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CIDCO OF MAHARASHTRA LIMITED Sl.Pg.No.

464
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TECHNICAL SPECIFICATIONS
SEWER LINE
I. Manufacturing of R.C.C. pipe NP2
and NP3
Pipes (NP2 or NP3 class) : Manufacturing of pipe as per IS 458
with the latest amendment as per
Clause 6 with amendment, casting
pipe by spinning, vibrating the
concrete method.
Flexible Rubber joints like pipe
socket-spigot shall provided.
1) Cement : As per IS 8041, IS 8043 and IS
8112 a latest version for the
manufactures of concrete pipes.
2) Steel wire fabric : i) Mild steel grade-I, as per IS:432
Part-I & II structural steel as per
IS:2062.
ii) As per IS 1566 and IS 1786 and
IS 226 of latest amendments.
3) Class of pipe NP2 : Spigot and socket as per Table No.9
(Rubber Ring Roll on joint) of IS code 458 with latest
amendment and design as per Table
No.2 with amendments.
NP3 : Spigot and socket as per Table
(Rubber Ring Roll on joint) No.10 and 10A of I.S. code 458
with latest amendment. Design as
per Table 3 with amendment.
Barrel thickness design should be
approved before taking work of
manufacturing the pipe for NP3
class pipes.
4) Aggregates : Aggregates used as per I.S.383
latest version and as per Clause
No.4.3 of IS 458-1988 with
amendment No.2.
5) Concrete : Pipe concrete should conforming to
IS:456-1978 code of practice for
plain and RCC (fourth revision) as
per clause No.4.5 with latest
amendment.
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6) Water : As per IS 456-2000.


7) Testing at factory : Contractor has to make arrangement
of testing of pipe at factory before
supply at site. Sampling as per IS
code as per IS 458 clause 9 with
latest amendment/cube test are as
per IS 516-1959 and IS 5816-1999
at factory.
Test are :
i) Hydrostatic test as per IS 3599-
1998.
ii) Three-edge bearing test as per
IS 3599-1998.
iii) Permeability test as per IS
3597-1998.
iv) Absorption test as per IS 3599-
1998.
v) Straightness test as per IS
3599-1998.
Sampling and inspection should be
as per clause No.10 of 458 with
amendment.
8) Marking on pipes : i) Name of manufacture with
register trademark.
ii) Class of pipe
iii) Date of manufacturer
iv) I.S.I. mark
II Rubber Rings : Rubber ring chords used for pipes
joints shall conform to IS:5382-
1967 with amendment. Gasket shall
be made of a properly vulcanized
virgin rubber compound of
containing no scrap or reclaim.
Tests : i) Hardness Test as per IS:3400
ii) Tensile Test of Ring as per
IS:3400
iii) Compression Test as per
IS:3400.
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iv) Accelerated ageing in air as per


IS:3400.
v) Water absorption Test as per
I.S.3400.
Sampling the time lapse for : As per IS code 5382 class 6 clause 7
testing. Marking on Rings with appendix – D.
i) The manufactures name and
Trade mark if any
ii) Month and year of
manufacturer
iii) The type follower by a word
such Gas or Water or Sewer
depending on the applications.
iv) ISI mark
III Manholes : As per IS:411 (Part-I) 1986 and as
per drawing issued by CIDCO for
execution purpose and as directed
by Engineer.

Type/spacing of manholes and : As per CIDCO drawing and


construction of manholes schedule of Rate.
IV Steps : As per Schedule of item and
drawing note.
As per IS:5455-1969.
Load Test : One sample of step of 50 samples
may be subjected to load test as per
Appendix A
Marking : ISI mark
Manufacture Name
V Precast Concrete Manhole cover : As per Tender Schedule and
and frame Drawing and IS Code 12592-2002.
i) Grade and Type : Heavy duty HD 20 Rectangular or
Circular
ii) Cement : IS:269, IS:455, IS:8043, IS:8112.
iii) Aggregates : IS 383
iv) Concrete : IS : 456-2000. M-30 Grade.
v) Steel : As per Clause 4.4 of IS:12592.
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vi) Test : Load Test as per clause o.9.3 of


IS:12592. Sampling and/or testing
should be done in accordance with
Clause No.11 of IS:12592.
vii) Marking : ISI mark, BIS mark.
VI Laying of Sewer Line : As per Schedule of rate of Tender
and Particular Specifications and IS
Code 783. Width of excavation is
as per Particular Specification.
Testing : As per Clause No.15.5 of IS Code
783-1985. 5% amount against
hydraulic testing of sewer line shall
be with held from the items 6 to 17
i.e. providing & laying sewer line
and the same shall be released after
satisfactory testing.

