Booklet Finisher-B1 C9075

Booklet Finisher-B1
SERVICE
MANUAL
October 1, 2010
Rev. 4
COPYRIGHT © 2010 CANON INC. CANON Booklet Finisher-B1 REV. 4 PRINTED IN U.S.A.
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair
of products. This manual covers all localities where the products are sold. For this reason, there may be information in this
manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When
changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need
arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition
of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or
translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT © 2001 CANON INC.

Printed in Japan
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo
Indicates an item of reference assisting the understanding of the topic in question.

REF.
Provides a description of a service mode.
Provides a description of the nature of an error indication.

Introduction
The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer-
ence to the timing of operation.
In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the
direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in
supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low".(The voltage value, how-
ever, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors
used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the
DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be com-
municated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be
able to identify and isolate faults in the machine."
Contents
Contents
Chapter 1 Specifications
1.1 Product Specifications ................................................................................................................................1- 1
1.1.1 Finisher Unit ............................................................................................................................................................ 1- 1
1.1.2 Saddle Stitcher Unit................................................................................................................................................. 1- 3
1.2 Names of Parts ...........................................................................................................................................1- 5
1.2.1 External View........................................................................................................................................................... 1- 5
1.2.2 Cross Section (Finisher Unit)................................................................................................................................... 1- 5
1.2.3 Cross Section (Saddle Sticher Unit) ........................................................................................................................ 1- 6
Chapter 2 Installation
2.1 Making Pre-Checks ....................................................................................................................................2- 1
2.1.1 Selecting the Site of Installation .............................................................................................................................. 2- 1
2.1.2 Order of the Installation of Accessories................................................................................................................... 2- 1
2.1.3 Points to Note on Installation................................................................................................................................... 2- 1
2.2 Unpacking and Checking the Components ................................................................................................2- 2
2.2.1 Unpacking Procedure .............................................................................................................................................. 2- 2
2.2.2 Checking the Contents ............................................................................................................................................ 2- 6
2.3 Installation Procedure .................................................................................................................................2- 8
2.3.1 Preparing the Finisher for Installation...................................................................................................................... 2- 8
2.3.2 Installing Accessories .............................................................................................................................................. 2- 9
2.3.3 Preparation for Installation on Upstream Connection Machine Side ....................................................................... 2- 9
2.3.4 Connecting to Buffer Pass Unit ............................................................................................................................. 2- 10
2.3.5 Connecting to Document Insertion /Paper Folding Unit ........................................................................................ 2- 12
2.4 Attaching the Labels etc. ..........................................................................................................................2- 14
2.4.1 Attaching the Leg and Caster Covers.................................................................................................................... 2- 14
2.4.2 Attaching the Labels .............................................................................................................................................. 2- 15
2.5 Checking the Operation ............................................................................................................................2- 16
2.5.1 Making Checks ...................................................................................................................................................... 2- 16
2.6 Checking the Height/Tilt (When a Malfunction Occurs) ............................................................................2- 16
2.6.1 Adjusting the Height and Tilt.................................................................................................................................. 2- 16
Chapter 3 Functions
3.1 Basic Operation ..........................................................................................................................................3- 1
3.1.1 Basic Operation (Finisher Unit) ............................................................................................................................... 3- 1
3.1.2 Overview of the Electrical Circuitry (Finisher Unit) .................................................................................................. 3- 1
3.1.3 Basic Operation (Saddle Stitcher Unit).................................................................................................................... 3- 2
3.1.4 Overview of the Electrical Circuitry (Saddle Stitcher Unit)....................................................................................... 3- 2
3.2 Feed Drive System .....................................................................................................................................3- 2
3.2.1 Overview.................................................................................................................................................................. 3- 2
3.2.2 Constraction of the Control System (Finisher Unit) ................................................................................................. 3- 3
3.2.3 Paper Delivery Path (Finisher Unit) ......................................................................................................................... 3- 5
3.2.4 Constraction of the Control System (Saddle Stitcher Unit)...................................................................................... 3- 8
3.2.5 Paper Delivery Path (Saddle Stitcher Unit) ........................................................................................................... 3- 10
3.2.6 Controlling the Change of the Gear....................................................................................................................... 3- 11
3.2.7 Basic Operation (Saddle Stitcher Unit).................................................................................................................. 3- 12
3.2.8 Controlling the Inlet Flappers................................................................................................................................. 3- 15
3.2.9 Controlling the Movement of Sheets ..................................................................................................................... 3- 18
3.2.10 Controlling the Aligning the Sheets...................................................................................................................... 3- 19
Contents
3.2.11 Controlling the Phase of the Crescent Roller .......................................................................................................3- 21

3.2.12 Overview of Folding Operation.............................................................................................................................3- 23
3.2.13 Controlling the Movement of Stacks ....................................................................................................................3- 23
3.2.14 Folding a Stack ....................................................................................................................................................3- 24
3.2.15 Double Folding a Stack ........................................................................................................................................3- 26
3.3 Intermediate Process Tray Assembly....................................................................................................... 3- 27
3.3.1 Stack Job Offset.....................................................................................................................................................3- 27
3.3.2 Processing Tray Paper Stacking Operation...........................................................................................................3- 28
3.3.3 Offset Operation.....................................................................................................................................................3- 29
3.3.4 Rear End Assist Operation ....................................................................................................................................3- 29
3.3.5 Stack Delivery Operation .......................................................................................................................................3- 30
3.3.6 Swing Height Detection Control .............................................................................................................................3- 30
3.4 Staple Operation ...................................................................................................................................... 3- 31
3.4.1 Overview ................................................................................................................................................................3- 31
3.4.2 Stapler Unit ............................................................................................................................................................3- 32
3.4.3 Shifting the Stapler Unit .........................................................................................................................................3- 33
3.4.4 Stapling Operation .................................................................................................................................................3- 34
3.4.5 Stitcher Unit ...........................................................................................................................................................3- 37
3.4.6 Stitching Operation ................................................................................................................................................3- 38
3.5 Stack Tray Operation ............................................................................................................................... 3- 38
3.5.1 Tray Operation .......................................................................................................................................................3- 38
3.5.2 Shutter Operation...................................................................................................................................................3- 40
3.6 Detecting Jams......................................................................................................................................... 3- 41
3.6.1 Detecting Jams (Finisher Unit)...............................................................................................................................3- 41
3.6.2 Detecting Jams (Saddle Stitcher Unit) ...................................................................................................................3- 42
3.7 Power Supply ........................................................................................................................................... 3- 44
3.7.1 Power Supply Route (Finisher Unit).......................................................................................................................3- 44
3.7.2 Protection Function (Finisher Unit) ........................................................................................................................3- 45
3.7.3 Power Supply Route (Saddle Stitcher Unit) ...........................................................................................................3- 45
3.7.4 Protection Function (Saddle Stitcher Unit).............................................................................................................3- 45
Chapter 4 Parts Replacement Procedure

4.1 Points to Note on Disassembly and Reassembly....................................................................................... 4- 1
4.1.1 Precaution for Installation of Delivery Unit Upper Cover..........................................................................................4- 1
4.2 External Covers .......................................................................................................................................... 4- 1
4.2.1 Rear Lower Cover....................................................................................................................................................4- 1
4.2.1.1 Removing the Rear Lower Cover............................................................................................................................................. 4- 1
4.2.2 Rear Upper Cover....................................................................................................................................................4- 1
4.2.2.1 Removing the Rear Upper Cover............................................................................................................................................. 4- 1
4.2.3 Grate-shaped Upper Guide......................................................................................................................................4- 1
4.2.3.1 Removing the Grate-shaped Upper Guide .............................................................................................................................. 4- 1
4.2.4 Grate-shaped Lower Guide......................................................................................................................................4- 1
4.2.4.1 Removing the Grate-shaped Lower Guide .............................................................................................................................. 4- 1
4.2.5 Front Inside Upper Cover.........................................................................................................................................4- 2
4.2.5.1 Removing the Front Inside Upper Cover ................................................................................................................................. 4- 2
4.2.6 Front Inside Lower Cover.........................................................................................................................................4- 2
4.2.6.1 Removing the Front Inside Lower Cover ................................................................................................................................. 4- 2
4.2.7 PCB Cover ...............................................................................................................................................................4- 2
4.2.7.1 Removing the PCB Cover........................................................................................................................................................ 4- 2
4.2.8 Front Door................................................................................................................................................................4- 2
4.2.8.1 Removing the Front Door......................................................................................................................................................... 4- 2
4.2.9 Escape Tray Cover ..................................................................................................................................................4- 2
4.2.9.1 Removing the Escape Tray Cover ........................................................................................................................................... 4- 2
4.2.10 Escape Door ..........................................................................................................................................................4- 3
4.2.10.1 Removingh the Escape Door ................................................................................................................................................. 4- 3
Contents
4.3 Drive System ..............................................................................................................................................4- 3

4.3.1 Stapler ..................................................................................................................................................................... 4- 3
4.3.1.1 Removing the Stapler .............................................................................................................................................................. 4- 3
4.3.2 Swing Unit ............................................................................................................................................................... 4- 3
4.3.2.1 Removing the Swing Unit......................................................................................................................................................... 4- 3
4.3.3 Saddle Unit .............................................................................................................................................................. 4- 4
4.3.3.1 Removing the Saddle Unit ....................................................................................................................................................... 4- 4
4.3.4 Stitcher Mount Unit .................................................................................................................................................. 4- 5
4.3.4.1 Removing the Stitcher Mount Unit ........................................................................................................................................... 4- 5
4.3.5 Positioning Plate Unit .............................................................................................................................................. 4- 5
4.3.5.1 Removing the Positioning Plate Unit........................................................................................................................................ 4- 5
4.4 Document Feeding System ........................................................................................................................4- 6
4.4.1 Process Tray Assembly........................................................................................................................................... 4- 6
4.4.1.1 Removing the Processing Tray................................................................................................................................................ 4- 6
4.4.2 Tray 1 ...................................................................................................................................................................... 4- 7
4.4.2.1 Removing the Tray 1................................................................................................................................................................ 4- 7
4.4.3 Tray 2 ...................................................................................................................................................................... 4- 8
4.4.3.1 Removing the Tray 2................................................................................................................................................................ 4- 8
4.4.4 Buffer Roller............................................................................................................................................................. 4- 9
4.4.4.1 Removing the Buffer Roller...................................................................................................................................................... 4- 9
4.4.5 Return Roller ........................................................................................................................................................... 4- 9
4.4.5.1 Removing the Return Roller..................................................................................................................................................... 4- 9
4.4.6 Return Roller Unit .................................................................................................................................................... 4- 9
4.4.6.1 Removing the Return Roller Unit ............................................................................................................................................. 4- 9
4.4.7 Saddle Delivery Tray Unit...................................................................................................................................... 4- 10
4.4.7.1 Removing the Saddle Delivery Tray Unit ............................................................................................................................... 4- 10
4.4.8 Upper Delivery Guide ............................................................................................................................................ 4- 10
4.4.8.1 Removing the Upper Delivery Guide ..................................................................................................................................... 4- 10
4.4.9 Paper Folding Roller.............................................................................................................................................. 4- 10
4.4.9.1 Removing the Paper Folding Roller ....................................................................................................................................... 4- 10
4.4.10 Escape Unit ......................................................................................................................................................... 4- 12
4.4.10.1 Removing the Escape Unit................................................................................................................................................... 4- 12
4.4.11 Escape Door Unit................................................................................................................................................. 4- 13
4.4.11.1 Removing the Escape Door Unit.......................................................................................................................................... 4- 13
4.5 Electrical System ......................................................................................................................................4- 13
4.5.1 Finisher Controller PCB......................................................................................................................................... 4- 13
4.5.1.1 Finisher Controller PCB ......................................................................................................................................................... 4- 13
4.5.2 Static Charge Eliminator 1..................................................................................................................................... 4- 14
4.5.2.1 Removing the Swing Unit Static Charge Eliminator............................................................................................................... 4- 14
4.5.3.1 Removing the Inlet Static Charge Eliminator ......................................................................................................................... 4- 14
4.5.4.1 Removing the Escape Delivery Static Charge Eliminator ...................................................................................................... 4- 15
4.5.5 Saddle Stitcher Controller PCB ............................................................................................................................. 4- 15
4.5.5.1 Removing the Saddle Stitcher Controller PCB ...................................................................................................................... 4- 15
Chapter 5 Maintenance
5.1 User Maintenance ......................................................................................................................................5- 1
5.1.1 User Maintenance (Finisher Unit)............................................................................................................................ 5- 1
5.1.2 User Maintenance (Saddle Stitcher Unit) ................................................................................................................ 5- 1
5.2 Maintenance and Inspection.......................................................................................................................5- 1
5.2.1 Periodically Replaced Parts..................................................................................................................................... 5- 1
5.2.1.1 Periodically Replaced Parts (Finisher Unit) ............................................................................................................................. 5- 1
5.2.1.2 Periodically Replaced Parts (Saddle Stitcher Unit).................................................................................................................. 5- 1
5.2.2 Durables .................................................................................................................................................................. 5- 1
5.2.2.1 Durables (Finisher Unit) ........................................................................................................................................................... 5- 1
5.2.2.2 Durables (Saddle Stitcher Unit) ............................................................................................................................................... 5- 1
Contents
5.2.3 Periodical Servicing .................................................................................................................................................5- 2

5.2.3.1 Periodical Servicing (Finisher Unit).......................................................................................................................................... 5- 2
5.2.3.2 Periodical Servicing (Saddle Stitcher Unit) .............................................................................................................................. 5- 3
5.3 Adjustment ................................................................................................................................................. 5- 4
5.3.1 Basic Adjustment .....................................................................................................................................................5- 4
5.3.1.1 Outline...................................................................................................................................................................................... 5- 4
5.3.1.2 Adjusting the Stacker Alignment Position ................................................................................................................................ 5- 5
5.3.1.3 Adjusting the Staple Position ................................................................................................................................................... 5- 5
5.3.1.4 Adjusting the Height of the Swing Roller.................................................................................................................................. 5- 6
5.3.1.5 Adjusting the Saddle Staple Position ....................................................................................................................................... 5- 7
5.3.1.6 Adjusting the Saddle Alignment Position ................................................................................................................................. 5- 7
5.3.1.7 Adjusting the Processing Tray Return Amount ........................................................................................................................ 5- 7
5.3.1.8 Adjusting the Bias Line of Saddele Delivery Paper.................................................................................................................. 5- 7
5.3.1.9 Initializing the RAM on Finisher ............................................................................................................................................... 5- 9
5.3.1.10 Function Setting Operation .................................................................................................................................................... 5- 9
5.3.2 Adjustment at Time of Parts Replacement ............................................................................................................5- 10
5.3.2.1 Action on replacing the finisher controller PCB...................................................................................................................... 5- 10
5.3.2.2 Adjusting the Stitcher Unit...................................................................................................................................................... 5- 10
5.4 Troubleshooting........................................................................................................................................ 5- 12
5.4.1 Error Code .............................................................................................................................................................5- 12
5.4.1.1 E500;Communication error .................................................................................................................................................... 5- 12
5.4.1.2 E503; Saddle stitcher unit communication error .................................................................................................................... 5- 12
5.4.1.3 E505;EEPROM error ............................................................................................................................................................. 5- 12
5.4.1.4 E514;Rear end assist motor error.......................................................................................................................................... 5- 12
5.4.1.5 E519;Gear change motor error .............................................................................................................................................. 5- 12
5.4.1.6 E530;Front aligning plate motor error .................................................................................................................................... 5- 12
5.4.1.7 E531;Staple motor error......................................................................................................................................................... 5- 12
5.4.1.8 E532;Stapler shift motor error................................................................................................................................................ 5- 13
5.4.1.9 E535;Swing motor error ......................................................................................................................................................... 5- 13
5.4.1.10 E537;Rear aligning plate motor error ................................................................................................................................... 5- 13
5.4.1.11 E540;Tray 1 shift motor error ............................................................................................................................................... 5- 13
5.4.1.12 E542; Tray 2 shift motor error .............................................................................................................................................. 5- 13
5.4.1.13 E584;Shutter malfunction..................................................................................................................................................... 5- 14
5.4.1.14 E5F0; Paper positioning plate motor error ........................................................................................................................... 5- 15
5.4.1.15 E5F1; Paper folding motor error........................................................................................................................................... 5- 15
5.4.1.16 E5F2; Guide motor error ...................................................................................................................................................... 5- 15
5.4.1.17 E5F3; Aligning motor error ................................................................................................................................................... 5- 15
5.4.1.18 E5F4; Stitcher (rear) error .................................................................................................................................................... 5- 15
5.4.1.19 E5F5; Stitcher (front) error ................................................................................................................................................... 5- 15
5.4.1.20 E5F6; Paper pushing plate motor error................................................................................................................................ 5- 15
5.5 Outline of Electrical Components ............................................................................................................. 5- 16
5.5.1 Sensors (Finisher Unit) ..........................................................................................................................................5- 16
5.5.2 Microswitches (Finisher Unit).................................................................................................................................5- 18
5.5.3 Solenoids (Finisher Unit)........................................................................................................................................5- 19
5.5.4 Motors (Finisher Unit) ............................................................................................................................................5- 20
5.5.5 Clutches (Finisher Unit) .........................................................................................................................................5- 21
5.5.6 PCBs (Finisher Unit) ..............................................................................................................................................5- 22
5.5.7 Sensors (Saddle Stitcher Unit)...............................................................................................................................5- 23
5.5.8 Microswitches (Saddle Stitcher Unit) .....................................................................................................................5- 24
5.5.9 Motors (Saddle Stitcher Unit).................................................................................................................................5- 25
5.5.10 Solenoids (Saddle Stitcher Unit) ..........................................................................................................................5- 26
5.5.11 PCBs (Saddle Stitcher Unit).................................................................................................................................5- 27
5.6 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB ..................................... 5- 27
5.6.1 Overview ................................................................................................................................................................5- 27
5.6.2 Finisher Controller PCB .........................................................................................................................................5- 28
5.6.3 Saddle Stitcher Controller PCB..............................................................................................................................5- 28
5.7 Upgrading ................................................................................................................................................. 5- 29
5.7.1 Upgrading (Finisher Unit).......................................................................................................................................5- 29
5.7.2 [Delete]_Upgrading (Saddle Stitcher Unit).............................................................................................................5- 29
Contents
5.8 Service Tools ............................................................................................................................................5- 29

5.8.1 Solvents and Oils................................................................................................................................................... 5- 29
Chapter 6 Error Code

6.1 Overview.....................................................................................................................................................6- 1
6.1.1 Overview.................................................................................................................................................................. 6- 1
6.2 User Error Code .........................................................................................................................................6- 1
6.2.1 Staple is absent ....................................................................................................................................................... 6- 1
6.2.2 Stapler safety protection function activated............................................................................................................. 6- 1
6.2.3 Stack tray overstacking ........................................................................................................................................... 6- 1
6.2.4 Staple is absent (Saddle Stitcher Unit).................................................................................................................... 6- 2
6.2.5 Mixed paper sizes (Saddle Stitcher Unit) ................................................................................................................ 6- 2
6.2.6 Stack exceeded (Saddle Stitcher Unit).................................................................................................................... 6- 2
6.2.7 Stitching capacity error (Saddle Stitcher Unit)......................................................................................................... 6- 2
6.3 Service Error Code .....................................................................................................................................6- 2
6.3.1 E500 ........................................................................................................................................................................ 6- 2
6.3.2 E503 ........................................................................................................................................................................ 6- 3
6.3.3 E505 ........................................................................................................................................................................ 6- 3
6.3.4 E514 ........................................................................................................................................................................ 6- 3
6.3.5 E519 ........................................................................................................................................................................ 6- 3
6.3.6 E530 ........................................................................................................................................................................ 6- 3
6.3.7 E531 ........................................................................................................................................................................ 6- 4
6.3.8 E532 ........................................................................................................................................................................ 6- 4
6.3.9 E535 ........................................................................................................................................................................ 6- 4
6.3.10 E537 ...................................................................................................................................................................... 6- 4
6.3.11 E540 ...................................................................................................................................................................... 6- 5
6.3.12 E542 ...................................................................................................................................................................... 6- 5
6.3.13 E584 ...................................................................................................................................................................... 6- 5
6.3.14 E5F0 ...................................................................................................................................................................... 6- 6
6.3.15 E5F1 ...................................................................................................................................................................... 6- 6
6.3.16 E5F2 ...................................................................................................................................................................... 6- 6
6.3.17 E5F3 ...................................................................................................................................................................... 6- 6
6.3.18 E5F4 ...................................................................................................................................................................... 6- 6
6.3.19 E5F5 ...................................................................................................................................................................... 6- 7
6.3.20 E5F6 ...................................................................................................................................................................... 6- 7
6.3.21 Temporary Functional Limit ................................................................................................................................... 6- 7
Contents
Chapter 1 Specifications
Contents
Contents
1.1 Product Specifications....................................................................................................................................................1-1

1.1.1 Finisher Unit ................................................................................................................................................................................ 1-1
1.1.2 Saddle Stitcher Unit ..................................................................................................................................................................... 1-3
1.2 Names of Parts ...............................................................................................................................................................1-5
1.2.1 External View .............................................................................................................................................................................. 1-5
1.2.2 Cross Section (Finisher Unit)....................................................................................................................................................... 1-5
1.2.3 Cross Section (Saddle Sticher Unit) ............................................................................................................................................ 1-6
Chapter 1
1.1 Product Specifications
1.1.1 Finisher Unit

0023-8639
T-1-1
Item Specifications Remarks

Stacking method Escape tray: fixed type
Trays 1 and 2: Independently move up and down
Stacking orientation Face up, face down
Stacking size Feed direction: 148 to 487.7 mm

Cross feed direction: 100 to 330.2 mm
Paper weight [Escape tray] 52g/m2 to 256g/m2

[Tray 1, Tray 2] Non sort: 52g/m2 to 300g/m2, Sort/Staple sort:2g/m2 to 256g/m2
Modes [Non sort: Escape tray, Tray 1, Tray 2] - Offset amount in sort mode: 30mm
12"X19.2, 13"X19", 12"X18", SRA3, A3, A4, A4R, A5R, B4, B5, B5R, 8K, 16K,
279mm x 432mm (11 x 17), LGL, LTR, LTR-R, STMTR, EXEC, others
[Sort: Tray 1, Tray 2]

A3, A4, A4R, B4, B5, 8K, 16K, 279mm x 432mm (11 x 17), LGL, LTR, LTR-R, EXEC
[Staple sort: Tray 1, Tray 2]

A3, A4, A4R, B4, B5, 8K, 16K, 279mm x 432mm (11 x 17), LGL, LTR, LTR-R, EXEC
Stacking capacity [Processing tray] - Equivalent of 80g/m2 paper. (including 2 sheets of

(without Z-folding Feed length: 138.5mm to 216mm (less than 50 sheets) cover 256g/m2)
sheets) Feed length: More than 216mm to 432mm (less than 30 sheets)
[Escape tray: Non sort] - Equivalent of 81.4g/m2 paper.
Large size: Height 43mm -/+ 3 mm or less (equivalent of 125 sheets) - Transparency, post card, tracing paper, label and tab
Small size: Height 43mm -/+ 3 mm or less (equivalent of 250 sheets) paper: 10 sheets or less
- Non sort stack only
- Z-folding stack is impossible.
[Tray 1: Non sort] - Equivalent of 81.4g/m2 paper.
Large size: Height 96 mm -/+ 3 mm or less (equivalent of 650 sheets) - Transparency, post card, tracing paper, label and tab
Small size: Height 188mm -/+ 3 mm or less (equivalent of 1300 sheets) paper: 10 sheets or less
- Alignment accuracy and stacking capacity for stacks
[Tray 2: Non sort]
of 1700 or more sheets are not specified.
Large size: Height 96 mm -/+ 3 mm or less (equivalent of 650 sheets)
- Alignment accuracy and stacking capacity for stacks
Small size: Height 243 mm -/+ 3 mm or less (equivalent of 1700 sheets)
of Z-folding sheets are not specified.
* It is possible to stack the same size sheets (A4, B5, LTR) up to height 347 -/+ 3 mm
(equivalent of 2450 sheets) at the continuous non-sort mode.
[Tray 1: Staple sort] - Equivalent of 81.4g/m2 paper.
Large size: less than 96 mm -/+ 3 mm height, or less than 50 sets
Small size: less than 188 mm -/+ 3 mm height, or less than 100 sets
[Tray 1: Staple sort]
Large size: less than 96 mm -/+ 3 mm height, or less than 50 sets
Small size: less than 188 mm -/+ 3 mm height, or less than 100 sets
Stacking capacity [Processing tray] - When the folder (option) is installed
(including Z-folding A3, B4, 279mm x 432mm (11 x 17): 10 sheets
sheets)
[Tray 1]
A3, B4, 279mm x 432mm (11 x 17): 30 sheets
A4R, LTRR, LGL: 10 sheets
[Tray 2]
A3, B4, 279mm x 432mm (11 x 17): 30 sheets
A4R, LTRR, LGL: 10 sheets
Mixed stacking [Size mixing] - Equivalent of 81.4g/m2 paper.
capacity Escape tray: Height 43mm -/+ 3mm or less - Stacking capacity is not guaranteed.
Trays 1 and 2: Height 96mm -/+ 3mm or less
[Stapling mixing]
Large size: Less than 96mm -/+ 3mm height, or less than 50 sets
Small size: Less than 188mm -/+ 3mm height, or less than 100 sets
[Mode mixing]
Combination of A4, B5, and LTR only: Height 188mm -/+ 3mm or less
Combinations of other paper sizes: Height 96mm -/+ 3mm or less
Z-folding sheet [Processing tray] - When the folder (option) is installed

mixed stacking Z-folding sheet capacity per 1set: Maximum 10 sheets
capacity * A3, B4, 279mm x 432mm (11 x 17)
[Tray 1]
A3, B4, 279mm x 432mm (11 x 17): Less than 188mm -/+ 3mm height, or 30 sheets
A4R, LTRR, LGL: Impossible
[Tray 2]
A3, B4, 279mm x 432mm (11 x 17): Less than 188mm -/+ 3mm height, or 30 sheets
A4R, LTRR, LGL: Impossible
Paper size regulations:

Large size(Feed length: 216 to 483mm); A3, A4R, B4, 279mm x 432mm(11 x 17), LGL, LTRR
Small size(Feed length: less than 216mm); A4, A5R, B5, LTR, STMTR
1-1
Chapter 1
T-1-2

Stapling By rotating cam - Flat clinch
Stapling capacity [Small size] - Paper thickness; 5.5mm or less.
Plain paper(52 to 81.4g/m2): 50 sheets - 2 sheets of cover are included in cover mode.
Plain paper(more than 81.4 to 105g/m2): 30 sheets - When the inserter (option) is installed, it is possible
Heavy paper (more than 105 to 256g/m2): 2 sheets to use the heavy paper 256g/m2 or less.
[Large size]
Plain paper(52 to 81.4g/m2): 30 sheets
Plain paper(more than 81.4 to 105g/m2): 20 sheets
Heavy paper (more than 105 to 256g/m2): 2 sheets
Stapling size [Front 1-point stapling (30 deg.)]
A4R, LGL, LTRR
[Front 1-point stapling (45 deg.)]
A3, B4, A4, B5, 279mm x 432mm (11 x 17), LTR, EXEC, 8K, 16K
[Rear 1-point stapling (30 deg.)]
A4R, LGL, LTRR
[Rear 1-point stapling (45 deg.)]
A3, B4, A4, B5, 279mm x 432mm (11 x 17), LTR, EXEC, 8K, 16K
[2-points stapling]
A3, B4, A4, A4R, B5, 279mm x 432mm (11 x 17), LGL, LTR, LTRR, EXEC, 8K, 16K
Staple supply Special staple cartridge (5000 staples)
Staple detection Provided - 0 to 20 remaining staples.
Manual stapling Not Provided
Paper detection Provided
Control panel Not Provided
Display Not Provided
Dimensions W: 649(748) x D: 656 x H: 1121mm - If within parentheses, with the tray extended.
Weight Approx. 72 kg
Power supply From host machine (24V DC)
Maximum power 13W or less during standby/ 124W or less when operating - When the puncher unit is not installed
consumption
<Stapling Positions>
Front 1-point stapling (30deg.) Front 1-point stapling (45deg.)

A4R, LGL and LTRR A3, A4,B4,B5, LDR, LTR, EXEC, 8K and 16K
5 -/+2 mm
5 -/+2 mm
5 -/+2 mm 5 -/+2 mm
Rear 1-point stapling (30deg.) Rear 1-point stapling (45deg.)

A4R, LGL and LTRR A3, A4,B4,B5, LDR, LTR, EXEC, 8K and 16K
5 -/+2 mm
5 -/+2 mm
5 -/+2 mm 5 -/+2 mm
2-point stapling
Paper Side L1 L2 L3 Interval

A3, A4 83 -/+ 4 mm 203 -/+ 4 mm 5 -/+ 2 mm 120mm
B4, B5 63 -/+ 4 mm 183 -/+ 4 mm 5 -/+ 2 mm 120mm
LDR, LTR 74 -/+ 4 mm 194 -/+ 4 mm 5 -/+ 2 mm 120mm
L1 A4R 39.5 -/+ 4 mm 159.5 -/+ 4 mm 5 -/+ 2 mm 120mm

L3
L2 LTRR, LGL 42.5 -/+ 4 mm 162.5 -/+ 4 mm 5 -/+ 2 mm 120mm

EXEC 68.5 -/+ 4 mm 188.5 -/+ 4 mm 5 -/+ 2 mm 120mm
8K, 16K 69.5 -/+ 4 mm 189.5 -/+ 4 mm 5 -/+ 2 mm 120mm
F-1-1
1-2
Chapter 1
1.1.2 Saddle Stitcher Unit

0023-8641
T-1-3

Stapling method Vertically separated, round-clinch, stapling at two positions in the middle
Paper size A3, B4, A4R, 279mm x 432mm (11 x 17), LGL, LTRR, 305mm x 457mm (12 x 18)
Capacity 64 to 81.4g/m2: 1 to 16 sheets - Cover mode; including 1 cover page.

81.4 to 105g/m2: 1 to 10 sheets
105 to 150g/m2: 1 to 5 sheets
Paper weight Signature: 60 to 220g/m2 - Special paper, postcards, transparencies, or label can
not be handled.
Material for cover: 60 to 256g/m2
Stacking capacity Thin paper/Plain paper (60 to 81.4g/m2):

1 to 5 sheets: 25 copies, 6 to 10 sheets: 15 copies
11 to 16 sheets: 10 copies
Plain paper/Thick paper (81.4 to 105g/m2):
1 to 5 sheets: 25 copies, 6 to 10 sheets: 15 copies
Thick paper (105 to 150g/m2):
Stapling position 2 points (center distribution: fixed interval)
Staple 2000 staples

accommodation
Staple supply Special cartridge
Staples Special staples (Staple-D3)
Staple detection Provided - 0 to 20 remaining staples.
Manual stapling Not provided
Folding method Roller contact
Folding mode Double folding
Folding position Paper center
Folding position Provided
adjustment
Power supply From finisher unit (24V DC)
1-3
Chapter 1
<Staple and Folding Position>
A3 B4 A4R
Staple position
148.5 -/+1 mm
182 -/+1 mm
210 -/+1 mm Folding position
83
-/+2 mm 63 -/+2 mm 39.5 -/+2 mm
203 -/+2 mm 183 -/+2 mm 159.5 -/+2 mm
Stack front edge
LDR LGL LTRR
139.7 -/+1 mm
177.8 -/+1 mm
216 -/+1 mm
74-/+2 mm 42 -/+2 mm 42 -/+2 mm
194 -/+2 mm 162 -/+2 mm 162 -/+2 mm
F-1-2
1-4
Chapter 1
1.2 Names of Parts
1.2.1 External View

0023-8643
[1]
[6] [2]
[7]
[3]
[8] [4]
[10]
[9]
[5]
F-1-3
T-1-4
[1] Escape tray [6] Grate-shaped upper guide
[2] Escape door [7] Tray 1
[3] Rear upper cover [8] Tray 2
[4] Front door [9] Saddle delivery tray
[5] Foot cover [10] Rear lower cover
1-5
Chapter 1
1.2.2 Cross Section (Finisher Unit)

0023-8644
[7] [8]
[9]
[6] [10]
[9]
[5]
[4] [11]
[16]
[12]
[13]
[1] [14]
[3]
[2]
[15]
F-1-4
T-1-5
[1] Tray 1 [9] Escape Feed roller
[2] Tray 2 [10] Buffer roller
[3] Shutter [11] Feed roller
[4] Stack delivery roller [12] Inlet roller
[5] Aligning plate [13] Return roller
[6] 1st delivery roller [14] Rear end assist guide
[7] Escape tray [15] Stapler
[8] Escape delivery roller [16] Escape inlet flapper
1-6
1.2.3 Cross Section (Saddle Sticher Unit)
0023-8646
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[12] [11] [10] [9]

F-1-5
T-1-6
[1] Saddle inlet flapper [7] Holding roller
[2] Saddle inlet roller [8] Paper pushing plate
[3] No.1 flapper [9] Paper folding roller
[4] No.2 flapper [10] Crescent roller
[5] Sticher (front, rear) [11] Saddle delivery roller
[6] Sticher mount [12] Saddle delivery tray

Chapter 2 Installation
Contents
Contents
2.1 Making Pre-Checks........................................................................................................................................................2-1

2.1.1 Selecting the Site of Installation .................................................................................................................................................. 2-1
2.1.2 Order of the Installation of Accessories....................................................................................................................................... 2-1
2.1.3 Points to Note on Installation....................................................................................................................................................... 2-1
2.2 Unpacking and Checking the Components ....................................................................................................................2-2
2.2.1 Unpacking Procedure................................................................................................................................................................... 2-2
2.2.2 Checking the Contents ................................................................................................................................................................. 2-6
2.3 Installation Procedure ....................................................................................................................................................2-8
2.3.1 Preparing the Finisher for Installation ......................................................................................................................................... 2-8
2.3.2 Installing Accessories .................................................................................................................................................................. 2-9
2.3.3 Preparation for Installation on Upstream Connection Machine Side .......................................................................................... 2-9
2.3.4 Connecting to Buffer Pass Unit ................................................................................................................................................. 2-10
2.3.5 Connecting to Document Insertion /Paper Folding Unit ........................................................................................................... 2-12
2.4 Attaching the Labels etc...............................................................................................................................................2-14
2.4.1 Attaching the Leg and Caster Covers ........................................................................................................................................ 2-14
2.4.2 Attaching the Labels .................................................................................................................................................................. 2-15
2.5 Checking the Operation ...............................................................................................................................................2-16
2.5.1 Making Checks .......................................................................................................................................................................... 2-16
2.6 Checking the Height/Tilt (When a Malfunction Occurs).............................................................................................2-16
2.6.1 Adjusting the Height and Tilt .................................................................................................................................................... 2-16
Chapter 2
2.1 Making Pre-Checks
2.1.1 Selecting the Site of Installation

0023-8099
The space required for installation and maintenance work is shown below.
100 or more
500 or
more
unit: mm
F-2-1
2.1.2 Order of the Installation of Accessories

0023-8080
If you are installing accessories at the same time as you are installing this product, install the host machine first and then the accessories in the following sequence:
1. External Puncher [1] (See the external puncher installation procedure manual.)
2. Staple Finisher-B1 [2], Booklet Finisher-B1 [3]
[2]
[1]
[3]
F-2-2
2.1.3 Points to Note on Installation

0023-9201
1. Turning Off the host machine
CAUTION:
Before installing the finisher, be sure to perform the following steps in the specified order.
1) Turn OFF the main power switch of the host machine.

