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SERVICE

MANUAL

COPYRIGHT © 2010 CANON INC.

Booklet Finisher-B1

MANUAL COPYRIGHT © 2010 CANON INC. Booklet Finisher-B1 October 1, 2010 Rev. 4 CANON Booklet Finisher-B1

October 1, 2010 Rev. 4

CANON Booklet Finisher-B1 REV. 4 PRINTED IN U.S.A.

Application

This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.

Corrections

This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.

The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

Trademarks

The product names and company names used in this manual are the registered trademarks of the individual companies.

Copyright

This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.

COPYRIGHT © 2001 CANON INC.

Printed in Japan

Caution

Use of this manual should be strictly supervised to avoid disclosure of confidential information.

Introduction

Symbols Used

This documentation uses the following symbols to indicate special information:

Symbol

Description

Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. bly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks. re to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire). to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.an item requiring care to avoid combustion (fire). Indicates an item requiring disconnection of the power

Indicates an item requiring disconnection of the power plug from the electric outlet. of the power plug from the electric outlet.

Indicates an item intended to provide notes assisting the understanding of the topic in question. ovide notes assisting the understanding of the topic in question.

Memo

Indicates an item of reference assisting the understanding of th e topic in question. e understanding of the topic in question.

Provides a description of a service mode.assisting th e understanding of th e topic in question. Provides a description of the nature

Provides a description of the nature of an error indication. nature of an error indication.

Introduction

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer-

ence to the timing of operation.

indicates the

direction of the electric signal. The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power.

2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low".(The voltage value, how- ever, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'. In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be com- municated in the form of Service Information bulletins. All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine."

In the diagrams,

and isolat e faults in the machine." In the diagrams, represents the path of m echanical

represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow

In the diagrams, represents the path of m echanical drive; where a signal name accompa nies

Contents

Contents

Chapter 1 Specifications

1.1

Product Specifications

1-

1

1.1.1 Finisher Unit

1-

1

1.1.2 Saddle Stitcher Unit

1-

3

1.2

Names of Parts

1-

5

1.2.1 External View

1-

5

1.2.2 Cross Section (Finisher Unit)

1-

5

1.2.3 Cross Section (Saddle Sticher Unit)

1-

6

Chapter 2 Installation

 

2.1

Making Pre-Checks

2-

1

2.1.1 Selecting the Site of Installation

2-

1

2.1.2 Order of the Installation of Accessories

2-

1

2.1.3 Points to Note on Installation

2-

1

2.2

Unpacking and Checking the Components

2-

2

2.2.1 Unpacking Procedure

2-

2

2.2.2 Checking the Contents

2-

6

2.3

Installation Procedure

2-

8

2.3.1 Preparing the Finisher for Installation

2-

8

2.3.2 Installing Accessories

2-

9

2.3.3 Preparation for Installation on Upstream Connection Machine Side

2-

9

2.3.4 Connecting to Buffer Pass Unit

2-

10

2.3.5 Connecting to Document Insertion /Paper Folding Unit

2-

12

2.4

Attaching the Labels

2-

14

2.4.1 Attaching the Leg and Caster Covers

2-

14

2.4.2 Attaching the Labels

2-

15

2.5

Checking the Operation

2-

16

2.5.1

Making Checks

2-

16

2.6

Checking the Height/Tilt (When a Malfunction Occurs)