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PARTICULAR SPECIFICATIONS
SEWER LINE
1.0 SCOPE OF WORK
This specification is intended to provide generally for the following works
viz.
a) Construction of sewer,
b) Construction of manholes on sewer,
c) Erection of ventshafts,
d) Such other work or works incidental to the construction of the sewer.

2.0 DATUM FOR LEVEL


All levels referred to in connection with these works are based on the plane
known as G.T.S.

3.0 EXCAVATION
Depth of Manhole Size of excavation Remarks
Upto invert level

1) For 1.20 M. dia. M.H. 2.50 M. Square Without drop arrangement


upto 2.30 M.
For 1.50 M. dia. M.H. 3.0 M. Square -- do --
For 2.30 M. to 5.00 M. 3.5 M. x 3.00 M. With drop arrangement on
both sides.
A. Without drop arrangement
Above 5.00 M. I - In ordinary soil
3.4 M. Square 1st stage upto 5.00 M.
3.0 M. Square 2nd stage below 5.0 M.
II - In trenches where rock is met with
3.4 M. Square Upto the point where rock is
met with
3.0 M. Square Below the point where rock
is met with
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Statement showing the proposed widths to be given for excavation of Trenches and
paid for in Sewerage works :
Size of pipe Excavation in Ordinary soil Excavation in rock
Shoring in one wherever it is met
stage with

Upto 3 Above Shoring in two Shoring Shoring in


M 3M& stage more than 5 in one two stages
depth upto 5 M depth stage More than
M upto 5 5 M depth
depth M
depth
150mm S.W. 0.80 M 0.90 M
250mm S.W. 0.90 M 1.00 M 1.4 M upto 5 M 0.90 M 1.00 M
1.0 M below 5 M
300mm S.W. 0.90 M 1.00 M 1.4 M upto 5 M 0.90 M 1.0 M
1.0 M below 5 M
350mm R.C. pipe 1.30 M 1.50 M 1.8 M upto 5 M
1.5 M below 5 M 1.30 M 1.50 M
1.5 M below 5 M

4.0 DEPTH OF EXCAVATION OF TRENCHES


The depth for the trenches will be calculated from the surface to the bed of
the pipes and in case when a layer of concrete/or precast blocks are required
to be placed below the pipeline, the depth of the bottom of the concrete/or
the block below the underside of the pipeline will be paid.
The depth of excavation for manhole shall be measured from the surface of
the existing ground level to the bottom of foundation.
No payment will be made for any excavation beyond this width or depth.

5.0 MEASUREMENT LENGTH OF EXCAVATION


The lengths of excavation for trenches will be measured from and clear of
the settled width allowed for the excavation of trench from which it starts
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on which it come into contact and the centre of the pipe or masonry for
which the trench has been excavated shall be considered as the centre of
such trench.

6.0 A GRIP TO BE CUT WHERE PIPE SOCKET OCCURS


Wherever a pipe socket occurs a grip is to be cut in the bottom of the trench
or concrete bed to a depth of atleast 75 mm below the bed of the pipe so
that the pipe may have a fair bearing on its shaft and to rest upon its socket.
Such grip shall be of sufficient size in every respect to admit the hand all
around the socket in order to make the joint, and the grip shall be
maintained clear until the joint has been passed by the Engineer.

