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464
C.A.NO.10/CIDCO/SE(ULWE)/EE(B&U-I)/2010-11
TECHNICAL SPECIFICATIONS
SEWER LINE
I. Manufacturing of R.C.C. pipe NP2
and NP3
Pipes (NP2 or NP3 class) : Manufacturing of pipe as per IS 458
with the latest amendment as per
Clause 6 with amendment, casting
pipe by spinning, vibrating the
concrete method.
Flexible Rubber joints like pipe
socket-spigot shall provided.
1) Cement : As per IS 8041, IS 8043 and IS
8112 a latest version for the
manufactures of concrete pipes.
2) Steel wire fabric : i) Mild steel grade-I, as per IS:432
Part-I & II structural steel as per
IS:2062.
ii) As per IS 1566 and IS 1786 and
IS 226 of latest amendments.
3) Class of pipe NP2 : Spigot and socket as per Table No.9
(Rubber Ring Roll on joint) of IS code 458 with latest
amendment and design as per Table
No.2 with amendments.
NP3 : Spigot and socket as per Table
(Rubber Ring Roll on joint) No.10 and 10A of I.S. code 458
with latest amendment. Design as
per Table 3 with amendment.
Barrel thickness design should be
approved before taking work of
manufacturing the pipe for NP3
class pipes.
4) Aggregates : Aggregates used as per I.S.383
latest version and as per Clause
No.4.3 of IS 458-1988 with
amendment No.2.
5) Concrete : Pipe concrete should conforming to
IS:456-1978 code of practice for
plain and RCC (fourth revision) as
per clause No.4.5 with latest
amendment.
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PARTICULAR SPECIFICATIONS
SEWER LINE
1.0 SCOPE OF WORK
This specification is intended to provide generally for the following works
viz.
a) Construction of sewer,
b) Construction of manholes on sewer,
c) Erection of ventshafts,
d) Such other work or works incidental to the construction of the sewer.
3.0 EXCAVATION
Depth of Manhole Size of excavation Remarks
Upto invert level
Statement showing the proposed widths to be given for excavation of Trenches and
paid for in Sewerage works :
Size of pipe Excavation in Ordinary soil Excavation in rock
Shoring in one wherever it is met
stage with
on which it come into contact and the centre of the pipe or masonry for
which the trench has been excavated shall be considered as the centre of
such trench.
with excavated materials and not available for refilling and making good
the excavation the cost of the new metal, packing or khandkies required
shall be charged to the Contractors.
14.0 ENCASING
a) If pipes are required to be wholly encased concrete in encasement the
pipes may be required to be laid in two stages or in one as may be
decide by the Engineer. When it is decided to do the work in two stages,
the work in the first stage may have to be done either (I) the method
described above for laying bed blocks for the foundation or (ii) putting
in bed concrete in such lengths as may be required by the Engineer.
After the pipes are laid and jointed on those beds and the joints tested,
the remaining work of concreting in the 2nd stage will be allowed.
b) When it is decided to do the work of encasing in one stage only pipes
shall be laid on bricks or stone chips to the required level and joint.
After the joints are tested the work of concreting will be done.
The contractor shall be not entitled to any extra payment in either case.
The contractor shall prepare the necessary form work for the encasement
as required by the Engineer.
After the pipes are jointed, a period of atleast 24 hours must elapse,
before the top concrete over the pipes are laid.
c) While encasing of R.C. Pipes of NP 3 class, a clear open space of 25
mm all around shall be left in the encasement at each joint for flexibility
without any extra cost.
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b) Concrete pipes of the spigot and socket type with roll on rubber rings
shall be used, and the manufacturer’s instructions shall be deemed to
form a part of this specification.
c) Rubber rings shall be lubricated before making the joint and the
lubricant shall only be soft soap water or an approved lubricant supplied
by the manufacturer.
d) In case of R.C. pipe entering or leaving a manhole a flexible joint may
be provided atleast within 0.60 M from the outer end of the manhole.
e) A drop in water level of not more than 50 mm in one hour shall be
permitted, in case of hydraulic test of manhole.
stretch and heading the water up for the period of one hour or such
further time as the Engineer may direct. The apparatus used for the
purpose of testing shall be approved by the Engineer. The contractor, if
required by the Engineer, shall pump the excavation dry and keep it so
during the period of testing. No test applied to part of a stretch when
adding water from a measuring vessel at regular 10 minutes interval, and
noting the quantity required to maintain the original water level. For the
purpose of this test the average quantity added should not excess 1 litre /
hour / 100 linear metres /10 mm of nominal internal diameter).
Any leakage including excessive sweating which cause a drop in the test
water level will be visible and the defective part of the work should be
removed and made good.
c) In the case of cast iron rising mains, they shall be tested for a safe
pressure as directed by the Engineer.
The manholes when they have been raised above the highest subsoil
water level expected in the monsoon shall similarly tested for water
tightness as for the pipe lines. The procedure for this shall be as
follows.
The mouths of all pipes entering the manholes shall be suitably plugged
with brick, or wooden any other type of plug. The manhole under test
shall then be filled with water upto the general subsoil water level and
observed for a period of one hour. If the level dose not drop by more
than 50 mm in one hour, it shall be assumed that the manhole is tight.
During the period of the test the out side trench shall be kept free from
any accumulation of subsoil water. In case of a drop of more than 50
mm in the water level, the contractor shall note the places from where
the leakage is taking places and take step to stop the leakage.
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entered in the Bill of quantities and rates for the metal pieces connected
with the stoneware pipe, socket or with the masonry.
20.0 MANHOLES/CHAMBERS
a) The manholes/chambers on the sewers shall be constructed in the form
and of the dimensions shown on the drawings. The depth of the
manholes/chambers shall be measured from the top of cover to the invert
level of the manholes.
b) The manholes/chambers shall be constructed at places shown in the
drawings of wherever directed by the Engineer. Type designs for the
manholes are shown on the drawings but the actual dimensions shall in
each case be determined by the Engineer as the circumstances may
require.
covered with cast iron frame and cover etc. as described above. The work
shall be properly added and the courses brought up in regular and uniform
manner.
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