2-

16

2.6.1

Adjusting the Height and Tilt

2-

16

Chapter 3 Functions

3.1

Basic Operation

3-

1

3.1.1 Basic Operation (Finisher Unit)

3-

1

3.1.2 Overview of the Electrical Circuitry (Finisher Unit)

3-

1

3.1.3 Basic Operation (Saddle Stitcher Unit)

3-

2

3.1.4 Overview of the Electrical Circuitry (Saddle Stitcher Unit)

3-

2

3.2

Feed Drive System

3-

2

3.2.1 Overview

3-

2

3.2.2 Constraction of the Control System (Finisher Unit)

3-

3

3.2.3 Paper Delivery Path (Finisher Unit)

3-

5

3.2.4 Constraction of the Control System (Saddle Stitcher Unit)

3-

8

3.2.5 Paper Delivery Path (Saddle Stitcher Unit)

3-

10

3.2.6 Controlling the Change of the Gear

3-

11

3.2.7 Basic Operation (Saddle Stitcher Unit)

3-

12

3.2.8 Controlling the Inlet Flappers

3-

15

3.2.9 Controlling the Movement of Sheets

3-

18

Contents

3.2.11 Controlling the Phase of the Crescent Roller

3-

21

3.2.12 Overview of Folding Operation

3-

23

3.2.13 Controlling the Movement of Stacks

3-

23

3.2.14 Folding a Stack

3-

24

3.2.15 Double Folding a Stack

3-

26

3.3 Intermediate Process Tray Assembly

3- 27

3.3.1 Stack Job Offset

3-

27

3.3.2 Processing Tray Paper Stacking Operation

3-

28

3.3.3 Offset Operation

3-

29

3.3.4 Rear End Assist Operation

3-

29

3.3.5 Stack Delivery Operation

3-

30

3.3.6 Swing Height Detection Control

3-

30

3.4 Staple Operation

3- 31

3.4.1 Overview

3-

31

3.4.2 Stapler Unit

3-

32

3.4.3 Shifting the Stapler Unit

3-

33

3.4.4 Stapling Operation

3-

34

3.4.5 Stitcher Unit

3-

37

3.4.6 Stitching Operation

3-

38

3.5 Stack Tray Operation

3- 38

3.5.1 Tray Operation

3-

38

3.5.2 Shutter Operation

3-

40

3.6 Detecting Jams

3- 41

3.6.1 Detecting Jams (Finisher Unit)

3-

41

3.6.2 Detecting Jams (Saddle Stitcher Unit)

3-

42

3.7 Power Supply

3- 44

3.7.1 Power Supply Route (Finisher Unit)

3-

44

3.7.2 Protection Function (Finisher Unit)

3-

45

3.7.3 Power Supply Route (Saddle Stitcher Unit)

3-

45

3.7.4 Protection Function (Saddle Stitcher Unit)

3-

45

Chapter 4 Parts Replacement Procedure

4.1 Points to Note on Disassembly and Reassembly

4.1.1 Precaution for Installation of Delivery Unit Upper Cover

4.2 External Covers

4.2.1 Rear Lower Cover

4.2.1.1 Removing the Rear Lower Cover

4.2.2 Rear Upper Cover

4.2.2.1 Removing the Rear Upper Cover

4.2.3 Grate-shaped Upper Guide

4.2.3.1 Removing the Grate-shaped Upper Guide

4.2.4 Grate-shaped Lower Guide

4.2.4.1 Removing the Grate-shaped Lower Guide

4.2.5 Front Inside Upper Cover

4.2.5.1 Removing the Front Inside Upper Cover

4.2.6 Front Inside Lower Cover

4.2.6.1 Removing the Front Inside Lower Cover

4.2.7 PCB Cover

4.2.7.1 Removing the PCB Cover

4.2.8 Front Door

4.2.8.1 Removing the Front Door

4.2.9 Escape Tray Cover

4.2.9.1 Removing the Escape Tray Cover

4.2.10 Escape Door

4- 1

4- 1

4- 1

4- 1

4- 1

4- 1

4- 1

4- 1

4- 1

4- 1

4- 1

4- 2

4- 2

4- 2

4- 2

4-

2

4- 2

2

4-

4- 2

4- 2

4- 2

4-

3

Contents

4.3

Drive System

4-

3

4.3.1

Stapler

4-

3

4.3.1.1 Removing the Stapler

4.3.2 Swing Unit

4.3.2.1 Removing the Swing Unit

4.3.3 Saddle Unit

4.3.3.1 Removing the Saddle Unit

4.3.4 Stitcher Mount Unit

4.3.4.1 Removing the Stitcher Mount Unit

4.3.5 Positioning Plate Unit

4.3.5.1 Removing the Positioning Plate Unit

4- 3

4-

3

4- 3

4-

4

4- 4

4- 5

4- 5

4- 5

4- 5

4.4

Document Feeding System

4-

6

4.4.1

Process Tray Assembly

4-

6

4.4.1.1 Removing the Processing Tray

4.4.2 Tray 1

4.4.2.1 Removing the Tray 1

4.4.3 Tray 2

4.4.3.1 Removing the Tray 2

4.4.4 Buffer Roller

4.4.4.1 Removing the Buffer Roller

4.4.5 Return Roller

4.4.5.1 Removing the Return Roller

4.4.6 Return Roller Unit

4.4.6.1 Removing the Return Roller Unit

4- 6

4-

7

4- 7

4-

8

4- 8

4-

9

4- 9

4-

9

4- 9

4- 9

4- 9

4.4.7 Saddle Delivery Tray Unit

4-

10

4.4.7.1 Removing the Saddle Delivery Tray Unit

4- 10

4.4.8 Upper Delivery Guide

4- 10

4.4.8.1 Removing the Upper Delivery Guide

4- 10

4.4.9 Paper Folding Roller

4-

10

4.4.9.1 Removing the Paper Folding Roller

4- 10

4.4.10 Escape Unit

4-

12

4.4.10.1 Removing the Escape Unit

4- 12

4.4.11 Escape Door Unit

4-

13

4.4.11.1 Removing the Escape Door Unit

4- 13

4.5

Electrical System

4-

13

4.5.1

Finisher Controller PCB

4-

13

4.5.1.1 Finisher Controller PCB

4- 13

4.5.2 Static Charge Eliminator 1

4-

14

4.5.2.1 Removing the Swing Unit Static Charge Eliminator

4- 14

4.5.3 Static Charge Eliminator 2

4-

14

4.5.3.1 Removing the Inlet Static Charge Eliminator

4- 14

4.5.4 Static Charge Eliminator 3

4-

15

4.5.4.1 Removing the Escape Delivery Static Charge Eliminator

4.5.5 Saddle Stitcher Controller PCB

4.5.5.1 Removing the Saddle Stitcher Controller PCB

Chapter 5 Maintenance

4- 15

4- 15

4- 15

5.1

User Maintenance

5-

1

5.1.1 User Maintenance (Finisher Unit)

5-

1

5.1.2 User Maintenance (Saddle Stitcher Unit)

5-

1

5.2

Maintenance and Inspection

5-

1

5.2.1

Periodically Replaced Parts

5-

1

5.2.1.1 Periodically Replaced Parts (Finisher Unit)

5- 1

5.2.1.2 Periodically Replaced Parts (Saddle Stitcher Unit)

5- 1

5.2.2 Durables

5- 1

5.2.2.1 Durables (Finisher Unit)

5- 1

Contents

5.2.3 Periodical Servicing

5- 2

5.2.3.1 Periodical Servicing (Finisher Unit)

5- 2

5.2.3.2 Periodical Servicing (Saddle Stitcher Unit)

5- 3

5.3

Adjustment

5.3.1 Basic Adjustment

5- 4

5- 4

5.3.1.1 Outline

5- 4

5.3.1.2 Adjusting the Stacker Alignment Position

5- 5

5.3.1.3 Adjusting the Staple Position

5- 5

5.3.1.4 Adjusting the Height of the Swing Roller

5- 6

5.3.1.5 Adjusting the Saddle Staple Position

5- 7

5.3.1.6 Adjusting the Saddle Alignment Position

5- 7

5.3.1.7 Adjusting the Processing Tray Return Amount

5- 7

5.3.1.8 Adjusting the Bias Line of Saddele Delivery Paper

5- 7

5.3.1.9 Initializing the RAM on Finisher

5- 9

5.3.1.10

Function Setting Operation

5- 9

5.3.2 Adjustment at Time of Parts Replacement

5- 10

5.3.2.1 Action on replacing the finisher controller PCB

5- 10

5.3.2.2 Adjusting the Stitcher Unit

5- 10

5.4 Troubleshooting

5- 12

5.4.1 Error Code

5- 12

5.4.1.1 E500;Communication error

5- 12

5.4.1.2 E503; Saddle stitcher unit communication error

5- 12

5.4.1.3 E505;EEPROM error

5- 12

5.4.1.4 E514;Rear end assist motor error

5- 12

5.4.1.5 E519;Gear change motor error

5- 12

5.4.1.6 E530;Front aligning plate motor error

5- 12

5.4.1.7 E531;Staple motor error

5- 12

5.4.1.8 E532;Stapler shift motor error

5- 13

5.4.1.9 E535;Swing motor error

5- 13

5.4.1.10 E537;Rear aligning plate motor error

5- 13

5.4.1.11 E540;Tray 1 shift motor error

5- 13

5.4.1.12 E542; Tray 2 shift motor error

5- 13

5.4.1.13 E584;Shutter malfunction

5- 14

5.4.1.14 E5F0; Paper positioning plate motor error

5- 15

5.4.1.15 E5F1; Paper folding motor error

5- 15

5.4.1.16 E5F2; Guide motor error

5- 15

5.4.1.17 E5F3; Aligning motor error

5- 15

5.4.1.18 E5F4; Stitcher (rear) error

5- 15

5.4.1.19 E5F5; Stitcher (front) error

5- 15

5.4.1.20 E5F6; Paper pushing plate motor error

5- 15

5.5 Outline of Electrical Components

5- 16

5.5.1 Sensors (Finisher Unit)

5-

16

5.5.2 Microswitches (Finisher Unit)

5-

18

5.5.3 Solenoids (Finisher Unit)

5-

19

5.5.4 Motors (Finisher Unit)

5-

20

5.5.5 Clutches (Finisher Unit)

5-

21

5.5.6 PCBs (Finisher Unit)

5-

22

5.5.7 Sensors (Saddle Stitcher Unit)

5-

23

5.5.8 Microswitches (Saddle Stitcher Unit)

5-

24

5.5.9 Motors (Saddle Stitcher Unit)

5-

25

5.5.10 Solenoids (Saddle Stitcher Unit)

5-

26

5.5.11 PCBs (Saddle Stitcher Unit)

5-

27

5.6 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB

5- 27

5.6.1 Overview

5-

27

5.6.2 Finisher Controller PCB

5-

28

5.6.3 Saddle Stitcher Controller PCB

5-

28

5.7 Upgrading

5- 29

5.7.1 Upgrading (Finisher Unit)

5-

29

5.7.2 [Delete]_Upgrading (Saddle Stitcher Unit)