7.0 CARRYING OUT EXCAVATION AND STACKING THE


EXCAVATED STUFF
a) In carrying out excavation, ground shall be broken at such places and in
such lengths as shall be sanctioned by the Engineer. Work of excavation
shall proceed in such proportion at one time as the Engineer may direct,
and no permanent works shall be begun, until the Engineers have
approve of the excavation which shall be out to a sufficient depth and
width to receive the permanent work and to allow of their being
sufficiently placed, built, constructed, laid or erected. The length of
trench excavated ahead of the pipe laying and the length of trench which
may remain open at one time shall at all times be subject to the approval
of the Engineer. It shall be at no time greater than can properly be
protected from caving.
b) The road metal and also the rubble packing ad khankies (if any) first be
stripped off for the whole width of the trench and for the whole extent of
the masonry or chamber required and separately deposited in such place
or places as may be determined upon by the Engineer. In case of the
metal packing or khandkies not being so deposited or being mixed up
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with excavated materials and not available for refilling and making good
the excavation the cost of the new metal, packing or khandkies required
shall be charged to the Contractors.

8.0 RATES FOR EXCAVATION


a) The rates for excavation shall be held to include and cover without extra
charge all the stipulations contained in every portion of these present
with regard o setting out, provisions for the passage of traffic and for
access to premises, arrangement for the continuance of drainage, water
supply or lighting if interrupted by the work, arrangements for the
efficient protection of the life and property, fencing, lighting, watching,
shoring, pumping, shaping the trenches, maintenance of water pipes, gas
pipes, drains and other work met with in or about the excavation,
watering and ramming foundations, temporary refilling, consolidation
and subsequent re-excavation, on account of rain, holidays or special
occasions, filling in, ramming, watering and consolidating, surplus
excavated material as stipulated, here in and all necessary matters and
thing, connected with and rendered necessary or otherwise involved by
the excavation. The rate of excavation also includes pumping out any
quantity of water from any source by using any number of pumps and
for any length of time singly or in combination. Nothing extra will be
paid on this account during the excavation of the whole work.
b) If, in the opinion of the Engineer, the exigencies of the work require that
in any part the whole quantities of excavation shall be done upto the full
measurement paid for, the contractors shall have no claim for extra
payment on account of the allowance or concessions shall not be
applicable to any work, unless it comes completely under one of the
above descriptions to which a settled mode of measurement is applied.
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9.0 SIGHT RAILS AND BONING STAVES


9.1 In laying the pipe sewers and constructing drains, the centre for each
manhole must be marked by a peg, or otherwise, as may be determined by
the Engineer. The contractors are then to dig holes for and set up two posts
(about 100 mm x 100 mm x 1800 mm) at each manhole at nearly equal
distance from the peg and a sufficient distance therefrom to be well clear of
all intended excavation, so arranged that a sight-rail when fixed level
against the post will cross the centre of the manhole. The posts must also
be so set up that the longitudinal direction of the rail may be as clear as
possible of the direction of any of the lines of pipes or drains converging to
the manhole. If walls of buildings afford suitable means of fixing the sight-
rail, the post may, however the dispensed with. The sight rails must not in
any case be more than 30 M. apart intermediate rails therefore be put up if
necessary.

10.0 FOUNDATIONS IN SOFT GROUNDS


a) When work of constructing the sewers has to be carried out in soft under
ground strata, such as puddle etc. or in a reclaimed land, a good
foundations shall be provided for the pipes and manholes. For the
former, excavation in the trench shall be taken 75 mm deeper than what
is ordinarily required and for this depth the whole of the trenches shall
be covered with M-150 concrete slab of the required width, reinforced
with BRC fabric No. 9 or any other fabric approved by the Engineer.
The foundation concrete of the manholes shall similarly be reinforced
with the same fabric, spread to cover the whole area of the foundation.
b) The fabric shall be suitably cut to the requirements and securely joined
together with adequate laps which should not be less than 200 mm. The
fabric in the line and manholes must also be securely jointed together.
The rates in both the cases shall be held to include all lapping, joining
and also any probable wastage.
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11.0 CONTRACTOR TO OBTAIN PERMISSION BEFORE LAYING


PIPES, CONCRETE OR CONSTRUCTION OF MASONRY
When any portion of the excavation shall have been carried down to the
necessary depth, the contractors shall obtain permission from the Engineer,
before commencing the laying of pipes or concrete or the construction of
masonry.