2) Be sure that the control panel display and the main power lamp are both turned OFF, and then disconnect the power plug from the outlet.
2. Since this machine is heavy (Staple finisher-B1: about 48 kg, Booklet finisher-B1: about 71 kg), 2 or more persons are required to install it.
2-1
Chapter 2
2.2 Unpacking and Checking the Components
2.2.1 Unpacking Procedure

0023-8100
NOTE:
The finisher is packed using tape and fixings and cushioning materials to be
protected against vibration and shock during transportation. Be sure to
remove them before starting to install the finisher. It is a good idea to store
away the removed fixings and cushioning materials for possible relocation
of the finisher, e.g., to a new site or for repairs.
1) Take out the accessory box from the shipping box.
CAUTION:
At this point, do not remove the 4 cushioning materials from the finisher.
Otherwise, some part of the product may be damaged.
F-2-3
2) Lift the finisher together with its cushioning base (palette). Be sure to work in a group of two persons or more.
CAUTION:
- If you shift up the finisher on its side, you would likely deform or damage
the machine. Moreover, in the case of the Booklet Finisher-B1, the force
applied to the front cover can deform the hinge.
- The finisher is rather heavy (Staple Finisher-B1: 48 kg, Booklet Finisher-
B1: 71 kg). Be sure to work in a group of two persons or more. Particularly
when moving it over a step on the floor, be sure to take full care not to let it
tumble over.
[1]
F-2-4
2-2
Chapter 2
3) Remove the cushioning material (styrofoam) from the upper cover side.
F-2-5
4) Slightly lift the front and rear casters, and remove the cushioning material (Styrofoam). Be sure to shift up the finisher by holding the upper left cover [1] (gray
area).
CAUTION:
Do not press the tray [2].
[2]
[1]
F-2-6
5) Take the finisher out of the bag and remove the tapes and the protection sheets used outside of the finisher.
6) Remove the 2 fixing screws [1], and remove the 2 tray fixings [2].
[2]
[1]
[2]
[1]
F-2-7
2-3
Chapter 2
7) Open the front cover [1].

<Staple Finisher-B1>
[1]
F-2-8
<Booklet Finisher-B1>
[1]
F-2-9
8) Remove the tape and the cushioning material [1] (styrofoam) from the stapler.
[1]
F-2-10
9) Remove the other tapes and protection sheets.
10) In the case of the Staple Finisher-B1, close the front cover. In the case of the Booklet Finisher-B1, go to the next step while keeping the front cover open.
<Removing the Stitcher Fixing Member (only for the Booklet Finisher-B1)>
10-1) Slide out the stitcher unit [1] to the front.
[1]
F-2-11
2-4
Chapter 2
10-2) Remove the screw [1], and remove the stitcher fixing member [2].
[1]
[2]
F-2-12
10-3) Put the stitcher back in and close the front cover.
2-5
Chapter 2
2.2.2 Checking the Contents

0023-9263
[8]
[7]
[14] [13] [12]

[6]
[2]
[17]
[3] [14] [4] [13] [1]
[5]
[9] [10] [11]
F-2-13
[1] Clamping plate (front) *1 1 pc. [8] Spacer *3 1 pc.

[2] Clamping plate (rear) *1 1 pc. [9] Staple cartridge 1 box
[3] Front leg cover 1 pc. [10] Tray label 1 pc.
[4] Ground rail 1 pc. [11] Setting label 1 pc.
[5] Rail extension plate *2 1 pc. [12] Clamp 1 pc.
[6] Caster cover (front) 1 pc. [13] Stepped screws (M4) 2 pcs.
[7] Caster cover (rear) 1 pc. [14] Binding screw (M4x8) 7 pcs.
*1. It is not used when the Document insertion/holding unit is installed at the same time.
*2. Install it to the Document insertion/folding unit when the Document insertion/folding unit is installed at the same time.
*3. It is not used when the External Puncher is installed at the same time.
2-6
Chapter 2
[9]
[8]
[17] [16] [15]

[7]
[2]
[18]
[17]
[4]
[3] [17] [5] [16] [1]
[6]
[10] [11] [12] [13] [14]
F-2-14
[1] Clamping plate (front) *1 1 pc. [10] Staple cartridge 1 box

[2] Clamping plate (rear) *1 1 pc. [11] Staple cartridge for saddle 1 box
[3] Front leg cover 1 pc. [12] Tray label 1 pc.
[4] Rear leg cover 1 pc. [13] Setting label 1 pc.
[5] Ground rail 1 pc. [14] Bookbinding label 1 pc.
[6] Rail extension plate *2 1 pc. [15] Clamp 1 pc.
[7] Caster cover (front) 1 pc. [16] Stepped screws (M4) 2 pcs.
[8] Caster cover (rear) 1 pc. [17] Binding screw (M4x8) 7 pcs.
[9] Spacer *3 1 pc. [18] Tapping screw (M4x12 1 pc.
*1. It is not used when the Document insertion/holding unit is installed at the same time.
*2. Install it to the Document insertion/folding unit when the Document insertion/folding unit is installed at the same time.
*3. It is not used when the External Puncher Unit is installed at the same time.
2-7
Chapter 2
CAUTION:
2.3 Installation Procedure Mount the ground rail to the finisher bottom stay in the condition equipping
the joint plate [3] as shown in the figure.
Do not mount the ground rail without the joint plate. The height of the
2.3.1 Preparing the Finisher for Installation ground rail becomes improper and it may cause the deformation of the
0023-9264
1) Mount the ground rail [1] to the finisher using 2 binding screws (M4x8) ground spring plate.
[2].
CAUTION:
Attach the ground rail to the front side position [A] or the center position [B]
according to the connected upper stream equipment.
[3]
[Upper stream equipment] [Attached position]
-Buffer pass unit : [A] (Front side)
-Document insertion : [B] (Center)
/folding unit
F-2-17
2) Remove the screw [1] to detach the earth plate [2].
CAUTION:
This step is unnecessary when the Document insertion/folding unit is
installed at the same time.
[2]
[2] [1]
[1]
[2]
[A] [B]
F-2-15
F-2-18
[2]
[2]
[1]
[A] [B]
F-2-16
2-8
Chapter 2
3) Mount the supplied rail extension plate [1] to the ground rail with the sup- <Connecting to Buffer Pass Unit>
plied binding screw (M4x8) [2]. 1) Mount the clamping plate (front) [1] and the clamping plate (rear) [2] with
Attach the earth plate [3] removed in Step 2) with the screw removed in each 2 supplied binding screws (M4x8) [3].
Step-2).
CAUTION:
This step is unnecessary when the Document insertion/folding unit is
installed at the same time. [2]
[3]
[3] [1]
F-2-21
2) Affix the supplied spacer [1] to the buffer pass unit so it aligns with the
lower side of the line [2] for affixing.
NOTE:
When the external puncher is installed at the same time, affix the spacer
supplied with the external puncher unit.
[2] [3]
[3]
[1]
F-2-19
2.3.2 Installing Accessories [1]

0023-8102
When installing the external puncher together with the finisher, install it be-
fore connecting the finisher to the upstream connection machine.
For the procedures for installing the external puncher, refer to its installation F-2-22
procedure manual. <Connecting to Document insertion/holding unit>
1) Affix the supplied spacer [1] to the document insertion/folding unit [2] so
it aligns with the lower side of the line [3] for affixing.
NOTE:
When the external puncher unit is installed at the same time, affix the spacer
supplied with the external puncher unit.
[3]
F-2-20 [1] [2]

F-2-23
2.3.3 Preparation for Installation on Upstream
Connection Machine Side
0023-8101
According to the connection machine equipped in the upstream, prepare the

connection machine with the following procedure.
2-9
Chapter 2
2) Open the finisher front cover [1].

NOTE:
When connected to the document insertion/holding unit, the clamping plates
(front/rear) [1] supplied with the finisher are not used. Secure them to the
bottom plate of the document insertion/holding unit with the binding screw
[2] (M4x7) supplied with the document insertion/holding unit.
[3] [6] [4] [5]
[1]
F-2-26
[1] 3) Check that the screw hole [1] is positioned between the marking-off lines
[2] of the clamping plate.
NOTE:
If the screw hole is not positioned between the marking-off lines, carry out
the adjustment described in "1.6 Adjusting the Height and Tilt."
[2]
F-2-24
2.3.4 Connecting to Buffer Pass Unit

0023-9284
The connected procedure to the buffer pass unit is described here. The con-
nected procedure to the document insertion/holding unit is described to the
next paragraph.
1) Fit the pin of the clamping plate (front) on the buffer pass in the slot on
the finisher.
[2]
[1]
F-2-27
F-2-25
2-10
Chapter 2
4) Move behind the machine. Remove the screw [1] to detach the rear cover 6) Attach the supplied clamp [1] to the tape portion [3] of the interface cable
(small) [2] of the finisher. Check that the screw hole [3] is positioned be- [2], and then secure it to the finisher together with the rear cover (small)
tween the marking-off lines [4] on the clamping plate. [4] using the screw [5] removed in Step 4).
NOTE:
[4]
[3] [5]
[3]
[2]
[2]
[4] [1]
[1]
F-2-30
7) Connect the finisher interface cable [1] to the buffer pass unit.
F-2-28
5) Fix the clamping plate (rear) of the buffer pass in place to the finisher us-
ing the supplied stepped screw (M4) [1].
[1] [1]
F-2-31
8) Move in front of the machine. Fix the clamping plate (front) [1] of the
buffer pass unit in place to the finisher using a stepped screw (M4) [2].
F-2-29
[1]
[2]
F-2-32
2-11
Chapter 2
9) Close the finisher front cover. 2) Open the finisher front cover. Check that the screw hole [1] is positioned
10) Lock the caster with the stoppers of the casters (front/rear). between the marking-off lines [2] of the clamping plate.
NOTE:
F-2-33
2.3.5 Connecting to Document Insertion /Paper Folding

Unit
0023-9379
The connected procedure to the document insertion/holding unit is described

here. The connected procedure to the buffer pass unit is described to the pre-
vious paragraph.
1) Fit the pin of the clamping plate (front) on the document insertion/holding
unit in the slot on the finisher.
CAUTION: [1]
In case that the upper stream equipment is the document insertion unit, slide
the finisher straightly aligning it to the base plate of the document insertion
unit to avoid the earth plate from any damages.
[2]
F-2-35
3) Move behind the machine. Remove the 4 screws [1] to detach the rear up-
per cover.
[2]
F-2-34
[1]
[1]
F-2-36
2-12
Chapter 2
4) Check that the screw hole [1] is positioned between the marking-off lines 6) Connect the cable [3] extending from the document insertion/folding unit
[2] on the clamping plate. to the relay connector (for finisher) (supplied with the document inser-
tion/folding unit) [4].
NOTE: Mount the relay connector [1] to the document insertion/folding unit
If the screw hole is not positioned between the marking-off lines, carry out using the binding screw (M3x6, supplied with the document insertion/
the adjustment described in "1.6 Adjusting the Height and Tilt." folding unit) [2].
[2]
[4]
[1]
[2]
[3]
F-2-37 [1]
5) Fix the clamping plate (rear) of the document insertion/holding unit in
place to the finisher using the supplied stepped screw (M4) [1].
F-2-39
7) Attach the wire saddle [1] supplied with the document insertion/folding
unit.
Pass the cable of the relay connector attached in Step 6) through the wire
saddles [1], and then connect the relay connector to the connector (J741)
[2] on the finisher controller PCB.
CAUTION:
Install the relay connector cable so that the both harness bands [3] for the
core are positioned in the left side of the wire saddle [1].
[1]
[3] [1] [2]

F-2-40
F-2-38
2-13
Chapter 2
8) Attach the finisher rear upper cover with the removed 4 screws. 11) Move in front of the machine. Fix the clamping plate (front) [1] of the
document insertion/holding unit in place to the finisher using the supplied
stepped screw (M4) [2].
[2]
[1]
[1]
F-2-41
9) Remove the screw [5] retaining the rear cover (small).
Attach the supplied clamp [1] to the tape portion [3] of the interface cable
[2], and then secure it to the finisher together with the rear cover (small)
[4] using the removed screw [5].
[1]
[4]
[3] [5]
F-2-44
12) Close the finisher front cover.
[2] 13) Lock the caster with the stoppers of the casters (front/rear).
[1]
F-2-45
2.4 Attaching the Labels etc.

F-2-42
10) Connect the finisher interface cable [1] to the buffer pass unit.
2.4.1 Attaching the Leg and Caster Covers
0023-8105
1) Open the front upper cover [1], remove the screw [2], and open the front
lower cover [3].
[1]
F-2-43
[1]
[2]
[3]
F-2-46
2-14
Chapter 2
2) Mount the supplied front leg cover [1]. <Booklet Finisher-B1>

1) Open the front cover, mount the supplied front leg cover [1].
NOTE:
Align the 3 claws of the back of the cover to the hole of the base frame, and NOTE:
slide it to attach. Align the 3 claws of the back of the cover to the hole of the base frame, and
slide it to attach.
[1] [1]
F-2-47 F-2-49
3) Attach the supplied caster covers (front) [1] and (rear) [2]. 2) Attach the supplied rear leg cover [1] with the supplied tapping screw
(M4x12) [2].
[1]
[1]
[2]
F-2-50
3) Attach the supplied caster covers (front) [1] and (rear) [2].
[2]
F-2-48
4) Close the front lower cover and fix it the screw.
5) Close the front upper cover.
[1]
[2]
F-2-51
4) Close the front cover.
2-15
Chapter 2
2.4.2 Attaching the Labels

0023-9508
Malfunction Occurs)
1) Affix the supplied tray label [2] to the escape tray so that the set-ting label
frame [1] is horizontal. 2.6.1 Adjusting the Height and Tilt
2) Affix the remaining tray labels [2] to the upper and lower trays as shown 0023-9521
in the figure.
3) Affix the supplied setting labels [3] which is specified by user on the CAUTION:
frame line of tray labels. Depending on the condition of the floor of the site of installation, you may
4) For the booklet finisher-B1, affix a bookbinding label [4] to the saddle tray need to adjust the height and tilt of the finisher. If the screw hole is not
as shown in the figure. positioned between the marking-off lines in the joint part, a paper jam may
occur. Carry out the following procedure to adjust the height and tilt of the
finisher.
[2] Be sure to adjust the height first, and then adjust the tilt.
[1]
B A
1) Preparing for the adjustment
1mm [3]
1mm 1-1) Open the front upper cover [1], remove the screw [2], and open the front
[2] lower cover [3].
[2]
[3]
[2]
[3]
[1]
[2]
[4]
[3]
F-2-52
F-2-53
1-2) By removing a screw, take out a wrench [1] from the back of the front
2.5 Checking the Operation lower cover.
2.5.1 Making Checks

0023-8106
After installation, turn on the host machine and check the paper feed and sta-
pler operation.
When a jam or malfunction occurs after checking operation, follow the pro-
cedure explained in "1.6 Adjusting the Height and Tilt" to adjust the height/
tilt, if necessary.
2.6 Checking the Height/Tilt (When a

[1]
F-2-54
<Booklet Finishe-B1>
1-1) Open the front cover. Remove the screw to detach the wrench [1] from
the back of the front cover.
2-16
Chapter 2
2-2) Using the wrench, turn the height adjusting nut of the caster in the allow
direction.
(A full turn of the adjusting nut changes the finisher height by 1.75
mm.)
- To increase the height of the finisher, turn the nut in the direction of
arrow [A].
- To reduce the height of the finisher, turn the nut in the direction of arrow
[B].
[A]
[B]
[1] [A] [B]
F-2-55 F-2-58
2) Adjusting the height
3) Adjusting the tilt
NOTE:
Adjust the height at four casters. NOTE:
Adjust the tilt at two left casters.
F-2-56
2-1) Using the wrench, turn the caster lock nut in the allow direction to loos- F-2-59
en the nut. 3-1) Using the wrench, turn the tilt adjusting nut of the caster in the direction
of the arrow.
(A full turn of the adjusting nut changes the finisher height by 1.75
mm.)
- To tilt the finisher to the right, turn the nut in the direction of arrow [A].
- To tilt the finisher to the left, turn the nut in the direction of arrow [B].
[A] [B]
F-2-57
[A] [B]
F-2-60
2-17
4) After completing the height and tilt adjustment, tighten the nut loosened in Step 2-1).
5) Mount the wrench to the back of the front cover with the screw and then close the front cover.
Chapter 3 Functions
Contents
Contents
3.1 Basic Operation..............................................................................................................................................................3-1

3.1.1 Basic Operation (Finisher Unit)................................................................................................................................................... 3-1
3.1.2 Overview of the Electrical Circuitry (Finisher Unit) ................................................................................................................... 3-1
3.1.3 Basic Operation (Saddle Stitcher Unit)........................................................................................................................................ 3-2
3.1.4 Overview of the Electrical Circuitry (Saddle Stitcher Unit)........................................................................................................ 3-2
3.2 Feed Drive System .........................................................................................................................................................3-2
3.2.1 Overview...................................................................................................................................................................................... 3-2
3.2.2 Constraction of the Control System (Finisher Unit) .................................................................................................................... 3-3
3.2.3 Paper Delivery Path (Finisher Unit) ............................................................................................................................................ 3-5
3.2.4 Constraction of the Control System (Saddle Stitcher Unit)......................................................................................................... 3-8
3.2.5 Paper Delivery Path (Saddle Stitcher Unit) ............................................................................................................................... 3-10
3.2.6 Controlling the Change of the Gear ........................................................................................................................................... 3-11
3.2.7 Basic Operation (Saddle Stitcher Unit)...................................................................................................................................... 3-12
3.2.8 Controlling the Inlet Flappers .................................................................................................................................................... 3-15
3.2.9 Controlling the Movement of Sheets ......................................................................................................................................... 3-18
3.2.10 Controlling the Aligning the Sheets......................................................................................................................................... 3-19
3.2.11 Controlling the Phase of the Crescent Roller........................................................................................................................... 3-21
3.2.12 Overview of Folding Operation ............................................................................................................................................... 3-23
3.2.13 Controlling the Movement of Stacks ....................................................................................................................................... 3-23
3.2.14 Folding a Stack ........................................................................................................................................................................ 3-24
3.2.15 Double Folding a Stack............................................................................................................................................................ 3-26
3.3 Intermediate Process Tray Assembly...........................................................................................................................3-27
3.3.1 Stack Job Offset ......................................................................................................................................................................... 3-27
3.3.2 Processing Tray Paper Stacking Operation................................................................................................................................ 3-28
3.3.3 Offset Operation......................................................................................................................................................................... 3-29
3.3.4 Rear End Assist Operation......................................................................................................................................................... 3-29
3.3.5 Stack Delivery Operation........................................................................................................................................................... 3-30
3.3.6 Swing Height Detection Control................................................................................................................................................ 3-30
3.4 Staple Operation...........................................................................................................................................................3-31
3.4.1 Overview.................................................................................................................................................................................... 3-31
3.4.2 Stapler Unit ................................................................................................................................................................................ 3-32
3.4.3 Shifting the Stapler Unit ............................................................................................................................................................ 3-33
3.4.4 Stapling Operation ..................................................................................................................................................................... 3-34
3.4.5 Stitcher Unit ............................................................................................................................................................................... 3-37
3.4.6 Stitching Operation .................................................................................................................................................................... 3-38
3.5 Stack Tray Operation ...................................................................................................................................................3-38
3.5.1 Tray Operation ........................................................................................................................................................................... 3-38
3.5.2 Shutter Operation ....................................................................................................................................................................... 3-40
3.6 Detecting Jams .............................................................................................................................................................3-41
3.6.1 Detecting Jams (Finisher Unit) .................................................................................................................................................. 3-41
3.6.2 Detecting Jams (Saddle Stitcher Unit) ....................................................................................................................................... 3-42
3.7 Power Supply ...............................................................................................................................................................3-44
3.7.1 Power Supply Route (Finisher Unit).......................................................................................................................................... 3-44
3.7.2 Protection Function (Finisher Unit) ........................................................................................................................................... 3-45
3.7.3 Power Supply Route (Saddle Stitcher Unit) .............................................................................................................................. 3-45
3.7.4 Protection Function (Saddle Stitcher Unit)................................................................................................................................ 3-45
Chapter 3
3.1 Basic Operation
3.1.1 Basic Operation (Finisher Unit)

0023-8647
The finisher is designed to deliver copies arriving from its host machine, and its modes of delivery include simple stacking, job offset, and staple.
All operations involved in these modes are controlled by the finisher controller PCB, according to the appropriate commands from the host machine.
In the case of the Saddle Finisher, copies from the host machine may be routed to the saddle stitcher unit.
Swing guide drive system
Alignment drive system
Control system
Tray drive system Stapler drive system
Delivery drive system
Feeder drive system
Tray drive system Shutter drive system
Saddle stitcher unit control system
F-3-1
Memo: The term job offset refers to shifting each sorting job, separating a single stack into several stacks.
3.1.2 Overview of the Electrical Circuitry (Finisher Unit)

0023-8650
The finisher's sequence of operation is controlled by the finisher controller PCB. The finisher controller PCB is a 16-bit microprocessor (CPU), and is used for
communication with the host machine (serial) in addition to controlling the finisher's sequence of operations.
The finisher controller PCB responds to the various commands coming from the host machine through a serial communications line to drive solenoids, motors, and
other loads. In addition, it communicates the finisher's various states (information on sensors and switches) to the host machine through a serial communications
circuit.
In the case of the Saddle Finisher, the finisher controller PCB not only communicates with the saddle stitcher controller PCB but also communicates the saddle
stitcher unit's various states (information on sensors and switches) to the host machine.
The ICs used on the finisher controller PCB are designed for the following:
<IC27 (CPU)>
Controls sequence of operations.
Contains sequence programs.
<IC21/103 (expansion IC)>
Assists the CPU.
<IC24 (EEP-ROM)>
Backs up adjustment values.
Backs up initial setting data.
<IC3 (regulator IC)>
Generates 5V.
Generates 3.3V.
The following figure shows the flow of signals between the finisher and the options controller.
Finisher controller Motor

Saddle stitcher PCB
controller PCB
Solenoid
IC27
CPU
IC21/103
Switch
Punch controller PCB Expansion IC
(Puncher unit (option)) Sensor
IC24
EEP-ROM
Host machine IC3

Regulator IC
(DC controller PCB CPU)
IC26
Regulator IC
F-3-2
3-1
Chapter 3
3.1.3 Basic Operation (Saddle Stitcher Unit)

0023-8652
The unit stitches (in 2 points) a stack of sheets delivered by the finisher unit and folds it in two for delivery. All these operations are controlled by the saddle stitcher
controller PCB.
These controls are controlled according to the commands that relays finisher and is sent from the host machine.
Finisher unit control system
Guide plate drive system
Paper positioning plate

drive system
Alignment drive system
Control system
Stitcher drive system
Delivery drive system
Feed drive system
Paper pushing plate

drive system
Paper folding roller

drive system
F-3-3
3.1.4 Overview of the Electrical Circuitry (Saddle Stitcher Unit)

0023-8654
The sequence of operations used for the saddle stitcher is controlled by the saddle stitcher controller PCB. The saddle stitcher controller PCB has a microprocessor.
This microprocessor is used to control the sequence of operations and to handle serial communications with the finisher controller PCB, driving solenoids and mo-
tors in response to the various commands from the finisher controller PCB.
The saddle stitcher controller PCB is also used to communicate the state of various sensors and switches to the finisher controller PCB in serial.
The functions of the major ICs mounted on the saddle stitcher controller PCB are as follows:
<IC22 (CPU)>
Controls the sequence of operations.
Contains the sequence program.
Communicates with the finisher unit.
Generates 5V.
Generates 3.3V.
Saddle stitcher
Sensor controller PCB Motor
IC22 CPU Solenoid
Switch
IC23
Regulator
IC
IC6
Regulator
IC
Finisher controller
Host machine
PCB
F-3-4
3.2 Feed Drive System
3.2.1 Overview
0023-8656
This product consists of the Finisher unit and the Saddle Stitcher unit.
The Finisher unit simply stacks sheets delivered from a host machine, offsets a stack job, or staples and delivers the sheets to the trays according to the commands
sent from a host machine.
The Saddle Stitcher unit carries in, aligns, and stitches sheets delivered from the host machine, and then feeds the resulting stack. After these operations, it folds a
stack of sheets and delivers it to the delivery trays of the Saddle Stitcher unit.
There are four delivery methods.
3-2
Chapter 3
Normal
Method of delivery Simple stacking
delivery
Stack job offset
Staple
Front 1-point stapling
Rear 1-point stapling
2-point stapling
Saddle stitch delivery
F-3-5
Escape tray
Normal delivery tray
Normal delivery tray
Saddle stitch
delivery tray
F-3-6
3.2.2 Constraction of the Control System (Finisher Unit)

0023-8657
The copy sent from the host machine is delivered to the ejection tray, escape tray, or processing tray according to the ejection type. Job offset or stapling is per-
formed, according to the instruction from the host machine, for copy delivered to the staple tray.
When ejecting from the processing tray, rear end assist guide is used in addition to the stack ejection roller to eject the stack.
The feed motor (M101), stack ejection motor (M102), rear end assist motor (M109), escape feed motor (M112), and inlet motor (M113) are step motors. These
motors are rotated forward or backward by the microcomputer (CPU) in the finisher controller PCB.
The following three sensors are provided in the copy delivery path to detect the arrival or passing of copies.
- Inlet sensor (PI103)
- Delivery path sensor (PI104)
- Escape tray path sensor (PI118)
Also, each ejection tray has sensors to detect the presence of copy on the tray.
First tray paper sensor (PI111)
Second tray paper sensor (PI112)
If the copy does not reaches or passes each sensor within prescribed time, the finisher controller PCB determines that the jam has occurred and stops the operation.
Then it notifies the host machine that a jam has occurred. When all of the doors are closed after fixing the jam, the finisher checks whether copy is detected by any
of the above three sensors (inlet sensor, delivery path sensor, escape tray path sensor). If any of the sensors detects a copy, the finisher determines that the jam is
not fixed and sends jam processing signal to the host machine once more.
3-3
3-4
Chapter 3
Second tray shift motor drive signal
M108
First tray shift motor drive signal
M107 Stack ejection motor drive signal

M102
1st eject roller separation solenoid drive signal Aligning plate front/rear
SL103 M103 motor drive signal
M104
Feed motor drive signal
Buffer roller separation solenoid drive signal M101
SL102 Gear changemotor
F-3-7
drive signal
M110
Finisher controller PCB(2/2)

Rear end assist
Finisher controller PCB(1/2)
Feed roller separation solenoid drive signal

SL101 motor drive signal
M109
Buffer rear end holding solenoid drive signal
SL104
Escape solenoid
drive signal
SL105 Escape feed motor
PCB
drive signal
Feed driver
M112
PCB
inlet motor drive signal

Feed driver
M113
Stapler drive motor drive signal

M105
Stapler motor drive signal

M111
Chapter 3
Finisher controller PCB
Second tray paper detection signal
First tray paper detection signal
Feed path paper detetion signal
Inlet paper detection signal

Feed driver
PCB
Escape tray path paper

detection signal
PI118
PI111
PI103
PI104
PI112
F-3-8
3.2.3 Paper Delivery Path (Finisher Unit)

0023-8660
<Overview>
There are three ejection paths to tray 1 and 2 depending on the ejection processing.There is only one paper ejection path to the escape tray.
<Straight Ejection (Destination: Tray 1/ Tray 2)>

When the equipment is set to non-sort, all copies are ejected through the following path.
Tray
Paper
1st delivery roller
Stack ejection roller Buffer roller Feed roller
Inlet roller
F-3-9
<Processing Tray Path (Destination: Tray 1/ Tray 2)>
This is the copy ejection path when the equipment is set to sort for paper size other than A4, B5, or LTR or when set to staple sort. Copies are delivered to the
processing tray for aligning and stapling. Then they are ejected using the rear end assist.
3-5
Chapter 3
1st delivery roller

Paper Buffer roller
Stack ejection roller Feed roller
Inlet roller
Paper Processing tray
Rear end assist

F-3-10
<Buffer/Processing Tray Path (Destination: Tray 1/ Tray 2)>
This is the copy ejection path when the equipment is set to sort for A4, B5, or LTR paper size. Feed two sheets of paper to buffer (two or three sheets if 2-point
stapling). Then they are aligned and stapled in the processing tray and ejected. Even while stapling or offset is being performed, simultaneous stack ejection, which
simultaneously ejects copies delivered to the buffer and post processed stack in the processing tray, is performed because copies are received continuously from the
host machine. The stack delivered from the buffer is ejected to the processing tray and the stack processed in the processing tray is ejected to the tray.
Simultaneous stack ejection operation is described below for two A4 copies between stacks when the equipment is set to sort.
1) When the 1st paper reaches the switchback point, it is sent to the buffer unit and the rear end of the paper is held by the buffer guide.
Buffer roller
Buffer guide Feed roller
20mm
Switch back point
F-3-11
2) When the first copy is delivered to the buffer, the second copy is delivered from the host machine.
3-6
Chapter 3
F-3-12
3) The first delivery roller descends and works together with the stack delivery roller to deliver the 1st and 2nd paper toward the processing tray. At the same time,
the stack in the processing tray is delivered toward the delivery tray by the return roller and rear end assist guide.
Buffer roller
Stack ejection roller
1st delivery roller Feed roller
Buffer guide
20mm
Switch back point
Return roller
Rear end assist guide
F-3-13
4) When the stack in the processing tray is delivered to the delivery tray and the rear end of the 1st and 2nd paper exits the 1st delivery roller, the 1st and 2nd paper
are delivered toward the processing tray by the stack delivery roller and return roller.

1st delivery roller
Return roller
Processing tray
F-3-14
5) The 1st and 2nd paper delivered to the processing tray are aligned and then delivered to the delivery tray.
Return roller
F-3-15
<Escape Ejection (Destination: Escape Tray)>
When the escape tray is specified as the destination of paper ejection in the non-sort mode, the paper delivered from the host machine to the finisher is rerouted to
the path shown below by the escape inlet flapper and ejected to the escape tray.
3-7
Chapter 3
Escape delivery
roller
Escape feed
roller
Inlet roller
Escape inlet
flapper
F-3-16
3.2.4 Constraction of the Control System (Saddle Stitcher Unit)

0023-8662
The paper output mechanism serves to keep a stack of sheets coming from the finisher in place for the next steps (stapling, folding).
The paper inlet is equipped with the No.1 flapper and the No.2 flapper, which operate to configure the paper path to suit the size of paper. The paper positioning
plate is kept in wait at a predetermined location to suit the size of paper. The paper positioning plate is driven by the paper positioning plate motor (M4), and the
position of the plate is identified in reference to the number of motor pulses coming from the paper positioning plate home position sensor (PI7). A sheet moved by
the inlet roller is handled by the feed rollers and the crescent roller and held in a predetermined position. The feed plate serve to move sheets by coming into contact
with or moving away from sheets as needed.
The alignment plates put the stack into order each time a sheet is output. The alignment plates are driven by the alignment motor (M5), whose position is identified
in reference to the number of motor pulses coming from the alignment plate home position sensor (PI5).
To prevent interference between paper and the paper folding rollers when the paper is being output, the folding rollers are designed to be covered by a guide plate.
The guide plate moves down before paper is folded so as to expose the paper folding rollers.
The inlet is equipped with the No.1, No.2 and No.3 paper sensors (PI18, PI19, PI20) each suited to a specific paper size, and the paper positioning plate is equipped
with a paper positioning plate paper sensor (PI8).
3-8
Inlet motor
drive signal
PCB
Feed driver
PCB
Feed motor drive signal
Guide motor drive signal

Finisher controller
M113
M3
M1
Stitcher motor drive signal(front/rear)

Alignment motor drive signal Saddle inlet
M5
solenoid drive
signal SDLINSL
F-3-17
SL5
M7
M6/
Paper pushing plate motor drive signal
Saddle stitcher controller PCB(2/2)

Paper folding motor drive signal
Paper positioning plate motor drive signal

SL1
M4
M2
M8
SL2
Flapper drive signal 1 FLPSL1

SL4
PI4
PI1
Paper folding motor clock signal FLDCLK Flapper drive signal 2 FLPSL2
Paper pushing motor clock signal LUNGECLK Feed p;ate contact solenoid drive signal RLNIPSL
Chapter 3
3-9
3-10
Chapter 3
Paper positioning plate home position detection signal PAPPOS
Paper postioning plate paper detection signal PPOSPAR
Tray paper detection signal TRYPAR
PI6
Guide plate home position detection signal GIDHP
3.2.5 Paper Delivery Path (Saddle Stitcher Unit)

Crescent roller position detection signal FDRLHP
operations on the copy and then delivers it to the saddle stitcher tray.
PI11
Delivery detection singal DELV
Paper folding home position detection signal PAFLDHP
PI7
PI21
F-3-18
PI13
PI8
PI12
Vertical path paper detection signal VPJM
PI17
Paper pushing plate leading edge

position detection signal LUNGETOP
Paper pushing plate home position

PI19
PI15
Saddle stitcher controller PCB (2/2)

detection signal LUNGEHP

PI22
PI14
No.3 paper detection signal 3RDPA

PI20
PI18
No2. paper detection signal 2NDPA

No.1 paper detection signal 1STPA
Saddle inlet paper detection signal INLET-ROLL
A copy arriving in the finisher from the host machine is routed to the saddle stitcher by the saddle inlet flapper. The saddle stitcher executes stitching and saddling
0023-8663
Chapter 3
F-3-19
3.2.6 Controlling the Change of the Gear

0023-8664
<Overview>
The machine shifts down the gear of the inlet motor (M101) to suit the movement of paper (e.g., heavy paper in color mode) arriving from its host machine at 132
mm/sec or slower, and the finisher controller PCB serves to control this mechanism.
When the finisher controller PCB receives the operation start signal from the host machine, it turns on the gear change motor (M110) to switch from high- to lower-
speed gear by way of the rack gear/2-step gear. The home position of the gear change motor (M110) is monitored by the gear change home position sensor (PI117).
When a switchover has been made from high- to low speed gear, the finisher controller PCB drives the inlet motor (M101) to start delivery of paper. When the
trailing edge of paper reaches the buffer assembly, the machine stops the paper once, and drives the gear change motor (M110) to switch over from low- to high-
speed gear. Thereafter, the machine performs normal stacking operation for the paper.
High-speed gear
2-step gear
Low-speed gear
Inlet motor
M101
Gear change home
position sensor(PI117)
M110
Rack gear
Gear change motor
Inlet roller
Direction of delivery
Drive used to change from high- to low-speed

gear (gear change motor M110).
Drive used to operate inlet roller (inlet motor M101).
F-3-20
3-11
Chapter 3
High-speed gear
Low-speed gear
2-step gear
Inlet motor
M101
Gear change home
position sensor(PI117)
M110
Rack gear Gear change motor
Inlet roller
Drive used to change from low- to high-speed

gear (gear change motor M110).
Drive used to operate inlet roller (inlet motor M101).
F-3-21
3.2.7 Basic Operation (Saddle Stitcher Unit)

0023-8665
<Receiving Sheets>
The stitcher unit receives sheets from the finisher unit and outputs them inside the vertical path in vertical orientation.
The vertical path, while sheets are being output, is configured by two paper deflecting plates.
The position of the sheets being output is set by the paper positioning plate so that the center of the stack matches the stapling/folding position.
Sheets coming later are output closer to the delivery slot, and the volume of paper that may be output is as follows:
16 sheets (maximum of 15 sheets of 80g/m2 + 1 sheet of 256g/m2)
Direction of
delivery
Second sheet
First sheet
F-3-22
<Aligning the Sheets>

The alignment plates operate to put the sheets in order each time a sheet of paper is output to the vertical path assembly. The alignment plates are mounted at the
edge of the vertical path assembly.
The alignment plates also operate after stapling to prepare the stack for delivery.
3-12
Chapter 3
Sheets
Alignment plate Alignment plate

F-3-23
<Stitching>
When all sheets have been output, the two stitchers stitch the stack. The stitchers are positioned so that they face the center of a stack.
The two stitchers are not operated simultaneously so as to prevent the paper from wrinkling between two staples and to limit the load on the power supply.
If only one sheet of paper arrives from the host machine, stitching does not take place and the sequence goes to the next operation (stack feeding).
Stitcher
Staple
F-3-24
3-13
Chapter 3
<Feeding the Stack>

The unit folds the stitched stack of sheets, and then feeds it to the point of delivery. This point is where the center of the stack, i.e., stapling position, matches the
height of the paper pushing plate and the paper folding roller nip.
The stack is moved forward by operating the paper positioning plate. When the plate is operated, the guide plate which has been covering the paper folding rollers,
also moves down so that the paper folding rollers directly face the stack.
Paper pushing guide

Guide plate
F-3-25
3-14
Chapter 3
<Folding/Delivering the Stack>

The paper pushing plate pushes against the center of the stack to move it in the direction of the paper folding rollers. In response, the paper folding rollers pick the
stack along its center and fold it in two. The paper folding rollers together with the delivery roller then move the stack along to output it on the delivery tray.
Paper folding
roller
Delivery roller
F-3-26
3.2.8 Controlling the Inlet Flappers

0023-8666
<Overview>
The two flappers mounted at the paper inlet are operated to configure the feed path according to the size of paper. The flappers are used to enable the following:
1. To detect the passage of the trailing edge of the paper being moved by an appropriate sensor.
2. To prevent the following sheet from butting against the top of the existing stack.
The following table shows the relationship between sensors and paper sizes.
T-3-1
SENSOR A3/279mm x 432mm (11 x 17) B4/LGL A4R/LTRR
No.1 paper sensor (PI18) Used Used Used
No.2 paper sensor (PI19) Not used Used Used
No.3 paper sensor (PI20) Not used Not used Used
Each flapper is driven by its own solenoid.