5-

29

Contents

5.8

Service Tools

5-

29

5.8.1

Solvents and Oils

5-

29

Chapter 6 Error Code

6.1

Overview

6-

1

6.1.1

Overview

6-

1

6.2

User Error Code

6-

1

6.2.1 Staple is absent

6-

1

6.2.2 Stapler safety protection function activated

6-

1

6.2.3 Stack tray overstacking

6-

1

6.2.4 Staple is absent (Saddle Stitcher Unit)

6-

2

6.2.5 Mixed paper sizes (Saddle Stitcher Unit)

6-

2

6.2.6 Stack exceeded (Saddle Stitcher Unit)

6-

2

6.2.7 Stitching capacity error (Saddle Stitcher Unit)

6-

2

6.3

Service Error Code

6-

2

6.3.1 E500

6-

2

6.3.2 E503

6-

3

6.3.3 E505

6-

3

6.3.4 E514

6-

3

6.3.5 E519

6-

3

6.3.6 E530

6-

3

6.3.7 E531

6-

4

6.3.8 E532

6-

4

6.3.9 E535

6-

4

6.3.10 E537

6-

4

6.3.11 E540

6-

5

6.3.12 E542

6-

5

6.3.13 E584

6-

5

6.3.14 E5F0

6-

6

6.3.15 E5F1

6-

6

6.3.16 E5F2

6-

6

6.3.17 E5F3

6-

6

6.3.18 E5F4

6-

6

6.3.19 E5F5

6-

7

6.3.20 E5F6

6-

7

6.3.21 Temporary Functional Limit

6-

7

Contents

Chapter 1 Specifications

Chapter 1 Specifications

Chapter 1 Specifications

Contents

Contents

1.1 Product Specifications

1-1

1.1.1 Finisher Unit

1-1

1.1.2 Saddle Stitcher Unit

1-3

1.2 Names of Parts

1-5

1.2.1 External View

1-5

1.2.2 Cross Section (Finisher Unit)

1-5

1.2.3 Cross Section (Saddle Sticher Unit)

1-6

Chapter 1

1.1 Product Specifications

1.1.1 Finisher Unit

T-1-1

0023-8639

Item

Specifications

Remarks

Stacking method

Escape tray: fixed type Trays 1 and 2: Independently move up and down

 

Stacking orientation

Face up, face down

 

Stacking size

Feed direction: 148 to 487.7 mm Cross feed direction: 100 to 330.2 mm

 

Paper weight

[Escape tray] 52g/m2 to 256g/m2 [Tray 1, Tray 2] Non sort: 52g/m2 to 300g/m2, Sort/Staple sort:2g/m2 to 256g/m2

 

Modes

[Non sort: Escape tray, Tray 1, Tray 2] 12"X19.2, 13"X19", 12"X18", SRA3, A3, A4, A4R, A5R, B4, B5, B5R, 8K, 16K, 279mm x 432mm (11 x 17), LGL, LTR, LTR-R, STMTR, EXEC, others

-

Offset amount in sort mode: 30mm

[Sort: Tray 1, Tray 2] A3, A4, A4R, B4, B5, 8K, 16K, 279mm x 432mm (11 x 17), LGL, LTR, LTR-R, EXEC

[Staple sort: Tray 1, Tray 2] A3, A4, A4R, B4, B5, 8K, 16K, 279mm x 432mm (11 x 17), LGL, LTR, LTR-R, EXEC

Stacking capacity

(without Z-folding

 

Equivalent of 80g/m2 paper. (including 2 sheets of cover 256g/m2)

-

[Processing tray] Feed length: 138.5mm to 216mm (less than 50 sheets) Feed length: More than 216mm to 432mm (less than 30 sheets)

sheets)

 

[Escape tray: Non sort] Large size: Height 43mm -/+ 3 mm or less (equivalent of 125 sheets) Small size: Height 43mm -/+ 3 mm or less (equivalent of 250 sheets)

-

Equivalent of 81.4g/m2 paper.

Transparency, post card, tracing paper, label and tab paper: 10 sheets or less

-

 

- Non sort stack only

- Z-folding stack is impossible.

[Tray 1: Non sort] Large size: Height 96 mm -/+ 3 mm or less (equivalent of 650 sheets) Small size: Height 188mm -/+ 3 mm or less (equivalent of 1300 sheets)

- Equivalent of 81.4g/m2 paper.

Transparency, post card, tracing paper, label and tab paper: 10 sheets or less

-

[Tray 2: Non sort] Large size: Height 96 mm -/+ 3 mm or less (equivalent of 650 sheets) Small size: Height 243 mm -/+ 3 mm or less (equivalent of 1700 sheets)

Alignment accuracy and stacking capacity for stacks of 1700 or more sheets are not specified.

-

Alignment accuracy and stacking capacity for stacks of Z-folding sheets are not specified.

-

It is possible to stack the same size sheets (A4, B5, LTR) up to height 347 -/+ 3 mm (equivalent of 2450 sheets) at the continuous non-sort mode.

*

[Tray 1: Staple sort] Large size: less than 96 mm -/+ 3 mm height, or less than 50 sets Small size: less than 188 mm -/+ 3 mm height, or less than 100 sets

- Equivalent of 81.4g/m2 paper.

[Tray 1: Staple sort] Large size: less than 96 mm -/+ 3 mm height, or less than 50 sets Small size: less than 188 mm -/+ 3 mm height, or less than 100 sets

Stacking capacity

[Processing tray] A3, B4, 279mm x 432mm (11 x 17): 10 sheets

- When the folder (option) is installed

(including Z-folding

sheets)

 

[Tray 1] A3, B4, 279mm x 432mm (11 x 17): 30 sheets A4R, LTRR, LGL: 10 sheets

[Tray 2] A3, B4, 279mm x 432mm (11 x 17): 30 sheets A4R, LTRR, LGL: 10 sheets

Mixed stacking

[Size mixing] Escape tray: Height 43mm -/+ 3mm or less Trays 1 and 2: Height 96mm -/+ 3mm or less

- Equivalent of 81.4g/m2 paper.

capacity

- Stacking capacity is not guaranteed.

[Stapling mixing] Large size: Less than 96mm -/+ 3mm height, or less than 50 sets Small size: Less than 188mm -/+ 3mm height, or less than 100 sets

[Mode mixing] Combination of A4, B5, and LTR only: Height 188mm -/+ 3mm or less Combinations of other paper sizes: Height 96mm -/+ 3mm or less

Z-folding sheet

[Processing tray] Z-folding sheet capacity per 1set: Maximum 10 sheets

- When the folder (option) is installed

mixed stacking

capacity

*

A3, B4, 279mm x 432mm (11 x 17)

[Tray 1] A3, B4, 279mm x 432mm (11 x 17): Less than 188mm -/+ 3mm height, or 30 sheets A4R, LTRR, LGL: Impossible

[Tray 2] A3, B4, 279mm x 432mm (11 x 17): Less than 188mm -/+ 3mm height, or 30 sheets A4R, LTRR, LGL: Impossible

Paper size regulations:

Large size(Feed length: 216 to 483mm); A3, A4R, B4, 279mm x 432mm(11 x 17), LGL, LTRR Small size(Feed length: less than 216mm); A4, A5R, B5, LTR, STMTR

Chapter 1

T-1-2

Item

Specifications

Remarks

Stapling

By rotating cam

- Flat clinch

Stapling capacity

[Small size] Plain paper(52 to 81.4g/m2): 50 sheets Plain paper(more than 81.4 to 105g/m2): 30 sheets Heavy paper (more than 105 to 256g/m2): 2 sheets

- Paper thickness; 5.5mm or less.

- 2 sheets of cover are included in cover mode.