12.0 LAYING OF PIPES


a) The pipes are to be laid with sockets facing up the gradients beginning at
the lower end. No pipe to be laid until the trench has been excavated its
required depth for a distance of 20 M in front of the pipe to be laid.
(This distance may vary as directed by the Engineer)
b) All the pipes are to be laid perfectly true, both in line and on gradient.
The pipes in a trench shall be all laid and fitted previous to the jointing
being commenced.
c) Properly fitted temporary wooden stoppers shall be provided and
constantly used to close the ends of all incompleted pipe lines. The
stopper are only to be removed when pipes are being and jointed.

13.0 FOUNDATION FOR PIPE LAYING


13.1 Concrete bed, haunching and surround to pipes
At approximately every four pipes or 7 M whichever is less interval, the
contractors shall form a joint in the concrete bed or surround by vertically
shuttering the bed.

13.2 Bedding of Stoneware Pipe :


The bedding for stoneware pipes shall be of M-200 concrete and has the
size and shape as indicated in the plan.
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13.3 Foundation for R.C. Pipes :


The foundation for R.C. Pipes drain or sewer if required shall be formed of
cradle block or full encasement of M-200 concrete of the shape and
dimensions shown on the drawings. The same should be carefully laid on a
bed of atleast 25 mm of sand cushion to the required grade and alignment.

14.0 ENCASING
a) If pipes are required to be wholly encased concrete in encasement the
pipes may be required to be laid in two stages or in one as may be
decide by the Engineer. When it is decided to do the work in two stages,
the work in the first stage may have to be done either (I) the method
described above for laying bed blocks for the foundation or (ii) putting
in bed concrete in such lengths as may be required by the Engineer.
After the pipes are laid and jointed on those beds and the joints tested,
the remaining work of concreting in the 2nd stage will be allowed.
b) When it is decided to do the work of encasing in one stage only pipes
shall be laid on bricks or stone chips to the required level and joint.
After the joints are tested the work of concreting will be done.
The contractor shall be not entitled to any extra payment in either case.
The contractor shall prepare the necessary form work for the encasement
as required by the Engineer.
After the pipes are jointed, a period of atleast 24 hours must elapse,
before the top concrete over the pipes are laid.
c) While encasing of R.C. Pipes of NP 3 class, a clear open space of 25
mm all around shall be left in the encasement at each joint for flexibility
without any extra cost.
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15.0 JOINTING OF PIPES


15.1 Jointing of stones ware pipes :
a) All the pipe joints shall be caulked with tarred gasket (prepared ready
for use before being brought on the work) in one length for each joint
and sufficiently long to entirely surround the spigot end of the pipe the
gasket to be driven as far as possible by means of a suitable instrument.
After the pipes are thoroughly cleaned and moistened, mixture of one
part of cement and one part of clean fine sand tempered with just
sufficient water have a consistency of semi-dry condition should be
forced into the joints and well rammed with caulking tools the whole
space around the spigot between it and the socket is united full, and the
joints shall be finished off with a splayed fillet sloping at 45 degrees to
the side of the pipe. The shaft or a pipe entering or leaving a manhole
shall have splayed fitlet of neat cement laid around the same extending
on the outside plastering of the manhole 75 mm beyond the outside of
the pipe and 75 mm beyond the outside plastering of the manhole. Such
fillets shall be deemed to be included in the rates for pipe laid complete.
b) Great care must be taken after the joints are made that the pipes be not
moved or shaken before the cement has thoroughly set.
c) The rate for providing, laying and jointing of S.W. or R.C. pipes shall
also include the cost of plugging up the mouths of these pipes with brick
in cement mortar 1:6 with cement plaster 1:3 wherever directed by the
Engineer.