The following table shows the relationship between solenoids and paper sizes.
T-3-2
Solenoid A3/279mm x 432mm (11 x 17) B4/LGL A4R/LTRR
No.1 paper deflecting solenoid (SL1) OFF ON ON
No.2 paper deflecting solenoid (SL2) OFF OFF ON
<A3/279mm x 432mm (11" x 17") Paper Path (3 sheets)>
3-15
Chapter 3
No.1 paper sensor

PI18 Passage of paper
No.1 paper deflecting
OFF
plate solenoid SL1
No.2 paper sensor Non-passage of paper
PI19 OFF
SL2
No.2 paper deflecting
Non-passage of paper
plate solenoid
No.3 paper sensor
PI20 Top edge
PI18
PI19
PI20
PI18
PI19
PI20
Entry of First sheet
Entry of Second sheet
Entry of Third sheet

F-3-27
<B4/LGL Paper Path (3 sheets)>
3-16
Chapter 3
Passage of paper
No.1 paper sensor
PI18 ON
SL1
No.2 paper sensor Passage of paper
PI19 OFF
SL2
No.3 paper sensor Non-passage of paper
PI20
PI18
PI19
Top edge
PI20
PI18
PI19
PI20

F-3-28
<A4R/LTRR Paper Path (3 sheets)>
3-17
Chapter 3

PI18 ON
SL1
PI19 ON
SL2
PI20
PI18
PI19
PI20 Top edge
PI18
PI19
PI20

F-3-29
3.2.9 Controlling the Movement of Sheets

0023-8667
When the leading edge of a sheet has moved past the inlet flapper, the intermediate feed roller and the crescent roller start to move the sheet forward.
The intermediate feed roller is normally not in contact with the path bed. When the leading edge of a sheet reaches the intermediate feed roller contact section, the
feed plate contact solenoid (SL4) causes the roller to come into contact with the path bed so as to move the sheet. The contact is broken as soon as the leading edge
of the sheet reaches the paper positioning
plate. This series of operations is executed each time a sheet arrives.
When the leading edge of the first sheet reaches the paper positioning plate, the paper positioning plate paper sensor (PI8) turns ON. The arrival of the second and
subsequent sheets will not be checked since the first sheet will still be over the sensor.
The crescent roller keeps rotating while sheets are being output, butting the leading edge of each sheet against the paper positioning plate, and ultimately, keeping
the leading edge of the stack in order.
The alignment motor (M5) drives the alignment plates for each sheet so as to put both left and right edges of the sheet in order.
1) The solenoid turns ON while paper is being moved so that the feed plate comes into contact.
3-18
Chapter 3
Intermediate feed roller

Feed motor
M1
ON
SL4
Feed plate contact solenoid
Paper positioning
plate paper sensor
PI8
F-3-30
2) The solenoid turn OFF when the paper butts against the paper positioning plate. The feed motor continues to rotate.
F-3-31
3) The solenoid turns ON when the next sheet arrives, and the feed plate comes into contact.
F-3-32
3.2.10 Controlling the Aligning the Sheets

0023-8668
The alignment motor (M5) drives the alignment plates each time a sheet is output, putting both left and right edges of the sheet in order. The alignment plate motor
is a 4-phase stepping motor. The position of the alignment plate is identified in reference to the number of motor pulses from the alignment plate home position
sensor (PI5).
The following briefly describes what takes place when the saddle stitching mechanism operates on two sheets.
1) When the first sheet has been output, the alignment plates butt against the left and right edges of the stack (first alignment). The alignment plates leave the home
position in advance and remain in wait at points 10 mm from the edges of the stack.
3-19
Chapter 3
Sheets
Alignment Alignment
plate plate
Alignment plate home

Paper positioning position sensor
plate (PI5)
F-3-33
2) The alignment plates move away from the edges of the stack over a short distance and then butt against the edges once again (Second alignment).
F-3-34
3) The alignment plates escape to points 10 mm from the edge of the stack.
F-3-35
4) When the following stack arrives, steps 1 through 3 above are repeated.
5) The alignment plates butt against the stack once again, during which stitching takes place.
F-3-36
6) The alignment plates escape to points 10 mm from the edges of the stack, after which folding and delivery take place.
F-3-37
3-20
Chapter 3
7) When the first sheet of the following stack reaches the No.1 paper sensor, the guide moves to a point 10 mm from the edge of the stack to be ready for the next
alignment operation.
F-3-38
Alignment plate
Alignment motor
M5
Alignment plate
Stack
Alignment plate
home position
sensor (PI5)
F-3-39
In case of 2 sheets:
Entry of Entry of 1st sheet of follow-
1st sheet 2nd sheet ing stack entry
Alignment plate home [1] [2] [3] [4]

position sensor (PI5)
Alignment motor (M5)

motor (M4)
: Alignment : Escape
[1]: Move to wait position
[2]: Stapling period
[3]: Paper folding/delivery period
[4]: Move to following stack size wait position
F-3-40
3.2.11 Controlling the Phase of the Crescent Roller

0023-8780
If alignment was executed with the crescent roller in contact with the stack of sheets, the resulting friction against the roller causes the stack to move inappropriately.
To prevent this problem, the phase of the roller is identified and used to determine the timing of alignment.
The phase of the crescent roller is identified by the crescent roller phase sensor (PI12). The flag for the crescent roller phase sensor is mounted to the crescent roller
shaft. The flag will leave the sensor while the roller shaft rotates, turning the sensor ON or OFF, enabling the assumption that the crescent roller is positioned at the
opposite side of the stack. The alignment plates are operated to correspond with this change in the state of the sensor.
3-21
Chapter 3
Crescent roller
phase sensor (PI12)
Alignment plates
Flag
Crescent roller
M1
Feed motor
Stack
F-3-41
Alignment plates
Crescent roller
phase sensor (PI12)
Sensor flag
Crescent roller
If the crescent roller was

in contact with the stack,
alignment opera-tion
could be obstruct-ed.
F-3-42
Alignment operation
is started when the
flag has covered the
sensor and the
crescent roller is
F-3-43
3-22
Chapter 3
First sheet Second sheet

Feed motor
Crescent roller phase
stops
sensor (PI12)
Alignment operation
Feed motor (M1)
F-3-44
3.2.12 Overview of Folding Operation

0023-8781
The paper folding mechanism consists of a guide plate, paper folding rollers, paper pushing plate, and paper positioning plate.
The guide plate is used to cover the folding rollers while sheets are output so as to prevent sheets from coming into contact with the folding rollers during output.
Before the stack is folded, the guide plate moves down to enable the folding rollers to operate.
The following shows the names and the functions of the motors and sensors used by the paper folding mechanism:
T-3-3
Motor Function
Paper folding motor (M2) Drives the folding roller.
Paper pushing plate motor (M8) Drives the paper pushing plate.
T-3-4
Sensor Function
Paper pushing plate motor clock sensor (PI1) Detects the paper pushing plate motor clock.
Paper folding motor clock sensor (PI4) Detects the paper paper folding motor clock.
Tray paper sensor (PI6) Detects the presence/absence of a stack of sheets in the saddle
delivery tray.
Delivery sensor (PI11) Detects the paper delivery.

Paper pushing plate home position sensor (PI14) Detects the paper pushing plate home position.
Paper pushing plate top position sensor (PI15) Detects the paper pushing plate leading edge position.
Vertical path paper sensor (PI17) Detects the presence/absence of paper after removal of a jam.
Paper folding home position sensor (PI21) Detects the paper folding home position.
3.2.13 Controlling the Movement of Stacks

0023-8782
When a stack has been stitched (2 points), the paper positioning plate lowers so that the stack will move to where the paper folding rollers come into contact with
the stack and where the paper pushing plate is located. The position of the paper positioning plate is controlled in reference to the number of motor pulses coming
from the paper positioning home position sensor (PI7).
At the same time as the paper positioning plate operates, the guide plate lowers so that folding may take place.
3-23
Chapter 3
Paper pushing guide

Guide plate

home position sensor PI7
F-3-45
Stitching Equivalent of specific

ends number of pulses
motor (M4)
Guide motor (M3)
Guide home position

sensor (PI13)
F-3-46
3.2.14 Folding a Stack

0023-8783
A stack is folded by the action of the paper folding rollers and the paper pushing plate.
The paper pushing plate pushes against the center of a stack toward the roller contact section. The paper pushing plate starts at its home position and waits at the
leading edge position until the stack has been drawn to the paper folding roller and is gripped for a length of 10 mm. When the paper folding roller has gripped the
stack for a length of about 10 mm, the paper pushing plate motor starts to rotate once again, and the paper pushing plate returns to its home position. The stack
gripped in this way by the paper folding roller is drawn further by the paper folding roller and then is moved by the delivery roller to the paper tray.
The thickness of the paper folding rollers is reduced at a half of their periphery except the center area.
At the other half of the periphery, where the thickness is not reduced, the paper folding roller (upper) and the paper folding roller (lower) contact each other tightly,
and paper starts to be folded at this position. The upper and lower rollers feed paper while folding it. Also, these rollers stop at this position.
At the half periphery where the thickness is reduced, the paper folding roller (upper) and the paper folding roller (lower) do not contact each other except at the
center, so they only feed paper to prevent paper from being wrinkled.
The paper folding start position and stop position of the paper folding rollers are controlled by the number of motor pulses delivered from the paper foldimg home
position sensor (P121).
3-24
Chapter 3
Paper pushing plate top Paper pushing plate home

position sensor (PI15) position sensor (PI14)
Paper folding roller (upper)

Sensor flag
Paper folding home
position sensor (PI21) Paper pushing plate
Paper folding
roller (lower)
M8
Portion which the
thickness is reduced M2 Paper pushing
plate motor
Stack of sheets Paper folding motor
F-3-47
Paper pushing plate top position Paper pushing plate home

sensor (PI15) position sensor (PI14)
Sensor flag
Paper folding home
position sensor (PI21) Paper pushing plate
M8
Paper pushing
M2
plate motor
Paper folding motor
F-3-48
[Paper folding start position]
Stack of sheets
Paper pushing plate

Delivery outlet Paper feed inlet
Sensor flag
Paper folding home
Paper folding/feeding is performed.
Paper feeding is performed.
F-3-49
3-25
Chapter 3
[Paper folding roller stop position]
Delivery outlet Paper feed inlet
Sensor flag
Paper folding home
Paper folding/feeding is performed.
Paper feeding is performed.
F-3-50
Paper folding motor (M2)

Paper pushing plate
motor (M8)
Paper pushing plate home
Equivalent of 10mm by paper folding motor
Paper pushing plate top
Delivery sensor (PI11)
Tray paper sensor (PI6)

Paper folding home
: Motor CW : Motor CCW

F-3-51
3.2.15 Double Folding a Stack

0023-8784
Folding is made twice for every sheet, to fold a set of copies consisting of 10 or more A4R or LTR-R sheets or to fold a set of copies consisting of from 3 to 9 A3
or 279 mm x 432 mm (11" x 17") sheets.
The paper folding rollers rotate in reverse for an equivalent of 20 mm after gripping the stack for a length of 20 mm, enabling the paper folding rollers to apply an
increased degree of pressure along the crease on the stack. Then, the paper folding rollers rotate normally, and the paper pushing plate returns to its home position
while the stack is being delivered.
This way, a stack requiring a large force may properly be folded with less pressure.
1) The paper pushing plate pushes the stack in the direction of the paper folding rollers.
Paper pushing plate
M2
M8
Paper folding motor
Paper pushing plate motor
F-3-52
2) The paper folding rollers grip the stack for a length of about 20 mm.
3-26
Chapter 3
20 mm
(appro
x.)
M2
Paper folding motor
F-3-53
3) The paper folding rollers rotate in reverse, pushing back the stack for a length of about 20 mm (reverse feeding).
20 m
(app m
rox.)
M2
Paper folding motor
F-3-54
4) The paper folding rollers rotate again, feeding out the stack. The paper pushing plate returns to its home position.
M2
Paper folding motor M8
Paper pushing plate motor
F-3-55
Gripping of paper stack
Equivalent of 20 mm Equivalent of 20 mm (reverse feeding)

Paper folding motor (M2)
Paper pushing plate
motor (M8)
Paper pushing plate home
Paper pushing plate top
Delivery sensor (PI11)
Tray paper sensor (PI6)

Paper folding home
: Motor CW : Motor CCW
F-3-56
3.3 Intermediate Process Tray Assembly
3.3.1 Stack Job Offset

0023-8785
Job offset operation offsets paper stack to the front or rear when ejecting to sort the paper stack.
The forward/backward movement of the copy delivered to the processing tray is controlled by the front aligning plate and rear aligning plate.
3-27
Chapter 3
The aligned copies are stapled or ejected according to the signal from the host machine.
When the power is turned on, the finisher controller PCB drives the aligning plate front motor (M103) and aligning plate rear motor (M104) to return the two align-
ing plates to home position.
The name and function of motors and sensors used by the stack job offset function are shown below.
Rear aligning plate

home position sensor (PI107)
Aligning plate (rear)
Light-shielding plate
Front aligning plate

Aligning plate Paper
(front)
Rear aligning plate motor (M104)

(FRONT
Light-shielding plate Front aligning plate motor (M103)
F-3-57
Results Delivering 4 sets
4th set
3rd set 2nd set
1st set
F-3-58
T-3-5
Motor Function
Aligning plate front motor (M103) Aligns paper in processing tray to the front
Aligning plate rear motor (M104) Aligns paper in processing tray to the rear
Swing motor (M106) Moves the swing guide up/down
Rear end assist motor (M109) Carry the stack end during stack ejection
T-3-6
Sensor Function
Swing guide HP sensor (PI105) Detects the swing guide home position
Aligning plate front HP sensor (PI106) Detects the aligning plate front home position
Aligning plate rear HP sensor (PI107) Detects the aligning plate rear home position
Rear end assist HP sensor (PI109) Detects the rear end assist home position
3.3.2 Processing Tray Paper Stacking Operation

0023-8786
When the rear end of the paper exits the 1st delivery roller, the paper is delivered to the processing tray by the stack delivery roller and return roller and then pushed
against the processing tray stopper.
3-28
Chapter 3
Stack ejection roller 1st delivery roller
Return roller
Processing tray stopper
F-3-59
3.3.3 Offset Operation

0023-8787
Each sheet is pulled forward or backward using the front aligning plate and the rear aligning plate.
The offset operation is performed each time a sheet is pulled onto the processing tray.
Rear aligning plate
Sheet to be offset
Tray
Rear aligning plate
Sheet to be offset
Tray
F-3-60
3.3.4 Rear End Assist Operation

0023-8788
In order to improve stacking performance when ejecting copies delivered to the processing tray, a rear end assist guide is used in addition to the stack ejection roller
to support the rear end of the stack during stack ejection.
3-29
Chapter 3
Paper

Rear end assist motor (M109)

F-3-61
3.3.5 Stack Delivery Operation

0023-8789
The stack is ejected each time three large size sheets*1 or five small size sheets*2 are offset on the processing tray.
The swing motor turns and the swing guide descends. This causes the upper/lower stack delivery rollers to hold the stack. The stack delivery motor turns the stack
delivery roller and return roller. At the same time, the rear end assist guide is started by the rear end assist motor and the stack held by the stack delivery rollers is
delivered in the ejection direction. The rear end assist guide stops once it reaches the prescribed position and returns to home position when the rear end assist motor
is reversed. Then the stack delivery motor starts and ejects the stack with the upper/lower stack delivery rollers.
Stack ejection rooler Swing guide
Return roller
F-3-62
*1 Varies from 1 to 4 sheets depending on the number of original. (ex: When the number of original is 10, copy stack are ejected in the order of 3 sheets, 3 sheets
and 4 sheets.) In case for the thick paper, copy stack always consists of 2 sheets.
*2 Varies from 1 to 6 sheets depending on the number of original. (ex: When the number of original is 7, copy stack are ejected in the order of 5 sheets and 2 sheets.)
3.3.6 Swing Height Detection Control

0023-8790
A. Overivew
Normally, the color-printed paper is ejected to the process tray with it rubbing against the paper loaded in the process tray, causing scrathes on the printed image.
To prevent this, the swing unit height is controlled.
B. Description of Control
When paper is ejected to the processing tray, the height of the swing unit [3] is detected with the swing height detection sensor [1] and swing height detection sensor
flag [2] in order to stop the swing unit [3] at the appropriate position, thus reducing scratches on color prints.
3-30
Chapter 3
[3] [1]
[2]
F-3-63
3.4 Staple Operation
3.4.1 Overview
0023-8791
This product is equipped with two Staplers.

While the Stapler unit of the Finisher unit provides 1-point front stapling, 1-point rear stapling, and 2-point stapling, the Stitcher unit of the Saddle Stitcher unit
provides 2-point center stapling.
3-31
Chapter 3
Stapler unit
Stitcher unit
(front, rear)
F-3-64
3.4.2 Stapler Unit

0023-8792
The staple motor (M111) is used to perform stapling operation. This motor rotates the cam one turn for stapling. The home position of this cam is detected by the
staple home position sensor (PI50).
The staple motor is rotated in the forward or reverse direction under the control of the macro computer (IC108) on the finisher controller PCB.
When the staple home position sensor is OFF, the finisher controller PCB rotates the staple motor in the forward direction until the sensor turns ON, allowing the
staple cam to the original position.
The staple sensor (PI52) is used to detect presence/absence of a staple cartridge in the machine and presence/absence of staples in the cartridge.
The staple edging sensor (PI51) is used to determine whether staples are pushed up to the top of the staple cartridge.
The finisher controller circuit does not drive the staple motor (M111) unless the staple safety switch (MSW104) is ON. This assures safety in case where you happen
to put your finger in the stapler.
F-3-65
3-32
Chapter 3
M111
Hook top position detect signal

Hook empty detect signal
Staple motor drive signal

Stapler HP detect signal
F-3-66
3.4.3 Shifting the Stapler Unit

0023-8794
The stapler unit is shifted by the stapler shift motor (M105). The home position is detected by the stapler shift home position sensor (PI110). When there is a staple
command from the host machine, the stapler shifts to the staple ready position, which depends on the stapling position and paper size.
The stapler unit waits at the following points when staple mode is selected:
<Front 1-Point Stapling>
The position is the same as the stapling position.
Rear aligning plate
Stopper
Feeding direction
Stapling position/
Wait position
F-3-67
<Rear 1-Point Stapling>
The position is the same as the stapling position.
3-33
Chapter 3
Rear aligning plate
Stapling position/
Wait position
Stopper
Feeding direction
F-3-68
<2-Point Stapling>
The stapler waits at the paper front end side staple position. The stapling sequence is first near side and then far side.
Rear aligning plate
Stopper
Stapling position
Stopper
Feeding direction
Stapling position/
Wait position
Stopper
F-3-69
3.4.4 Stapling Operation

0023-8797
<Overview>
Stapling operation staples the prescribed number of copies with the stapler unit.
The staple position depends on the staple mode and paper size.
Whether the staple unit is at home position or not is detected by the stapler shift home position sensor (PI110).
The stapler unit is equipped with a stapler alignment interference sensor (PI116). The staple motor (M111) operation is prohibited when the stapler alignment in-
terference sensor (PI116) is ON. This is to prevent stapling at the stopper and damaging the stopper when the stapler shift motor (M105) is incorrectly adjusted.
When the power is turned on, the finisher controller PCB drives the stapler shift motor (M105) to return the stapler unit to home position. If the stapler unit is already
at home position, it waits in that state.
3-34
Chapter 3
F-3-70
Paper width 1/2
Front diagonal stapling 2-point stapling
Rear diagonal stapling

F-3-71
T-3-7
Sensor Symbol Connector Function Remarks

Stapler shift home PI110 J721A-15 Detects the home position for the -
position sensor stapler moving back and forth.
Stapler alignment PI116 J720-3 Staple prohibited area detection -

interference sensor
Staple home position PI50 J720-5 Detects the home position for the In the stapler
sensor stapling operation.
Staple edging sensor PI51 J720-6 Detects the staple top position. In the stapler
Staple sensor PI52 J720-7 Detects presence or absence of staples In the stapler
in the cartridge.
T-3-8
Function Motor Symbol Remarks

Moves the stapler. Stapler shift motor M105 -
3-35
Chapter 3
Function Motor Symbol Remarks

Performs Staple motor M111 -
stapling operation.
<First Sheet>
The finisher controller PCB moves the stapler according to the specified stapling position.
When the rear end of the first sheet passes the 1st delivery roller, the finisher controller PCB stops the stack delivery motor (M102) and then rotates it in reverse.
The stack delivery motor rotates the stack delivery roller and return roller and delivers the paper to the processing tray. The paper in the processing tray is detected
by the processing tray paper sensor (PI108). When the paper is delivered to the processing tray, the swing motor (M106) starts and raises the swing guide. When
the swing guide home position sensor (PI105) detects the rising of the swing guide, the swing guide motor stops and holds the swing guide at the raised position.
After the processing tray paper sensor detects the paper, the aligning motor (M103/M104) starts and aligns the paper.

Swing guide
1st delivery roller
Return roller
Stapler
Processing tray
F-3-72
Swing guide home position sensor (PI105)
Stack ejection roller (upper)

Stack ejection roller (lower)
Swing guide
Swing motor
(M106)
Stack ejection lower roller clutch (CL102)
Stack ejection motor (M102)
F-3-73
<Second and Subsequent Sheets>

The finisher controller PCB starts the swing motor (M106) and lowers the swing guide when the rear end of the 2nd paper passes the 1st delivery roller. The stack
delivery motor is reversed. The stack delivery motor rotates the stack delivery roller (upper) and return roller and sends the paper to the processing tray. At this
point, the stack delivery roller (lower) does not rotate because the stack ejection lower roller clutch (CL102) is disengaged. The paper in the processing tray is
detected by the processing tray paper sensor (PI108).
When the paper is delivered to the processing tray, the swing motor (M106) starts and raises the swing guide. When the swing guide home position sensor (PI105)
detects the rising of the swing guide, the swing guide motor stops and holds the swing guide at the raised position.
After the processing tray paper sensor detects the paper, the aligning motor (M103/M104) starts and aligns the paper.
3-36
Chapter 3

Swing guide
1st delivery roller
Return roller
Stapler
Processing tray
F-3-74
<Last Sheet>
When alignment of the last sheet completes, the finisher controller PCB moves the aligning plate to alignment position with the aligning motor (M103/M104) (with
the paper held with the aligning plate). Then the finisher controller PCB staples at the specified staple position.
After stapling, the finisher controller PCB starts the swing motor (M106) and lowers the swing guide. Then the stack is ejected by the stack delivery roller, return
roller, and rear endassist guide.

Swing guide
Return roller
Stapler
F-3-75
3.4.5 Stitcher Unit

0023-8799
The stitcher base unit consists of two stitchers and stitcher bases.
The stitchers are fixed in position, and are not designed to slide or swing.
Stitching is executed by driving the rotary cam by the stitcher motor (M7, M6). The front and rear stitcher units are operated with a time delay so as to prevent
wrinkling of paper and to limit the load applied to the power supply. (A time delay for initiating the stitcher motor startup current helps decrease the load on the
power supply.)
The stitcher home position sensor (SW7, SW5) is used to monitor the movement of the rotary cam, enabling identification of individual stitcher operations. The
presence/absence of staples inside the staple cartridge fitted to the stitcher is detected by the staple sensor (SW6, SW4).
The alignment plates keep both edges of the stack in place while stitching takes place.
F-3-76
3-37
Chapter 3
Stitcher home position sensor

(front) (SW7)
Stitcher motor (front) (M7)

Stitcher home position
sensor (rear) (SW5)
Stitcher motor (rear) (M6)
No.1 paper sensor (PI18)
Alignment motor (M5)
Alignment Escape
F-3-77
Cam
Mount
F-3-78
3.4.6 Stitching Operation

0023-8801
To enable stitching at two locations on a stack, two stitcher units (front, rear) are used. Each stitcher unit is equipped with a stitcher motor (M7, M6) for drive, a
stitcher home position sensor (SW7, SW5) for detection of position and a staple sensor (SW6, SW4) for detection of the presence/absence of staples.
The stitcher base is designed so that it may be drawn out to the front from the saddle stitcher for replacement of the staple cartridge or removal of a staple jam. The
stitcher unit in sensor (PI16) is used to make sure that the stitcher base is properly fitted to the saddle stitcher.
Safety switches are not mounted for the stitcher unit (front, rear), as the location does not allow access by the user.
Stitcher (rear)
Stitcher (front)
Stack
F-3-79
3.5 Stack Tray Operation
3.5.1 Tray Operation

0023-8804
This equipment has three delivery trays. The upper tray is called escape tray, the middle tray is called tray 1, and the lower tray is called tray 2.
The escape tray is fixed and tray 1 and tray 2 can move up and down independently.
The escape tray has an escape tray full detector sensor (PI119). When the escape tray becomes full, the finisher controller PCB notifies the host machine to that
effect.
The finisher controller PCB controls the vertical movement of tray 1 and tray 2 by changing the drive direction of the tray 1 shift motor (M107) and tray 2 shift
motor (M108) (incorporating a motor driver PCB).
Tray 1 paper sensor (PI111) and tray 2 paper sensor (PI112) are provided to detect the presence of the paper stacked on tray 1 and tray 2.
3-38
Chapter 3
The home position of tray 1 is detected by the tray 1 paper surface sensor (PI114) and the home position of tray 2 is detected by the tray 2 paper surface sensor
(PI115) 1. The home position is the top surface of the paper if paper is already stacked on the tray, or the position where the edge of the tray is detected if no paper
is stacked. The tray 2 paper surface sensor (PI120) 2 detects the paper surface when 651 or more sheets are stacked in tray 2. When the power is turned on, the
finisher controller PCB drives the tray 1 shift motor (M107) and tray 2 shift motor (M108) to return the tray 1 and tray 2 to their home positions. If either tray is
already at the home position, it is moved out of the home position once and then returned to the home position again. If both tray 1 and tray 2 are at their home
positions, this operation is performed for tray 2 and then for tray 1. If the tray specified by the host machine is tray 2, the finisher controller PCB raises the tray so
that tray 2 is at the delivery port.
When paper is stacked on either tray, the tray 1 shift motor (M107) or tray 2 shift motor (M108) is driven a prescribed number of pulses to lower the tray. Then the
tray returns to the home position to prepare for the next stack.
The upper and lower limits of the tray are detected by three area sensors (PS981, PS982, and PS983) on the tray 1 and tray 2 shift area sensor PCB. The finisher
controller PCB stops driving the tray 1 shift motor (M107) and tray 2 shift motor (M108) upon detection of the upper or lower limit of the tray. Also, the ON/OFF
combinations of the area sensors (PS981, PS982, PS983) are used to detect over-stacking according to the stack height for large size and mixed stacking.
The finisher controller PCB stops supplying +24V to the tray 1 shift motor (M107) and stops the finisher operation when tray 1 closing detect switch (MSW103)
turns ON.
Rack Tray 1 paper surface

sensor (PI111)
Tray 1 switch
(MSW103)
Tray 1 shift
motor (M107)
Tray 1 shift area

sensor PCB
Tray 2 shift
motor (M108)
Tray 2 paper surface Tray 2 shift area

sensor (PI112) sensor PCB
Light-shielding plate
Rack
F-3-80
3-39
Chapter 3
Tray 1 paper surface

sensor (PI114) Paper surface
sensor flag
Edge

sensor 2 (PI120)
Tray 1

sensor 1 (PI115)
Paper surface
sensor flag
Edge
Tray 2
F-3-81
T-3-9
Tray 1 shift area sensor PCB

Area sensor Area sensor Area sensor
Detected items 1(PS983) 2(PS982) 3(PS981)
Tray 1 upper limit OFF ON ON
Stack count 650 sheet limit exceeded ON OFF OFF
Stack count 1300 sheet limit exceeded ON ON OFF
Tray 1 lower limit ON ON ON
T-3-10

Area sensor Area sensor Area sensor
Detected items 1(PS983) 2(PS982) 3(PS981)
Tray 2 upper limit OFF ON OFF
Stack count 650 sheet limit exceeded ON OFF OFF
Stack count 1700 sheet limit exceeded ON ON ON
Stack count 2450 sheet limit exceeded

OFF ON ON
Tray 2 lower limit (finisher) ON OFF ON
Tray 2 lower limit (saddle finisher) OFF OFF ON
* The symbol for the area sensor of each PCB is same because tray1/tray 2 shift area sensor PCBs are the same board.
3.5.2 Shutter Operation

0023-8806
When tray 1 passes the delivery section with paper already stacked, the stacked paper may get caught by the delivery section. A shutter is provided at the delivery
section to prevent this. The shutter closes when tray 1 passes the delivery section. This is performed even when no paper is stacked.
When the shutter clutch (CL101) and stack ejection lower roller clutch (CL102) are ON, the shutter moves up (close) when the stack ejection motor (M102) turns
forward and moves down (open, delivery enabled) when the motor turns backward.
The open/close of the shutter is detected by the shutter home position sensor (PI113).
3-40
Chapter 3
Stack ejection lower roller clutch(CL102)
Stack ejection
roller (lower)
Stack ejection motor(M102)
Shutter home position

sensor(PI113)
Shutter
Shutter clutch(CL101)
F-3-82
3.6 Detecting Jams
3.6.1 Detecting Jams (Finisher Unit)

0023-8808
The following sensors are used to detect the presence of paper and to determine that paper is delivered properly.
- Inlet sensor (PI103)
- Delivery sensor (PI104)
- Escape tray path sensor (PI118)
A jam is identified by checking whether paper is present at each sensor at the timing programmed in the memory of the microcomputer (CPU) on the finisher con-
troller PCB.
When the CPU identifies a jam, it suspends the finisher's delivery operation and informs the host machine DC controller of the presence of a jam. When all doors
are closed after the paper jam is removed, the finisher checks whether paper is detected by the above three sensors (inlet sensor and tray 1 delivery sensor). If the
sensors detect paper, the finisher determines that paper jam is not completely removed and sends a jam removal signal to the host machine once more.
PI118
PI104
PI103
F-3-83
T-3-11
Jam Type Sensor Jam Condition

Inlet sensor PI103 When the inlet sensor (PI103) does not detect paper after a prescribed time
delay (distance) has elapsed since receiving a delivery signal from the host
machine.
3-41
Chapter 3

Inlet sensor PI103 When paper does not exit the inlet sensor (PI103) after delivering for a
stationary prescribed time (distance) after the inlet sensor (PI103) detected paper.
Feed path sensor PI104 When the feed path sensor (PI104) does not detect paper after prescribed
delay time (distance) has elapsed since the inlet sensor (PI103) detected paper.
Feed path sensor PI104 When paper does not exit the feed path sensor (PI104) after delivering for
stationary a prescribed time (distance) after the delivery sensor (PI104) has detected
paper.
Escape tray path PI118 When the escape tray path sensor (PI118) does not detectpaper after a
sensor delay prescribed time (distance) haselapsed since reception of a delivery signal
from the host machine
Escape tray path PI118 When paper does not exit the escape tray path sensor (PI118)after a
sensor stationary prescribed time (distance) has elapsed since this sensor detected paper.
Timing When the tray 1 or tray 2 loading position has not been changed at
reception of a delivery signal from the host machine, or when the
reception interval of the delivery signal from the host machine is shorter
than the paper processing time by 150 ms or more.
Staple PI50 When the staple motor (M1111) is rotated forward, the staple home
position sensor (PI5) does not turn back ON after a prescribed time has
elapsed after it goes OFF, and the staple home position sensor (PI50)
becomes ON within prescribed time after the staple motor (M1111) is
rotated backward.
* Replace the stapler unit when the staple home position sensor (PI50)
becomes faulty since it is built in the stapler unit.
Power-on PI103, When paper is detected by the inlet sensor (PI103), the delivery path
PI104, sensor (PI104), or the escape tray path sensor (PI118) during power on.
PI118
Door open PI102, When the front cover open/close sensor (PI102) or the front cover close
MSW101 detect switch (MSW101) detects that the cover is opened.
3-42
Chapter 3
3.6.2 Detecting Jams (Saddle Stitcher Unit)

0023-8810
The saddle stitcher unit identifies any of the following conditions as a jam, and sends the jam signal to the host machine. In response, the host machine may stop
copying operation and indicate the presence of a jam on its control panel.
When all doors are closed after the user has removed the jam, the saddle stitcher unit checks whether the vertical path paper sensor (PI17) has detected the presence
of paper. If the sensor has detected paper, the unit will identify the condition as being faulty jam removal and send the jam signal to the host machine once again.
PI22
PI18
PI19
PI20
PI17
PI11
PI15
PI14
PI8
F-3-84
T-3-12
No. Sensor
PI11 Delivery sensor
PI17 Vertical path paper sensor
PI18 No.1 paper sensor
PI22 Saddle inlet sensor
T-3-13

Inlet delay PI22 When the saddle inlet sensor (PI22) does not detect paper after a prescribed
time (distance) has elapsed since receiving a saddle delivery request from the
Finisher.
Inlet stationary PI22 When paper does not exit the saddle inlet sensor (PI22) after feeding for a
prescribed amount with the feed motor (M1) after the saddle inlet sensor (PI22)
detected the leading edge of the paper.
Feeding delay PI18 When the 1st paper sensor (PI18) does not detect paper after prescribed time
(distance) has elapsed since the saddle inlet sensor (PI22) detected the leading
edge of the paper.
3-43
Chapter 3

Feeding PI18,PI19, When paper does not exit the 1st paper sensor (PI18), 2nd paper sensor (PI19),
stationary PI20 and 3rd paper sensor (PI20) after feeding for a prescribed amount with the feed
motor (M1) after the 1st paper sensor (PI18) has detected the leading edge of
the paper.
Delivery delay PI11 When delivery sensor (PI11) cannot detect the paper after feeding the stack for
a prescribed amount with the paper folding motor (M2) after completing paper
pushing motion with the paper pushing plate.
Delivery PI11,PI17 When stack does not exit the delivery sensor (PI11) after feeding the stack for
stationary a prescribed amount with the paper folding motor (M2) after detecting the
leading edge of the paper with the delivery sensor (PI11).
When stack does not exit the vertical path paper sensor (PI17) after feeding the
stack for a prescribed amount with the paper folding motor (M2) after detecting
the stack with the delivery sensor (PI11).
Stitcher staple SW7,SW5 When stitch motors (M7/M6) are rotated forward and the stitch home position
sensors (SW7/SW5) do not turn ON within 0.4 seconds after they are turned
OFF and the motors are rotated backward and the sensors turn ON within 0.4
seconds.
Power-on PI8,PI11, When paper is detected by one of the sensor on the paper sensor PCB (1st paper
PI17,PI18, sensor (PI18), 2nd paper sensor (PI19), 3rd paper sensor (PI20)), vertical path
PI19,PI20, paper sensor (PI17), delivery sensor (PI11), paper positioning plate paper
PI22 sensor (PI8), or saddle inlet sensor (PI22) during power ON.
Door open PI3,PI9, When the delivery cover sensor (PI13) or inlet cover sensor (PI19) detects that
PI102 the cover is opened during operation.
When the front cover sensor (PI102) detects cover open with paper present on
the processing tray while the device is not operating.
3.7 Power Supply
3.7.1 Power Supply Route (Finisher Unit)