When the inserter (option) is installed, it is possible to use the heavy paper 256g/m2 or less.

-

[Large size] Plain paper(52 to 81.4g/m2): 30 sheets Plain paper(more than 81.4 to 105g/m2): 20 sheets Heavy paper (more than 105 to 256g/m2): 2 sheets

Stapling size

[Front 1-point stapling (30 deg.)] A4R, LGL, LTRR [Front 1-point stapling (45 deg.)] A3, B4, A4, B5, 279mm x 432mm (11 x 17), LTR, EXEC, 8K, 16K [Rear 1-point stapling (30 deg.)] A4R, LGL, LTRR [Rear 1-point stapling (45 deg.)] A3, B4, A4, B5, 279mm x 432mm (11 x 17), LTR, EXEC, 8K, 16K [2-points stapling] A3, B4, A4, A4R, B5, 279mm x 432mm (11 x 17), LGL, LTR, LTRR, EXEC, 8K, 16K

 

Staple supply

Special staple cartridge (5000 staples)

 

Staple detection

Provided

- 0 to 20 remaining staples.

Manual stapling

Not Provided

 

Paper detection

Provided

 

Control panel

Not Provided

 

Display

Not Provided

 

Dimensions

W: 649(748) x D: 656 x H: 1121mm

- If within parentheses, with the tray extended.

Weight

Approx. 72 kg

 

Power supply

From host machine (24V DC)

 

Maximum power

13W or less during standby/ 124W or less when operating

- When the puncher unit is not installed

consumption

<Stapling Positions>

Front 1-point stapling (30deg.) A4R, LGL and LTRR

5 -/+2 mm 5 -/+2 mm
5 -/+2 mm
5
-/+2 mm

Rear 1-point stapling (30deg.) A4R, LGL and LTRR

5 -/+2 mm 5 -/+2 mm
5 -/+2 mm
5
-/+2 mm

2-point stapling

L1 L2 L3
L1
L2
L3

Front 1-point stapling (45deg.) A3, A4,B4,B5, LDR, LTR, EXEC, 8K and 16K

5 -/+2 mm 5 -/+2 mm
5 -/+2 mm
5
-/+2 mm

Rear 1-point stapling (45deg.) A3, A4,B4,B5, LDR, LTR, EXEC, 8K and 16K

5 -/+2 mm 5 -/+2 mm
5 -/+2 mm
5
-/+2 mm

Paper Side

L1

L2

L3

Interval

A3, A4

83

-/+ 4 mm

203

-/+ 4 mm

5

-/+ 2 mm

120mm

B4, B5

63

-/+ 4 mm

183

-/+ 4 mm

5

-/+ 2 mm

120mm

LDR, LTR

74

-/+ 4 mm

194

-/+ 4 mm

5

-/+ 2 mm

120mm

A4R

39.5

-/+ 4 mm

159.5

-/+ 4 mm

5

-/+ 2 mm

120mm

LTRR, LGL

42.5

-/+ 4 mm

162.5

-/+ 4 mm

5

-/+ 2 mm

120mm

EXEC

68.5

-/+ 4 mm

188.5

-/+ 4 mm

5

-/+ 2 mm

120mm

8K, 16K

69.5

-/+ 4 mm

189.5

-/+ 4 mm

5

-/+ 2 mm

120mm

 

F-1-1

Chapter 1

1.1.2 Saddle Stitcher Unit

T-1-3

0023-8641

Item

Specifications

Remarks

Stapling method

Vertically separated, round-clinch, stapling at two positions in the middle

 

Paper size

A3, B4, A4R, 279mm x 432mm (11 x 17), LGL, LTRR, 305mm x 457mm (12 x 18)

 

Capacity

64

to 81.4g/m2: 1 to 16 sheets

-

Cover mode; including 1 cover page.

81.4 to 105g/m2: 1 to 10 sheets

 

105

to 150g/m2: 1 to 5 sheets

105

to 209g/m2: 1 to 4 sheets

209

to 220g/m2: 1 to 3 sheets

Paper weight

Signature: 60 to 220g/m2

Special paper, postcards, transparencies, or label can not be handled.

-

Material for cover: 60 to 256g/m2

Stacking capacity

Thin paper/Plain paper (60 to 81.4g/m2):

 

1

to 5 sheets: 25 copies, 6 to 10 sheets: 15 copies

11

to 16 sheets: 10 copies

Plain paper/Thick paper (81.4 to 105g/m2):

to 5 sheets: 25 copies, 6 to 10 sheets: 15 copies Thick paper (105 to 150g/m2):

1

1

to 5 sheets: 10 copies

Thick paper (150 to 209g/m2):

1

to 4 sheets: 10 copies

Thick paper (209 to 220g/m2):

1 to 3 sheets: 10 copies

Stapling position

2 points (center distribution: fixed interval)

 

Staple

 

2000 staples

 

accommodation

 

Staple supply

Special cartridge

 

Staples

Special staples (Staple-D3)

 

Staple detection

 

Provided

-

0 to 20 remaining staples.

Manual stapling

Not provided

 

Folding method

Roller contact

 

Folding mode

Double folding

 

Folding position

 

Paper center

 

Folding position

 

Provided

 

adjustment

 

Power supply

From finisher unit (24V DC)

 

Chapter 1

<Staple and Folding Position>

A3 83 -/+2 mm 203 -/+2 mm Stack front edge LDR 74-/+2 mm 194 -/+2
A3
83
-/+2 mm
203
-/+2 mm
Stack front edge
LDR
74-/+2 mm
194
-/+2 mm
216 -/+1 mm
210
-/+1 mm
B4 63 -/+2 mm 183 -/+2 mm LGL 42 -/+2 mm 162 -/+2 mm 177.8
B4
63
-/+2 mm
183
-/+2 mm
LGL
42
-/+2 mm
162
-/+2 mm
177.8
-/+1 mm
182
-/+1 mm

Staple position

Folding position

F-1-2

A4R 39.5 -/+2 mm 159.5 -/+2 mm LTRR 42 -/+2 mm 162 -/+2 mm 139.7
A4R
39.5 -/+2 mm
159.5 -/+2 mm
LTRR
42 -/+2 mm
162 -/+2 mm
139.7
-/+1 mm
148.5 -/+1 mm

Chapter 1

1.2 Names of Parts

1.2.1 External View

[6] [7] [8] [9] [5]
[6]
[7]
[8]
[9]
[5]

[4]

F-1-3

T-1-4

[1] [2] [3] [10]
[1]
[2]
[3]
[10]

[1] Escape tray

[6] Grate-shaped upper guide

[2] Escape door

[7] Tray 1

[3] Rear upper cover

[8] Tray 2

[4] Front door

[9] Saddle delivery tray

[5] Foot cover

[10] Rear lower cover

0023-8643

Chapter 1

1.2.2 Cross Section (Finisher Unit)

[7] [8] [9] [10] [6] [9] [5] [4] [11] [16] [12] [13] [1] [14] [3]
[7]
[8]
[9]
[10]
[6]
[9]
[5]
[4]
[11]
[16]
[12]
[13]
[1]
[14]
[3]
[2]
[15]

0023-8644

 

F-1-4

T-1-5

[1]

Tray 1

[9]

Escape Feed roller

[2]

Tray 2

[10]

Buffer roller

[3]

Shutter

[11]

Feed roller

[4]

Stack delivery roller

[12]

Inlet roller

[5]

Aligning plate

[13]

Return roller

[6]