15.2 Jointing concrete Pipes


a) Each concrete pipe with the rubber ring accurately positioned on the
spigot shall be pushed well home into the socket of the previously laid
pipe by means of uniformly applied pressure with the aid of a jack or
similar appliance.
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b) Concrete pipes of the spigot and socket type with roll on rubber rings
shall be used, and the manufacturer’s instructions shall be deemed to
form a part of this specification.
c) Rubber rings shall be lubricated before making the joint and the
lubricant shall only be soft soap water or an approved lubricant supplied
by the manufacturer.
d) In case of R.C. pipe entering or leaving a manhole a flexible joint may
be provided atleast within 0.60 M from the outer end of the manhole.
e) A drop in water level of not more than 50 mm in one hour shall be
permitted, in case of hydraulic test of manhole.

16.0 ALL WORKS TO BE WATER TIGHT


a) The drains, manholes and all joints of pipes must be made thoroughly
sound and water tight and any joint which may be proved to be leaky at
any time during the progress of works or during the contractors
subsequent period of maintenance shall be immediately made sound by
the contractors at their own expense. The contractors, when required by
the Engineer shall at their own cost prove all works to be water tight by
filling it with water to such height as the Engineer may determine. Any
additional precautionary measures or appliances that may be found
necessary to ensure the water tightness of the manholes, flush stains,
disc plugs in junctions and the joints of pipes shall be adopted by the
contractor without extra charges, the responsibility of making them
when completely water tight resting upon the contractor.
b) Immediately after the test with the double disc or cylinder as mentioned
in Clause No. 41.0 has been completed and any defect hereby disclosed
have been made good the contractor shall prove the joints of the stretch
of the under ground pipe whether of stoneware, cast iron or R..C. pipes,
to be water tight by filling in pipes with water before filling in the
trenches to the level of 1.5 M above the top of the highest pipe in the
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stretch and heading the water up for the period of one hour or such
further time as the Engineer may direct. The apparatus used for the
purpose of testing shall be approved by the Engineer. The contractor, if
required by the Engineer, shall pump the excavation dry and keep it so
during the period of testing. No test applied to part of a stretch when
adding water from a measuring vessel at regular 10 minutes interval, and
noting the quantity required to maintain the original water level. For the
purpose of this test the average quantity added should not excess 1 litre /
hour / 100 linear metres /10 mm of nominal internal diameter).
Any leakage including excessive sweating which cause a drop in the test
water level will be visible and the defective part of the work should be
removed and made good.
c) In the case of cast iron rising mains, they shall be tested for a safe
pressure as directed by the Engineer.
The manholes when they have been raised above the highest subsoil
water level expected in the monsoon shall similarly tested for water
tightness as for the pipe lines. The procedure for this shall be as
follows.
The mouths of all pipes entering the manholes shall be suitably plugged
with brick, or wooden any other type of plug. The manhole under test
shall then be filled with water upto the general subsoil water level and
observed for a period of one hour. If the level dose not drop by more
than 50 mm in one hour, it shall be assumed that the manhole is tight.
During the period of the test the out side trench shall be kept free from
any accumulation of subsoil water. In case of a drop of more than 50
mm in the water level, the contractor shall note the places from where
the leakage is taking places and take step to stop the leakage.
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17.0 INSPECTION OF THE JOINTS


After the joints of any pipes in underground works have thoroughly set the
Engineer (or any person whom he may appoint) may inspect the joints and
if he has any doubt as to their soundness he may required the contractor to
cut open and clean away the cement or lead as the case may be of any joint,
that he may select and to make good the same at their expense provided that
unless defect to be found, they shall not be required to open more than one
joint in 20 M of pipe though if the defect be found the Engineer may direct
them to open as many joints as be may seem necessary.

18.0 CLEANING OF THE PIPES


a) As soon as a stretch of pipes whether of stoneware or cast iron or R.C.
pipes has been laid complete from manhole, the contractor shall run
through the pipes both backwards and forwards a double disc or solid or
closed cylinder 75 mm less in diameter than the internal diameter of the
pipes. The open end of an incomplete stretch of pipe line shall be
securely closed as may be directed by the Engineer to prevent entry of
mud or silt etc.
b) If, as a result of the removal of the obstruction, the Engineer considers
that damages may have been caused to the pipe he shall be entitled to
order the length to be retested at the expense of the Contractor. Should
such retest prove unsatisfactory, the Contractor shall, at his own
expense, amend the work and carry out such further tests as are required
by the Engineer.
c) If shall also be ascertained by the contractors that each stretch from
manhole to manhole is absolute clear and without any obstruction visual
examination of the interior of the pipe line suitably enlightened by
projected sunlight or otherwise.
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19.0 MEASUREMENT OF PIPES