0023-8811
When the power of the host machine is turned on, 24 VDC is supplied from the host machine to the finisher controller PCB through two power supply lines. 24
VDC supplied through one power supply line is used to drive motors and solenoids. 24 VDC supplied through the other power supply line is converted into 5VDC
by the regulator IC (IC3) on the finisher controller PCB and then used to drive the sensors on the PCB. Furthermore, it is converted into 3.3 VDC by the regulator
IC (IC26) on the finisher controller PCB and then used to drive the ICs on the PCB. Both are also supplied from the finisher controller PCB to the saddle stitcher
controller PCB.
If the Puncher unit, which is an optional, is installed, they are supplied to the punch controller PCB as well.
24VDC for specific motor drives is cut off when the front cover switch (MSW101) is open. This is not applied to the optional puncher unit and some other motors.
A block diagram of power supply is shown below.
3-44
Chapter 3
Front cover switch

(MSW101) Saddle stitcher
controller PCB
24V
Motor
24V
Motor
24V
Solenoid
24V Motor (M103,

24V M104,M109)
Finisher controller
PCB
24V
Feeder driver
5V PCB
Host
machine
5V Sensors
(IC3) (IC26)
24VR Regulator Regulator 3.3V Logic
IC IC
Punch controller PCB

(Puncher Unit(option))
F-3-85
3.7.2 Protection Function (Finisher Unit)

0023-8813
The 24 VDC for motor and solenoid drive has a fuse or motor driver with over-current protection function for over-current protection.
3.7.3 Power Supply Route (Saddle Stitcher Unit)

0023-8815
When the power switch of the host machine is turned on with the door closed, 24 VDC is supplied from the finisher controller PCB to the saddle stitcher via two
power supply lines.
24 VDC supplied through one power supply line is used to drive motors and solenoids.
24 VDC supplied through the other power supply line is converted into 5 VDC by the regulator IC (IC6) on the saddle stitcher controller PCB, used to drive sensors,
converted into 3.3 VDC by the regulator IC (IC23) on the saddle stitcher controller PCB, and then used to drive the ICs on the PCB.
Front cover
switch
(MS101)
24V
24VU 24V
Motors
FUSE
(FU3)
24V
Solenoids
Finisher
controller
PCB Saddle stitcher
controller PCB
5V
Sensors
(IC6) (IC23)
24VR 3.3V
Regulator IC Regulator IC Logic
F-3-86
3.7.4 Protection Function (Saddle Stitcher Unit)

0023-8816
The 24 VDC power supply used for motors and solenoids is equipped with a circuit breaker (CB1). The 24V power supply used to drive the guide motor (M3),
alignment motor (M5), and the paper positioning plate motor (M4) is equipped with a fuse designed to blow when an overcurrent flows.
3-45
Chapter 4 Parts Replacement Procedure
Contents
Contents
4.1 Points to Note on Disassembly and Reassembly ...........................................................................................................4-1

4.1.1 Precaution for Installation of Delivery Unit Upper Cover........................................................................................................... 4-1
4.2 External Covers..............................................................................................................................................................4-1
4.2.1 Rear Lower Cover........................................................................................................................................................................ 4-1
4.2.1.1 Removing the Rear Lower Cover ...................................................................................................................................................................4-1
4.2.2 Rear Upper Cover ........................................................................................................................................................................ 4-1
4.2.2.1 Removing the Rear Upper Cover ....................................................................................................................................................................4-1
4.2.3 Grate-shaped Upper Guide .......................................................................................................................................................... 4-1
4.2.3.1 Removing the Grate-shaped Upper Guide ......................................................................................................................................................4-1
4.2.4 Grate-shaped Lower Guide .......................................................................................................................................................... 4-1
4.2.4.1 Removing the Grate-shaped Lower Guide......................................................................................................................................................4-1
4.2.5 Front Inside Upper Cover ............................................................................................................................................................ 4-2
4.2.5.1 Removing the Front Inside Upper Cover ........................................................................................................................................................4-2
4.2.6 Front Inside Lower Cover ............................................................................................................................................................ 4-2
4.2.6.1 Removing the Front Inside Lower Cover........................................................................................................................................................4-2
4.2.7 PCB Cover ................................................................................................................................................................................... 4-2
4.2.7.1 Removing the PCB Cover...............................................................................................................................................................................4-2
4.2.8 Front Door.................................................................................................................................................................................... 4-2
4.2.8.1 Removing the Front Door ...............................................................................................................................................................................4-2
4.2.9 Escape Tray Cover ....................................................................................................................................................................... 4-2
4.2.9.1 Removing the Escape Tray Cover...................................................................................................................................................................4-2
4.2.10 Escape Door ............................................................................................................................................................................... 4-3
4.2.10.1 Removingh the Escape Door.........................................................................................................................................................................4-3
4.3 Drive System..................................................................................................................................................................4-3
4.3.1 Stapler .......................................................................................................................................................................................... 4-3
4.3.1.1 Removing the Stapler ......................................................................................................................................................................................4-3
4.3.2 Swing Unit ................................................................................................................................................................................... 4-3
4.3.2.1 Removing the Swing Unit...............................................................................................................................................................................4-3
4.3.3 Saddle Unit................................................................................................................................................................................... 4-4
4.3.3.1 Removing the Saddle Unit ..............................................................................................................................................................................4-4
4.3.4 Stitcher Mount Unit ..................................................................................................................................................................... 4-5
4.3.4.1 Removing the Stitcher Mount Unit .................................................................................................................................................................4-5
4.3.5 Positioning Plate Unit .................................................................................................................................................................. 4-5
4.3.5.1 Removing the Positioning Plate Unit..............................................................................................................................................................4-5
4.4 Document Feeding System ............................................................................................................................................4-6
4.4.1 Process Tray Assembly................................................................................................................................................................ 4-6
4.4.1.1 Removing the Processing Tray .......................................................................................................................................................................4-6
4.4.2 Tray 1 ........................................................................................................................................................................................... 4-7
4.4.2.1 Removing the Tray 1.......................................................................................................................................................................................4-7
4.4.3 Tray 2 ........................................................................................................................................................................................... 4-8
4.4.3.1 Removing the Tray 2.......................................................................................................................................................................................4-8
4.4.4 Buffer Roller ................................................................................................................................................................................ 4-9
4.4.4.1 Removing the Buffer Roller............................................................................................................................................................................4-9
4.4.5 Return Roller................................................................................................................................................................................ 4-9
4.4.5.1 Removing the Return Roller ...........................................................................................................................................................................4-9
4.4.6 Return Roller Unit........................................................................................................................................................................ 4-9
4.4.6.1 Removing the Return Roller Unit ...................................................................................................................................................................4-9
4.4.7 Saddle Delivery Tray Unit ......................................................................................................................................................... 4-10
4.4.7.1 Removing the Saddle Delivery Tray Unit.....................................................................................................................................................4-10
4.4.8 Upper Delivery Guide................................................................................................................................................................ 4-10
4.4.8.1 Removing the Upper Delivery Guide ...........................................................................................................................................................4-10
4.4.9 Paper Folding Roller .................................................................................................................................................................. 4-10
Contents
4.4.9.1 Removing the Paper Folding Roller ............................................................................................................................................................. 4-10

4.4.10 Escape Unit .............................................................................................................................................................................. 4-12
4.4.10.1 Removing the Escape Unit ......................................................................................................................................................................... 4-12
4.4.11 Escape Door Unit..................................................................................................................................................................... 4-13
4.4.11.1 Removing the Escape Door Unit ................................................................................................................................................................ 4-13
4.5 Electrical System ......................................................................................................................................................... 4-13
4.5.1 Finisher Controller PCB ............................................................................................................................................................ 4-13
4.5.1.1 Finisher Controller PCB ............................................................................................................................................................................... 4-13
4.5.1.1.1 Removing the Finisher Controller PCB................................................................................................................................................ 4-13
4.5.1.1.2 Action on replacing the finisher controller PCB................................................................................................................................... 4-13
4.5.2 Static Charge Eliminator 1......................................................................................................................................................... 4-14
4.5.2.1 Removing the Swing Unit Static Charge Eliminator.................................................................................................................................... 4-14
4.5.3.1 Removing the Inlet Static Charge Eliminator............................................................................................................................................... 4-14
4.5.4.1 Removing the Escape Delivery Static Charge Eliminator............................................................................................................................ 4-15
4.5.5 Saddle Stitcher Controller PCB ................................................................................................................................................. 4-15
4.5.5.1 Removing the Saddle Stitcher Controller PCB............................................................................................................................................. 4-15
Chapter 4
4.1 Points to Note on Disassembly and 4.2.2 Rear Upper Cover

Reassembly 4.2.2.1 Removing the Rear Upper Cover
0023-8821
1) Remove four screws [1] and remove the rear upper cover [2].
4.1.1 Precaution for Installation of Delivery Unit Upper
Cover
0023-8817
[2]
Install the delivery unit upper cover [1] so that the sensor harness [2]
is not caught between the top cover and body of the delivery unit. After in-
stalling the top cover, check to be sure that the sensor harness is not caught
between them.
[1] [1]
[1]
F-4-3
4.2.3 Grate-shaped Upper Guide
4.2.3.1 Removing the Grate-shaped Upper Guide

0023-8822
1) Remove the front door.

[2] 2) Remove the escape tray cover.
3) Lower tray [1] below the grate-shaped upper guide [2] (For how the tray
is moved, see the steps under "Removing the Tray 1.").
4) Remove five screws [3] and remove the grate-shaped upper guide [2].
[2]
[3]
F-4-1
[3]
4.2 External Covers [1]

F-4-4
4.2.1 Rear Lower Cover
4.2.4 Grate-shaped Lower Guide
4.2.1.1 Removing the Rear Lower Cover
0023-8818
4.2.4.1 Removing the Grate-shaped Lower Guide
1) Remove four screws [1] and remove the rear lower cover [2]. 0023-8824

2) Remove the rear upper cover.
3) Remove the escape tray cover.
4) Remove the front inside upper cover.
5) Remove the grate-shaped upper guide.
6) Remove the tray 1.
8) Remove ten screws [1] and remove the grate-shaped lower guide [2].
When replacing, be careful not to hook the grate-shaped lower guide to

the sensor flag arm on the delivery side.
[1]
[2] [1]
F-4-2
4-1
Chapter 4
4.2.7 PCB Cover
4.2.7.1 Removing the PCB Cover

[1] [1] 0023-8828
1) Remove seven screws [1] and remove the PCB cover [2].
[7]
[2] [1]
F-4-5
4.2.5 Front Inside Upper Cover
4.2.5.1 Removing the Front Inside Upper Cover [1]

0023-8826
1) Remove the front door. F-4-8

3) Remove four screws [1], open the escape door [2], and then remove the 4.2.8 Front Door
front inside upper cover [3].
4.2.8.1 Removing the Front Door
[2] 0023-8830
1) Open the front door [1] and remove the clip [2].
2) Lift the front door [1] to remove.
[2]
[3]
[1]
F-4-6
[1]
4.2.6 Front Inside Lower Cover
4.2.6.1 Removing the Front Inside Lower Cover F-4-9

0023-8827
1) Remove the front door. 4.2.9 Escape Tray Cover

4) Remove screw [1] and then remove the roller knob [2]. 4.2.9.1 Removing the Escape Tray Cover
5) Remove four screws [3] and remove the front inside lower cover [4].
0023-8831
1) Remove two screws [1], and open the escape door [2].
[1]
[2]
[3]
[1] F-4-10
[3] 2) Remove three screws [1], and detech the escape tray cover [2].
[2]
[4]
F-4-7
4-2
Chapter 4
[2] [2]
[1]
[1]
F-4-13
5) Release the claw [1] and remove the PCB [2].
6) Disconnect three connectors [3].
7) Remove screw [4] and remove the stapler together with the stapler base
[5].
When removing, be careful not to damage the flag [6].
[4] [6] [3]
[1]
F-4-11
4.2.10 Escape Door
4.2.10.1 Removingh the Escape Door

0023-8832
1) Open the front door.

2) Remove two screws [1] and remove the escape door [2].
[2] [5] [1] [2]

F-4-14
8) Turn the stapler over, disconnect two connectors [1], remove two screws
[2], and remove the stapler from the stapler base.
[2]
[1]
F-4-12
4.3 Drive System
4.3.1 Stapler
4.3.1.1 Removing the Stapler

0023-8833

2) Remove the escape tray cover. [1]
3) Remove the front inside upper cover. F-4-15
4) Pull out the stapler, remove screw [1], and remove the PCB cover [2].
4.3.2 Swing Unit
4.3.2.1 Removing the Swing Unit

0023-8885

4) Removee the front inside upper cover.
8) Remove the grate-shaped lower guide.
9) Remove the processing tray.
10) Remove two screws [1] and remove the solenoid cover [2].
4-3
Chapter 4
[1] [2] [1] [1] [3]

[2] [4]
[5]
F-4-16
11) Remove screw [1] and pull up the swing pressure guide [2].
[2]
F-4-19
4.3.3 Saddle Unit
4.3.3.1 Removing the Saddle Unit

0023-8886

[1] 2) Remove the rear upper cover.
3) Remove the rear lower cover.
F-4-17
12) Remove two E rings [1] at the joint between the swing unit and the return 5) Remove the front inside upper cover.
roller unit and then slide the two return roller unit collars [2] inside. 6) Remove the front inside lower cover.
13) Unhook the swing pressure rack [3] from the swing unit center hook. 7) Remove the grate-shaped upper guide.
[1] [2] 9) Remove the tray 2.
11) Remove the saddle delivery tray unit.
12) Remove the PCB cover.
13) Remove the escape unit.
[3] 14) Disconnect two connectors [1] and remove the harness from three
clamps [2].
[1]
[2]
F-4-20
15) Remove two screws [1].
[2] [1]
F-4-18
14) Remove the belt [1] from the gear [2], remove the belt [3] from the gear
[2] and gear [4], and pull out the swing unit [5] from the delivery direction.
4-4
Chapter 4
[1] [2]
[1]
F-4-21
16) Remove the screw [1].
F-4-25
4.3.4 Stitcher Mount Unit
4.3.4.1 Removing the Stitcher Mount Unit

0023-8887

[1] 4) Remove the front inside lower cover.
5) Remove the E ring [1], shaft [2], and roller [3].
F-4-22
17) Open the saddle door [1] and remove two screws [2].
[2]
[3] [1] [2]

F-4-26
6) Pull out the stitcher mount unit [1] to the front.
[1] [1]
F-4-23
18) Remove the saddle unit [1] from the paper feeding side.
F-4-27
4.3.5 Positioning Plate Unit
4.3.5.1 Removing the Positioning Plate Unit

0023-8888

6) Remove the front inside lower cover.
8) Remove the saddle stitcher controller PCB.
[1] 9) Disconnect two connectors [1] and remove the harness from the two edge
saddles [2] and two clamps [3].
F-4-24
When installing the saddle unit, install so that the Mylar [1] at the front
upper side of the saddle is on the outside of the delivery guide plate [2] as
shown in the figure.
Delivery fault will occur if it goes inside.
4-5
Chapter 4
[2] [1] [4] [5] [3] [1]
[2]
[3] [1]
F-4-28
[1] [2] [4]
10) Disconnect two connectors [1] and remove the harnesses from five edge
saddles [2]. F-4-31
11) Remove three screws [3] and remove the paper folding/pushing motor
base [4].
4.4 Document Feeding System
[3] [4] [3]
4.4.1 Process Tray Assembly
4.4.1.1 Removing the Processing Tray

0023-8895

9) Unfasten four snap fasteners [1] and remove the sensor flag [3] from the
stack delivery roller [2].
Hold the snap fastener at the base when unfastening because the sensor
flag arm can break easily. When fastening, insert the boss of the sensor
flag snap fastener in the hole on the processing tray side.
[2] [1] [2]
F-4-29
12) Remove four screws [1] and remove the stay [2]. The edge saddle har- [1]
ness of the stay need not be removed.
[1] [2] [1]

F-4-30 [3] [2]
13) Disconnect two connectors [1] and remove the harness [2] from two F-4-32
clamps [3].
14) Remove two screws [4], shift the positioning plate unit [5] forward once, 10) Remove the stack delivery roller front side E ring [1], gear [2], parallel
and then pull it out from the paper feeding side. pin [3], E ring [4], washer [5], and bearing [6].
The parallel pin [3] drops when the gear [2] is removed. Be careful not
to loose it.
4-6
Chapter 4
[2] [3] [4] [5] [6] [3] [4] [3]
[1] [1] [2]

F-4-33 F-4-36
11) Remove all finisher controller PCB connectors[1] and remove the har-
ness from two clamp [2]. 4.4.2 Tray 1
12) Remove four screws [3] and remove the finisher controller PCB [4].
4.4.2.1 Removing the Tray 1
0023-8896
[1] [2] [4] 1) Remove the front door.

When moving the tray down to attach it, you need to push the tray lift
motor gear [1] to the front (using a screwdriver or the like) to release the
clutch. However, when the clutch is released, the tray [2] drops by its own
weight. Be sure to hold the tray with your hand when releasing the clutch.
[3] [2] [3]

[1]
F-4-34
13) Release the claw [1] of the stack delivery roller rear side clutch [2] and
remove the clutch [2].
14) Remove the E ring [3], washer [4], and bearing [5] and remove the stack
delivery roller.
[3] [4] [5] [1]
[2]
F-4-37
5) Remove the screw [1] and remove the stopper [2] at the front.
[1]
[2]
F-4-35
15) Disconnect two connectors [1] and remove harness from the clamp and
edge saddle [2].
16) Remove two screws [3] and pull out the processing tray [4] in the paper
delivery direction.
When removing parts inside the processing tray, be careful not to exert
force on the aligning plate (front/rear) or the rear end stopper plate. [2]
F-4-38
6) Remove the screw [1] and remove the stopper [2] at the back.
4-7
Chapter 4
[1] [2]
[3]
[2]
F-4-39
[1]
7) Remove two screws [1], open three harness retainers [2], and disconnect
two connectors [3]. F-4-42
[3]
4.4.3 Tray 2
[1]
4.4.3.1 Removing the Tray 2
0023-8897

[2] 5) Remove the grate-shaped upper guide.
When moving the tray down to attach it, you need to push the tray lift
motor gear [1] to the front (using a screwdriver or the like) to release the
[1] clutch. However, when the clutch is released, the tray [2] drops by its own
weight. Be sure to hold the tray with your hand when releasing the clutch.
[3] [2]
F-4-40
8) Lift tray 1 [1] to remove it.
[1]
[2]
F-4-43
[1]
F-4-41 7) Remove screw [1] and remove the stopper [2].
When installing the tray, be careful not to twist the tray cable. To prevent [2]
the gear phase from shifting due to the front and rear rails, the tray must
be attached horizontally. Lower the tray [1] to the position shown in the
figure and compare the heights of the shutter guide top edges [2] with
those of the tray projections [3] at the front and rear to check that the tray
is attached horizontally. If their heights are not the same, remove the tray
and then attach it again.
[1]
F-4-44
8) Remove the screw [1] and disconnect the connector [2].
4-8
Chapter 4
[2] [3] [1] [2] [1] [3]
[4]
F-4-48
[1] 4.4.5 Return Roller
F-4-45
9) Lift tray 2 [1] to remove it. 4.4.5.1 Removing the Return Roller
0023-8899

The return roller is subjected to special production processing known as

"aging" to prevent possible increases in its feeding power. Do not clean
the return roller. Cleaning (with water, for example), will increase its feed
power, ultimately causing feeding faults.
Moreover, be sure to avoid touching the surface of the return roller when
[1] mounting it to the machine.
F-4-46 10) Remove two clips [1] of the return roller axis.
11) Pull out the return roller axis and remove two return rollers [2] together
with collar.
When installing the tray, be careful not to twist the tray cable. To prevent 12) Separate the return roller and collar.
the gear phase from shifting due to the front and rear rails, the tray must
be attached horizontally. Lower the tray [1] to the position shown in the
figure and compare the heights of the shutter guide top edges [2] with Note the direction when installing the return roller.
those of the tray projections [3] at the front and rear to check that the tray Front side : Black
is attached horizontally. If their heights are not the same, remove the tray Rear side : White
and then attach it again. The paper will not stack properly if it is installed in the wrong direction.
[2]
[3]
[1] [2] [1]

F-4-49
[1]
4.4.6 Return Roller Unit
F-4-47
4.4.6.1 Removing the Return Roller Unit

0023-8900
4.4.4 Buffer Roller 1) Remove the front door.

4.4.4.1 Removing the Buffer Roller 3) Remove the escape tray cover.
0023-8898 4) Remove the front inside upper cover.
1) Remove the front door. 5) Remove the grate-shaped upper guide.
2) Remove the escape tray cover. 6) Remove the tray 1.
3) Remove the buffer roller axis [2] from two arms [1]. 7) Remove the tray 2.
4) Remove two clips [3] and remove two buffer rollers [4]. 8) Remove the grate-shaped lower guide.
9) Remove the stapler.
11) Remove the swing unit.
12) Remove the return roller unit front side connector [1] and remove the
harness from two clamps [2].
13) Remove the spring [3] and three screws [4] and pull out the return roller
unit [5] from the front side.
4-9
Chapter 4
[2] [4] [3] [2] [1]
[1] [5] [3]

F-4-50 F-4-53
4.4.7 Saddle Delivery Tray Unit 4.4.8 Upper Delivery Guide

4.4.7.1 Removing the Saddle Delivery Tray Unit 4.4.8.1 Removing the Upper Delivery Guide
0023-8901
0023-8902
1) Lift the saddle delivery tray unit [1] open/close lever [2] and open the sad- 1) Remove the front door.
dle delivery tray unit. 2) Remove the rear upper cover.
[1] [2] 4) Remove the front inside upper cover.
9) Remove two screws [1] and ground wire [2] and remove the upper deliv-
ery guide [3].
[1]
F-4-51
2) Remove the door axis [1] in the direction of the arrow and pull out the sad-
dle delivery tray unit [2] toward the front.
[2]
[3]
F-4-54
4.4.9 Paper Folding Roller
4.4.9.1 Removing the Paper Folding Roller

0023-8903

6) Remove the front inside lower cover.
[1] [2] 10) Remove the grate-shaped lower guide.
11) Remove the upper delivery guide
F-4-52
3) Remove the harness from two clamps [1]. 13) Disconnect two connectors [1] and remove the harness from two edge
4) Remove two connectors [2] and remove the saddle delivery tray unit [3]. saddles [2] and two clamps [3].
4-10
Chapter 4
[2] [1] [1] [2]
[2]
[4]
[3]
[3] [1]
F-4-55
F-4-58
14) Disconnect two connectors [1] and remove the harness from five edge
18) Remove the two C-rings [1] at the rear, and remove the sensor flag [2]
saddles [2]. and two bearings [3].
15) Remove three screws [3] and remove the paper folding/paper pushing
motor base [4].
[3] [4] [3]
[3]
[1] [2]
F-4-59
19) Remove two C-rings [1] at the front and remove two gears [2].
[2] [1] [2]

F-4-56
16) Remove the screw [1], remove the spring retaining plate [2], and remove
the front tension spring [3] and the smaller tension spring [4].
[2]
[1] [2]
[1]
F-4-60
20) Remove two bearings [1].
[3]
[4]
F-4-57
17) Remove the screw [1], remove the spring retaining plate [2], and remove
the rear tension spring [3] and the smaller tension spring [4]. [1]
F-4-61
21) Open the saddle delivery tray [1].
22) Remove two screws [2] and remove the two aligning plates [3].
23) Slide the two paper folding rollers [4] to the front, and then pull it out in
the delivery direction.
4-11
Chapter 4
[4]
[1]
[2]
[3]
[2]
[2]
[3]
[2]
[1]
F-4-62
F-4-65
8) Remove five screws [1] at the back of the escape unit.
When installing, attach the gear [2] so that the grooves [1] of the paper
folding rollers face each other and align the phase.
[2]
[1]
[1]
[1]
[1]
F-4-63 [1]
4.4.10 Escape Unit F-4-66

9) Remove three screws [1] at the front of the escape unit.
4.4.10.1 Removing the Escape Unit
0023-8905

5) Remove the front inside upper cover. [1]
6) Disconnect six connectors [1] and remove the harness from two clamps
[2] and harness guide.
[2] [1] [2]
[1]
F-4-67
10) Lift the escape unit [1] slightly and remove it.
[1] [1]
F-4-64
7) Remove the spring [1] and three screws [2] and remove the saddle belt
cover [3].
[1]
F-4-68
4-12
Chapter 4
4.4.11 Escape Door Unit 4.5.1.1.2 Action on replacing the finisher controller PCB
0025-4370
4.4.11.1 Removing the Escape Door Unit 1) Before replacing the finisher controller PCB, store the adjustment values
0023-8906
and the counter of the consumable parts to the host machine.
1) Remove the front door. 2) After replacing the finisher controller PCB, write the stored data to the
2) Remove the rear upper cover. new finisher controller PCB by the service mode of the host machine.
3) Remove the escape tray cover. (Refer to the service manual for the host machine as to the datail.)
4) Remove the escape door. If the adjustment values cannot store to the host machine, carry out the fol-
5) Remove two E-rings [1]. lowing operation.
6) Remove screw and remove the escape unit support plate [3]. 1) Before replacing the finisher controller PCB, output the service mode set-
7) Open the escape door unit [4] and remove the escape door unit. ting values by P-PRINT.
(COPIER> FUNCTION> MISC-P>P-PRINT)
[4] [1] 2) After replacing the finisher controller PCB, enter the following item.
However, in this case, the counter cannot enter.
T-4-1
Service mode Items

Adjust SORTER> ADJUST> Adjusting the Stacker Alignment
ment ST-ALG1 Position (A4)
SORTER> ADJUST> Adjusting the Stacker Alignment
ST-ALG2 Position (LTR)
SORTER> ADJUST> Adjusting the Front Staple Position
STP-F1 45deg (A4)
STP-F2 45deg (LTR)
STP-F3 Less Than 45deg (A4R)
[2] [3] SORTER> ADJUST> Adjusting the Front Staple Position
F-4-69 STP-F4 Less Than 45deg (LTRR)
SORTER> ADJUST> Adjusting the Rear Staple Position
STP-R1 45deg (A4)
Do not remove the two screws [1] securing escape door shaft.
STP-R2 45deg (LTR)
STP-R3 Less Than 45deg (A4R)
STP-R4 Less Than 45deg (LTRR)
SORTER> ADJUST> Adjusting the Height of the Swing
SW-UP-RL Roller
SORTER> ADJUST> Adjusting the Saddle Staple Position
SDL-STP
SORTER> ADJUST> Adjusting the Saddle Alignment
SDL-ALG Position
SORTER> ADJUST> Adjusting the Processing Tray Return
PRCS-RET Amount
Functio SORTER> ADJUST> Setting the Upward Curl Prevention
[1] n setting UP-CL Mode
F-4-70 SORTER> ADJUST> Setting the Downward Curl
DW-CL Prevention Mode
SORTER> ADJUST> Setting the Thick Paper Curl
THC-CL Prevention Mode
4.5 Electrical System SORTER> ADJUST> Setting the Thick Paper Pushing
THC-PUSH Forward Prevention Mode
4.5.1 Finisher Controller PCB SORTER> ADJUST> Setting the Poor Offset Stacking
OFST-STC Prevention Mode
4.5.1.1 Finisher Controller PCB SORTER> ADJUST> Setting the Poor Stacking of Thin
THN-STC Paper Prevention Mode
4.5.1.1.1 Removing the Finisher Controller PCB
SORTER> ADJUST> Setting the Staple Stack Position
0023-8907 STP-P-CH Change Prevention Mode
2) Disconnect all connectors [1] on the finisher controller PCB. SORTER> ADJUST> Setting the Tray Switching Noise
3) Remove four screws [2] and remove the finisher controller PCB [3]. TRY-NIS Reduction Mode
SORTER> ADJUST> Setting the Tray Switching Speedup
[3] [2] TRY-SU Mode
[2] [1]
SORTER> ADJUST> Setting the Finisher Noise Reduction
FIN-NIS Mode
SORTER> ADJUST> Setting the 1-Sheet Shift Sort Enabled
1SHT-SHF Mode
SORTER> ADJUST> Setting the Saddle Stacking Capacity
SDL-SWCH Switching Mode
SORTER> ADJUST> Setting the Saddle Stack Alarm
SDL-ALM Detection Disabled Mode
SORTER> ADJUST> Setting of the Z-Fold Staple Number
Z-FL-CH of Sheets Change Mode
[2] [2]
F-4-71
4-13
Chapter 4
4.5.2 Static Charge Eliminator 1

[1] [3] [1]
4.5.2.1 Removing the Swing Unit Static Charge
Eliminator
0023-8908

9) Remove the stapler.
11) Remove the screw [1] securing the static charge eliminator at the center
of the swing unit.
12) Remove two screws [2] securing the ground of the delivery side static
charge eliminator.
[2]
[1] [2] F-4-74
F-4-72
13) Pull out the static charge eliminator [1] at the center of the swing unit
from the bottom.
14) Remove the four claws [2] securing the delivery side static charge elim-
inator and remove the two static charge eliminators [3].
[3]
[2] [1] [2]

F-4-73
4.5.3.1 Removing the Inlet Static Charge Eliminator

0023-8909

3) Remove three screws [1], open the delivery door [2], and remove the inlet
static charge eliminator [3].
4-14
Chapter 4
4.5.4.1 Removing the Escape Delivery Static Charge

Eliminator
0023-8910
1) Remove the escape door.

2) Remove two screws [1] and remove the escape delivery static charge elim-
inator [2].
[1]
[2]
F-4-75
A ground plate [1] is provided in the area where the escape delivery stat-
ic charge eliminator [2] is mounted. When mounting the escape delivery
static charge eliminator [2], insert it in the lateral direction.
[2] [1]
F-4-76
4.5.5 Saddle Stitcher Controller PCB
4.5.5.1 Removing the Saddle Stitcher Controller PCB

0023-8911

2) Remove all connectors [1] and four screws [2], and remove the saddle
stitcher controller PCB [3].
[2] [3] [1] [2]
[2]
F-4-77
4-15
Chapter 5 Maintenance
Contents
Contents
5.1 User Maintenance ..........................................................................................................................................................5-1

5.1.1 User Maintenance (Finisher Unit) ............................................................................................................................................... 5-1
5.1.2 User Maintenance (Saddle Stitcher Unit) .................................................................................................................................... 5-1
5.2 Maintenance and Inspection...........................................................................................................................................5-1
5.2.1 Periodically Replaced Parts ......................................................................................................................................................... 5-1
5.2.1.1 Periodically Replaced Parts (Finisher Unit)....................................................................................................................................................5-1
5.2.1.2 Periodically Replaced Parts (Saddle Stitcher Unit) ........................................................................................................................................5-1
5.2.2 Durables ....................................................................................................................................................................................... 5-1
5.2.2.1 Durables (Finisher Unit) .................................................................................................................................................................................5-1
5.2.2.2 Durables (Saddle Stitcher Unit) ......................................................................................................................................................................5-1
5.2.3 Periodical Servicing ..................................................................................................................................................................... 5-2
5.2.3.1 Periodical Servicing (Finisher Unit) ...............................................................................................................................................................5-2
5.2.3.2 Periodical Servicing (Saddle Stitcher Unit) ....................................................................................................................................................5-3
5.3 Adjustment .....................................................................................................................................................................5-4
5.3.1 Basic Adjustment ......................................................................................................................................................................... 5-4
5.3.1.1 Outline.............................................................................................................................................................................................................5-4
5.3.1.2 Adjusting the Stacker Alignment Position ......................................................................................................................................................5-5
5.3.1.3 Adjusting the Staple Position ..........................................................................................................................................................................5-5
5.3.1.4 Adjusting the Height of the Swing Roller.......................................................................................................................................................5-6
5.3.1.5 Adjusting the Saddle Staple Position ..............................................................................................................................................................5-7
5.3.1.6 Adjusting the Saddle Alignment Position .......................................................................................................................................................5-7
5.3.1.7 Adjusting the Processing Tray Return Amount ..............................................................................................................................................5-7
5.3.1.8 Adjusting the Bias Line of Saddele Delivery Paper........................................................................................................................................5-7
5.3.1.9 Initializing the RAM on Finisher ....................................................................................................................................................................5-9
5.3.1.10 Function Setting Operation ...........................................................................................................................................................................5-9
5.3.2 Adjustment at Time of Parts Replacement ................................................................................................................................ 5-10
5.3.2.1 Action on replacing the finisher controller PCB...........................................................................................................................................5-10
5.3.2.2 Adjusting the Stitcher Unit............................................................................................................................................................................5-10
5.4 Troubleshooting ...........................................................................................................................................................5-12
5.4.1 Error Code.................................................................................................................................................................................. 5-12
5.4.1.1 E500;Communication error...........................................................................................................................................................................5-12
5.4.1.2 E503; Saddle stitcher unit communication error...........................................................................................................................................5-12
5.4.1.3 E505;EEPROM error ....................................................................................................................................................................................5-12
5.4.1.4 E514;Rear end assist motor error ..................................................................................................................................................................5-12
5.4.1.5 E519;Gear change motor error......................................................................................................................................................................5-12
5.4.1.6 E530;Front aligning plate motor error ..........................................................................................................................................................5-12
5.4.1.7 E531;Staple motor error................................................................................................................................................................................5-12
5.4.1.8 E532;Stapler shift motor error ......................................................................................................................................................................5-13
5.4.1.9 E535;Swing motor error................................................................................................................................................................................5-13
5.4.1.10 E537;Rear aligning plate motor error .........................................................................................................................................................5-13
5.4.1.11 E540;Tray 1 shift motor error .....................................................................................................................................................................5-13
5.4.1.12 E542; Tray 2 shift motor error ....................................................................................................................................................................5-13
5.4.1.13 E584;Shutter malfunction ...........................................................................................................................................................................5-14
5.4.1.14 E5F0; Paper positioning plate motor error..................................................................................................................................................5-15
5.4.1.15 E5F1; Paper folding motor error .................................................................................................................................................................5-15
5.4.1.16 E5F2; Guide motor error .............................................................................................................................................................................5-15
5.4.1.17 E5F3; Aligning motor error ........................................................................................................................................................................5-15
5.4.1.18 E5F4; Stitcher (rear) error ...........................................................................................................................................................................5-15
5.4.1.19 E5F5; Stitcher (front) error .........................................................................................................................................................................5-15
5.4.1.20 E5F6; Paper pushing plate motor error .......................................................................................................................................................5-15
5.5 Outline of Electrical Components................................................................................................................................5-16
5.5.1 Sensors (Finisher Unit) .............................................................................................................................................................. 5-16
5.5.2 Microswitches (Finisher Unit) ................................................................................................................................................... 5-18
Contents
5.5.3 Solenoids (Finisher Unit)........................................................................................................................................................... 5-19

5.5.4 Motors (Finisher Unit) ............................................................................................................................................................... 5-20
5.5.5 Clutches (Finisher Unit)............................................................................................................................................................. 5-21
5.5.6 PCBs (Finisher Unit).................................................................................................................................................................. 5-22
5.5.7 Sensors (Saddle Stitcher Unit) ................................................................................................................................................... 5-23
5.5.8 Microswitches (Saddle Stitcher Unit)........................................................................................................................................ 5-24
5.5.9 Motors (Saddle Stitcher Unit).................................................................................................................................................... 5-25
5.5.10 Solenoids (Saddle Stitcher Unit).............................................................................................................................................. 5-26
5.5.11 PCBs (Saddle Stitcher Unit) .................................................................................................................................................... 5-27
5.6 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB .................................................... 5-27
5.6.1 Overview.................................................................................................................................................................................... 5-27
5.6.2 Finisher Controller PCB ............................................................................................................................................................ 5-28
5.6.3 Saddle Stitcher Controller PCB ................................................................................................................................................. 5-28
5.7 Upgrading .................................................................................................................................................................... 5-29
5.7.1 Upgrading (Finisher Unit).......................................................................................................................................................... 5-29
5.7.2 [Delete]_Upgrading (Saddle Stitcher Unit) ............................................................................................................................... 5-29
5.8 Service Tools............................................................................................................................................................... 5-29
5.8.1 Solvents and Oils ....................................................................................................................................................................... 5-29
Chapter 5
5.1 User Maintenance
5.1.1 User Maintenance (Finisher Unit)

0023-8915
T-5-1
No. Item Timing

1 Staple cartridge replacement When prompted (indicator on host machine control
panel)
5.1.2 User Maintenance (Saddle Stitcher Unit)