1st delivery roller

[14]

Rear end assist guide

[7]

Escape tray

[15]

Stapler

[8]

Escape delivery roller

[16]

Escape inlet flapper

1.2.3 Cross Section (Saddle Sticher Unit)

[1] [12] [11] [10] [9]
[1]
[12]
[11]
[10]
[9]

[2]

[3]

[4]

[5]

[6]

[7]

[8]

0023-8646

 

F-1-5

T-1-6

[1]

Saddle inlet flapper

[7]

Holding roller

[2]

Saddle inlet roller

[8]

Paper pushing plate

[3]

No.1 flapper

[9]

Paper folding roller

[4]

No.2 flapper

[10]

Crescent roller

[5]

Sticher (front, rear)

[11]

Saddle delivery roller

[6]

Sticher mount

[12]

Saddle delivery tray

Chapter 2 Installation

Chapter 2 Installation

Chapter 2 Installation

Contents

Contents

2.1 Making Pre-Checks

2-1

2.1.1 Selecting the Site of Installation

2-1

2.1.2 Order of the Installation of Accessories

2-1

2.1.3 Points to Note on Installation

2-1

2.2 Unpacking and Checking the Components

2-2

2.2.1 Unpacking Procedure

2-2

2.2.2 Checking the Contents

2-6

2.3 Installation Procedure

2-8

2.3.1 Preparing the Finisher for Installation

2-8

2.3.2 Installing Accessories

2-9

2.3.3 Preparation for Installation on Upstream Connection Machine Side

2-9

2.3.4 Connecting to Buffer Pass Unit

2-10

2.3.5 Connecting to Document Insertion /Paper Folding Unit

2-12

2.4 Attaching the Labels etc

2-14

2.4.1 Attaching the Leg and Caster Covers

2-14

2.4.2 Attaching the Labels

2-15

2.5 Checking the Operation

2.5.1 Making Checks

2.6 Checking the Height/Tilt (When a Malfunction Occurs)

2.6.1 Adjusting the Height and Tilt

2-16

2-16

2-16

2-16

Chapter 2

2.1 Making Pre-Checks

2.1.1 Selecting the Site of Installation

0023-8099 The space required for installation and maintenance work is shown below. 100 or more
0023-8099
The space required for installation and maintenance work is shown below.
100 or more
500 or
more
unit: mm
F-2-1
2.1.2
Order of the Installation of Accessories
0023-8080

If you are installing accessories at the same time as you are installing this product, install the host machine first and then the accessories in the following sequence:

1. External Puncher [1] (See the external puncher installation procedure manual.)

2. Staple Finisher-B1 [2], Booklet Finisher-B1 [3]

[2]

[1] [3] F-2-2
[1]
[3]
F-2-2

2.1.3 Points to Note on Installation

1. Turning Off the host machine

0023-9201

CAUTION:

Before installing the finisher, be sure to perform the following steps in the specified order.

1) Turn OFF the main power switch of the host machine. 2) Be sure that the control panel display and the main power lamp are both turned OFF, and then disconnect the power plug from the outlet.

2. Since this machine is heavy (Staple finisher-B1: about 48 kg, Booklet finisher-B1: about 71 kg), 2 or more persons are required to install it.

Chapter 2

2.2 Unpacking and Checking the Components

2.2.1 Unpacking Procedure

0023-8100

NOTE:

The finisher is packed using tape and fixings and cushioning materials to be protected against vibration and shock during transportation. Be sure to remove them before starting to install the finisher. It is a good idea to store away the removed fixings and cushioning materials for possible relocation of the finisher, e.g., to a new site or for repairs.

1) Take out the accessory box from the shipping box.

CAUTION:

At this point, do not remove the 4 cushioning materials from the finisher. Otherwise, some part of the product may be damaged.

Otherwise, some part of the product may be damaged. F-2-3 2) Lift the finisher together with

F-2-3

2) Lift the finisher together with its cushioning base (palette). Be sure to work in a group of two persons or more.

CAUTION:

- If you shift up the finisher on its side, you would likely deform or damage the machine. Moreover, in the case of the Booklet Finisher-B1, the force applied to the front cover can deform the hinge.

- The finisher is rather heavy (Staple Finisher-B1: 48 kg, Booklet Finisher-

B1: 71 kg). Be sure to work in a group of two persons or more. Particularly when moving it over a step on the floor, be sure to take full care not to let it tumble over.

[1] F-2-4
[1]
F-2-4

Chapter 2

3) Remove the cushioning material (styrofoam) from the upper cover side.

cushioning material (styrofoam) from the upper cover side. F-2-5 4) Slightly lift the fr ont and

F-2-5

4) Slightly lift the front and rear casters, and remove the cushioning material (Styrofoam). Be sure to shift up the finisher by holding the upper left cover [1] (gray area).

CAUTION: Do not press the tray [2]. [2] [1]
CAUTION:
Do not press the tray [2].
[2]
[1]

F-2-6

5) Take the finisher out of the bag and remove the tapes and the protection sheets used outside of the finisher. 6) Remove the 2 fixing screws [1], and remove the 2 tray fixings [2].

[2] [1] [2] [1] F-2-7
[2]
[1]
[2]
[1]
F-2-7

Chapter 2

7) Open the front cover [1]. <Staple Finisher-B1>

<Booklet Finisher-B1>

<Staple Finisher-B1> <Booklet Finisher-B1> [1] F-2-8 [1] F-2-9 8) Remove the tape and the cushioning

[1]

F-2-8 [1]
F-2-8
[1]

F-2-9

8) Remove the tape and the cushioning material [1] (styrofoam) from the stapler.

[1] F-2-10
[1]
F-2-10

9) Remove the other tapes and protection sheets. 10) In the case of the Staple Finisher-B1, close the front cover. In the case of the Booklet Finisher-B1, go to the next step while keeping the front cover open.

<Removing the Stitcher Fixing Member (only for the Booklet Finisher-B1)> 10-1) Slide out the stitcher unit [1] to the front.

[1] F-2-11
[1]
F-2-11

Chapter 2

10-2) Remove the screw [1], and remove the stitcher fixing member [2].

[1] [2]
[1]
[2]

F-2-12

10-3) Put the stitcher back in and close the front cover.

Chapter 2

2.2.2 Checking the Contents

<Staple Finisher-B1>

[8] [7] [14] [13] [12] [2] [17] [3] [14] [4] [13] [1] [5] [9] [10]
[8]
[7]
[14]
[13]
[12]
[2]
[17]
[3]
[14]
[4]
[13]
[1]
[5]
[9]
[10]
[11]

[6]

[17] [3] [14] [4] [13] [1] [5] [9] [10] [11] [6] 0023-9263   F-2-13 [1] Clamping

0023-9263

 

F-2-13

[1]

Clamping plate (front) *1

1 pc.

[8]

Spacer *3

1 pc.

[2]

Clamping plate (rear) *1

1 pc.

[9]

Staple cartridge

1 box

[3]

Front leg cover

1 pc.

[10]

Tray label

1 pc.

[4]

Ground rail

1 pc.

[11]

Setting label

1 pc.

[5]

Rail extension plate *2

1 pc.

[12]

Clamp

1 pc.

[6]

Caster cover (front)

1 pc.

[13]

Stepped screws (M4)

2 pcs.

[7]

Caster cover (rear)

1 pc.

[14]

Binding screw (M4x8)

7 pcs.