a) All pipes be measured according to the works actually done by them,
and no allowances will be made for any waste in cutting to the exact
length required. An exception to this will be made only in the case of
short branches of 100 mm dia stoneware pipes, which be treated in the
manner hereafter described with regard to fittings. The contractor shall
be under obligation to use the pieces or part of the pieces out of from
100 mm stoneware pipes, if it be deemed by the Engineer practicable to
do so and no further payment shall be made for the same to the
contractor. A socket attached to a straight pipe will not be measured,
but a spigot end of a straight pipe whether such end be free for entering
into a socket will be measured to its full length. Pieces of cut pipe not
used in the work will become the property of the contractors except
pieces of 100 mm dia stoneware pipes, for which they have been or may
be paid direct. When a cast iron pipe may have necessary been cut for
the exigencies of the work, the contractors will be given credit for the
piece not used in work at the rate at which they are charged by the
corporation provided that the cuttings have been properly done and the
portion used in the work be sound.
b) A bend, junction, or any separate piece of fitting which may have
necessarily been cut for the exigencies of the work will be taken into
account as if whole, provided that the cutting has been done properly
and that the portion used in the work is sound. This clause shall not
apply to a straight pipe under any circumstances except only to 100 dia
stoneware pipes as hereinbefore described. In measuring the lengths of
pipes laid, deduction shall be made for the lengths of channels between
the inside face of the walls of the manholes.
c) The cost of every joint between metal pipes or fittings and stoneware
pipes or sockets or masonry shall be held to be included in the rate
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entered in the Bill of quantities and rates for the metal pieces connected
with the stoneware pipe, socket or with the masonry.

20.0 MANHOLES/CHAMBERS
a) The manholes/chambers on the sewers shall be constructed in the form
and of the dimensions shown on the drawings. The depth of the
manholes/chambers shall be measured from the top of cover to the invert
level of the manholes.
b) The manholes/chambers shall be constructed at places shown in the
drawings of wherever directed by the Engineer. Type designs for the
manholes are shown on the drawings but the actual dimensions shall in
each case be determined by the Engineer as the circumstances may
require.

20.1 Construction of brick masonry manholes


The walls of the manholes shall be built in brickwork in cement mortar and
wall and the cap is plastered both from inside and outside with cement
plaster 1:1. In the case of conical manholes, the walls shall be brought up
to within 475 mm of the road surface over which 30 mm thick concrete cap
of M-150 furncated conical shape as shown in the drawing and is cast in
situ and shall be covered over with a cast iron frame and cover or cast iron
plate with a cast iron frame and cover as may be in each case be required by
the Engineer. Whether rectangular manholes are to be constructed the brick
walls shall be brought up to with 100 mm to 150 mm as required, of the
road surface and shall at this depth be covered over with a reinforced
cement concrete slab with an opening of the site and in the position as
directed by the Engineer. The opening shall be formed by means of joists
of sizes as shown on drawings, resting on the side walls and embedded in
the slab. On these joists as support wall of brick in cement shall be erected
and brought upto within 475 mm of the road surface where they shall be
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covered with cast iron frame and cover etc. as described above. The work
shall be properly added and the courses brought up in regular and uniform
manner.

21.0 RATE OF MANHOLE


The rate to be quoted in the bill of quantities and the rate for the manholes
shall include complete structure, concrete cap, plastered with cement both
inside and outside, bottom concrete and channel or channel with the C.I.
frame and cover C.I. sheets, etc. everything complete as type design
drawing including 3” x 3” (75 mm x 75 mm) vata all round the extended
wall at its junction with the hedding and including cutting the pipes flush
with the inside plaster of the wall of flush without excavation and rubble
soling if required 150 m dia, vertical pipe 150 mm dia, S.W. double tee
unction 150 mm dia S.W. right angled bend, etc or branch connection will
be paid for separately.

*****

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