.4mm - 1.6mm) 17’ (5M) — SI4-5262-17PT S14-5262-17PT
Liner Steel Insulated .078” - .094” (2.0mm - 2.4mm) 17’ (5M) — — S14-7894-17PT
Liner Steel Insulated .035” - .045” (.9mm - 1.2mm) 28’ (8.5M) SI-3545-28PT SI4-3545-28PT S14-3545-28PT
Liner Steel Insulated .052” - .062” (1.4mm - 1.6mm) 28’ (8.5M) — SI4-5262-28PT S14-5262-28PT
Liner Steel Insulated .078” - .094” (2.0mm - 2.4mm) 28’ (8.5M) — — S14-7894-28PT
Liner Combi PA .035” - .045” (.9mm - .1.2mm) 17’ (5M) 128.9047 128.9047 128.9047
Liner Combi PA .052” - .062” (1.4mm - 1.6mm) 17’ (5M) — 128.9050 128.9050
CALL 1.800.542.4867 9
OMEGA™ Series MIG-Guns
Consumable Combination Charts
OMEGA 2 WIRE SIZE CONTACT TIP TIP HOLDER DIFFUSER NOZZLE NECK LINER CABLE LINER
SLIP-ON TYPE PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.
OMEGA 2 WIRE SIZE CONTACT TIP TIP HOLDER DIFFUSER NOZZLE NECK LINER CABLE LINER
THREADED TYPE PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.
OMEGA 3 WIRE SIZE CONTACT TIP SPRAY ARC DIFFUSER NOZZLE NECK LINER CABLE LINER
SLIP-ON TYPE PART NO. TIP HOLDER PART NO. PART NO. PART NO. PART NO.
OMEGA 3 WIRE SIZE CONTACT TIP TIP HOLDER DIFFUSER NOZZLE NECK LINER CABLE LINER
THREADED TYPE PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.
10 CALL 1.800.542.4867
OMEGA™ Series MIG-Guns
Consumable Combination Charts
OMEGA 4 - Threaded STANDARD Nozzle Consumable Combinations
OMEGA 4 WIRE SIZE CONTACT TIP TIP HOLDER DIFFUSER NOZZLE NECK LINER CABLE LINER
STANDARD TYPE PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.
NOTE: When using .078”-.094” wire, do not use a neckliner. Instead run the cable liner up to the contact tip.
* Liner for Torches 15’ or less.
NOTE: When using .078”-.094” wire, do not use a neckliner. Instead run the cable liner up to the contact tip.
* Liner for Torches 15’ or less.
NOTE: When using .078”-.094” wire, do not use a neckliner. Instead run the cable liner up to the contact tip.
* Liner for Torches 15’ or less.
NOTE: When using .078”-.094” wire, do not use a neckliner. Instead run the cable liner up to the contact tip.
* Liner for Torches 15’ or less.