*1. It is not used when the Document insertion/holding unit is installed at the same time. *2. Install it to the Document insertion/folding unit when the Document insertion/folding unit is installed at the same time. *3. It is not used when the External Puncher is installed at the same time.

Chapter 2

<Booklet Finisher-B1>

[9] [8] [17] [16] [15] [7] [2] [18] [17] [4] [3] [17] [5] [16] [1]
[9]
[8]
[17]
[16]
[15]
[7]
[2]
[18]
[17]
[4]
[3]
[17]
[5]
[16]
[1]
[6]
[10]
[11]
[12]
[13]
[14]

F-2-14

[1]

Clamping plate (front) *1

1 pc.

[10]

Staple cartridge

1 box

[2]

Clamping plate (rear) *1

1 pc.

[11]

Staple cartridge for saddle

1 box

[3]

Front leg cover

1 pc.

[12]

Tray label

1 pc.

[4]

Rear leg cover

1 pc.

[13]

Setting label

1 pc.

[5]

Ground rail

1 pc.

[14]

Bookbinding label

1 pc.

[6]

Rail extension plate *2

1 pc.

[15]

Clamp

1 pc.

[7]

Caster cover (front)

1 pc.

[16]

Stepped screws (M4)

2 pcs.

[8]

Caster cover (rear)

1 pc.

[17]

Binding screw (M4x8)

7 pcs.

[9]

Spacer *3

1 pc.

[18]

Tapping screw (M4x12

1 pc.

*1. It is not used when the Document insertion/holding unit is installed at the same time. *2. Install it to the Document insertion/folding unit when the Document insertion/folding unit is installed at the same time. *3. It is not used when the External Puncher Unit is installed at the same time.

Chapter 2

2.3 Installation Procedure

2.3.1 Preparing the Finisher for Installation

0023-9264

1) Mount the ground rail [1] to the finisher using 2 binding screws (M4x8)

[2].

CAUTION: Attach the ground rail to the front side position [A] or the center position
CAUTION:
Attach the ground rail to the front side position [A] or the center position [B]
according to the connected upper stream equipment.
[Upper stream equipment] [Attached position]
-Buffer pass unit
-Document insertion
/folding unit
: [A] (Front side)
: [B] (Center)
<Staple Finisher-B1>
[2]
[2]
[1]
[A]
[B]
F-2-15
<Booklet Finisher-B1>
[2]
[2]
[1]
[A]
[B]
F-2-16

CAUTION:

Mount the ground rail to the finisher bottom stay in the condition equipping the joint plate [3] as shown in the figure. Do not mount the ground rail without the joint plate. The height of the ground rail becomes improper and it may cause the deformation of the ground spring plate.

[3]
[3]
may cause the deformation of the ground spring plate. [3] F-2-17 2) Remove the screw [1]

F-2-17

2) Remove the screw [1] to detach the earth plate [2].

CAUTION:

This step is unnecessary when the Document insertion/folding unit is installed at the same time.

[1]

[2] F-2-18
[2]
F-2-18

Chapter 2

3) Mount the supplied rail extension plate [1] to the ground rail with the sup- plied binding screw (M4x8) [2]. Attach the earth plate [3] removed in Step 2) with the screw removed in

Step-2).

CAUTION: This step is unnecessary when the Document insertion/folding unit is installed at the same
CAUTION:
This step is unnecessary when the Document insertion/folding unit is
installed at the same time.
[2]
[3]
[1]

F-2-19

2.3.2 Installing Accessories

0023-8102

When installing the external puncher together with the finisher, install it be- fore connecting the finisher to the upstream connection machine. For the procedures for installing the external puncher, refer to its installation procedure manual.

puncher, refer to its installation procedure manual. F-2-20 2.3.3 Preparation for Installation on Upstream

F-2-20

2.3.3 Preparation for Installation on Upstream

Connection Machine Side

0023-8101

According to the connection machine equipped in the upstream, prepare the connection machine with the following procedure.

<Connecting to Buffer Pass Unit> 1) Mount the clamping plate (front) [1] and the clamping plate (rear) [2] with each 2 supplied binding screws (M4x8) [3].

[2] [3] [3] [1]
[2]
[3]
[3]
[1]

F-2-21

2) Affix the supplied spacer [1] to the buffer pass unit so it aligns with the lower side of the line [2] for affixing.

NOTE: When the external puncher is installed at the same time, affix the spacer supplied
NOTE:
When the external puncher is installed at the same time, affix the spacer
supplied with the external puncher unit.
[3]
[1]

F-2-22

<Connecting to Document insertion/holding unit>

1) Affix the supplied spacer [1] to the document insertion/folding unit [2] so it aligns with the lower side of the line [3] for affixing.

NOTE: When the external puncher unit is installed at the same time, affix the spacer
NOTE:
When the external puncher unit is installed at the same time, affix the spacer
supplied with the external puncher unit.
[3]
[1]
[2]

F-2-23

Chapter 2

NOTE:

When connected to the document insertion/holding unit, the clamping plates (front/rear) [1] supplied with the finisher are not used. Secure them to the bottom plate of the document insertion/holding unit with the binding screw [2] (M4x7) supplied with the document insertion/holding unit.

[3] [6] [4] [5] [1]
[3]
[6]
[4]
[5]
[1]

F-2-24

[2]

2.3.4 Connecting to Buffer Pass Unit

0023-9284

The connected procedure to the buffer pass unit is described here. The con- nected procedure to the document insertion/holding unit is described to the next paragraph.

1) Fit the pin of the clamping plate (front) on the buffer pass in the slot on the finisher.

(front) on the buffer pass in the slot on the finisher. F-2-25 2) Open the finisher
(front) on the buffer pass in the slot on the finisher. F-2-25 2) Open the finisher
(front) on the buffer pass in the slot on the finisher. F-2-25 2) Open the finisher

F-2-25

2) Open the finisher front cover [1].

[1] F-2-26
[1]
F-2-26

3) Check that the screw hole [1] is positioned between the marking-off lines [2] of the clamping plate.

NOTE:

If the screw hole is not positioned between the marking-off lines, carry out the adjustment described in "1.6 Adjusting the Height and Tilt."

[2] [1] F-2-27
[2]
[1]
F-2-27

Chapter 2

4) Move behind the machine. Remove the screw [1] to detach the rear cover (small) [2] of the finisher. Check that the screw hole [3] is positioned be- tween the marking-off lines [4] on the clamping plate.

[3] [2] [4] [1]
[3]
[2]
[4]
[1]

NOTE:

If the screw hole is not positioned between the marking-off lines, carry out the adjustment described in "1.6 Adjusting the Height and Tilt."

F-2-28

5) Fix the clamping plate (rear) of the buffer pass in place to the finisher us- ing the supplied stepped screw (M4) [1].

[1] F-2-29
[1]
F-2-29

6) Attach the supplied clamp [1] to the tape portion [3] of the interface cable [2], and then secure it to the finisher together with the rear cover (small) [4] using the screw [5] removed in Step 4).

[4] [3] [5] [2] [1] F-2-30
[4]
[3]
[5]
[2]
[1]
F-2-30

7) Connect the finisher interface cable [1] to the buffer pass unit.

[1]
[1]

F-2-31

8) Move in front of the machine. Fix the clamping plate (front) [1] of the buffer pass unit in place to the finisher using a stepped screw (M4) [2].