0023-8918
T-5-2
No. Item Timing

1 Staple cartridge replacement When prompted (indicator on host machine control
panel)
5.2 Maintenance and Inspection
5.2.1 Periodically Replaced Parts

5.2.1.1 Periodically Replaced Parts (Finisher Unit)
0023-8920
The Finisher unit does not have parts that must be replaced on a periodical basis.
5.2.1.2 Periodically Replaced Parts (Saddle Stitcher Unit)

0023-8922
The Saddle stitcher unit does not have parts that must be replaced on a periodical basis.
5.2.2 Durables
5.2.2.1 Durables (Finisher Unit)
0023-8924
Some of the parts of the machine may need to be replaced one or more times because of wear or tear during the machine's warranty period. Replace them as nec-
essary.
T-5-3
As of May, 2010
No. Name No. Quantity Approx. life Remark
1 Stapler FM2-0665 1 500,000 times 1 cartridge lasts

approximately
5,000 times
2 Delivery static charge FC5-3667 1 1,000,000

eliminator (L) sheets
3 Delivery static charge FC5-5571 1 1,000,000

eliminator (R) sheets
4 Inlet static charge FL2-0822 1 1,000,000

eliminator sheets
5 Swing guide inside 4F3-0929 1 1,000,000

static charge eliminator sheets
6 Buffer roller FC5-3442 2 1,000,000

sheets
7 Return roller (Rear) 4A3-0950 1 1,000,000 Color;White
sheets
8 Return roller (Front) 4A3-0951 1 1,000,000 Color;Black
sheets
5.2.2.2 Durables (Saddle Stitcher Unit)

0023-8925
Some of the parts of the machine may need to be replaced one or more times because of wear or tear during the machine's warranty period. Replace them as nec-
essary.
T-5-4
As of May, 2010
No. Name No. Quantity Approx. life Remark
1 Stitcher FL2-0846 2 100,000 times 1 cartridge lasts

approximately
2,000 times
5-1
Chapter 5
5.2.3 Periodical Servicing
5.2.3.1 Periodical Servicing (Finisher Unit)

Does not have parts that must be serviced on a periodical basis.
0023-8926
5-2
Chapter 5
5.2.3.2 Periodical Servicing (Saddle Stitcher Unit)

0023-8927
Does not have parts that must be serviced on a periodical basis.
5-3
Chapter 5
Bit
setting
5.3 Adjustment of
DSW1
Rang Def Referenc
Item in the Service mode Unit
5.3.1 Basic Adjustment finisher
e ault e
control
5.3.1.1 Outline ler
0025-4356
PCB
This machine can perform the following adjustment and function setting.
Adjustment item Adjusting the ON:1,2, SORTER> (page 5-
T-5-5 Processing 5,6 ADJUST> 10)[Adjus
Tray Return PRCS-RET ting the
Amount 1.4m
Bit 0 to 5 0 Processin
m
setting g Tray
of Return
DSW1 Amount]
Rang Def Referenc
Item in the Service mode Unit
e ault e Adjusting the (page 5-
finisher Bias Line of
control 10)[Adjus
Saddele ting the
ler Delivery - - - - - Bias Line
PCB Paper of Saddele
Adjusting the ON:1,2, SORTER> (page 5- Delivery
Stacker 8 ADJUST> ST- 7)[Adjust Paper]
Alignment ALG1 ing the
Position (A4) Stacker
-10 to 0.42m
Adjusting the ON:1,2, SORTER> 0 Alignmen
10 m
Stacker 7 ADJUST> ST- t Position]
Alignment ALG2
Position
(LTR)
Adjusting the ON:1,2, SORTER> (page 5-
Front Staple 7,8 ADJUST> STP- 8)[Adjust
Position F1 ing the
45deg (A4) -6 to 0.49m Staple
0
Adjusting the ON:1,2, SORTER> 6 m Position]
Front Staple 6,8 ADJUST> STP-
Position F2
45deg (LTR)
Adjusting the ON:1,2, SORTER>
Front Staple 6 ADJUST> STP-
Position Less F3
Than 45deg
(A4R) -6 to 0.49m
0
Adjusting the ON:1,2, SORTER> 6 m
Front Staple 6,7 ADJUST> STP-
Position Less F4
Than 45deg
(LTRR)
Rear Staple 6,7,8 ADJUST> STP-
Position R1
45deg (A4) -6 to 0.49m
0
Rear Staple 5,8 ADJUST> STP-
Position R2
45deg (LTR)
Rear Staple 5 ADJUST> STP-
Position Less R3
Than 45deg
(A4R) -6 to 0.49m
0
Rear Staple 5,7 ADJUST> STP-
Position Less R4
Than 45deg
(LTRR)
-17 to 0.2m
Height of the 5,7,8 ADJUST> SW- 0
33 m
Swing Roller UP-RL
Saddle Staple 4 ADJUST> 9)[Adjust
Position SDL-STP -3 to 0.5m ing the
0
3 m Saddle
Staple
Position]
Saddle 4,8 ADJUST> 9)[Adjust
Alignment SDL-ALG 0.5m ing the
Position 0 to 1 0
m Saddle
Alignmen
t Position]
Adjusting the - SORTER> -4 to 1mm 0
Punch ADJUST> 2
Vertical PUN-V-RG
Registration
5-4
Chapter 5
This page is intentionally left blank.
5-5
Chapter 5
This page is intentionally left blank.
5-6
Chapter 5
Bit
Function setting item
setting of
DSW1 in
Service Defaul
T-5-6 Item the Range Reference
mode t
finisher
Bit controlle
setting of r PCB
DSW1 in Setting the Tray ON:2,5,6, SORTER (page 5-
Service Defaul
Item the Range Reference Switching Speedup 7 >
mode t 12)[Functi
finisher Mode *2 ADJUST 0 to 1 0 on Setting
controlle > TRY- Operation]
r PCB SU
Initializing the ON:1,2 SORTER (page 5- Setting the Finisher ON:2,5,6, SORTER
RAM on Finisher > 11)[Initiali Noise Reduction 8 >
FUNCTI 0 to 1 0 zing the Mode ADJUST 0 to 1 0
ON> FIN- RAM on > FIN-
CON Finisher] NIS
Setting the Upward ON:2 SORTER (page 5- Setting the 1-Sheet ON:2,4 SORTER
Curl Prevention > 12)[Functi Shift Sort Enabled >
0 to 1 0
Mode *1 ADJUST on Setting Mode ADJUST 0 to 1 0
> UP-CL Operation] > 1SHT-
Setting the ON:2,8 SORTER SHF
Downward Curl > Setting the Saddle ON:2,4,8 SORTER
0 to 1 0
Prevention Mode *1 ADJUST Stacking Capacity >
> DW-CL Switching Mode *3 ADJUST 0 to 1 0
Setting the Thick ON:2,7 SORTER > SDL-
Paper Curl > SWCH
Prevention Mode ADJUST 0 to 1 0 Setting the Saddle ON:2,4,7 SORTER 0 to 1 0
> THC- Stack Alarm >
CL Detection Disabled ADJUST
Setting the Thick ON:2,7,8 SORTER Mode *3 > SDL-
Paper Pushing > ALM
Forward Prevention ADJUST 0 to 1 0 Setting of the Z- ON:2,4,7, SORTER 0 to 1 0
Mode > THC- Fold Staple Number 8 >
PUSH of Sheets Change ADJUST
Setting the Poor ON:2,6 SORTER Mode > Z-FL-
Offset Stacking > CH
Prevention Mode ADJUST 0 to 1 0 ON/OFF of the ON:2,6,7, SORTER 0 to 1 0
> OFST- stack ejection roller 8 >
STC fall distance change OPTION
Setting the Poor ON:2,6,8 SORTER > STCR-
Stacking of Thin > DWN
Paper Prevention ADJUST 0 to 1 0 ON/OFF of the ON:2,5,8 SORTER
Mode > THN- finisher buffer >
STC operation OPTION 0 to 1 0
Setting the Staple ON:2,5 SORTER > BUFF-
Stack Position > SW
Change Prevention ADJUST 0 to 1 0
Mode > STP-P- *1:Do not set 2 modes at the same time.
CH *2:Do not set 2 modes at the same time.
*3:Do not set 2 modes at the same time.
Setting the Tray ON:2,5,6 SORTER
Switching Noise >
Reduction Mode *2 ADJUST 0 to 1 0
5.3.1.2 Adjusting the Stacker Alignment Position
0025-2609
> TRY- Perform the adjustment in the case of the following.

NIS - When the paper alignment position is displaced.
1) Turn off the host machine.
2) Remove the rear cover of finisher.
3) Set the bits of DSW1 on the finisher controller PCB as follows:
ON
1 2 3 4 5 6 7 8
F-5-1
4) Turn on the host machine.
5) Set the DSW1 on the finisher controller PCB as follows according to the
paper used for adjustment.
ON ON
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
A4 paper LTR paper
F-5-2
6) Press PSW3 on the finisher controller PCB.
-When PSW3 is pressed, the swing guide opens and the alignment plate
moves to prescribed position.
7) Place ten sheets of A4/LTR paper between the alignment plates and push
them against the stopper.
8) Press PSW1 or PSW2 on the finisher controller PCB and push the align-
ment plate against the paper.
-When PSW1 is pressed, alignment plate moves 0.42 mm forward.
-When PSW2 is pressed, alignment plate moves 0.42 mm backward.
5-7
Chapter 5
Range:-10 to +10 LED display:0 to +20 Example:

<Display of Adjustment Value> If adjustment value is +1, LED display is +7.
- The numbers of times the LED2 and LED3 blink indicate the adjustment 12) Repeat steps 7) and 8) and check that the staple position is adjusted cor-
value assuming that the LED2 stands for a tens digit and the LED3 stands for rectly.
a units digit. Each LED blinks at intervals of 300 ms. 13) Turn off all bits of DSW1 on the finisher controller PCB.
The indication of the LED is added +10 to real adjustment value. 14) Turn off the power of the host machine and install the rear cover of the
Each LED stays lit for two seconds to indicate 0 (zero). finisher unit.
Example:
If adjustment value is +5, LED display is +15. 5.3.1.4 Adjusting the Height of the Swing Roller
9) When adjustment is complete, remove paper and press PSW3 on the fin- 0025-2614
isher controller PCB once to store the adjustment in memory. Perform the adjustment in the case of the following.
10) Turn off all bits of finisher controller PCB DSW1. - When the misalignment occurs in the process tray unit.
11) Turn off the power of the host machine and install the rear cover of fin- 1) Turn off the host machine.
isher. 2) Remove the rear cover of finisher.
5.3.1.3 Adjusting the Staple Position
Perform the adjustment in the case of the following.
0025-2610
ON
- When the front/rear stapling position is displaced.
This adjustment adjusts the front/rear stitches with A4/A4R when the paper
used for adjustment is AB type and with LTR/LTRR when the paper is INCH
type. 1 2 3 4 5 6 7 8
1) Turn off the host machine. F-5-5
2) Remove the rear cover of finisher. 4) Turn on the host machine.
ON
ON
1 2 3 4 5 6 7 8
F-5-3 1 2 3 4 5 6 7 8
4) Turn on the host machine. F-5-6
paper used for adjustment. 6) Press PSW3 on the finisher controller PCB.
-When PSW3 is pressed, the swing unit moves upward.
7) Press PSW3 on the finisher controller PCB agin.
ON ON -When PSW3 is pressed, the swing unit moves downward.
8)Press PSW1 or PSW2 on the finisher controller PCB, and adjust it to sat-
isfy following ab.
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 -When PSW1 is pressed, the swing roller moves 0.2 mm upward.
A4/front stitch A4/rear stitch -When PSW2 is pressed, the swing roller moves 0.2 mm downward.
ON ON
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
A4R/front stitch A4R/rear stitch
ON ON
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
LTR/front stitch LTR/rear stitch
ON ON
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
LTRR/front stitch LTRR/rear stitch
F-5-4
-When PSW3 is pressed, the swing guide opens and the alignment plate
moves to prescribed position.
7) Place two sheets of paper between the alignment plates, push it against the
stopper, and push the rear edge of the paper against the rear alignment plate.
-If the gap between the front alignment plate and front edge of the paper is
1 mm or greater, end staple position adjustment and repeat staple position ad-
justment after completing alignment plate adjustment.
8) Press PSW3 on the finisher controller PCB once to staple. However, re-
move the stapled paper manually to verify the staple position because it is not
ejected.
9) Press PSW3 on the finisher controller PCB once.
10) If the staple position is correct, insert two sheets of paper between the
aligning plates and push it against the stopper, push the far end edge of the
paper to the rear aligning plate, and press PSW3 once (stapling action/store
adjustment value) and proceed to step 13).
11) To adjust the staple position, press PSW1 or PSW2 on the finisher con-
troller PCB and adjust the staple position.
-When PSW1 is pressed, staple position moves 0.49 mm forward.
-When PSW2 is pressed, staple position moves 0.49 mm backward.
Range:-6 to +6 LED display:0 to +12
<Display of Adjustment Value>
- The numbers of times the LED2 and LED3 blink indicate the adjustment
value assuming that the LED2 stands for a tens digit and the LED3 stands for
a units digit. Each LED blinks at intervals of 300 ms.
The indication of the LED is added +6 to real adjustment value.
Each LED stays lit for two seconds to indicate 0 (zero).
5-8
Chapter 5
a.The upper swing roller (front/rear) [1] contacts with the lower swing roller isher controller PCB once to store the adjustment in memory.
(front/rear) [2]. 10) Turn off all bits of finisher controller PCB DSW1.
11) Turn off the power of the host machine and install the rear cover of fin-
isher.
5.3.1.5 Adjusting the Saddle Staple Position

0025-2617

- When the misalignment occurs the folding position and the stapling posi-
tion
ON
1 2 3 4 5 6 7 8
F-5-9
ON
1 2 3 4 5 6 7 8
F-5-10
7) Press PSW1 or PSW2 on the finisher controller PCB.
-When PSW1 is pressed, staple position moves 0.5 mm downward.
-When PSW2 is pressed, staple position moves 0.5 mm upward.
Range:-3 to +3 LED display:0 to +6
The indication of the LED is added +3 to real adjustment value.
Example:
If adjustment value is +1, LED display is +4.
8) When adjustment is complete, remove paper and press PSW3 on the fin-
isher controller PCB once to store the adjustment in memory.
9) Turn off all bits of finisher controller PCB DSW1.
F-5-7 10) Turn off the power of the host machine and install the rear cover of fin-
isher.
b. In the state that upper swing roller (front/rear) [1] contacts with the lower
swing roller (front/rear) [2], there are gaps more than 1mm in A part. 5.3.1.6 Adjusting the Saddle Alignment Position
0025-2618

- When the misalignment occurs during the saddle stapling.
ON
1 2 3 4 5 6 7 8
F-5-11
5) Set the DSW1 on the finisher controller PCB as follows.
ON
1 2 3 4 5 6 7 8
F-5-12
-When PSW1 is pressed, the alignment position moves 0.5 mm in the direc-
tion to push.
-When PSW1 is pressed, the alignment position moves -0.5 mm from the di-
rection to push.
Range:0 to +1
F-5-8
9) When adjustment is complete, remove paper and press PSW3 on the fin- 9) Turn off all bits of finisher controller PCB DSW1.
5-9
Chapter 5
isher.
5.3.1.7 Adjusting the Processing Tray Return Amount

0025-2620

- When the misalignment occurs in the process tray unit.
ON
1 2 3 4 5 6 7 8
F-5-13
L1
ON
1 2 3 4 5 6 7 8
F-5-14 L2
7) Press PSW1 or PSW2 on the finisher controller PCB. F-5-15
-When PSW1 is pressed, the processing tray return amount decreases 1.4 Calling the folded stack "B-fold" when L1<L2.
mm.
-When PSW2 is pressed, the processing tray return amount increases 1.4 (B-fold)
mm.
Range:0 to +5
isher.
5.3.1.8 Adjusting the Bias Line of Saddele Delivery Paper

0023-6926
a. Overview
Perform the following adjustment if the folding accuracy in the saddle unit
is out of the specification.
b. Adjustment
1. Checking the folding accuracy
1) Make test copies in the following conditions:
* 2 sheets
* A3 or 11"x17" (279mm x 432mm) L1
* Stack-folding mode
2) Check if L1-L2 is within +/-1.0mm
Calling the folded stack "A-fold" when L1>L2.
(A-fold)
L2
F-5-16
2. Adjustment
1) Turn power of the host machine OFF.
2) Disconnect the finisher from the host machine.
3) Remove 7 screws [1] to remove the PCB cover.
[2]
[1]
F-5-17
5-10
Chapter 5
4) Loosen 2 screws retaining the paper positioning plate unit. Access the
screw [1] from under the support member [2].
Do not remove the screws, but just loosen them.
[1]
[2]
L1>L2
F-5-20
(For A-fold (L1>L2))
[1]
[2]
L1<L2
F-5-21
MEMO: Adjusting amount (the shift amount of the pulley shaft) is approx.
a half of (L1-L2).
6) Fix the 2 screws to retain the paper positioning plate unit.

F-5-18 3. Checking after adjustment
1) Connect the finisher to the host machine and turn main power ON.
2) Make the test copies in the same manner to "1. Checking the folding ac-
curacy"
3) Confirm if the folding accuracy falls in the specification. Should the ac-
curacy be out of the specification, shift the position of the paper positioning
plate unit to the lower end and make the adjustment from the beginning.
When the accuracy is within the specification, confirm it in A4 or LTR size.
4) Disconnect the finisher from the host machine.
5) Fix the PCB Cover by 7 screws.
6) Connect the finisher to the host machine.
5.3.1.9 Initializing the RAM on Finisher

0025-2621
Perform the Initialization in the case of the following.

- When an EEPROM error (505-01) occurred.
Caution:
When this mode is carried out, all counter information is erased, and adjust-
ment value becomes the initial value.
[1]
F-5-19 2) Remove the rear cover of finisher.
5) Lift up one end of the pulley shaft of the paper positioning plate unit ac- 3) Set the bits of DSW1 on the finisher controller PCB as follows:
cording to a tendency of the stack-folding checked at "1. Checking the fold-
ing accuracy". Lift up the one end of the pulley shaft while pressing another
end in the other side down. ON
(For A-fold (L1>L2))
1 2 3 4 5 6 7 8
F-5-22
5) Push PSW2 and PSW3 on the finisher controller PCB at the same time
more than three seconds.
6) When initialization is completed, LED blinks at intervals of 1 sec.
5-11
Chapter 5
8) Turn off the power of the host machine and install the rear cover of finisher.
5.3.1.10 Function Setting Operation

0025-4359
The following are items of the function setting and use scenes.
The setting procedure is as follows.
T-5-7
No. Item Use case

[1] Setting the Upward Curl When the upper curl occurs on the paper
Prevention Mode delivered to the stack tray.
[2] Setting the Downward When the lower curl occurs on the paper
Curl Prevention Mode delivered to the stack tray.
[3] Setting the Thick Paper When the upper curl occurs at the thick
Curl Prevention Mode paper delivery.
[4] Setting the Thick Paper
When the previous delivery paper is
Pushing Forward
pushed by the next delivery paper.
Prevention Mode
[5] Setting the Poor Offset
When the stack fault occurs in the small
Stacking Prevention
paper offset mode.
Mode
[6] Setting the Poor
When the stack fault occurs with the
Stacking of Thin Paper
thin paper.
Prevention Mode
[7] Setting the Staple Stack
When the top paper is displaced in the
Position Change
stapling delivery mode.
Prevention Mode
[8] Setting the Tray
When the switch sound for the stack
Switching Noise
tray shift is noisy.
Reduction Mode
[9] Setting the Tray
When the switch time for the stack tray
Switching Speedup
shift is long.
Mode
[10] Setting the Finisher When the movement sound for the
Noise Reduction Mode finisher is noisy.
[11] Setting the 1-Sheet Shift When the 1-sheet shift sort enabled
Sort Enabled Mode mode is necessary.
[12] Setting the Saddle
Stacking Capacity To increase the stacking capacity.
Switching Mode
[13] Setting the Saddle Stack To disable the stack full alarm
Alarm Detection detection.
Disabled Mode
[14] Setting of the Z-Fold When missing pages occurs in Z-fold
Staple Number of stapling
Sheets Change Mode
[15] ON/OFF of the stack When the misalign of paper occurs with
ejection roller fall the thin/plain paper (less than 105g) in
distance change the feed direction in around 1 piece ratio
to 30 pieces
[16] ON/OFF of the finisher When the misalign of paper is caused by
buffer operation the electrostatic charge between the
paper during the the small size stapling
mode

ON
1 2 3 4 5 6 7 8
F-5-23
5) Set the DSW1 on the finisher controller PCB as follows.
T-5-8
Bit setting of
DSW1 in the
Item
finisher
controller PCB
[1] Setting the Upward Curl Prevention Mode ON:2
[2] Setting the Downward Curl Prevention Mode ON:2,8
[3] Setting the Thick Paper Curl Prevention ON:2,7
Mode
[4] Setting the Thick Paper Pushing Forward ON:2,7,8
Prevention Mode
[5] Setting the Poor Offset Stacking Prevention ON:2,6
Mode
5-12
Chapter 5
Bit setting of
DSW1 in the
Item
finisher
controller PCB
[6] Setting the Poor Stacking of Thin Paper ON:2,6,8
Prevention Mode
[7] Setting the Staple Stack Position Change ON:2,5
Prevention Mode
[8] Setting the Tray Switching Noise Reduction ON:2,5,6
Mode
[9] Setting the Tray Switching Speedup Mode ON:2,5,6,7
[10] Setting the Finisher Noise Reduction Mode ON:2,5,6,8
[11] Setting the 1-Sheet Shift Sort Enabled Mode ON:2,4
[12] Setting the Saddle Stacking Capacity ON:2,4,8
Switching Mode
[13] Setting the Saddle Stack Alarm Detection ON:2,4,7
Disabled Mode
[14] Setting of the Z-Fold Staple Number of Sheets ON:2,4,7,8
Change Mode
[15] ON/OFF of the stack ejection roller fall ON:2,6,7,8
distance change
[16] ON/OFF of the finisher buffer operation ON:2,5,8

-When setting is turned ON from OFF, press PSW2.
-When setting is turned OFF from ON, press PSW1.
OFF=0, ON=1
When 1 is displayed, LED2 (2sec.) and LED3 (300ms) turn on in turn.
When 0 is displayed, LED2/3 turns on in turn for two seconds.
8) When adjustment is complete, remove paper and press PSW3 on the finisher controller PCB once to store the adjustment in memory.
10) Turn off the power of the host machine and install the rear cover of finisher.
5.3.2 Adjustment at Time of Parts Replacement
5.3.2.1 Action on replacing the finisher controller PCB

0025-4369
1) Before replacing the finisher controller PCB, store the adjustment values and the counter of the consumable parts to the host machine.
2) After replacing the finisher controller PCB, write the stored data to the new finisher controller PCB by the service mode of the host machine.
(Refer to the service manual for the host machine as to the datail.)
If the adjustment values cannot store to the host machine, carry out the following operation.
1) Before replacing the finisher controller PCB, output the service mode setting values by P-PRINT.
(COPIER> FUNCTION> MISC-P>P-PRINT)
2) After replacing the finisher controller PCB, enter the following item. However, in this case, the counter cannot enter.
T-5-9
Service mode Items

Adjust SORTER> ADJUST> Adjusting the Stacker Alignment
ment ST-ALG1 Position (A4)
SORTER> ADJUST> Adjusting the Stacker Alignment
ST-ALG2 Position (LTR)
STP-F1 45deg (A4)
STP-F2 45deg (LTR)
STP-F3 Less Than 45deg (A4R)
STP-F4 Less Than 45deg (LTRR)
STP-R1 45deg (A4)
STP-R2 45deg (LTR)
STP-R3 Less Than 45deg (A4R)
STP-R4 Less Than 45deg (LTRR)
SORTER> ADJUST> Adjusting the Height of the Swing
SW-UP-RL Roller
SORTER> ADJUST> Adjusting the Saddle Staple Position
SDL-STP
SORTER> ADJUST> Adjusting the Saddle Alignment
SDL-ALG Position
SORTER> ADJUST> Adjusting the Processing Tray Return
PRCS-RET Amount
5-13
Chapter 5
Service mode Items

Functio SORTER> ADJUST> Setting the Upward Curl Prevention
n setting UP-CL Mode
SORTER> ADJUST> Setting the Downward Curl
DW-CL Prevention Mode
SORTER> ADJUST> Setting the Thick Paper Curl
THC-CL Prevention Mode
SORTER> ADJUST> Setting the Thick Paper Pushing
THC-PUSH Forward Prevention Mode
SORTER> ADJUST> Setting the Poor Offset Stacking
OFST-STC Prevention Mode
SORTER> ADJUST> Setting the Poor Stacking of Thin
THN-STC Paper Prevention Mode
SORTER> ADJUST> Setting the Staple Stack Position
STP-P-CH Change Prevention Mode
SORTER> ADJUST> Setting the Tray Switching Noise
TRY-NIS Reduction Mode
SORTER> ADJUST> Setting the Tray Switching Speedup
TRY-SU Mode
SORTER> ADJUST> Setting the Finisher Noise Reduction
FIN-NIS Mode
SORTER> ADJUST> Setting the 1-Sheet Shift Sort Enabled
1SHT-SHF Mode
SORTER> ADJUST> Setting the Saddle Stacking Capacity
SDL-SWCH Switching Mode
SORTER> ADJUST> Setting the Saddle Stack Alarm
SDL-ALM Detection Disabled Mode
SORTER> ADJUST> Setting of the Z-Fold Staple Number
Z-FL-CH of Sheets Change Mode
5.3.2.2 Adjusting the Stitcher Unit

0023-8953
1) Open the front door.
2) Pull out the stitcher mount unit to the front, then pull out the stitcher towards yourself and then pull up the stitcher.
3) Remove three screws [2] and remove the stitcher cover [3].
[2]
[1]
[3]
F-5-24
4) Remove the stitcher positioning tool [4] from the back of the cover.
[4]
F-5-25
5) To adjust the front stitcher, remove the front guide plate [4] and center guide plate [6]. To adjust the rear stitcher, remove the center guide plate [6] and the rear
guide plate [7]. (one screw each)
5-14
Chapter 5
[7] [6] [5]

F-5-26
6) To adjust the front stitcher, loosen the two screws [9] on the stitcher mount [8]. To adjust the rear stitcher, loosen the two screws [10] on the stitcher mount [8].
[10]
[9]
[8]
F-5-27
7) Insert the tool [12] into the staple slot of the stitcher [11].
[11]
[12]
F-5-28
8) Tilt the stitcher, and turn the stitcher gear [13] to match the recess of the tool [14] and the mount [15] and then tighten the screws on the mount [15] to secure.
[13]
[14]
[15]
F-5-29
5-15
Chapter 5
5.4 Troubleshooting
5.4.1 Error Code
5.4.1.1 E500;Communication error

0023-8954
Finisher controller PCB/Host machine DC controller PCB

1) Does it improve when the host machine power switch is turned OFF/ON?
YES : End
Wiring
2) Is the wiring between the finisher controller PCB and host machine DC controller PCB normal?
NO : Repair the wiring.
Finisher controller PCB/Host machine DC controller PCB
3) Does it improve when the finisher controller PCB and host machine DC controller PCB are replaced?
YES : End
5.4.1.2 E503; Saddle stitcher unit communication error

0023-8955
Finisher controller PCB/Saddle stitcher controller PCB

YES : End
Wiring
2) Is the wiring between the finisher controller PCB and saddle stitcher controller PCB normal?
Finisher controller PCB/Saddle stitcher controller PCB
3) Does it improve when the finisher controller PCB and saddle stitcher controller PCB are replaced?
YES : End
5.4.1.3 E505;EEPROM error

0023-8956

YES : End
2) Does it improve when the alignment position or the staple position is ajusted?
YES: End
3) Does it improve when the finisher controller PCB are replaced?
YES: End
5.4.1.4 E514;Rear end assist motor error

0023-8957
Rear end assist guide home position sensor (PI109)

1) Check the rear end assist guide home position sensor. Does the sensor operate normally?
NO : Replace the sensor.
Wiring
2) Is the wiring between the finisher controller PCB and rear end assist motor normal?
Rear end assist mechanism
3) Is there any abnormality in the rear end assist mechanism?
YES : Repair the rear end assist mechanism.
Rear end assist motor (M109)/Finisher controller PCB
4) Does it improve when the rear end assist motor is replaced?
YES : End
NO : Replace the finisher controller PCB.
5.4.1.5 E519;Gear change motor error

0024-3906
Gear change home position sensor (PI117)

1) Check the gear change home position sensor. Does the sensor operate nor-mally?
Wiring
2) Is the wiring between the finisher controller PCB and Gear change motor normal?
Gear change mechanism
3) Is there any abnormality in the gear change mechanism?
YES : Repair the gear change mechanism.
Gear change motor (M110)/Finisher controller PCB
4) Does it improve when the gear change motor is replaced?
YES : End
5.4.1.6 E530;Front aligning plate motor error

0023-8958
Front aligning plate home position sensor (PI106)

1) Check the front aligning plate home position sensor. Does the sensor operate normally?
Wiring
2) Is the wiring between the finisher controller PCB and front aligning plate motor normal?
3) Is there any mechanical trapping in the path of the aligning plate?
YES : Repair the mechanism.
Front aligning plate motor (M103)/Finisher controller PCB
4) Does it improve when the front aligning plate motor is replaced?
YES : End
5.4.1.7 E531;Staple motor error

0023-8959
Wiring
1) Is the wiring between the finisher controller PCB and stapler normal?
5-16
Chapter 5
Stapler/Finisher controller PCB

2) Does it improve when the stapler is replaced?
YES : End
5.4.1.8 E532;Stapler shift motor error

0023-8960
Stapler
1) Is the stapler caught in the way of its travel route and is the sensor flag of the stapler alignment interference sensor (PI116) activated when power is ON?
YES : Manually move the stapler to the position where the sensor flag is not activated.
Stapler drive home position sensor (PI110)
2) Check the stapler drive home position sensor. Does it operate normally?
Wiring
3) Is the wiring between the finisher controller PCB and stapler shift motor normal?
Stapler shift base
4) Is there mechanical trapping in the path of the stapler shift base?
Stapler shift motor (M105)/Finisher controller PCB
5) Does it improve when the stapler shift motor is replaced?
YES : End
5.4.1.9 E535;Swing motor error

0023-8961
Swing home position sensor (PI105)

1) Check the swing home position sensor. Does the sensor operate normally?
Wiring
2) Is the wiring between the finisher controller PCB and swing motor normal?
Swing mechanism
3) Is there any abnormality in the swing machanism?
YES : Repair the swing mechanism.
Swing motor (M106)/Finisher controller PCB
4) Does it improve when the swing motor is replaced?
YES : End
5.4.1.10 E537;Rear aligning plate motor error

0023-8962
Rear aligning plate home position sensor (PI107)

1) Check the rear aligning plate home position sensor. Does the sensor operate normally?
Wiring
2) Is the wiring between the finisher controller PCB and rear aligning plate motor normal?
Rear aligning plate
3) Is there mechanical trapping in the path of the aligning plate?
Rear aligning plate motor (M104)/Finisher controller PCB
4) Does it improve when the rear aligning plate motor is replaced?
YES : End
5.4.1.11 E540;Tray 1 shift motor error

0023-8963
Tray 1 paper surface sensor (PI114)

1) Check the tray 1 paper surface sensor. Does it operate normally?
2) Check the tray 1 shift area sensors 1 to 3. Do the sensors operate normally?
NO : Replace the tray 1 shift area sensor PCB.
Wiring
3) Is the wiring between the finisher controller PCB and tray 1 shift motor normal?
Tray up/down mechanism
4) Is there any abnormality in the tray up/down mechanism?
YES : Repair the tray up/down mechanism.
Tray 1 shift motor (M107)/Finisher controller PCB
5) Does it improve when the tray 1 shift motor is replaced?
YES : End
5.4.1.12 E542; Tray 2 shift motor error

0023-8965
Saddle delivery tray unit

1) Is the saddle delivery tray unit closed properly (not closed on one side)?
NO : Properly close the saddle delivery tray unit.
Tray 2 paper surface sensor 1 (PI115)/Tray 2 paper surface sensor 2 (PI120)
2) Check the tray 2 paper surface sensor 1 and the tray 2 paper surface sensor 2. Does it operate normally?
3) Check the tray 2 shift area sensors 1 to 3. Do the sensors operate normally?
NO : Replace the tray 2 shift area sensor PCB
Wiring
4) Is the wiring between the finisher controller PCB and tray 2 shift motor nor-mal?
Tray up/down mechanism
5) Is there any abnormality in the tray up/down mechanism?
YES : Repair the tray up/down mechanism.
Tray 2 shift motor (M108)/Finisher controller PCB
6) Does it improve when the tray 2 shift motor is replaced?
5-17
Chapter 5
YES : End
5.4.1.13 E584;Shutter malfunction

0023-8966
Shutter home position sensor (PI113)

1) Check the shutter home position sensor. Does the sensor operate normally?
Wiring
2) Is the wiring between the finisher controller PCB and stack ejection motor, and between the finisher controller PCB and shutter clutch normal?
Shutter mechanism
3) Is there any abnormality in the shutter mechanism?
YES : Repair the shutter mechanism.
Stack ejection motor (M102)/Shutter clutch (CL101)/Stack ejection lower roller clutch (CL102)/Finisher controller PCB
4) Does it improve when the stack ejection motor, the shutter clutch and the stack ejection lower cluch are replaced?
YES : End
5-18
Chapter 5
5.4.1.14 E5F0; Paper positioning plate motor error

0023-8967
Paper positioning plate home position sensor (PI7)

1) Check the paper positioning plate home position sensor. Is the sensor normal?
NO : Replace sensor.
Positioning plate drive mechanism
2) Is there a problem with the positioning plate drive mechanism?
YES : Repair the positioning plate drive mechanism.
Paper positioning plate motor (M4)/Saddle stitcher controller PCB
3) Is the problem solved by replacing the paper positioning plate motor?
YES : Complete.
NO : Replace saddle stitcher controller PCB.
5.4.1.15 E5F1; Paper folding motor error

0023-8968
Paper folding motor clock sensor (PI4)/Paper folding home position sensor (PI21)
1) Check the paper folding motor clock sensor and paper folding home positionsensor. Are the sensors normal?
NO : Replace sensor.
Paper folding roller drive mechanism
2) Is there a problem with the paper folding roller drive mechanism?
YES : Repair the paper folding roller drive mechanism.
Paper folding motor (M2)/Saddle stitcher controller PCB
3) Is the problem solved by replacing the paper folding motor?
YES : Complete.
NO : Replace saddle stitcher controller PCB.
5.4.1.16 E5F2; Guide motor error

0023-8969
Guide home position sensor (PI13)

1) Check the guide home position sensor. Does the sensor operate normally?
Guide plate drive mechanism
2) Is there any abnormality in the guide plate drive machanism?
YES : Repair the guide plate drive mechanism.
Guide Motor (M3)/Saddle stitcher controller PCB
3) Does it improve when the guide motor is replaced?
YES : End
NO : Replace the saddle stitcher controller PCB.
5.4.1.17 E5F3; Aligning motor error

0023-8970
Aligning plate home position sensor (PI5)

1) Check the aligning plate home position sensor. Does the sensor operate nor-mally?
Aligning plate drive mechanism
2) Is there any abnormality in the aligning plate drive mechamism?
YES : Repair the aligning plate drive mechamism.
Aligning motor (M5)/Saddle stitcher controller PCB
3) Does it improve when the aligning motor is replaced?
YES : End
5.4.1.18 E5F4; Stitcher (rear) error

0023-8972
Installing the stitcher (rear)

1) Are the stitcher (rear) and mount installed properly?
NO : Install them properly.
Stitcher home position sensor (rear) (SW5)
2) Check the stitcher home position switch. Does the switch operate normally?
NO : Replace the stitcher.
Stitcher motor (rear) (M6) / Saddle sticher controller PCB
3) Does it improve when the stitcher is replaced?
YES : End
5.4.1.19 E5F5; Stitcher (front) error

0023-8976
Installing the stitcher (front)

1) Are the stitcher (front) and mount installed properly?
NO : Install them properly.
Stitcher home position sensor (front) (SW7)
2) Check the stitcher home position switch. Does the switch operate normally?
NO : Replace the stitcher.
Stitcher motor (front) (M7) / Saddle sticher controller PCB
3) Does it improve when the stitcher is replaced?
YES : End
5.4.1.20 E5F6; Paper pushing plate motor error