CALL 1.800.542.4867 11
OMEGA™ 2 MIG-Gun
Parts List, Body-Cable Assembly
2 1 6 8
3
5
4 10
11
9
7 13
12
15
OPTIONS
14
26 17
16 20
25
18
19
7 21
12 CALL 1.800.542.4867
OMEGA™ 3 MIG-Gun
Parts List, Body-Cable Assembly
8
2 3 1 24 23
4 10
11
9 11.1
12 13
15
22
OPTIONS
16 14
26 17
16
20
18
25
19
21
1 Handle Omega 3 & 4 180.9059 11.1 Plastic Liner Collet Spacer 130.9006
2 Interface Bushing 400.9515 12 Rear Housing Complete, Euro 501.D508
3 Handle Plug 180.9058 13 Adapter Nut 500.0213
4 Neck Locking Screw (included w/item 8) 009.0064 14 Adapter Block, Euro 501.9950
8 Omega 3 Cable 10’ (includes springs) C3-10 15 Nut Liner Retaining 501.9951
8 Omega 3 Cable 12’ (includes springs) C3-12 16 Screw Slotted Head, M4 x 6 000.0552
8 Omega 3 Cable 15’ (includes springs) C3-15 17 Plug Amp Female 4-Pin (with 4-wire cable) 175.9122
8 Omega 3 Cable 20’ (includes springs) C3-20 18 Adapter Block, Direct (inc. 16, 19 & 20) 501.D347
8 Omega 3 Cable 25’ (includes springs) C3-25 19 Set Screw Hex Head M5 x 5 009.0136
9 Trigger Switch Assembly Bladed (factory standard) 400.9117 20 Gas Seal 001.D092
10 Liner Steel Insulated .035-.045 SI4-3545-17PT 21 Rear Housing Complete, Direct 501.D501
(.9mm-1.2mm) 17’ (5M) 22 Connector Female 175.0003
10 Liner Steel Insulated .052-.062 SI4-5262-17PT 23 Connector Male Rear 175.0034
(1.4mm-1.6mm) 17’ (5M) 24 Connector Female Front 175.0033
10 Liner Steel Insulated .035-.045 SI4-3545-28PT 25 Heat Shield Kit (optional) 181.D001
(.9mm-1.2mm) 28’ (8.5M) 26 Gun Hanger (optional) 400.D256
10 Liner Steel Insulated .052-.062 SI4-5262-28PT N/S Tip Wrench 191.0001
(1.4mm-1.6mm) 28’ (8.5M)
*11 Liner Combi PA .035-.045 128.9047 N/S = Not Shown
(.9mm-1.2mm) 17’ (5M) * Note: Item 11.1 is required to use this liner.
*11 Liner Combi PA .052-.062 128.9050
(1.4mm-1.6mm) 17’ (5M)
CALL 1.800.542.4867 13
OMEGA™ 4 MIG-Gun
Parts List, Body-Cable Assembly
2 4 1 7 22
23
3
8
10.1
9
10
15
12 21
11
OPTIONS
13
14
17
25
13 20
18
24
16 19
14 CALL 1.800.542.4867
Connector Kits and Parts - Shown are the most popular Connector Kits
Contact ABICOR Binzel for additional Connector Kits
3
3
5 5
4
7
3
5 6
7 8
CALL 1.800.542.4867 15
Connector Kits and Parts - Shown are the most popular Connector Kits
Contact ABICOR Binzel for additional Connector Kits
4 5
3 3
3 4 4
5
6
1 = ITEM NO.s 2 through 6 ASSEMBLED
16 CALL 1.800.542.4867
! WARNING
Read and follow the manufacturer’s instructions, employer’s safety practices, and Material
Safety Data Sheets (MSDSs).
Only qualified personnel should install, use, or service this material and/or equipment
Read American National Standard Z49.1, “Safety in Welding, and Cutting, and Allied Processes,” avail-
able from American Welding Society, 550 N.W. LeJune Rd., Miami, FL 33126; OSHA Safety and Health
Standards, available from U.S. Government Printing Office, Washington, DC 20402.
ID 123-4567CI
LIT.9132 06.06 (rev.12.07) • 2007 © Alexander Binzel Corporation • Printed USA
Alexander Binzel Corporation BINZEL, S.A. DE C.V. Abicor Binzel Canada, Inc.
650 Medimmune Ct., Suite 110 Municipio de Pabellon de Arteaga 102 55 Mills Road, Units 1-3
Frederick, MD 21703-8619 Valle de Aguascalientes, 20358 Ajax, Ontario L1S 2H2 Canada
Tel: 301.846.4196 San Francisco de los Romo, Ags. MEXICO Tel: 905.428.1611
Fax: 301.846.4497 Tel: +52(499) 9730133 Fax: 905.428.1598
www.abicorusa.com Fax: +52(449) 9731388 Email: information@binzel.ca
E-mail: www.binzel.com.mx