[1] [2] F-2-32
[1]
[2]
F-2-32

Chapter 2

9) Close the finisher front cover. 10) Lock the caster with the stoppers of the casters (front/rear).

the caster with the sto ppers of the casters (front/rear). F-2-33 2.3.5 Connecting to Document Insertion

F-2-33

2.3.5 Connecting to Document Insertion /Paper Folding Unit

0023-9379

The connected procedure to the document insertion/holding unit is described here. The connected procedure to the buffer pass unit is described to the pre- vious paragraph.

1) Fit the pin of the clamping plate (front) on the document insertion/holding unit in the slot on the finisher.

CAUTION: In case that the upper stream equipment is the document insertion unit, slide the
CAUTION:
In case that the upper stream equipment is the document insertion unit, slide
the finisher straightly aligning it to the base plate of the document insertion
unit to avoid the earth plate from any damages.

F-2-34

2) Open the finisher front cover. Check that the screw hole [1] is positioned between the marking-off lines [2] of the clamping plate.

NOTE: If the screw hole is not positioned between the marking-off lines, carry out the
NOTE:
If the screw hole is not positioned between the marking-off lines, carry out
the adjustment described in "1.6 Adjusting the Height and Tilt."
[1]
[2]

F-2-35

3) Move behind the machine. Remove the 4 screws [1] to detach the rear up- per cover.

[2] [1] [1] F-2-36
[2]
[1]
[1]
F-2-36

Chapter 2

4) Check that the screw hole [1] is positioned between the marking-off lines [2] on the clamping plate.

NOTE: If the screw hole is not positioned between the marking-off lines, carry out the
NOTE:
If the screw hole is not positioned between the marking-off lines, carry out
the adjustment described in "1.6 Adjusting the Height and Tilt."
[1]
[2]

F-2-37

5) Fix the clamping plate (rear) of the document insertion/holding unit in place to the finisher using the supplied stepped screw (M4) [1].

[1]
[1]

F-2-38

6) Connect the cable [3] extending from the document insertion/folding unit to the relay connector (for finisher) (supplied with the document inser- tion/folding unit) [4]. Mount the relay connector [1] to the document insertion/folding unit using the binding screw (M3x6, supplied with the document insertion/ folding unit) [2].

[2] [4] [3] [1]
[2]
[4]
[3]
[1]

F-2-39

7) Attach the wire saddle [1] supplied with the document insertion/folding unit. Pass the cable of the relay connector attached in Step 6) through the wire saddles [1], and then connect the relay connector to the connector (J741) [2] on the finisher controller PCB.

CAUTION:

Install the relay connector cable so that the both harness bands [3] for the core are positioned in the left side of the wire saddle [1].

the both harness bands [3] for the core are positioned in the left side of the

[3]

[1]

[2]

F-2-40

Chapter 2

8) Attach the finisher rear upper cover with the removed 4 screws. [2] [1] [1]
8) Attach the finisher rear upper cover with the removed 4 screws.
[2]
[1]
[1]

F-2-41

9) Remove the screw [5] retaining the rear cover (small). Attach the supplied clamp [1] to the tape portion [3] of the interface cable [2], and then secure it to the finisher together with the rear cover (small) [4] using the removed screw [5].

[4] [3] [5] [2] [1] F-2-42
[4]
[3]
[5]
[2]
[1]
F-2-42

10) Connect the finisher interface cable [1] to the buffer pass unit.

[1]
[1]

F-2-43

11) Move in front of the machine. Fix the clamping plate (front) [1] of the document insertion/holding unit in place to the finisher using the supplied stepped screw (M4) [2].

[1] F-2-44
[1]
F-2-44

12) Close the finisher front cover. 13) Lock the caster with the stoppers of the casters (front/rear).

the caster with the stop pers of the casters (front/rear). F-2-45 2.4 Attaching the Labels etc.

F-2-45

2.4 Attaching the Labels etc.

2.4.1 Attaching the Leg and Caster Covers

<Staple Finisher-B1>

1) Open the front upper cover [1], remove the screw [2], and open the front lower cover [3].

0023-8105

[1] [2] [3]
[1]
[2]
[3]

F-2-46

Chapter 2

2) Mount the supplied front leg cover [1].

NOTE:

Align the 3 claws of the back of the cover to the hole of the base frame, and slide it to attach.

[1]
[1]

F-2-47

3) Attach the supplied caster covers (front) [1] and (rear) [2]. [1] [2]
3) Attach the supplied caster covers (front) [1] and (rear) [2].
[1]
[2]

F-2-48

4) Close the front lower cover and fix it the screw. 5) Close the front upper cover.

<Booklet Finisher-B1> 1) Open the front cover, mount the supplied front leg cover [1].

NOTE:

Align the 3 claws of the back of the cover to the hole of the base frame, and slide it to attach.

[1]
[1]

F-2-49

2) Attach the supplied rear leg cover [1] with the supplied tapping screw (M4x12) [2].

[1] [2]
[1]
[2]

F-2-50

3) Attach the supplied caster covers (front) [1] and (rear) [2]. [1] [2]
3) Attach the supplied caster covers (front) [1] and (rear) [2].
[1]
[2]

F-2-51

4) Close the front cover.

Chapter 2

2.4.2 Attaching the Labels

0023-9508

1) Affix the supplied tray label [2] to the escape tray so that the set-ting label frame [1] is horizontal. 2) Affix the remaining tray labels [2] to the upper and lower trays as shown in the figure. 3) Affix the supplied setting labels [3] which is specified by user on the frame line of tray labels. 4) For the booklet finisher-B1, affix a bookbinding label [4] to the saddle tray as shown in the figure.

[2] [1] B A 1mm [3] 1mm [2] [2] [3] [2] [3] [4] F-2-52
[2]
[1]
B
A
1mm
[3]
1mm
[2]
[2]
[3]
[2]
[3]
[4]
F-2-52

2.5 Checking the Operation

2.5.1 Making Checks

0023-8106

After installation, turn on the host machine and check the paper feed and sta- pler operation. When a jam or malfunction occurs after checking operation, follow the pro- cedure explained in "1.6 Adjusting the Height and Tilt" to adjust the height/ tilt, if necessary.

2.6

Checking

the

Height/Tilt

(When

a

Malfunction Occurs)

2.6.1 Adjusting the Height and Tilt

0023-9521

CAUTION:

Depending on the condition of the floor of the site of installation, you may need to adjust the height and tilt of the finisher. If the screw hole is not positioned between the marking-off lines in the joint part, a paper jam may occur. Carry out the following procedure to adjust the height and tilt of the finisher. Be sure to adjust the height first, and then adjust the tilt.

1) Preparing for the adjustment

<Staple Finisher-B1>

1-1) Open the front upper cover [1], remove the screw [2], and open the front lower cover [3].

[1] [2] [3]
[1]
[2]
[3]

F-2-53

1-2) By removing a screw, take out a wrench [1] from the back of the front lower cover.

[1] F-2-54
[1]
F-2-54

<Booklet Finishe-B1>

1-1) Open the front cover. Remove the screw to detach the wrench [1] from the back of the front cover.

Chapter 2

[1] F-2-55
[1]
F-2-55

2) Adjusting the height

NOTE:

Adjust the height at four casters.

the height NOTE: Adjust the height at four casters. F-2-56 2-1) Using the wrench, turn the

F-2-56

2-1) Using the wrench, turn the caster lock nut in the allow direction to loos- en the nut.

F-2-57
F-2-57

2-2) Using the wrench, turn the height adjusting nut of the caster in the allow direction.