0023-8977
Paper pushing plate home position sensor (PI14)/Paper pushing plate top position sensor (PI15)/Paper pushing plate motor clock sensor (PI1)
1) Check the sensors. Do the sensors operate normally?
NO : Replace the sensors.
Paper pushing plate drive mechanism
2) Is there any abnormality in the paper pushing plate drive mechanism?
YES : Repair the paper pushing plate drive mechanism.
Paper pushing plate motor (M8)/Saddle stitcher controller PCB
3) Does it improve when the paper pushing plate motor is replaced?
YES : End
5-19
Chapter 5
5.5 Outline of Electrical Components
5.5.1 Sensors (Finisher Unit)

0023-8979
PI119
PI117
PI105
PI109 PI108
PI111
PI107
PI104 PI114 PI103
PI121
PI106
PI118
PI102 PI113
PI116 PI115
PI120
PI110
PI112
F-5-30
T-5-10
Ref. Name Description Parts No. Error
PI102 Front cover sensor Detects front cover open/close WG8-5593
PI103 Inlet sensor Detects paper in inlet WG8-5776
PI104 Feed path sensor Detects paper in feed path WG8-5776
PI105 Swing guide HP sensor Detects swing guide HP WG8-5593 E535
PI106 Front aligning plate HP Detects aligning plate front HP WG8-5593 E530
sensor
PI107 Rear aligning plate HP Detects aligning plate front HP WG8-5593 E537
sensor
PI108 Processing tray sensor Detects paper in processing tray WG8-5593
PI109 Rear end assist HP sensor detects rear end assist HP WG8-5593 E514
PI110 Stapler shift HP sensor Detects stapler HP WG8-5776 E532
PI111 Tray 1 paper sensor Detects paper on tray 1 WG8-5776
5-20
Chapter 5
Ref. Name Description Parts No. Error
PI112 Tray 2 paper sensor Detects paper on tray 2 WG8-5776
PI113 Shutter HP sensor Detects shutter HP WG8-5776 E584
PI114 Tray 1 paper surface sensor Detects paper surface on tray 1 WG8-5593
PI115 Tray 2 paper surface sensor Detects paper surface on tray 2 WG8-5593
1
PI116 Stapler alignment Detects stapler alignment WG8-5776 E532

interference sensor interference
PI118 Escape tray path sensor Detect paper in escape tray path WG8-5593
PI119 Escape tray full sensor Detects paper full in escape tray WG8-5593
PI120 Tray 2 paper surface sensor Detects 1700 sheets in tray 2 WG8-5776
2
PI121 Escape door sensor Detects escape door open/close WG8-5593
PI123 Swing height sensor Detects swing height WG8-5593
T-5-11
Ref. Stapler PCB 2 Stapler PCB 1 Feed driver PCB Finisher controller PCB
PI102 J887 / J886A J708B
PI103 J712
PI104 J731
PI105 J731
PI106 J721B
PI107 J721B
PI108 J721B
PI109 J721B
PI110 J721A
PI111 J718B
PI112 J719B
PI113 J721A
PI114 J721A
PI115 J721A
PI116 J994 / J993 J992 / J991 J720
PI118 J887 / J886A J708B
PI119 J887 / J886A J708B
PI120 J721A
PI121 J887 / J886A J708B
PI123 J731
5-21
Chapter 5
5.5.2 Microswitches (Finisher Unit)

0023-8981
MSW104
MSW102
MSW103
MSW101
F-5-31
T-5-12
Ref. Name Description Parts No. Error Finisher

controller PCB
MSW101 Front cover switch Detects front cover FH7-6379 E5F9 J707
close
MSW102 Swing guide switch Detects swing guide FH7-6379 J714

open
MSW103 Tray 1 switch Detects tray 1 FH7-6377 J715
MSW104 Staple safety switch Detects swing guide FH7-6379 J714

open
5-22
Chapter 5
5.5.3 Solenoids (Finisher Unit)

0023-8982
SL102
SL103
SL101
SL104
SL105
F-5-32
T-5-13
Ref. Name Parts No. Feed driver PCB Finisher controller PCB
SL Feed roller separation FH6-5097 J713

101 solenoid
SL Buffer roller separation FH6-5098 J713

102 solenoid
SL 1st delivery roller FH6-5099 J713

103 separation solenoid
SL Buffer rear end holding FH6-5100 J713

104 solenoid
SL Escape solenoid FH6-5089 J889 / J881B J705B

105
5-23
Chapter 5
5.5.4 Motors (Finisher Unit)

0023-8984
M106
M107
M102
M104 M101
M109 M110
M103 M112
M113
M108
M111
M105
F-5-33
T-5-14
Ref. Name Parts No. Error
M101 Feed motor FH5-1034
M102 Stack ejection motor 4K1-1106 E584
M103 Front aligning plate motor FH5-1040 E530
M104 Rear aligning plate motor FH5-1040 E537
M105 Stapler shift motor FH5-1037 E532
M106 Swing motor FH5-1036 E535
M107 Tray 1 shift motor 4K1-1102 E540
M108 Tray 2 shift motor 4K1-1102 E542
M109 Rear end assist motor FH5-1039 E514
M111 Stapler motor FM2-0665 E531
M112 Escape feed motor 4K1-1105
M113 Inlet motor FH5-1043
T-5-15
Ref. Stapler PCB 2 Stapler PCB 1 Feed driver PCB Finisher

controller PCB
M101 J709
M102 J717
5-24
Chapter 5
Ref. Stapler PCB 2 Stapler PCB 1 Feed driver PCB Finisher

controller PCB
M103 J722
M104 J722
M105 J995 / J993 J992 / J991 J720
M106 J711
M107 J718A
M108 J719A
M109 J722
M111 J994,995 / J993 J992 / J991 J720
M112 J888 / J886A J708A
M113 J883 / J881A J705A
5.5.5 Clutches (Finisher Unit)

0023-8986
CL102
CL101
F-5-34
T-5-16
Ref. Name Parts No. Error Finisher controller PCB
CL101 Shutter clutch FH3-0370 E584 J732
CL102 Stack ejection lower roller clutch FH3-0370 E584 J716
5-25
Chapter 5
5.5.6 PCBs (Finisher Unit)

0023-8987
PCB107
PCB101
PCB105
PCB102 PCB104
PCB108
PCB106
PCB103
F-5-35
T-5-17
Ref. Name Parts No. Error
PCB101 Finisher controller PCB FM4-2290
PCB102 Stapler PCB 1 FG3-2888(CABLE, STAPLE E531/

CONNECTING ASS'Y) E532
PCB103 Stapler PCB 2 FG3-2889(CABLE, STAPLE E531/
CONNECTING ASS'Y) E532
PCB104 Feed driver PCB 4G1-1488
PCB105 Tray 1 shift area sensor PCB 4G1-1498 E540
PCB106 Tray 2 shift area sensor PCB 4G1-1498 E542
PCB107 Tray 1 shift motor PCB 4K1-1102 E540
PCB108 Tray 2 shift motor PCB 4K1-1102 E542
5-26
Chapter 5
5.5.7 Sensors (Saddle Stitcher Unit)

0023-8989
PI16
PI18 PI22
PI19
PI20 PI9
PI21
PI11 PI17
PI14
PI6 PI15
PI5
PI12
PI13
PI4 PI8
PI1 PI7
F-5-36
T-5-18
Ref. Name Description Parts No. Error Saddle stitcher

controller PCB
PI1 Paper pushing plate Detects paper pushing FK2-0149 E5F6 J11
motor clock sensor plate motor clock
PI4 Paper folding motor Detects paper folding FK2-0149 E5F1 J11
clock sensor motor clock
PI5 Alignment plate HP Dtects alignment plate WG8-5593 E5F3 J11

sensor HP
PI6 Tray paper sensor Detects paper on tray WG8-5593 J6
PI7 Paper positioning Dtects paper positioning WG8-5593 E5F0 J6

plate HP sensor plate HP
PI8 Paper positioning Detects paper on paper WG8-5593 J6

plate paper sensor positioning plate
PI9 Inlet cover sensor Detects inlet cover open WG8-5593 J10
PI11 Delivery sensor Detects paper ejection WG8-5593 J9
PI12 Crescent roller phase Detects crescent roller WG8-5593 J9

sensor phase
PI13 Guide HP sensor Detects guide HP WG8-5593 E5F2 J9
PI14 Paper pushing plate Detects paper pushing WG8-5593 E5F6 J9

HP sensor plate HP
PI15 Paper pushing plate Detects paper pushing WG8-5593 E5F6 J9

top position sensor plate top position
5-27
Chapter 5

controller PCB
PI16 Stitcher unit IN sensor Detects stitcher unit WG8-5593 J13

storage
PI17 Vertical path paper Detects paper in vertical WG8-5593 J13

sensor path
PI18 No.1 paper sensor Detects paper (No.1; on FG3-3106 J10

paper sensor PCB)

paper sensor PCB)

paper sensor PCB)
PI21 Paper folding HP Detects paper fold HP WG8-5593 E5F1 J18

sensor
PI22 Saddle inlet sensor Detects saddle inlet WG8-5593 J21

paper
5.5.8 Microswitches (Saddle Stitcher Unit)

0023-8990
SW4,5
SW6,7
F-5-37
T-5-19

controller PCB
SW4 Staple sensor (rear) Detects presence of FL2-0846-000 J8

staples (rear) (STAPLER
UNIT)
SW5 Stitcher HP sensor Detects stitching HP FL2-0846-000 E5F4 J8

(rear) (rear) (STAPLER
UNIT)
5-28
Chapter 5

controller PCB
SW6 Staple sensor (front) Detects presence of FL2-0846-000 J8

staples (front) (STAPLER
UNIT)
SW7 Stitcher HP sensor Detects stitching HP FL2-0846-000 E5F5 J8

(front) (front) (STAPLER
UNIT)
5.5.9 Motors (Saddle Stitcher Unit)

0023-8991
M6
M7
M4
M3
M2 M1
M5
M8
F-5-38
T-5-20
Ref. Name Parts No. Error Saddle stitcher

controller PCB
M1 Feed motor FH3-0369 J5
M2 Paper folding motor FH5-1068 E5F1 J23
M3 Guide motor 4K1-1103 E5F2 J12
M4 Paper positioning plate motor 4K1-1104 E5F0 J7
M5 Alignment motor 4K1-1103 E5F3 J7
M6 Stitcher motor (rear) FL2-0846(STAPLER UNIT) E5F4 J8
M7 Stitcher motor (front) FL2-0846(STAPLER UNIT) E5F5 J8
M8 Paper pushing plate motor FH5-1068 E5F6 J23
5-29
5.5.10 Solenoids (Saddle Stitcher Unit)
0023-8992
SL5
SL1
SL2
SL4
F-5-39
T-5-21
Ref. Name Parts No. Saddle stitcher controller PCB
SL1 No.1 paper deflecting solenoid FH6-5089 J15
SL2 No.2 paper deflecting solenoid FH6-5089 J15
SL4 Feed plate contact solenoid FH6-5090 J15
SL5 Saddle inlet solenoid FH6-5089 J19

5.5.11 PCBs (Saddle Stitcher Unit)
0023-8993
PCB2
PCB1
F-5-40
T-5-22
Ref. Name Parts No.
[1] Saddle stitcher controller PCB FM3-2293
[2] Paper sensor PCB FG3-3106
5.6 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB
5.6.1 Overview
0023-8994
Of the LEDs and check pins used in the machine, those needed during servicing in the field are discussed.
Do not touch the check pins not found in the list herein. They are exclusively for factory use, and require special tools and a high degree of accuracy.
5.6.2 Finisher Controller PCB
0023-8995
J712 J709 J711 J710 J713

J721
J731
J708 J716
J732
J702 J717
LED1
LED2
J723 J718
LED3
J705
SW3
SW2
J741 SW1
J703 J719
DIPSW1
J706
J701
J707 J704 J714 J715
J722 J720
F-5-41
T-5-23
Switch Switch Function

DSW1 Used for making adjustments to the alignment position/stapling position.
SW1 Used for making adjustments to the alignment position/stapling position.
SW2 Used for making adjustments to the alignment position/stapling position.
SW3 Used to start operation for alignment position adjustment/stapling position adjustment.
T-5-24
LED Function
LED1 The state indication of the machine and indication of the adjustment value
LED2
LED3
5.6.3 Saddle Stitcher Controller PCB
0023-8996
J17 J10 J5 J13 J11
J1 J18 PUSHSW1 J3
J9
J3
DIPSW1
J2
J12
J6
J16
J7 J14 J4
F-5-42
T-5-25
Switch Function
DSW1 not used
PUSHSW1 not used
5.7 Upgrading
5.7.1 Upgrading (Finisher Unit)

0023-8997
Upgrade the firmware of the finisher controller according to the upgrade procedure described in the service manual of the host machine.
This finisher does not support upgrading via downloader PCB (FY9-2034).
5.7.2 [Delete]_Upgrading (Saddle Stitcher Unit)

0023-8998
5.8 Service Tools
5.8.1 Solvents and Oils

0023-8999
T-5-26
No. Name Description Composition Remarks

1 Vic Clean Cleaning: Hydrocarbon(fluorine Do not bring near fire.
e.g., glass, family) Procure locally.
plastic, rubber parts, Alcohol Isopropyl alcohol may be
external covers Surface activating agent substituted.
Water
2 Lubricant Sliding units Silicone oil MOLYKOTE EM30-L

Chapter 6 Error Code
Contents
Contents
6.1 Overview ........................................................................................................................................................................6-1

6.1.1 Overview...................................................................................................................................................................................... 6-1
6.2 User Error Code .............................................................................................................................................................6-1
6.2.1 Staple is absent............................................................................................................................................................................. 6-1
6.2.2 Stapler safety protection function activated................................................................................................................................. 6-1
6.2.3 Stack tray overstacking ................................................................................................................................................................ 6-1
6.2.4 Staple is absent (Saddle Stitcher Unit)......................................................................................................................................... 6-2
6.2.5 Mixed paper sizes (Saddle Stitcher Unit) .................................................................................................................................... 6-2
6.2.6 Stack exceeded (Saddle Stitcher Unit)......................................................................................................................................... 6-2
6.2.7 Stitching capacity error (Saddle Stitcher Unit) ............................................................................................................................ 6-2
6.3 Service Error Code.........................................................................................................................................................6-2
6.3.1 E500 ............................................................................................................................................................................................. 6-2
6.3.2 E503 ............................................................................................................................................................................................. 6-3
6.3.3 E505 ............................................................................................................................................................................................. 6-3
6.3.4 E514 ............................................................................................................................................................................................. 6-3
6.3.5 E519 ............................................................................................................................................................................................. 6-3
6.3.6 E530 ............................................................................................................................................................................................. 6-3
6.3.7 E531 ............................................................................................................................................................................................. 6-4
6.3.8 E532 ............................................................................................................................................................................................. 6-4
6.3.9 E535 ............................................................................................................................................................................................. 6-4
6.3.10 E537 ........................................................................................................................................................................................... 6-4
6.3.11 E540 ........................................................................................................................................................................................... 6-5
6.3.12 E542 ........................................................................................................................................................................................... 6-5
6.3.13 E584 ........................................................................................................................................................................................... 6-5
6.3.14 E5F0 ........................................................................................................................................................................................... 6-6
6.3.15 E5F1 ........................................................................................................................................................................................... 6-6
6.3.16 E5F2 ........................................................................................................................................................................................... 6-6
6.3.17 E5F3 ........................................................................................................................................................................................... 6-6
6.3.18 E5F4 ........................................................................................................................................................................................... 6-6
6.3.19 E5F5 ........................................................................................................................................................................................... 6-7
6.3.20 E5F6 ........................................................................................................................................................................................... 6-7
6.3.21 Temporary Functional Limit...................................................................................................................................................... 6-7
Chapter 6
6.1 Overview
6.1.1 Overview
0023-9043
The CPU on the machine's finisher controller PCB is equipped with a mechanism to check the machine condition as needed; when it detects a fault, the machine
communicates the fact to the host machine in the form of a code and a detail code.
The host machine indicates the code on its control panel. (The detail code may be checked in the host machine's service mode.)
6.2 User Error Code
6.2.1 Staple is absent

0023-9044
T-6-1
Error Condition Detection timing Machine operation Resetting

Descrip-
tion
Staple is The staple cartridge Always monitored Normal operation Replace the staple
absent has run can be continued. cartridge; or, set it
out of staples. However, whether correctly.
to operate or not
depends on the
instruction
from the
host machine.
6.2.2 Stapler safety protection function activated

0023-9045
T-6-2

Descrip-
tion
Stapler safety Stapler safety When starting Stop staple motor Stack ejection without
protection protection staple operation. (M41). stapling.
function function was
activated activated.
6.2.3 Stack tray overstacking

0023-9047
T-6-3

Descrip-
tion
Stack tray The number of After ejecting the sheet/ Normal operation Remove paper from
over- sheets on the set exceeding the limit. will continue. ejection tray.
stacking ejection tray
has exceeded
the stackable
sheet or set
count.
6-1
Chapter 6
6.2.4 Staple is absent (Saddle Stitcher Unit)

0023-9048
T-6-4

Descrip-
tion
Staple is The staple cartridge has Always monitored Normal operation Replace the staple
absent run out of staples. will continue. cartridge; or, set it
However, operation is correctly.
subject to instruction
from host machine.
6.2.5 Mixed paper sizes (Saddle Stitcher Unit)

0023-9049
T-6-5

Descrip-
tion
Mixed Sheets of different sizes When the sheet that Stitching is prohibited. Remove the sheets from
paper are output in the causes the fault is Alignment is the holding area.
sizes holding area. output to the holding prohibited.
area.
6.2.6 Stack exceeded (Saddle Stitcher Unit)

0023-9050
T-6-6

Descrip-
tion
Stack The stack of sheets on When output of the Normal operation is Remove the stack of
exceeded the output tray exceeds sheet that cause an continued. sheets from the tray.
the maximum number excess is output on the
of sheets that can be output tray.
stacked.
6.2.7 Stitching capacity error (Saddle Stitcher Unit)

0023-9051
T-6-7

Descrip-
tion
Stitching The number of sheets in When the sheet that Stitching is prohibited. Remove the sheets from
capacity error the holding area has causes an excess is the holding area.
exceeded 15. output to the holding
area.
6.3 Service Error Code
6.3.1 E500
0023-9052
T-6-8
Code Detail Error Description Detection timing
E500 0001 Communication error The communication with the host machine is interrupted.
6-2
Chapter 6
6.3.2 E503
0023-9053
T-6-9
E503 0002 Communication error The communication with the saddle stitcher is
interrupted.
0003 Communication error The communication with the puncher unit is interrupted.
0004 Communication error The communication with the inserter or the folder is
interrupted.
6.3.3 E505
0023-9054
T-6-10
E505 0001 EEPROM The checksum for the finisher controller PCB has an
error when the power is turned on.
6.3.4 E514
0023-9055
T-6-11
E514 8001 Rear end assist The stapler does not leave the rear end assist home
motor(M109)/Rear end position when the rear end assist motorhas been driven
assist homeposition for 3 seconds.
sensor (PI109)
8002 The stapler does not return to the rear end assist home
position when the rear end assist motor has been driven
for 3 seconds.
6.3.5 E519
0024-3836
T-6-12
E519 8001 Gear change motor The gear change home position sensor does not turn OFF
(M110)/gear change when the gear change motor has been driven for 387
home position sensor pulses.
(PI117)
8002 The gear change home position sensor does not turn ON
when the gear change motor has been driven for 387
pulses.
6.3.6 E530
0023-9056
T-6-13
E530 8001 Aligning plate The aligning plate does not leave the aligningplate front
frontmotor (M103)/ home position sensor when thealignment plate front
Aligning plate motor has been driven for 4 seconds.
fronthome position
sensor(PI106)
8002 The aligning plate does not return to aligning plate front
home position sensor when the alignment plate front
motor has been driven for 4 seconds.
6-3
Chapter 6
6.3.7 E531
0023-9057
T-6-14
E531 8001 Staple motor(M111)/ The stapler does not leave the staple home positionwhen
Staple home position the staple motor has been driven for 0.5 sec.
detect sensor(PI50)
8002 The stapler does not return to the staple home position
when the staple motor has been driven for 0.5 sec.
6.3.8 E532
0023-9058
T-6-15
E532 8001 Stapler shift The stapler does not leave the stapler shifthome position
motor(M105)/Stapler when the stapler shift motor hasbeen driven for 5
shift homeposition seconds.
sensor (PI110)
8002 The stapler does not return to the stapler shift home
position when the stapler shift motor has been driven for
20 seconds.
The stapler is caught in the way of its travel route and the
sensor flag of the stapler alignment interference sensor is
activated:
6.3.9 E535
0023-9059
T-6-16
E535 8001 Swing motor (M106)/ The stapler does not leave the swing home position when
Swing home the swing motor has been driven for 3 seconds.
positionsensor (PI105)
8002 The stapler does not return to the swing home position
when the swing motor has bee driven for 3 seconds.
6.3.10 E537
0023-9060
T-6-17
E537 8001 Aligning plate rear The aligning plate does not leave the aligning plate rear
motor (M104)/Aligning home position sensor when the alignment plate rear
plate rear home position motor has been driven for 4 seconds.
sensor(PI107)
8002 The aligning plate does not return to aligning plate rear
home position sensor when the alignment plate rear
motor has been driven for 4 seconds.
6-4
Chapter 6
6.3.11 E540
0023-9062
T-6-18
E540 8001 Tray 1 shift If the tray does not return to home position when the tray
motor(M107)/Tray 1 1 shift motor is driven for 25 seconds.
shift area sensor PCB If the tray does not move to other area when tray 1 shift
motor is driven for 5 seconds.
8002 - The dangerous area is reached before the tray 1 paper

surface sensor detects paper surface during the paper
surface detection operation.- A discontinuous area is
detected during tray operation.
8003 - The tray 1 closing detect switch is activated while the
tray 1 is operating.
8004 - Clock signal input cannot be detected when the tray 1
shift motor has been driven for 0.2 second.
8005 - The lock detection signal turns OFF 150 ms after the
lock detection signal turned ON.
8006 - The lock detection signal does not turn ON when the
tray 1 shift motor has been driven for 1 second.
8007 - The lock detection signal does not turn OFF when the
tray 1 shift motor is at a stop.
6.3.12 E542
0023-9063
T-6-19
E542 8001 Tray 2 shift motor If the tray does not return to home position when the tray
(M108)/Tray 2 shift area 2 shift motor is driven for 25 seconds.
sensor PCB If the tray does not move to other area when tray 2 shift
motor is driven for 5 seconds.
8002 - The upper limit area is reached before the tray 2 paper
surface sensor 1 detects the paper surface during paper
surface detection operation.- A discontinuous area is
detected during tray operation.- During evacuation
operation, arrival at the area beyond the tray 2 paper
surface sensor 2 is detected before this sensor detects
paper surface.
8004 - Clock signal input cannot be detected when the tray 2
shift motor has been driven for 0.2 second.
8005 - The lock detection signal turns OFF 150 ms after the
lock detection signal turned ON.
8006 - The lock detection signal does not turn ON when the
tray 2 shift motor has been driven for 1 second.
8007 - The lock detection signal does not turn OFF when the
tray 2 shift motor is at a stop.
6.3.13 E584
0023-9064
T-6-20
E584 8001 Stack ejection motor The stapler does not leave the shutter home position
(M102)/Shutter open/ when the stack ejection motor has been driven for 3
close clutch (CL101)/ seconds.
Shutter home position
sensor (PI113)/Stack
0002 ejection lower roller The stapler does not return to the shutter home position
clutch (CL102) when the stack ejection motor has been driven for 3
seconds.
6-5
Chapter 6
6.3.14 E5F0
0023-9065
T-6-21
E5F0 8001 Paper positioning plate The paper positioning plate home positio sensor does not
motor (M4)/Paper turn ON when the paper positioning plate motor has been
positioning plate home driven for 1500 pulses.
8002 The paper positioning plate home position sensor does

not turn OFF when the paper positioning plate motor has
been driven for 300 pulses.
6.3.15 E5F1
0023-9067
T-6-22
E5F1 8001 Paper fold motor (M2)/ The number of pulses detected by the paper fold motor
Paper fold motor clock clock sensor is less than standard value.
sensor (PI4)/Paper fold
home position sensor
8002 (PI21) The status of the paper fold home position sensor does
not change when the paper fold motor has been driven for
3 seconds.
6.3.16 E5F2
0023-9068
T-6-23
E5F2 8001 Guide motor (M3)/ The guide home position sensor does not turn ON when
Guide home position the guide motor has been driven for 700 pulses.
sensor (PI13)
8002 The guide home position sensor does not turn OFF when
the guide motor has been driven for 50 pulses.
6.3.17 E5F3
0023-9069
T-6-24
E5F3 8001 Aligning motor (M5)/ The aligning plate home position sensor does not turn
Aligning plate home ON when the aligning plate motor has been driven for
position sensor (PI5) 500 pulses.
8002 The aligning plate home position sensor does not turn
OFF when the aligning plate motor has been driven for
50 pulses.
6.3.18 E5F4
0023-9070
T-6-25
E5F4 8001 Stitch motor (rear)(M6)/ The stitching home position sensor does not turn ON
Stitching home position when the stitch motor (rear) has been
sensor (rear)(SW5) driven backward for 0.5 sec.
8002 The stitching home position sensor does not turn OFF
when the stitch motor (rear) has been driven forward for
0.5 sec.
6-6
Chapter 6
6.3.19 E5F5
0023-9071
T-6-26
E5F5 8001 Stitch motor The stitching home position sensor does not turn ON
(front)(M7)/Stitching when the stitch motor (front) has been driven forward for
home position sensor 0.5 sec.
(front)(SW7)
8002 The stitching home position sensor does not turn OFF
when the stitch motor (front) has been driven backward
for 0.5 sec.
6.3.20 E5F6
0023-9072
T-6-27
E5F6 8001 Paper pushing plate The paper pushing plate home position sensor does not
motor (M8)/Paper turn ON when the paper pushing plate motor has been
pushing plate home driven for 0.5 sec.
position sensor(PI14)/
Paper pushing plate
leading edge position
8002 sensor (PI15)/Paper The paper pushing plate home position sensor does not
pushing plate motor turn OFF when the paper pushing plate motor has been
clock sensor(PI1) driven for 150 ms.
8003 The number of pulses detected by the paper pushing plate

motor clock sensor is 6 pulses or less.
8004 The paper pushing plate leading edge position sensor

does not turn ON when the paper pushing plate motor has
been driven for 0.1 sec.
8005 The paper pushing plate leading edge position sensor

does not turn ON when the paper pushing plate motor has
been driven for 0.5 sec.
6.3.21 Temporary Functional Limit

0023-9074
1. Overview
The machine has a feature to temporarily enter the limited operation mode to perform only paper delivery, when an error is encountered. The machine can continue
to operate in this limited mode until the error is removed.
In the limited operation mode, stapling, alignment, and punching (only applicable when equipped with optional puncher unit) are not performed, while the inlet
sensor (PI103), escape tray path sensor (PI118), and feed path sensor (PI104) remain enabled to detect any jam.
2. Operation
1) When the host machine has started up, use service mode or user mode as follows:
1-a) Service Mode
Set '1' for the following: SORTER>OPTION>MD-SPRTN.
1-b) User Mode
Press [limit function mode]; when a Confirmation screen has appeared, press [yes].
3) Turn off and then on the main power switch of the host machine.
3. Communication with the Host Machine

1) When the main power switch is turned on, the DC controller PCB will communicate to the main controller PCB that a functional limit has been imposed. The
control panel will indicate that a functional limit has been imposed on the finisher.
2) The DC controller PCB backs up information on the functional limit.
3) Each time pickup occurs, the main controller PCB communicates the presence of a functional limit to the DC controller PCB.
4) The DC controller PCB executes control only on delivery operation.
T-6-28
Functional Limit and Error Code
E514 Rear end assist motor error

E519 Gear change motor error
E530 Front aligning plate motor error
E531 Staple motor error
6-7
Chapter 6
Functional Limit and Error Code
E532 Stapler shift motor error

E535 Swing motor error
E537 Rear aligning plate motor error
E540 Tray 1 shift motor error
E542 Tray 2 shift motor error
E5F0 Paper positioning plate motor error
E5F1 Paper folding motor error
E5F2 Guide motor error
E5F3 Aligning motor error
E5F4 Stitcher (rear) error
E5F5 Stitcher (front) error
E5F6 Paper pushing plate motor error
E590 Punch motor error
E591 Scrap full detector sensor error
E592 Trailing edge/Horizontal registration sensor error
E593 Horizontal registration motor error
* E590 to E593 are when equipped puncher unit (option).
6-8
Appendix
1 Finisher Controller PCB
Finisher Controller PCB (1/17)
+3.3V [ ENGINE IF ]
+3.3V
+3.3V
2
C37 R7
X1 IC8
CP33
1
R4 J702
1
X2 1 3
MD1 1 4 3
+3.3V
2 1 +3.3V check 3
RA6
2
5
RA8
5
2
J11P
2
CP63 R5
C103
2
C34 1 XIN VDD 8 1 +3.3V R8
IC8 R6
1
check
4
2 XOUT SEL 7 CP32 CP35
1
2 1
1
2
C99 MD0
2
3 NC SSCOUT 6 1 6 5 1 1 4
CP279
CP278
C33
2
CP41 check chec k
2 1
chec k J11P
CP54
1 4 SSEN GND 5 +3.3V CP36
check
1
2 1
1
check
2
1
2
C41
2
R31
R9
2
DIPSW1
check
check
C102
1
IC5
1
CP34
R3
9 8
1
1
MD2 1 Q12
10 7
R12
check
2
2 1
11 6 3 CP37
RESET
1 9
FOLD-TXD
12 5
FOLD-RXD
+3.3V
1
2 1
check J11P
13 4 IC8 R18
ESCAPE-M-A
CP38
PCH-RXD
PCH-TXD
2
14 3
F-COVER-SEN
SDL-UNIT-ON
IPC-TXD 1 1 2 1 1 3
15 2 2 1
check check check
Q1
R339
CP40 CP39
1
BOOT-RXD
BOOT-TXD
16 1
1
2
PCH-IN
+3.3V
+3.3V R19
C27
2
1
+3.3V
2
+3.3V
CP44
+3.3V
+3.3V
C46
R105
1
D1
1
1 2
2
C100 2 1 R10
R342
1
IC9 IC9
2
R11
check
R26 CP43
1
2 1
1 2 IPC-RXD 1 4 3 1 2 1 1 1 8
2
2
2
2 1 2 1
1
check check chec k check J11P
R23
C47
CP47 CP45 CP42 R13
2
C44
90
89
STBY 88
87
86
VCC4 85
EXTAL 84
XTAL 83
VSS8 82
_WDTOVF/TDO81
80
79
VCL 78
RES 77
VSS7 76
75
74
73
72
71
70
69
68
VSS6 67
66
65
64
63
VCC3 62
61
1
1
1
R25
R24
1
PH7/D7
PI1/D9
PI0/D8
P13/_ADTRG0/_IRQ3-A
PI7/D15
PI6/D14
PI5/D13
PI4/D12
PI3/D11
PI2/D10
RA4
P10/TXD2/_DREQ0-A/_IRQ0-A
P12/SCK2/_DACK0-A/_IRQ2-A
P11/RXD2/_TEND0-A/_IRQ1-A
P17/TCLKD-B/SCL0/_ADTRG1/_IRQ7-A
P60/TMRI2/TXD4/_DREQ2/_IRQ8-B
P61/TMCI2/RXD4/_TEND2/_IRQ9-B
P16/TCLKC-B/SCK3/SDA0/_DACK1-A/_IRQ5-A
P14/TCLKA-B/TXD3/SDA1/_DREQ1-A/_IRQ4-A
P15/TCLKB-B/RXD3/SCL1/_TEND1-A/_IRQ5-A
1 8 DBUS7
SL-PWM 2 7 DBUS6 +3.3V
91 P62/TMO2/SCK4/_DACK2/_IRQ10-B/TRST PH6/D6 60
3 6 DBUS5
SDL-TXD
92 PLLVCC PH5/D5 59 CP82 6
check
4 5 1 DBUS4 2 1
J11P
93 P63/TMRI3/_DREQ3/_IRQ11-B/TMS/TXD6 PH4/D4 58 1
R65
check
RA5 CP83
94 PLLVSS VSS5 57
SDL-RXD 1 8 DBUS3 +3.3V
95 P64/TMCI3/_TEND3/_IRQ12-B/TDI/RXD6 PH3/D3 56
TRY-M-CLK 2 7 DBUS2
96 P65/TMO3/_DACK3/_IRQ13-B/TCK/SCK6 PH2/D2 55 1
MD0 3 6 DBUS1
J11P
2
97 MD0 PH1/D1 54 R15
TAIL-EDGE-SEN check CP123 4 5 1 DBUS0 DBUS[7:0]
R345 98 P50/AN0/_IRQ0-B PH0/D0 53 1
CP109
check
PCH-M-A
1
1 2
CP31 5
R354 99 P51/AN1/_IRQ1-B NMI 52 J11P
INLET-M-A 1 2 PCH-M-B DL-MODE 1

100 P52/AN2/_IRQ2-B P37/PO15/TIOCA2/TIOCB2/TCLKD-A 51 2 1
PCH-M-A
check
101 AVCC P36/PO14/TIOCA2 50 R14 7

UPTRY-FG PCH-M-B J11P
102 P53/AN3/_IRQ3-B P35/PO13/TIOCA1/TIOCB1/TCLKC-A/_DACK1-B 49

PCH-M-A +3.3V
103 AVSS P34/PO12/TIOCA1/_TEND1-B 48
LOWTRY-FG INLET-M-B
104 P54/AN4/_IRQ4-B P33/PO11/TIOCC0/TIOCD0/TCLKB-A/_DREQ1-B 47
BIND-M-A R135 INLET-M-A 2
1 2
105 VREF P32/PO10/TIOCC0/TCLKA-A/_DACK0-B 46 J11P
INLET-M-B C48 +3.3V
2
106 P55/AN5/_IRQ5-B P31/PO9/TIOCA0/TIOCB0/_TEND0-B 45
1 2
CP140
1
C144
SW1 107 P56/AN6/DA0/_IRQ6-B VCC2 44 2 1
2
CP137 check
1
SW2 1 2 1 INLET-M-A
108 P57/AN7/DA1/_IRQ7-B IC27 P30/PO8/TIOCA0/_DREQ0-B 43 R27
MD1 check
109 MD1 VSS4 42 CP30
1
5 PF7/SCK5/A23/_CS4-C/_CS5-C/_CS6-C/_CS7-C
SW3 1 2
CP136
1 ASSIST-CLK +3.3V
LED1 check 110 PA0/_BREQO/_BS-A P27/PO7/TIOCA5/TIOCB5/_IRQ15 41 CP298 1
VI1-TXD
1 PB1/_CS1/_CS2-B/_CS5-A/_CS6-B/_CS7-B
2 1
1 check
LED2
111 PA1/_BACK/[RD/_WR] P26/PO6/TIOCA5/TMO1/TXD1/_IRQ14 40 check CP296 R308 R16
VI1-RXD 1 1 2
R47
2
112 PA2/_BREQ/_WAIT P25/PO5/TIOCA4/TMCI1/RXD1/_IRQ13-A 39
LLWR 1CP345 CP405 1
check
C45 10
1 2
2 1
113 PA3/_LLWR/_LLB P24/PO4/TIOCA4/TIOCB4/TMRI1/SCK1/_IRQ12-A 38 J11P
LED3 R21
check check
1
INSEATER-IN +3.3V
114 PA4/_LHWR/_LUB P23/PO3/TIOCC3/TIOCD3/_IRQ11-A 37
6 PF6/RXD5/IRRXD/A22/_CS6-D
CP346
7 PF5/TXD5/IRTXD/A21/_CS5-D
1 VH1-TXD 1 CP295
2 1
CP347 115 PA5/_RD P22/PO2/TIOCC3/TMO0/TXD0/_IRQ10-A 36 R309 11