(A full turn of the adjusting nut changes the finisher height by 1.75

mm.)

- To increase the height of the finisher, turn the nut in the direction of arrow [A].

- To reduce the height of the finisher, turn the nut in the direction of arrow [B].

[A] [B] [A] [B] F-2-58
[A]
[B]
[A] [B]
F-2-58

3) Adjusting the tilt

NOTE:

Adjust the tilt at two left casters.

the tilt NOTE: Adjust the tilt at two left casters. F-2-59 3-1) Using the wrench, turn

F-2-59

3-1) Using the wrench, turn the tilt adjusting nut of the caster in the direction

of the arrow.

(A full turn of the adjusting nut changes the finisher height by 1.75

mm.)

- To tilt the finisher to the right, turn the nut in the direction of arrow [A].

- To tilt the finisher to the left, turn the nut in the direction of arrow [B].

[A] [B] [A] [B] F-2-60
[A]
[B]
[A] [B]
F-2-60

4) After completing the height and tilt adjustment, tighten the nut loosened in Step 2-1). 5) Mount the wrench to the back of the front cover with the screw and then close the front cover.

Chapter 3 Functions

Chapter 3 Functions

Chapter 3 Functions

Contents

Contents

3.1 Basic Operation

3-1

3.1.1 Basic Operation (Finisher Unit)

3-1

3.1.2 Overview of the Electrical Circuitry (Finisher Unit)

3-1

3.1.3 Basic Operation (Saddle Stitcher Unit)

3-2

3.1.4 Overview of the Electrical Circuitry (Saddle Stitcher Unit)

3-2

3.2 Feed Drive System

3-2

3.2.1 Overview

3-2

3.2.2 Constraction of the Control System (Finisher Unit)

3-3

3.2.3 Paper Delivery Path (Finisher Unit)

3-5

3.2.4 Constraction of the Control System (Saddle Stitcher Unit)

3-8

3.2.5 Paper Delivery Path (Saddle Stitcher Unit)

3-10

3.2.6 Controlling the Change of the Gear

3-11

3.2.7 Basic Operation (Saddle Stitcher Unit)

3-12

3.2.8 Controlling the Inlet Flappers

3-15

3.2.9 Controlling the Movement of Sheets

3-18

3.2.10 Controlling the Aligning the Sheets

3-19

3.2.11 Controlling the Phase of the Crescent Roller

3-21

3.2.12 Overview of Folding Operation

3-23

3.2.13 Controlling the Movement of Stacks

3-23

3.2.14 Folding a Stack

3-24

3.2.15 Double Folding a Stack

3-26

3.3 Intermediate Process Tray Assembly

3-27

3.3.1 Stack Job Offset

3-27

3.3.2 Processing Tray Paper Stacking Operation

3-28

3.3.3 Offset Operation

3-29

3.3.4 Rear End Assist Operation

3-29

3.3.5 Stack Delivery Operation

3-30

3.3.6 Swing Height Detection Control

3-30

3.4 Staple Operation

3-31

3.4.1 Overview

3-31

3.4.2 Stapler Unit

3-32

3.4.3 Shifting the Stapler Unit

3-33

3.4.4 Stapling Operation

3-34

3.4.5 Stitcher Unit

3-37

3.4.6 Stitching Operation

3-38

3.5 Stack Tray Operation

3-38

3.5.1 Tray Operation

3-38

3.5.2 Shutter Operation

3-40

3.6 Detecting Jams

3-41

3.6.1 Detecting Jams (Finisher Unit)

3-41

3.6.2 Detecting Jams (Saddle Stitcher Unit)

3-42

3.7 Power Supply

3-44

3.7.1 Power Supply Route (Finisher Unit)

3-44

3.7.2 Protection Function (Finisher Unit)

3-45

3.7.3 Power Supply Route (Saddle Stitcher Unit)

3-45

3.7.4 Protection Function (Saddle Stitcher Unit)

3-45

Chapter 3

3.1 Basic Operation

3.1.1 Basic Operation (Finisher Unit)

0023-8647 The finisher is designed to deliver copies arriving from its host machine, and its
0023-8647
The finisher is designed to deliver copies arriving from its host machine, and its modes of delivery include simple stacking, job offset, and staple.
All operations involved in these modes are controlled by the finisher controller PCB, according to the appropriate commands from the host machine.
In the case of the Saddle Finisher, copies from the host machine may be routed to the saddle stitcher unit.
Swing guide drive system
Alignment drive system
Stapler drive system
Tray drive system
Delivery drive system
Feeder drive system
Shutter drive system
Tray drive system
Saddle stitcher unit control system
F-3-1
Memo: The term job offset refers to shifting each sorting job, separating a single stack into several stacks.
3.1.2
Overview of the Electrical Circuitry (Finisher Unit)
0023-8650
Control system

The finisher's sequence of operation is controlled by the finisher controller PCB. The finisher controller PCB is a 16-bit microprocessor (CPU), and is used for communication with the host machine (serial) in addition to controlling the finisher's sequence of operations. The finisher controller PCB responds to the various commands coming from the host machine through a serial communications line to drive solenoids, motors, and other loads. In addition, it communicates the finisher's various states (information on sensors and switches) to the host machine through a serial communications circuit. In the case of the Saddle Finisher, the finisher controller PCB not only communicates with the saddle stitcher controller PCB but also communicates the saddle stitcher unit's various states (information on sensors and switches) to the host machine. The ICs used on the finisher controller PCB are designed for the following:

<IC27 (CPU)> Controls sequence of operations. Contains sequence programs. <IC21/103 (expansion IC)> Assists the CPU. <IC24 (EEP-ROM)> Backs up adjustment values. Backs up initial setting data. <IC3 (regulator IC)> Generates 5V. <IC26 (regulator IC)> Generates 3.3V.

The following figure shows the flow of signals between the finisher and the options controller.

Saddle stitcher

controller PCB

Punch controller PCB (Puncher unit (option))

Host machine (DC controller PCB CPU)

Finisher controller Motor PCB Solenoid IC27 CPU Switch IC21/103 Expansion IC Sensor IC24 EEP-ROM IC3
Finisher controller
Motor
PCB
Solenoid
IC27
CPU
Switch
IC21/103
Expansion IC
Sensor
IC24
EEP-ROM
IC3
Regulator IC
IC26
Regulator IC
IC27 CPU Switch IC21/103 Expansion IC Sensor IC24 EEP-ROM IC3 Regulator IC IC26 Regulator IC F-3-2
IC27 CPU Switch IC21/103 Expansion IC Sensor IC24 EEP-ROM IC3 Regulator IC IC26 Regulator IC F-3-2
IC27 CPU Switch IC21/103 Expansion IC Sensor IC24 EEP-ROM IC3 Regulator IC IC26 Regulator IC F-3-2

F-3-2

Chapter 3

3.1.3 Basic Operation (Saddle Stitcher Unit)

0023-8652

The unit stitches (in 2 points) a stack of sheets delivered by the finisher unit and folds it in two for delivery. All these operations are controlled by the saddle stitcher controller PCB. These controls are controlled according to the commands that relays finisher and is sent from the host machine.

Finisher unit control system Guide plate drive system Paper positioning plate drive system Alignment drive
Finisher unit control system
Guide plate drive system
Paper positioning plate
drive system
Alignment drive system
Stitcher drive system
Delivery drive system
Feed drive system
Paper pushing plate