R22
check check
RD 1 VH1-RXD 1 1 2
J11P
check 116 PA6/_AS/_AH/_BS-B P21/PO1/TIOCA3/TMCI0/RXD0/_IRQ9-A 35 check CP297 +3.3V

SWG-M-CLK
Q5
2 PB2/_CS2-A/_CS6-A
3 PB3/_CS3-A/_CS7-A
117 VSS9 P20/PO0/TIOCA3/TIOCB3/TMRI0/SCK0/_IRQ8-A 34
1
+3.3V 1
118 PA7/BFAI EMLE 33 check
2 1 3
R20 CP280 R56
2
119 VCC5 PD0/A0 32
Q6
1
2 1
120 PB/0_CS0/_CS4-A/_CS5-B PD1/A1 31 +3.3V 3

RESET2
14 PE7/A15
15 PE6/A14
16 PE5/A13
18 PE4/A12
20 PE3/A11
21 PE2/A10
8 PF4/A20
9 PF3/A19
11 PF2/A18
12 PF1/A17
13 PF0/A16
24 PD7/A7
25 PD6/A6
27 PD5/A5
28 PD4/A4
29 PD3/A3
30 PD2/A2
22 PE1/A9
23 PE0/A8
R58
19 VCC1
2
10 VSS1
17 VSS2
26 VSS3
4 MD2
2
1 2 R17
F-COVER-MSW-ON
1CP404
1
+3.3V RESET Q11
1 1
check check
CP402
1 CP401
2
CP292
CP283
CP28 CP29
CP285
3
check
CP281
1
1
1
check
check
2
2
C101
check
1 CP403
C32
check
check
+3.3V
1
1
check
2
R32
R53
+3.3V
IC25
RA3
1
1
LED1
1
5 VDD CD 1
R77
R72
LOWTRY-PAPER-SEN
UPPER-TRY-MSW-ON
LOWTRY-AREA-SEN1
LOWTRY-AREA-SEN2
LOWTRY-AREA-SEN3
CP8 R30 CP15

check
1
R
VSS 2
UPTRY-PAPER-SEN
C38
8
5
UPTRY-AREA-SEN1
UPTRY-AREA-SEN2
UPTRY-AREA-SEN3
2
2 1 1 1 Q34 2
2
LOWTRY-M-LOCK
2 1
4 VOUT MR 3 1
2
2
check check
UPTRY-M-LOCK
check
2
4
R140 1
2
CP1
SWG-HP-SEN
LED1
1
3 1
R2
CP282
R34
2
C39
INLET-SEN
check
1
check
DL-MODE
1
CP13
IPC-RXD
C40
IPC-TXD
1
MD2
ABUS3
ABUS2
ABUS1
ABUS0
LED2
EXIO1-CS
EXIO2-CS
CP16 R28 CP14

2 1 1 1 Q24
check
2 1
check ABUS[3:0]
+3.3V
2
3 1
LED2
check
IC24 +3.3V
RA1
1
CP12 CP27
CP22
EEPROM-DATA-CS 1 1 8 1 1 CS VCC
8
check check
LED3 EEPROM-DATA-CLK 1 2 7 1 2 7 1 CP293
2
check check
SK NC2
check C1
CP9 R29 CP10 EEPROM-DATA-OUT CP21 3 6 1 CP26 3 6 1
DI NC1
CP294
1
2 1 1
2 1
1 Q23 EEPROM-DATA-IN 1 4 5
check
CP25 4 5
check
check check DO GND

check
2
1 CP20
2
LED3 1
3 1 R1 check
check
check
CP19 CP23
1
CP11
1
F-1-1
1
+3.3V
RA9
DBUS[7:0]
5
DBUS0
DBUS1
DBUS2
DBUS3
DBUS4
DBUS5
DBUS6
DBUS7
4
+3.3V
CP409
1
check
2
C29
GND6 100
D0 99
D1 98
D2 97
D3 96
GND5 95
D4 94
D5 93
D6 92
D7 91
GND4 90
89
88
87
86
GND3 85
84
83
82
81
P77 80
P76 79
P75 78
P74 77
GND2 76
P87/D8
P86/D9
P85/D10
P84/D11
P83/D12
P82/D13
P81/D14
P80/D15
2
1 VDD0 VDD3 75
C28
+3.3V
1
2 DBS P73 74
+3.3V
RESET 3 RESETB P72 73
EXIO2-CS 4 CSB P71 72
2
R113
2
C65 RD 5 RDB P70 71
CP406 RA7
1
LLWR 6 WRB P67 70 1 1 8
check
1
ABUS0 7 A0 P66 69 2 7
R110
ABUS1 8 A1 P65 68 3 6
2
ABUS2 9 A2 P64 67 4 5
ABUS[3:0] CP407
SWG-MSW-ON
ABUS3
1
STP-MSW-ON
10 A3 P63 66 1 1 8
SHUT-CL-ON
TIMMING-SEN
STPSFT-M-CW/CCW
BIND-CL-ON
STPSFT-M-CLK
chec k
INSEATER-UNIT-ON
ESCAPE-M-A
BUFF-ROL-SL-ON
11 P00 P62 65 2 7
ESCAPE-M-B 12 P01 P61 64 3 6
CP325
CP326
DBUS[7:0] ESCAPE-M-A 13 P02 IC21 P60 63 4 5
ESCAPE-M-B 14 P03 P57 62

RA2
DBUS0
DBUS1
DBUS2
DBUS3
DBUS4
DBUS5
DBUS6
DBUS7
15 P04 P56 61
+3.3V
+3.3V 16 P05 P55 60
1
17 P06 P54 59
check
check
18 P07 P53 58
2
C8
2
C11 ESCAPE-PASS-SEN 19 P10 P52 57
R186
GND6 100
D0 99
D1 98
D2 97
D3 96
GND5 95
D4 94
D5 93
D6 92
D7 91
GND4 90
89
88
87
86
GND3 85
84
83
82
81
P77 80
P76 79
P75 78
P74 77
GND2 76
1
2
FR-UPCOVER-SEN
1
20 P11 P51 56
ESCAPE-P-SEN 21 P12 P50 55 SDL-MODE

P87/D8
P86/D9
P85/D10
P84/D11
P83/D12
P82/D13
P81/D14
P80/D15
1
ESCAPE-PASS-SEN2 22 P13 P47 54
2
1 VDD0
FAN-ERR 23 P14 P46 53
VDD3 75
C311
24 P15 P45 52
BUFF-P-SL-ON
1
2 DBS P73 74
25 VDD1 VDD2 51
RESET 3 RESETB P72 73 DELIV-ROL-SL-ON
EXIO1-CS 4 CSB P71 72 STPSFT-M-I1 +3.3V
26 GND0
50 GND1
RD STPSFT-M-I0
27 P16
28 P17
29 P20
30 P21
31 P22
32 P23
33 P24
34 P25
35 P26
36 P27
37 P30
38 P31
39 P32
40 P33
41 P34
42 P35
43 P36
44 P37
45 P40
46 P41
47 P42
48 P43
49 P44
5 RDB P70 71 R83 CP408
LLWR LOWER-TRY-P-SEN 1
6 WRB P67 70 1 2
check
SPEC
ABUS0 7 A0 P66 69 UPPER-TRY-P-SEN
2
FH4-6284 C31
ABUS1 8 A1 P65 68 SHUT-HP-SEN
1
ABUS2 9 A2 P64 67 STPSFT-HP-SEN
2
+3.3V C30
ABUS[3:0] ABUS3 10 A3 STP-INTERFERE-SEN
P63 66
1
CHANGE-M-A 11 P00 IC103 P62 65 STP-LS
ESCAPE-M-STBY
CHANGE-M-B 12 P01 P61 64 STP-READY
ESCAPE-SL-ON
CHANGE-M-I0 STP-HP-SEN
PCH-UNIT-ON
13 P02 P60 63
ESCAPE-M-I0
ESCAPE-M-I1
+3.3V
R108
1700-P-SEN
SDL-RESET
CHANGE-M-I1 14 P03 P57 62 1 CP324
2 1
PCH-OUT
BIND-M-A
BIND-M-B
BIND-M-A
BIND-M-B
check
1 CP300 15 P04 P56 61 RJOG-M-CW/CCW
1I-RESET
1 I-MODE
FAN-ON
2 1
M-OE1
check
R36 EEPROM-DATA-OUT 16 P05 P55 60 RJOG-M-CLK
1 I-DL
EEPROM-DATA-CS 17 P06 P54 59 RJOG-M-I0
EEPROM-DATA-CLK 18 P07 P53 58 1 CP323 R107
2 1
check
EEPROM-DATA-IN 19 P10 P52 57 FJOG-M-I0
check
check
check
FJOG-HP-SEN 20 P11 P51 56 FJOG-M-CW/CCW
CP110
CP112
CP111
RJOG-HP-SEN 21 P12 P50 55 FJOG-M-CLK
+3.3V
JOGTRY-P-SEN 22 P13 P47 54 STP-M-CW
ASSIST-HP-SEN 23 P14 P46 53 STP-M-CCW
2 1
1 24 P15 P45 52 STPSFT-M-OE
check
CP299 25 VDD1 VDD2 51

R90
26 GND0
50 GND1
C9
27 P16
28 P17
29 P20
30 P21
31 P22
32 P23
33 P24
34 P25
35 P26
36 P27
37 P30
38 P31
39 P32
40 P33
41 P34
42 P35
43 P36
44 P37
45 P40
46 P41
47 P42
48 P43
49 P44
1
LOWTRY-M-CW/CCW
ASSIST-M-CW/CCW
UPTRY-M-CW/CCW
INLET-ROL-SL-ON
2
C145
SWG-HIGHT-SEN
SWG-M-CW/CCW
BIND-M-TORQUE
G-CHAN-HP-SEN
INSEATER-OUT
LOWTRY-M-ON
1
ASSIST-M-OE
UPTRY-M-ON
PCH-M-STBY
ASSIST-M-I0
ASSIST-M-I1
INLET-M-I1
INLET-M-I0
SWG-M-I0
BIND-M-I1
BIND-M-I0
PCH-M-I1
PCH-M-I0
M-OE
F-1-2
2
ABUS[7:0]
DBUS[7:0]
DBUS0
DBUS1
DBUS2
DBUS3
DBUS4
DBUS5
DBUS6
DBUS7
ABUS0
ABUS1
ABUS2
ABUS3
ABUS4
ABUS5
ABUS6
ABUS7
+3.3V +3.3V
DQ2 64
DQ3 63
DQ4 62
DQ5 61
DQ6 60
DQ7 59
VCC 58
A0 57
A1 56
A2 55
A3 54
A4 53
A5 52
A6 51
C273
C128
1
1
1 DQ1 A7 50
2 DQ0 PA0 49 PUSHSW1 1 2 SW101
(A501,A506)
(A501) WR 3 W PA1 48 PUSHSW2 1 2 SW102
(A501) RD 4 R PA2 47 PUSHSW3 1 2 SW103
(A507)
(A510)
(A507)
(A510)
(A506)
(A506)
(A506)
(A506)
(A506)
(A505)
(A506)
(A501) IPC-CS 5 S PA3 46 UPTRY-PAPER-SEN (A508)
+3.3V 6 VBUS PA4 45 LOWTRY-PAPER-SEN (A507)
R412
2 1
7 INTR PA5 44 24V-DETECT (A503)
R132 +3.3V
2 1
8 PUL PA6 43 F-COVER-MSW-ON (A503)
LED101
9 LVL PA7 42 FAN-ERR (A504)
(A512)
IC107 1 2
SUDDLE-RXD 10 RXD2 PB0 41 FAN-ON (A504)
BIND-M-B
BIND-M-A
BIND-M-B
BIND-M-A
BIND-M-I0
BIND-M-I1
SHUT-CL-ON
BIND-CL-ON
SUDDLE-TXD LED1 R133
SWG-MSW-ON
STP-MSW-ON
(A512) 11 TXD2 PB1 40
SHUT-HP-SEN
1 2
LED102
DBUS[7:0] 12 RXD1 PB2 39 LED2 R134 1 2
UPPER-TRY-P-SEN
1 2
+3.3V
13 TXD1 PB3 38 LED3 R135 1 2
R413 LED103
+3.3V 2 1
14 P16 PB4 37 X4-POWER-ON (A503) 1 2
DBUS0
DBUS1
DBUS2
DBUS3
DBUS4
DBUS5
DBUS6
DBUS7
R414 15 P15/_CTS2 PB5 36
+3.3V
+3.3V
2 1
16 P14/_CTS1 PB6 35 R420
2
+3.3V R415 17 P13/CLK PB7 34 2 1

R441
2 1
R421
18 P12 P00 33
GND6 100
2 1
D0 99
D1 98
D2 97
D3 96
GND5 95
D4 94
D5 93
D6 92
D7 91
GND4 90
P87/D8 89
P86/D9 88
P85/D10 87
P84/D11 86
GND3 85
P83/D12 84
P82/D13 83
P81/D14 82
P80/D15 81
P77 80
P76 79
P75 78
P74 77
GND2 76
R416
2
1
2 1 2 1
C126
21 P11/INT
R422
2
1
C272
19 CNVSS
20 RESET
RESET
24 XOUT
(A501,A505) R417
22 P10
23 XIN
25 VSS
26 P07
27 P06
28 P05
29 P04
30 P03
31 P02
32 P01
1
2 1
2
C283 1 VDD0 VDD3 75

+3.3V
1
2 DBS P73 74 BUFF-P-SL-ON (A505)

R419
3 RESETB P72 73 DELIV-ROL-SL-ON (A505)
2 1
(A501) EXIO-CS 4 CSB P71 72 STPSFT-M-I1 (A509) R418

2 1
(A501) RD 5 RDB P70 71 STPSFT-M-I0 (A509)
(A501) WR 6 WRB P67 70 STP-INTERFERE-SEN (A509)

+3.3V
ABUS0 7 A0 P66 69 STPSFT-HP-SEN (A510) SW104
2
ABUS1 8 A1 P65 68 FR-UPCOVER-SEN (A505) R442 DIPSW0 9 8
ABUS2 9 A2 P64 67 STP-LS (A509) DIPSW1 10 7
1
ABUS[7:0] ABUS3 10 A3 P63 66 STP-READY RESET DIPSW2
(A509) 11 6
(A504) CHANGE-M-A 11 P00 P62 65 STP-HP-SEN (A509) DIPSW3 12 5
2
(A504) CHANGE-M-B 12 P01 P61 64 ESCAPE-P-SEN (A504) C282 DIPSW4 13 4
1
(A504) CHANGE-M-I0 13 P02 P60 63 ESCAPE-PASS-SEN (A504) DIPSW5 14 3
IC103
(A504) CHANGE-M-I1 14 P03 P57 62
1 3
DIPSW6 15 2
(A513) ESCAPE-SL-ON 15 P04 P56 61 DIPSW7 16 1
(A501) EEPROM-DATA-OUT 16 P05 P55 60 STPSFT-M-B (A509)
(A501) EEPROM-DATA-CS 17 P06 P54 59 STPSFT-M-A (A509) X101

EEPROM-DATA-CLK 18 P07 P53 58
2
(A501)
(A501) EEPROM-DATA-IN 19 P10 P52 57 STP-M-CW (A509)
(A510) FJOG-HP-SEN 20 P11 P51 56 STP-M-CCW (A509)
(A510) RJOG-HP-SEN 21 P12 P50 55 STPSFT-M-STBY (A509) (A501) RXD
(A510) JOGTRY-P-SEN 22 P13 P47 54

ENGINE_I/F
ASSIST-HP-SEN 23 P14 P46 53 (A501) TXD
(A510) +3.3V J702
(A501) DL-MODE 24 P15 P45 52
+3.3V 25 VDD1 VDD2 51 CP196 1

J7P
+3.3V +3.3V
1
2
C271
check
26 GND0
50 GND1
2
D102 R130 2
1
1
27 P16
28 P17
29 P20
30 P21
31 P22
32 P23
33 P24
34 P25
35 P26
36 P27
37 P30
38 P31
39 P32
40 P33
41 P34
42 P35
43 P36
44 P37
45 P40
46 P41
47 P42
48 P43
49 P44
2
J7P
C270
R128 R127
1
1
2 1 2 1
3
J7P
2
CP197
C123
1
check
R126
2 1
4
IC118 J7P
LV14 R125
2
ASSIST-M-STBY
9 8 3 Q101
ASSIST-M-I0
ASSIST-M-I1
2 1
ASSIST-M-A
ASSIST-M-B
RJOG-M-I0
FJOG-M-I0
RJOG-M-A
RJOG-M-B
FJOG-M-A
FJOG-M-B
+24U 5
1
J7P
2
INSEATER-UNIT-ON
R129
6
1
J7P
JOINT-SEN
(A511)
(A511)
(A511)
(A511)
(A511)
(A511)
(A511)
(A511)
(A511)
(A511)
(A511)
7
J7P
(A514)
(A504)
F-1-3
3
+3.3V
+24U
2
R60
1
CP72
F-COVER-MSW-ON check
[ FDOOR SW ]
1
CP73 CP74 ZD1
2
Q30 R59
3 check check
2 1 2
1 2 1
1 J2 P
J707
1
1
J2 P
CP76 CP81
R61
2
check check
3
1 2 1
1
R64
Q63
1
CP75 [ SDL POWER INPUT ]
2
R57 Q31
2 1
check
3
1 2
1 R63 1
J3 P J704
1
+24R
2
J3 P J704
3
J3 P J704
CP5
1
check
[ POWER INPUT ]
1
J2 P
J701
2
J2 P
D4
2 1
FU13
1 2
+24R
CP2
2
+5V C4
IC3
1
1
check
FU1
VIN 1 1 2
L1
1 2 2 SWOUT
C
GND 3
+3.3V 4 VOS
ON/OFF 5
CP7
1
check
CP3
D6 check
1 2
2
2
1
2
D5
FU21
C3
FU3
CP6
2
1
IC26
1
check
2
2
2 3 C64
IN OUT
C2
1
GND
1
2
2
1
2
C62 C5
1
C63 2
E
1
1
1
ETH1
F-1-4
4
+3.3V
(INLET-MOTOR)
2
INLET-M-A* J4P
R89
R68
1
+3.3V
1
INLET-M-A J4P
CP340
2
J709 chec k
1
INLET-M-B J4P
2
3
3 Q33
2
INLET-M-B* J4P
R67
R66
4
1
CP89 R82
check
M-OE check
1
1 2
1
INLET-M-A CP97 check
CP108
1
2
2
2
INLET-M-B CP88 check
CP105
1 CHANGE-M-B check
C83
C82
C81
C80
INLET-M-A CP86 1
1
check
1 +5V +5V
INLET-M-B CP85 check
Q32
2
1
2
R73
3
1
CP341
1
chec k
CP17 1
CHANGE-M-A check
2
1
CHANGE-M-I1 CP106
C70
C71
check
1
CP107
1
TORQUE20
OUTB- 19
ENABLEB 18
ENABLEA 17
OUTB 16
GND2 22
OUTA 15
PHASEB 14
PHASEA 13
OUTA- 12
STANDBY 11
CHANGE-M-I0 check
1
R76
1 2
+5V
VCC2 24
23
22
21
VSA 20
VR 19
GND2 25
CR 18
VSB 17
STB 16
15
14
13
IC4
Q78
3 VREFA
4 VREFB
8 CCPC
21 GND1
9 CCPB
10 CCPA
IN1
IN2
IN3
IN4
I0
I1
2 VDD
5 RSA
6 RSB
3
7 VM
1 CR
+5V +5V
2
+3.3V
1 CP332
IC13
1 CP333
4 VMMA
9 VMMB
26 GND1
2 OUT1
6 OUT2
7 OUT3
11 OUT4
12 VCC1
+24U
R70
CP412
CP413
5 RSA
8 RSB
1
1 NC1
3 NC2
10 NC3
Q9
1
CP90
check
check
1 CP329
1
INLET-M-I0 check
3
1 check
CP331 Q66
check
1 CP330
2
FU4
M-OE1
2
check 3
1 2
check
2
check
2
C73
R71
1
C68
CP342
C67
R81
1
1
CP91
CP343
CP344
R80
CP93 C7
2
2
check
INLET-M-I1
1
3
check
check
check
check
C69
1
1
1
Q8
1 FU22
2
1
+24U 1 2
C6 R75
FU8 CP410
CP92 1
(CHANGE-MOTOR)
check
1 2 1 2
2 1 chec k
2
1
1 1 2
chec k
R78
CP411 R74
2
J710
R79 FU23 CHANGE-M-A
1
1
1 2 J4 P
J710
1
CHANGE-M-A* 2
J4 P
CP18 J710
1
CHANGE-M-B 3
J4 P
check
J710
CHANGE-M-B* 4
2
R69 2 C66 J4 P
FU24
1 2
1
1
+24U (SWG-MOTOR)
FU7
SWG-M-A* 1
J5P
1 2
SWG-M-A
C245
C244
C243
C235
2
2
C10 J5P
2
C35 SWG-M-B J711
1
3
J5P
1
SWG-M-B* 4
J5P
IC15 5
J5P
CP334 29 GND3
1 28 NC6 GND1 1
R98
check
CP339
27 OUT2B OUT1B 2
R97
2
2
2
1 2 1 26 RNF2 RNF1 3 check
1 2
check 1
25 RNF2S RNF1S 4
C87
C86
C85
C84
CP335
1
24 OUT2A OUT1A 5
CP101 check
23 NC5 NC1 6 check
CP96
1 1
22 VCC2 VCC1 7
CP100 check
21 NC4 NC2 8 check CP98
1 1
M-OE 20 ENABLE GND2 9
R344
19 MODE1 CR 10
2
check
1
18 MODE0 NC3 11 check CP99 CP338
1
1
17 TEST MTH 12
CP103 +3.3V
SWG-M-CW/CCW 16 CW_CCW VREF 13
C36
check
2
1
2
R122
SWG-M-CLK check
15 CLK PS 14
1
CP337
1
CP104
2
R125
R343
1
2
check
+3.3V
2
1
R124
1
+3.3V
Q10
1
SWG-M-I0 check
3
1
CP336
2
2
R94
1
CP84
check
1
2
R95
CP24
1
1
check
2
R96 C78
1
1
F-1-5
5
+3.3V
J708
+3.3V ESCAPE
B8
WJ16P
2
R372
2
+3.3V B7
CP205
R371
WJ16P
2
1
R475
check
R474 R473
1
Q175 JOINT-SEN (JOINT-SEN) B6
R201
R202
1 2 1 2
3 (A501) WJ16P
1
CP108
2
1
1
C286
check
1
+3.3V
CHANGE-M-B (IC103-12P) +5V +5V CP128
(A502)
2
1
R171
check
3 Q176 R258
1
R173 R172
CP182
1
1
F-COVER-SEN (FRONT-COVER-SEN)
check
1 2 1 2 B5
(A501)
1
WJ16P
2
C145
CHANGE-M-A (IC103-11P)
1
(A502) C202
2
C201
(A502) CHANGE-M-I1 (IC103-14P)
1
CHANGE-M-I0 (IC103-13P) CP204 +3.3V
(A502)
R267
2
(A501) M-STBY (IC108-50P) 1 2
R444
check
R446 R445
1
(A502) FR-UPCOVER-SEN 1 2 1 2 (FR-UPCOVER-SEN) B4
WJ16P
VCC2 24
IN1 23
IN2 22
I0 21
VSA 20
VR 19
GND2 25
CR 18
VSB 17
STB 16
I1 15
IN3 14
IN4 13
2
C281
1
+3.3V
+24V IC111 CP112
GEAR-CHANGE-MOTOR
2
R149
check
2 OUT1
4 VMMA
6 OUT2
26 GND1
7 OUT3
9 VMMB
11 OUT4
12 VCC1
R148 R150
1 NC1
3 NC2
5 RSA
8 RSB
10 NC3
1
(A502) ESCAPE-PASS-SEN 1 2 1 2 (ESCAPE-PASS-SEN) B3
C184 WJ16P
2
FU103 C132
1 2
2 1
1
+3.3V
CP113
R260
2
R152
check
1 2
R151 R153
1
1 2
J710 (A502) ESCAPE-P-SEN 1 2 1 2 (ESCAPE-P-SEN) B2

R259 WJ16P
2
(CHANGE-M-A) 1
C133
J4P
B1
1
WJ16P
(CHANGE-M-A*) 2
J4P
(CHANGE-M-B) 3
J4P
(CHANGE-M-B*) 4
J4P
J708
2
2 CP114
2
C301
C302
C304
1
1
C303
1
1
(ESCAPE-M-STBY*)
check
A8
WJ16P
2
(A501) ESCAPE-M-STBY 3 Q118 C134
1
CP115
1
J709
(ESCAPE-M-I1)
check
A7
WJ16P
(INLET-M-A*)
2
1
2
J4P
(A501) ESCAPE-M-I1 3 Q119 C135

(INLET-M-A) 2
1
J4P
CP116
(INLET-M-B) 3
1
J4P
(ESCAPE-M-I0)
check
A6
1
(INLET-M-B*)
CP121
CP107
CP109
CP110
CP111
4 WJ16P
2
check
check
check
check
check
J4P
2
(A501) ESCAPE-M-I0 3 Q120 C136
1
R266 CP117
(A501) M-STBY (IC108-50P) 1 2
1
(A501) INLET-M-A (IC108-34P) (ESCAPE-M-B*)
check
A5
2
WJ16P
INLET-M-B (IC108-35P)
2
(A501)
2
ESCAPE-M-B 3 Q121 C137
C305
C306
C307
C308
INLET-M-A (IC108-36P) (A501)
1
(A501)
1
(A501) INLET-M-B (IC108-37P)
CP118
1
(ESCAPE-M-A*)
check
A4
WJ16P
2
ESCAPE-M-A Q122
TORQUE 20
OUTB- 19
ENABLEB 18
ENABLEA 17
OUTB 16
GND2 22
OUTA 15
PHASEB 14
PHASEA 13
OUTA- 12
STANDBY 11
3
(A501) C138
1
CP119
1
(ESCAPE-M-B)
check
A3
INLET-MOTOR WJ16P
2
(A501) ESCAPE-M-B 3 Q123 C139
IC110
3 VREFA
4 VREFB
21 GND1
8 CCPC
9 CCPB
10 CCPA
2 VDD
5 RSA
6 RSB
1
1 CR
7 VM
+5V +5V
CP120
2
1
R256
2
C199 (ESCAPE-M-A)
check
A2
WJ16P
2
1
2
CP122
CP123
Q124
2
ESCAPE-M-A 3
2
C200 (A501) C140

A1
+3.3V
1
1
R257
R261
WJ16P
1
Q141
check
check
C185
2
+24V
C198
1
INLET-M-I0 3 C183
(A501)
2
2 1
2
R262
1
INLET-M-I1 3
1
(A501)
R264
2
Q140
1
2
R265
1
R263 C203
2
check
1
1
1
CP174
(INLET-M-Vref)
F-1-6
6
+3.3V
SENSOR
2
R93
CP253 SOLENOID
1
R312 R87 J712 FU26
INLET-SEN check
1 2 1 2 6
1 2
1 J6P
2
+24U
C75 J712
1
C76 5
J6P FU2
1
+3.3V 1 2 J713
+5V
R88 J712
2
4
R111 1 2
J6P
CP255 CP114 8
1
R313 R106 J712 J8 P
G-CHAN-HP-SEN check
1 2 1 2 3 SL-PWM check
D7
1 1
1
J6P
2
C88
2
J712
2
R118 (INLET-ROL-SL)
2
C89 2
J6P
1
IC23 R99 Q67
1
7
+5V
R109 J712 12
J8 P
2
1 2 1 CP252 11 chec k
1 2
check
3
J6P
INLET-ROL-SL-ON check
13 1 1
1
1
CP115 CP122
2
R117
6
J8 P
1
+3.3V D9
(BUFF-ROL-SL)
2
2
R103
IC23 R101 5
CP254
J8 P
1
R314 R104 J731 9
2
CP126 8 3 Q69
check chec k
SWG-HIGHT-SEN check
1 2 1 2 9 BUFF-ROL-SL-ON check
10 1
1 2
1
1 J9P
1
1
CP121 CP120
2
C79
2
C77 J731
1
8
1
2
J9P
+24U
R116 FU5
+5V
R102 J731 1 2 4
1
1 2 7 J8 P
J9P
1
+3.3V FU25
1 2 D8
(DELIV-ROL-SL)
2
R84
CP113 IC23 R100 3
R315 R86 J731 J8 P
1
TIMMING-SEN check
6 4
2
1
1 2 1 2
CP125 6 3 Q68
check chec k
J9P
1 2
DELIV-ROL-SL-ON check
5 1 1
2
C72 1
1
J731
2
CP119 CP118
C74 5
1
2
2
J9P
1
R115 J8 P
+5V
J731
1
R85 D10
1
1 2 4
J9P (BUFF-P-SL)
2
+3.3V IC23 1
R112 J8 P
1
2
2
R119 CP124 3 3 Q73
check check
1 2
BUFF-P-SL-ON check
2 1 1
CP256 1
1
R316 R121 J731 CP117 CP116
1
SWG-HP-SEN check
1 2 1 2 3
1 J9P
2
C90 J731
2
2
C91 2
R114
1
J9P
1
1
+5V
R120 J731
1 2 1
J9P
+3.3V
2
R127
CP257
R128 J726
1
FAN-ERR check
1 2 3
1 J3P
2
C92
2
C93
1
1
+24U J726
2
J3P
CP78 R129 CP79

1
1 1 2 1 3 Q35
check check
CP77 Q37
2
FAN-ON 1 3 J726
check 1
J3P
1
F-1-7
7
+24U
FU27
1 2
(BIND-CL)
FU9
1 2 2
J2P
1
D11 J716
2
1
J2P
CP132 R148 CP133
2
BIND-CL-ON 1 1 2 1 3 Q70
check check
1
2
R149
1
CP102 R346
M-OE 1 1 2
check
CP127
BIND-M-A 1
check
CP128
BIND-M-B 1 (BIND-NOTOR)
check
CP129
BIND-M-A 1
check BIND-M-A* 1
CP130
BIND-M-B
J4P
1
check
CP131
BIND-M-TORQUE 1
check BIND-M-A 2
R134
2
J4P
TORQUE20
OUTB- 19
ENABLEB 18
ENABLEA 17
OUTB 16
GND2 22
OUTA 15
PHASEB 14
PHASEA 13
OUTA- 12
STANDBY 11
J717
1
BIND-M-B 3
J4P
+5V
+5V
BIND-M-B*
3 VREFA
4 VREFB
4
IC16
8 CCPC
21 GND1
CCPB
1 10 CCPA
2 VDD
5 RSA
RSB
R132
J4P
7 VM
1 CR
2
CP418
6
9
CP419
CP416
CP417
1
CP414
1
check
1
check
check
1
1
CP415
C18
1
check
check
2
2
2
2
C247
check
CP4201
2
C118
C117
C116
C115
1
1
check
C17
1
1
C246
1
FU28
1 2
R123
R133
2
2
+24U
1
FU14
1 2
2 1
C12
+3.3V
Q13
CP138
1
BIND-M-I0 1 3
check
2
Q14
CP134
2
1
R157
BIND-M-I1 1 3
check
check
CP139
1
1
2
CP135
check
2
R158
2
R159
1
1
CP87
1
check
2
R156 C114
1
1
F-1-8
8
J719
J719
N.C. B10
A10 WJ20P
WJ20P
FU10 N.C. B9
LOWTRY+24V
WJ20P
1 2 A9
WJ20P
+5V
A8
WJ20P
B8
WJ20P
A7
WJ20P
+3.3V
2
A6
R184
WJ20P
IC10
CP168 CP166 CP167
1
LOWTRY-AREA-SEN3 check
6 5 check
1 2
check
1 2 B7
1 1 1 WJ20P
R185 R183
2
C106 C128
LOWER-TRAY-MOTOR
1
+3.3V
2
R166
IC9
R165
CP165 CP164 CP149
1
10 11 check
1 2
chec k
1 2 B6
1 1 1 WJ20P
A5 R182
WJ20P
2
2
C122
2
LOWTRY-M-ON check
3 Q42 C127 C107
1
1
1
CP157
1
+3.3V
+3.3V
R310
2
2
R162
IC9
R161
CP161 CP160 CP148
1
1
+5V
8 9 check
1 2
check
1 2 B5
IC14 1 1 1
4
WJ20P
74 R181
2
CP351 CP350 PR
R172
2
LOWTRY-FG check check
5 2 C108
1
1 2
1 Q D CP348 CP156 C121
1
R176 K
3 check
1 2
check
1 2 A4
1 1 WJ20P
6 Q
R174 R173
2
C104
2
CLR
C126 B4
CP352
WJ20P
1
1
1 5
1
check
+3.3V 2
+3.3V
3 4
2
2
R175
R163
check
IC10 DA3
1
1
CP162 CP147
1
CP349 +5V LOWTRY-PAPER-SEN check
4 3 check
1 2
chec k
1 2 B3
1 1 1 WJ20P
R180 R160
CP163
2
2
IC9 R169 C119
C120 B2
CP154 CP155
1
+5V
1
WJ20P
LOWTRY-M-LOCK check
12 13 check
1 2
check
1 2 A3
1 1 1 WJ20P
CP152 R171 R170

2
C105 R164
2
C123 1 2 B1
WJ20P
1
A2
WJ20P
CP151
2
LOWTRY-M-CW/CCW check
3 Q41 C124
1
1
1
A1
WJ20P
CP146
2
TRY-M-CLK check
3 Q40 C125
1
1
1
F-1-9
9
+24U
+3.3V
J714
2
R218
1
J4P
1
STP-MSW-ON
1
check
STP-MSW
CP193
ZD8
2
FU11
Q48 3 check
1 2
check
2 1 1 2 2
1 1 J4P
R217
CP192 CP191
1
J718
FU30
1 2
B9
STP-M+24V
WJ18P
+3.3V
J4P
3 SWING-MSW +3.3V
2
R215
2
1
R200
SWG-MSW-ON check
IC10
1
CP180 CP178 CP179
1
CP196 UPTRY-PAPER-SEN 10 11 B8
ZD7
check check check
1 2 1 2
2
1 1 1 WJ18P
Q47 3 check
1 2
check
2 1 4 R201 R199
1 1
2
2
J4P
R216
CP195 CP194
1
C193 C134
1
J715
1
+3.3V J2P
B7
WJ18P
2
R214
1
UPPERTRY-MSW
UPPER-TRY-MSW-ON check
1
CP199
ZD6
2
Q46 3 check
1 2
check
2 1 2
1 1 J2P
R213
CP198 CP197
1
2
+5V
FU12
R211 B6
1 2
J718 WJ18P
1
A9
WJ18P
+5V
LOWTRY+24V
A8
WJ18P
B5
+3.3V WJ18P
2
IC11 R208
A7
WJ18P
CP190 CP189
UPTRY-AREA-SEN3
1
+3.3V chec k
4 3 check
1 2
check
1 2 B4
1 1 1 WJ18P
A6 R210 R209
CP187
2
WJ18P
2
C192
C137
R355
1
2
1
A5
1
CP177
WJ18P
2
Q45 +3.3V
2
UPTRY-M-ON check
3 C129
1
2
1
1
IC11 R205
+3.3V R207
CP184 CP185
R311
1
UPTRY-AREA-SEN2 check
2 1 check
1 2
chec k
1 2 B3
2
1 1 1 WJ18P
R206
2
CP186
2
+5V
C136 C112
1
1
10
IC14
2
74
R195
CP357 CP356 PR
+3.3V
UPTRY-FG
1
check check
9 12
1
1 2
1 Q D CP354 CP169 R202
2
R197 11 check
1 2
check
1 2 A4
K
1 1 WJ18P IC10 R203
8 R196 R189
CP183 CP182
2
Q
2
C109 C130
1
CP353
UPTRY-AREA-SEN1 check
12 13 check
1 2
check
1 2 B2
CLR 1 1 1 WJ18P
1
1
1
+3.3V R204
CP181
2
13
check
C135 C111 1 5
2
1
R188 +5V
2
B1
WJ18P
3 4
1
check
1
IC10 CP355 R191
DA4
CP174 CP175 CP170
1
UPTRY-M-LOCK check
8 9 check
1 2
check
1 2 A3
1 1 1 WJ18P
R190 R194
2
C110 C133
1
A2
WJ18P
CP171
2
UPTRY-M-CW/CCW check
3 Q44 C131
1
1
1
A1
WJ18P
CP173
2
TRY-M-CLK check
3 Q43 C132
1
1
1
F-1-10
10
+5V (STPSFT-MOTOR)
(STPSFT-A*) 8
J15P
R235
R236
R243
+5V
2
J720 (STPSFT-A) 9
J15P
IC11 (STPSFT-B) 10
CP208 (+5R)
1
4 J15P
R244 J15P
STP-HP-SEN IC11 check

6 5 check CP207 1 2 (STP-HP-SEN) 5 (STPSFT-B*) 11
1 1
CP209 CP205 R245
J15P J15P
STP-READY check
8 9 check
1 2 (STP-READY) 6
1 1 J15P
STP-LS check
10 11 check
1 2 (STP-LS) 7
1 1 J15P
CP210 CP206
R246 1 5
IC11
C150
C151
C147
2
2
C146
2
2
C152
C153
3 4
FU31
2
C158
C162
C159
C160
1
1
1 2
DA5
1
+24U
FU15
+3.3V
1 2
2
R234
(STP-INTERFERENCE-SENSOR)
CP211
2
STP-INTERFERE-SEN
R240 C13 C19
1
check
1 2 3
1 J15P
1
2
2
C143 C142 2
1
J15P
1
+5V
IC17
R233 1 CP158
1 2
J15P 29 GND3
(STAPLER-MOTOR)
IC2
check
28 NC6 GND1 1
1 R138
2 CW CCW Q64 Q65 Q71 Q72 R136 27 OUT2B OUT1B 2
1 CP362
3
STP-M+24V 1 2
check
26 RNF2 RNF1 3 check
1 2
L L 1
25 RNF2S RNF1S 4
1
CP361
1
H L 24 OUT2A OUT1A 5
check
CP212
IC2 CP145 check
23 NC5 NC1 6 chec k CP143
CP213 5 L H 1
22 VCC2 VCC1 7
1
check
4
1 6 CP141 CP142
H H CP150
1
check
21 NC4 NC2 8
1
chec k
C148 C149 STPSFT-M-OE chec k

20 ENABLE GND2 9
1
R347
2 1 2 1 19 MODE1 CR 10 CP360
2
check
1
+3.3V
R248 18 MODE0 NC3 11 chec k CP144
R237 1
CP249
1
17 TEST MTH 12
2
2 1 2 1
R241 CP223 R249 +3.3V
C20
R238 STPSFT-M-CW/CCW 16 CW_CCW VREF 13
1
chec k
2
2
1
R137
check
IC2 1 2 1
3 3 2 1 STPSFT-M-CLK 15 CLK
IC1
chec k
PS 14
1
CP359
Q64 Q65 1
2
2
1
R141
11 12
1
2
CP248
1
13 1
2
R242
check
check
J15P
R348
1 2
check
12 1 3 check
3
2
1 2 1 Q52 (STP-M-CW) 13
CP222 CP225 J15P
1
CP224
1
+3.3V
2
C154
1
(STP-M-CCW) 14
1
J15P
IC1 +3.3V
2
Q71 Q72 15
CP227
R139
CP219 CP221 9
J15P
Q16
2
R239
2
R247 8 check
1 2 3 3
STP-M-CW 1 CP251
1
check
1 2
check
10
1
1
1 1
1
+3.3V
STPSFT-M-I1 check
3
CP236
1
2
R253
2
R231 CP230 Q17
1
IC1
check
1
1
check
CP226
1
STPSFT-M-I0
1
4 R230
check
3
6 check
1 2
1
5 1 CP250
CP237
2
CP218
1
check
R254
IC1 I0 I1 I
2
IC2 CP229
2
2
R229 12 Q50
CP220 check
8 11 check
3 R255 CP172
L L
1 2
1 1 0.9
1
R232 10 check
13
STP-M-CCW check check
9 1 1
1
1
1 2
1 1 chec k
C141 CP228
H L
2
CP217 0.8
2
C157
2
+3.3V R256
L H
1
CP204 C140 0.6
1
1
1
R228
1 2
check 2 1
H H 0.1
7
C/R C
CP216
10 B Q
5 1
check
2
9 12 13 CP215
check
Q
Q51
A
CP358
check
check
1
1
CP201
CLR
1
11
+3.3V IC7
+3.3V
C155
CP202
check
1 2
1 2 1
R219 +5V
15
14
+5V
IC6 IC6
C/R C
CP203 R226
8
2 13 1 CP233 D13 CP200

R250 5
8
B Q check
1 2
check
1
CP231 2 check
1 2 check
7
2
1 1
CP232
check
1 6
1 Q 4 check
3 2 1
1 +5V
CP234
2
A
1
Q49
3
C139
2
4
R220
R221
1
CLR
CP214
4
1
check
R227
3
IC7
2
1
1
+3.3V
C156
R225 CP235
1
1 2
R222 check
R223
1
1 2 1 2
1
1
2
2
C138
2
Q53 3 R224 ETH2

1
1
1
E
2
F-1-11
11
J721
B15
WJ30P
(SHUTTER-CLUTCH)
FU32 J732 J721

+24U 1 2
3 B14
J3P WJ30P
FU6 J732
1 2 2
J3P J721
B13
1
+3.3V
D14
WJ30P
2
J732
R272
2
1 (JOGTRAY-PAPER-SENSOR)
J3P
CP327 R322 CP425 R273 J721
CP259 R168 CP260 JOGTRY-P-SEN
1
check
1 B12
2
1 2 1 2
SHUT-CL-ON check
1 2
check
3 Q74 1 check WJ30P
1 1
2
C167
1
J721
B11
1
2
R262 WJ30P
C171
1
1
+3.3V +5V
R274 J721
1 2 B10
2
R131
WJ30P
CP258 R318 CP424 R261 J721 +3.3V

STPSFT-HP-SEN
1
check
1 2 1 1 2 A15
1
2
check WJ30P
(STAPLER-HP-SENSOR) R271
2
C97 J721 (FJOG-HP-SENSOR)
2
A14 CP287 R336 CP426 R263 J721
1
1
C94 WJ30P
FJOG-HP-SEN check
1 B9
1 2 1 2
1
1
check WJ30P
2
+5V C166
2
R259 J721 C170 J721
1
1 2 A13 B8
1
WJ30P WJ30P
+5V
R270 J721
+3.3V 1 2 B7
WJ30P
2
R167
CP261 R319 CP423 R252 J721
SHUT-HP-SEN
1
check
1 2 1 1 2 A12 +3.3V
1 check WJ30P
2
2
C95 (RJOG-HP-SENSOR)
J721 R264
2
(SHUTTER-HP-SENSOR)
C113 A11 CP286 R337 CP427 R269 J721
1
RJOG-HP-SEN
WJ30P
1
check
1 B6
1
1 2 1 2
1 check WJ30P
2
C165
2
+5V J721
R257 J721 C169
1
B5
A10
1
1 2
WJ30P
WJ30P
+5V
R268 J721
1 2 B4
WJ30P
+3.3V
2
IC11 R275
CP80 CP153 CP328 R277 J721
1700-P-SEN R317
1
1 12 13 1 1 2
check
1 2 A9
check check 1 WJ30P +3.3V
2
C172
2
J721 (1700-PAPER-SENSOR)
2
A8 R265 (ASSIST-HP-SENSOR)
C173
1
CP284
WJ30P
R338 CP428 R266 J721

1
1
ASSIST-HP-SEN check
1 2 1 1 2 B3
+5V 1 check WJ30P
R276 J721
2
1 2 A7 C164
2
WJ30P
J721
1
C168 B2
1
WJ30P
+5V
R267 J721
+3.3V 1 2 B1
WJ30P
2
R193
CP274 R320 CP422 R260 J721
UPPER-TRY-P-SEN
1
check
1 2 1 1 2 A6
1 check WJ30P
2
C98 J721
2
A5 (UPPER-PAPER-SENSOR2)
1
C161 WJ30P
1
+5V
R212 J721
1 2 A4
WJ30P
+3.3V
2
R258
CP275
1
R321 CP421 R251 J721

LOWER-TRY-P-SEN check
1 2 1 1 2 A3
1 check WJ30P
2
2
C96 J721 (TRAYSHIFT2-PAPER-SENSOR)

C163 A2
1
WJ30P
1
+5V
R130 J721
1 2 A1
WJ30P
F-1-12
12
(FJOG-MOTOR)
J722
(FJOG-A) 9
(RJOG-MOTOR) J12P
J722
(FJOG-A*) 10
J12P
J722 J722
(RJOG-A) 5 (FJOG-B) 11
J12P J12P
J722 J722
(RJOG-A*) 6 (FJOG-B*) 12
J12P J12P
J722
(RJOG-B) 7 FU34
J12P
1 2
J722
(RJOG-B*) 8
FU33 J12P +24R
1 2
+24R FU16
2
C190
2
2
C186
C188
C187
1 2
1
1
1
2
2
C14
FU17 C23
1 2
1
2
2
C179
C182
C180
C181
C15
C24
1
IC19
1
29 GND3
IC18 CP242 check
28 NC6 GND1 1
1
27 OUT2B OUT1B 2
CP243 29 GND3
check
check
28 NC6 GND1 1 1 2
1 1
1 2
1
R150 25 RNF2S RNF1S 4 CP370 R151
27 OUT2B OUT1B 2 CP371
24 OUT2A OUT1A 5
1 2
check
1 2
1 1 CP241
R152 25 RNF2S RNF1S 4 CP363 R153 CP240 check
23 NC5 NC1 6 chec k
CP365 1 1
22 VCC2 VCC1 7
24 OUT2A OUT1A 5
CP245 CP244 CP239 check
21 NC4 NC2 8 chec k CP238
check
23 NC5 NC1 6 check
CP429 1 1
1 1
M-OE 1 20 ENABLE GND2 9
22 VCC2 VCC1 7 CP369
R351
check
CP247 CP266 19 MODE1 CR 10
2
chec k
check
21 NC4 NC2 8 check
1
CP246 1 1
18 MODE0 NC3 11 chec k CP159
M-OE check
20 ENABLE GND2 9 1
1 CP430
1
17 TEST MTH 12
R349
19 MODE1 CR 10 1 CP289
2
+3.3V
C22
FJOG-M-CW/CCW
check
CP267 16 CW_CCW VREF 13
2
check
18 MODE0 NC3 11
2
check
R145
1
FJOG-M-CLK check
15 CLK PS 14
1
17 TEST MTH 12 1
1
CP276
R146
CP368
1
+3.3V
C21
RJOG-M-CW/CCW CP288
1
16 CW_CCW VREF 13
2
check
2
R144
check
2
1
RJOG-M-CLK +3.3V
check
15 CLK PS 14
1
1
CP364
1
R143
1
CP277
R350
1
check
2
2
R352
+3.3V 1 2
R147
1
2
+3.3V
1
+3.3V
R142
Q19
1
2
1
FJOG-M-I0 check
3
Q18 1
1
1
2
RJOG-M-I0 check
3
CP265
1
CP264
1
2
R290
CP262
2
check
CP263
1
R296
2
1
check
2
R297
1
(FRONT-JOG-MOTOR)
R289
2
1
CP366 check
I0 I
1
check
1
1 CP367
L
2
(REAR-JOG-MOTOR) 0.5
2
C185
2
R298
2
C183
1
R288 I0 I H 0.06
1
1
1
L 0.5
H 0.06
F-1-13
13
(ASSIST-MOTOR)
J722
(ASSIST-A) 2
J12P
FU35 J722
1 2 (ASSIST-A*) 1
J12P
+24R J722
(ASSIST-B) 3
J12P
FU18 J722
(ASSIST-B*) 4
1 2 J12P
C16
2
1
C25
IC20
29 GND3
2
2
C195
C198
C196
C197
CP268 check
28 NC6 GND1 1
1
1
27 OUT2B OUT1B 2
R154
1 2
check
1 2
1 1
CP375 25 RNF2S RNF1S 4 CP376 R155
24 OUT2A OUT1A 5
ASSIST-M-OE CP270 check
23 NC5 NC1 6 check CP269
1 1
2
22 VCC2 VCC1 7
R126 CP271 CP272
check
21 NC4 NC2 8 check
CP374 1 1
1
check
20 ENABLE GND2 9
1 CP372
19 MODE1 CR 10 check
1
18 MODE0 NC3 11 check CP273
1
17 TEST MTH 12
CP302 +3.3V
C26
R192
2
ASSIST-M-CW/CCW 1 16 CW_CCW VREF 13
2
check
ASSIST-CLK 1 15 CLK PS 14
1
R187
check
1
CP303
2
CP373
check
R177
2
+3.3V
1
+3.3V
CP305 Q20 R353

1
ASSIST-M-I0 1 3 1 2
check
2
CP290
Q21
2
1
R323
ASSIST-M-I1 1 3
1
check
check
CP291
CP304
1
2
R324
1
2
check
R325
1
CP188
1
check
2
R326 C194
1
1
F-1-14
14
J705
+24U PUNCH I/F
(GND) B1
WJ20P
J706
(+24V) 1
J4P
J706 (PCH-OUT) B2
(GND) 2 WJ20P
J4P
CP306
2
+24R Q54
PCH-OUT check
3
2
1 C212
1
J706
1
+24VPUNCH 3
J4P
+3.3V
J706 +3.3V
(GND) 4
J4P
2
D16 R334
IC12
2
CP307
1
R332 R333
PCH-RXD chec k
4 3 check chec k
(PCH-RXD) B3
1 1 2 1
1 2 1
WJ20P
2
C203
CP308 CP309
1
(GND) A1
WJ20P
+5V
(+5R) A2
(PCH-TXD) B4
WJ20P
CP310
WJ20P
2
PCH-TXD check
3
Q62
2
1 C207
1
(PCH-M-A) A3
CP321 WJ20P
2
2
PCH-M-A check
3 Q55 C206 +3.3V
1
1
1
(PCH-M-A*) A4
CP320 WJ20P
2
CP312
1
PCH-M-A check
3 Q56 C208 R330
1 Q22 3 chec k
(PCH-IN) B5
PCH-IN 1 2 1
1
CP311
WJ20P
1
2
check
2
1 C200 C201
2
(PCH-M-B)
1
A5
2
CP319 WJ20P C199 R328
2
PCH-M-B
Q61 2
C209
1
1
check
3
1
J705
1
1
CP176
(PCH-M-B*) A6
SL-PWM 1
CP318
check
WJ20P
2
Q60
2
PCH-M-B C210 B6
check
3 IC22
1 WJ20P
Q38
2
1
08 CP378
2
C174
1
1
CP377 3 1 3
ESCAPE-SL-ON
1
1 2 check
check
1
(PCH-M-I0) A7
R278
CP317 WJ20P
2
2
PCH-M-I0 check
3
Q59 +3.3V
1
1
1
2
R329
(PCH-M-I1) A8
CP316
1
WJ20P
CP313 R341
2
Q58 CP431 R331

PCH-M-I1 check
3 PCH-UNIT-ON check
1 2 1 (PCH-UNIT-ON) B7
1 1 chec k
2 1
WJ20P
2
1
C202
1
(PCH-M-STB*) A9
CP322 WJ20P
2
Q57 +3.3V
2
PCH-M-STBY check
3 C211
1
2
1
1
IC12 R335
(GND) A10 CP314 CP315 R340 CP432 R327
1
WJ20P TAIL-EDGE-SEN check
2 1 check
1 2 1 1 2 (TRAIL-EDGE-SEN) B8
1 1 check WJ20P
2
C205
2
C204
1
1
B9
WJ20P
B10
WJ20P
(GND)
F-1-15
15
PUNCH_I/F
J705
FEED_DRIVER_I/F
B1
WJ20P
+24V
J706
(PCH-OUT) B2
WJ20P
2
J4P
PCH-OUT 3 Q162 C259
1
2
J4P
CP200 +3.3V +3.3V

+24VPUNCH 3
1
J4P
check
2
D115 R367
4
J4P
IC123
1
LV14 R369 R368
PCH-RXD 2 1
(PCH-RxD) B3
2 1 2 1
WJ20P
2
C248
J705
1
A1 CP201
+5V WJ20P
1
check
(PCH-TxD) B4
WJ20P
A2
2
WJ20P
PCH-TXD 3 Q173 C254
1
1
CP187
1
check
A3
WJ20P
(PCH-M-A)
2
PCH-M-A 3 Q139 C255 +3.3V
1
1
CP188
1
check
A4
(PCH-M-A*)
R366
1
WJ20P
2
Q174 (PCH-IN)
2
3 B5
PCH-M-A 3 Q159 C253 2 1
WJ20P
2
1
PCH-IN
2
CP189 C251 C250
2
R370
1
1
C252
check
A5
(PCH-M-B)
1
WJ20P
1
2
2
PCH-M-B 3 Q158 C256
1
1
CP190
1
check
A6
WJ20P
(PCH-M-B*)
2
(ESCAPE-SL-ON2)
2
B6
PCH-M-B 3 Q157 C257 WJ20P
2
1
2
CP191 ESCAPE-SL-ON2 3 Q135 C176
1
1
check
A7
WJ20P
(PCH-M-I0)
2
PCH-M-I0 3 Q161
+3.3V
1
CP192
2
R363
1
check
A8
WJ20P
(PCH-M-I1)
1
2
R434 R362
PCH-M-I1 3 Q160 PCH-UNIT-ON (PCH-UNIT-ON*) B7
2 1 2 1
WJ20P
1
2
CP193 C245
1
1
check
A9 (PCH-M-STBY*)
WJ20P
+3.3V
2
PCH-M-STBY 3 Q156 C258
2
R365
1
1
IC123
LV14
R435 R364
1
A10
TAIL-EDGE-SEN 4 3 1 2 1 2
(TAIL-EDGE-SEN) B8
WJ20P
WJ20P
2
C247
1
B9
WJ20P
B10
WJ20P
F-1-16
16
[SDL IF]
+24R
[SST] J7 P
2
+5V
+5V
CP59 R44
2
R40 1 1 6
J7P IC8 R46 check
2 1
J7 P
R41 CP62 CP60
2
CP46 Q3
1
RESET2 1 2
SDL-TXD 1 11 10 1
2 1
1 3
2 1 check check check
check J7P
1
CP61
1
2
C53
R45
1
+5V
2
MD2 +3.3V
+3.3V
2
R35
IC9
2
R48
1
R33 D3
1
2
Q28 CP49 IC12 IC12
3 1 6 5 1 3
2 1
CP65
1
check check J7P
2
SDL-RXD 1 10 11 1 12 13 1 1 5
1
CP48
2
2 1 2 1
check check check check J7 P
C51 CP95 R49
2
CP94 CP64 R92
1
C56
1
4
J7P J723
CP66 R54
1
2 1
3 J703
Q26 chec k J7 P
+3.3V
2
2
SDL-MODE 1 3
R37 C58
CP50 check
1
R198
CP67
1
1 5
2
2
2 1
check J7P
IC8 C59
R42
1
CP51 Q2 R55
2
1
BOOT-TXD 1 9 8 1
2 1
1 3 CP69
check check check
1 4
1
CP53 CP52 Q27 2 1
1
check J7 P
R43
2
SDL-RESET
2
1 3
C60
check
+5V CP68
1
+5V
2
C61
+3.3V
2
R39
1
1
IC12 IC12 D2
2
1
CP55 R50
2
BOOT-RXD 1 8 9 1 6 5 1 1 6
R52 R51
2 1 2 1
CP70
1
check check check check J7P
CP58 CP57 CP56 R91 R38 SDL-UNIT-ON 1 1 7

2
2 1 2 1
check chec k J7 P
C52 7 CP71
2
1
J7P
C57
1
1
J7 P
F-1-17
17
+24R
Inseater I/F
J741
1
J11P
J741
2
J11P
Q39 CP388 J741

1 3
CP382
2
check J11P
INSEATER-OUT 1 3
2
check
C175
1
J741
4
J11P
+3.3V
+3.3V
R280
D15
1
2
IC8
D
2
1
CP381 CP380 R281 CP379 R279 J741
FOLD-RXD 1 12 13 1 1 2 1 1 2 5
check check check J11P
2
C237
2
C177
1
1
J741
6
J11P
CP384 R179 J741

1 1 2 7
CP383 R62
2
check J11P
FOLD-TXD 1 1 2 3 Q29
2
R178
check
C176
1
1
J741
8
J11P
+3.3V
Q36
1
CP386 R282 J741
3 1 1 2 9
check J11P
CP385
2
2
INSEATER-IN 1
C178 C184
check
1
R283
2
2
C189
J741
1
10
1
J11P
+3.3V
R285
2
1
INSEATER-UNIT-ON
CP387 R286 R284 J741
1 1 2 1 2 11
check J11P
2
C191
2
C236
1
1
C
F-1-18
18
ESCAPE
J708
B8
WJ16P
+3.3V
J708
B7
WJ16P
J708
A8
R292
CP394
2
WJ16P
Q4
2
ESCAPE-M-STBY 1 3
2
chec k C231
1
1
CP389 R287 CP437 R291 J708
ESCAPE-PASS-SEN2 1 1 2 1 1 2 B6
check check WJ16P
2
C242
2
C225 J708
1
A7
CP395
2
WJ16P
Q25
1
+3.3V ESCAPE-M-I1 1 3
2
check C232
R295
1
2
1
CP390 R293 CP436 R294 J708
F-COVER-SEN 1 1 2 1 1 2 B5 J708
check check WJ16P
A6
2
C241 CP396
2
WJ16P
Q7
2
C226 ESCAPE-M-I0 1 3
2
C233
1
check
1
+3.3V
1
R301
2
J708
1
CP391 R299 R300 J708 A5
FR-UPCOVER-SEN CP435
CP397
2
Q15
WJ16P
1 1 2 1 1 2 B4
ESCAPE-M-B 1 3
2
check check WJ16P
check C234
2
C240
1
2
1
C227
1
1
+3.3V
R304
2
J708
A4
1
CP392 R302 CP434 R303 J708 CP398
2
WJ16P
Q75
ESCAPE-PASS-SEN 1 1 B3 ESCAPE-M-A 1 3
2
1 2 1 2
check check WJ16P check C216
1
2
2
C228 +3.3V C239
J708
1
1
A3
R307
CP399
2
Q76 WJ16P
2
ESCAPE-M-B 1 3
2
check C224
1
1
ESCAPE-P-SEN
CP393 R305 CP433 R306 J708
1 1 2 1 1 2 B2
check check WJ16P
J708
2
C229
2
C238 A2
CP400
2
Q77
WJ16P
1
ESCAPE-M-A
1
1 3
2
check C230
J708
1
B1
WJ16P J708
A1
WJ16P
F-1-19
19
IC23 +3.3V
+3.3V
IC12
14
2
14 VCC
C222
2
VCC
C223 GND 7
1
GND 7
1
IC10
1 2
+3.3V
IC11
+3.3V
14 IC22
2
VCC
C221
GND 7
14
2
VCC
C220
GND 7
1
IC22
08
4
6
5
IC10 +3.3V
14
2
VCC
C219 +3.3V
GND 7
1
IC14
14 IC22
2
VCC
C213 08
GND 7 9
1
8
10
+3.3V
IC9
14
2
VCC
C218 +3.3V
GND 7
IC8
1
IC22
14
2
VCC
C43 08
12
GND 7 11
1
13
+3.3V
IC7
16
2
VCC
C217
GND 8
1
+5V
IC2
14
2
VCC
C215
GND 7
1
+5V
IC1
14
2
VCC
C214
GND 7
1
F-1-20
20
2 Stapler PCB 1
Stapler PCB 1
J991 J992
1 (+5R) 19
2 (GND) 18
3 (STP-INFERE-SEN) 17
4 (+5V) 16
5 (STP-HP-SEN) 15
6 (STP-READY) 14
7 (STP-LS) 13
12
8 (STPSFT-M-A*) 11
9 (STPSFT-M-A) 10
10 (STPSFT-M-B) 9
11 (STPSFT-M-B*) 8
12 (STP-M-CW) 4
13 3
14 (STP-M-CCW) 2
15 1
F-2-1
21
3 Stapler PCB 2
Stapler PCB 2
J993 J994
19 (+5R) 1
(GND) STAPLER ALIGNMENT

18 2
INTERENCE SENSOR
(PI116)
17 (STP-INFERE-SEN) 3
16 (+5V) 4
STAPLE
15 (STP-HP-SEN) 5 HOME POSITION
SENSOR (PI50)
14 (STP-READY) 6 STAPLE EDGING

SENSOR (PI51)
13 (STP-LS) 7 STAPLE SENSOR

(PI52)
12 (GND) 8
11 (STPSFT-M-A*) 1
10 (STPSFT-M-A) 2
STAPLE SHIFT MOTOR

(M105)
9 (STPSFT-M-B) 3
8 (STPSFT-M-B*) 4
7 (GND) 5
6
(STP-M-CW) 6
4 7
STAPLE MOTOR
(M111)
3
(STP-M-CCW) 8
1 9
J995
F-3-1
23
4 Tray2 Shift Area Sensor PCB
Tray1/Tray2 Shift Area Sensor PCB
J981
5 GND
C984
4 AREA-SEN1
C983
R986
3 AREA-SEN2
C982
C981
R985
2 AREA-SEN3
R984
1 +5V
[AREA SENSOR3]
3
PS981
[AREA SENSOR2]
3
PS982
4
[AREA SENSOR1]
3
PS983
4
2
2
R981 R982 R983
1
F-4-1
25
5 Saddle Stitcher Controller PCB
Saddle Stitcher Controller PCB (1/8)
+3.3V
+3.3V
R6
1
X2
MD2 Q17
2
2
R32
2
4
+3.3V
3 J7 P
1 3 +3.3V
C12
1
R15 R16
1
1
1
2 1 CP9
X1
2
MD1
1
1 IC13
R5 R262
2
2
2
C27
1 XIN VDD 8
check
CP247
2
C28
2
3 1 6 5 1 1 5
1
2 XOUT SEL 7 1 2 1 2
2 1 check chec k chec k J7 P
Q18
2
1
3 NC SSCOUT 6 CP248 CP249 C18
C13
4 SSEN GND 5
1
+3.3V
C11
2
R34
R31
R7
1
IC12 CP3
1
+3.3V 1 1 2 3
IC13 check J7 P
R11 CP8
CP4
2
+3.3V IPC-TXD Q1
1 3 4 1 1 2 1 3
check chec k check
1
CP7
1
C127 R8
2
+3.3V
2
2
D1 +3.3V
2 1 R10
1
RESET
1
2
S-PASS-SEN
1
1
S-STP-SEN
IC15 IC15
S-REDGE-SEN3
S-REDGE-SEN2
S-REDGE-SEN1
S-GUIDE-SEN
S-HALF-SEN
R263 R9
R178
S-INLET-SEN
S-EXIT-SEN
INLET-COVER-SEN
2
R25
CP5 CP2
2
+3.3V IPC-RXD
BOOT-RXD
BOOT-TXD
1
+3.3V 6 5 1 4 3 1 1 2 1 1 2 2
1 R258
1 R257
check check check J7 P
S-JOG-HP
2
S-STP-CONNECT
+3.3V CP37 C19
2
C128 +3.3V
1
R179
1
check
check
1
1
+3.3V
check
check
J7 P
2 1
8
R12
CP45
CP46
CP12
J17
RA2
RA1
1
CP6
C32
R19 +3.3V
4
2
1
1 2
R18
1
1
CP10
90
89
STBY 88
87
86
VCC4 85
EXTAL 84
XTAL 83
VSS8 82
_WDTOVF/TDO81
80
79
VCL 78
RES 77
VSS7 76
75
74
73
72
71
70
69
68
VSS6 67
66
65
64
63
VCC3 62
61
check
CP261 MD0
2
1 +5V
PH7/D7
Q4
PI1/D9
PI0/D8
check
P13/_ADTRG0/_IRQ3-A
PI7/D15
PI6/D14
PI5/D13
PI4/D12
PI3/D11
PI2/D10
DIPSW1 J18
P10/TXD2/_DREQ0-A/_IRQ0-A
P12/SCK2/_DACK0-A/_IRQ2-A
P11/RXD2/_TEND0-A/_IRQ1-A
P17/TCLKD-B/SCL0/_ADTRG1/_IRQ7-A
P60/TMRI2/TXD4/_DREQ2/_IRQ8-B
P61/TMCI2/RXD4/_TEND2/_IRQ9-B
P16/TCLKC-B/SCK3/SDA0/_DACK1-A/_IRQ5-A
P14/TCLKA-B/TXD3/SDA1/_DREQ1-A/_IRQ4-A
P15/TCLKB-B/RXD3/SCL1/_TEND1-A/_IRQ5-A
CP245 1
2
J7 P
FOLD-HP-SEN 1
CP262 3 1
+5V
91 P62/TMO2/SCK4/_DACK2/_IRQ10-B/TRST PH6/D6 60 9 8 check
R26
check
1
2
92 PLLVCC PH5/D5 59 10 7
1
INLET-FLAP-SL 1 CP263
J7 P
93 P63/TMRI3/_DREQ3/_IRQ11-B/TMS/TXD6 PH4/D4 58 11 6 IC13 CP246

R24 R264
check
1 CP264 CP269
94 PLLVSS VSS5 57 12 5
2
S-FLAP1-ON 1
check
CP265 CP17 2 1 1 1 3
95 P64/TMCI3/_TEND3/_IRQ12-B/TDI/RXD6 PH3/D3 56 13 4 MD2 1
1 2 1 2
S-FLAP2-ON 1
check
CP266 check
Q5 chec k chec k J7 P
C24
2
96 P65/TMO3/_DACK3/_IRQ13-B/TCK/SCK6 PH2/D2 55 check 14 3
2
+3.3V MD0 1 CP267
97 MD0 PH1/D1 54 check 15 2 3
1
R254 1 CP51 1 CP268 4
2 1
check 98 P50/AN0/_IRQ0-B PH0/D0 53 check 16 1
1
+3.3V TUKI-CLK J7 P
99 P51/AN1/_IRQ1-B NMI 52
C10 FOLD-CLK GUIDE-B R20
100 P52/AN2/_IRQ2-B P37/PO15/TIOCA2/TIOCB2/TCLKD-A 51 +3.3V
GUIDE-A CP14
101 AVCC P36/PO14/TIOCA2 50 R33 1 5
1
2
S-FEED-M-CLK R35
1 2
1 S-JOG-B IC13 check J7 P
2 1
check 102 P53/AN3/_IRQ3-B P35/PO13/TIOCA1/TIOCB1/TCLKC-A/_DACK1-B 49 +3.3V R22 Q2
CP52 S-JOG-A CP16
1
2
C20 103 AVSS P34/PO12/TIOCA1/_TEND1-B 48
2
2
+3.3V
1 1 R255 BOOT-TXD 1 9 8 1 1 2 1 3
2 1
104 P54/AN4/_IRQ4-B P33/PO11/TIOCC0/TIOCD0/TCLKB-A/_DREQ1-B 47 2 1 check chec k chec k
1
R72 CP175
check check
CP260 P-POS-B CP11

1
1
+3.3V CP13
105 VREF P32/PO10/TIOCC0/TCLKA-A/_DACK0-B 46 R17
R261 1
CP176 P-POS-A
2 1
106 P55/AN5/_IRQ5-B P31/PO9/TIOCA0/TIOCB0/_TEND0-B 45
2
S-FSTP-AN R3 check
1
CP177
+3.3V 2 1
check 107 P56/AN6/DA0/_IRQ6-B VCC2 44
2
S-RSTP-AN 1 S-FEED-CW/CCW C31 +5V
+5V
2 1
108 P57/AN7/DA1/_IRQ7-B P30/PO8/TIOCA0/_DREQ0-B 43
R4 check
MD1 CP202 IC22 R256 +3.3V
1
109 MD1 VSS4 42 D4
5 PF7/SCK5/A23/_CS4-C/_CS5-C/_CS6-C/_CS7-C
CP259
1
S-FEED-I0 1
110 PA0/_BREQO/_BS-A P27/PO7/TIOCA5/TIOCB5/_IRQ15 41 2 1 R21
check
S-FEED-CLK IC13
S-FEED-I1 R265
1 PB1/_CS1/_CS2-B/_CS5-A/_CS6-B/_CS7-B
111 PA1/_BACK/[RD/_WR] P26/PO6/TIOCA5/TMO1/TXD1/_IRQ14 40
2
BOOT-RXD CP244 CP243 CP15
2
M-OE FOLD-PWM 1 10 11 1 12 13 1 6
112 PA2/_BREQ/_WAIT P25/PO5/TIOCA4/TMCI1/RXD1/_IRQ13-A 39 1 2 1 2
GUIDE-I0 SL-TIME chec k check check J7 P
113 PA3/_LLWR/_LLB P24/PO4/TIOCA4/TIOCB4/TMRI1/SCK1/_IRQ12-A 38

C25 R23
2
POW-ON S-STPR-HP IC13
114 PA4/_LHWR/_LUB P23/PO3/TIOCC3/TIOCD3/_IRQ11-A 37 7
6 PF6/RXD5/IRRXD/A22/_CS6-D
7 PF5/TXD5/IRTXD/A21/_CS5-D
R260 CP250 S-STPF-HP
1
1 J7 P
2 1
check 115 PA5/_RD P22/PO2/TIOCC3/TMO0/TXD0/_IRQ10-A 36
TUKI-TOP-SEN
+3.3V 116 PA6/_AS/_AH/_BS-B P21/PO1/TIOCA3/TMCI0/RXD0/_IRQ9-A 35
TUKI-HP-SEN
CP251
2 PB2/_CS2-A/_CS6-A
3 PB3/_CS3-A/_CS7-A
117 VSS9 P20/PO0/TIOCA3/TIOCB3/TMRI0/SCK0/_IRQ8-A 34

1 R1
1
118 PA7/BFAI EMLE 33 2 1

R27
check
CP258 S-TRY-SEN
check
PUSHSW1 +3.3V CP242

119 VCC5 PD0/A0 32 D2
1
S-POS-SEN 2 1 1
2
1 2 120 PB/0_CS0/_CS4-A/_CS5-B PD1/A1 31 check
1
14 PE7/A15
15 PE6/A14
16 PE5/A13
18 PE4/A12
20 PE3/A11
21 PE2/A10
8 PF4/A20
9 PF3/A19
11 PF2/A18
12 PF1/A17
13 PF0/A16
24 PD7/A7
25 PD6/A6
27 PD5/A5
28 PD4/A4
29 PD3/A3
30 PD2/A2
R14
22 PE1/A9
23 PE0/A8
2
C22
19 VCC1
10 VSS1
17 VSS2
26 VSS3
+3.3V
R259
4 MD2
1 CP252
1
2 1
check
+3.3V
+3.3V
1
24V-DETECT +3.3V
R13
CP240
1
IC21
check
+3.3V CP238 Q3
RESET
1
1 D3 5 VDD CD 1
2
C129 check
Q16 3 2 1
VSS 2
2
C1 CP241
check
1
C16
2
check
check
2
C30
2
check
check
1 4 VOUT MR 3 1
2
1
1
chec k chec k
1
3 1
1
1
chec k
CP1
CP253
CP254
CP255
CP256
CP257
C17
1
CP239
1
+3.3V
LED1 R28 Q54
CP233
S-PAPER-SEN
S-STPR-CCW
S-STPF-CCW
CP231
S-NDLR-SEN
S-NDLF-SEN
S-STPR-CW
S-STPF-CW
2 1 1 1
FOLD-FWD
1 2
TUKI-FWD
S-PICK-ON
check check
FOLD-RV
P-POS-I0
S-JOG-I0
2
IPC-RXD
IPC-TXD
TUKI-EN
TUKI-RV
LED1
3 1
check
LED3
LED2
LED1
MD2
1
CP237
LED2 R29
CP234
1
CP48
1
2 1 1 1 2 1
+3.3V check check
2
R251 R252 R253 Q53 LED2
2
R250
2
2
+3.3V
R2
3 1
check
1
LED3 CP236
R30
CP47 CP232
2 1 1 1
14 1 2
2
VCC
C15 check check
GND 7
1
Q52
2
CP235
IC13 3 1 LED3
check
1
F-5-1
27
+3.3V
2
R36
R169
1
CP22
check
2 1
1
Q6
CP29
1
POW-ON check
3
1
2
R170
CP24 Q29
1
check check
1 2 1
1 3
CP23
2
Q19
check
CP277
2
1
3
CP28
check
1
R38
2 1
R37
CP195
2
Q30 R269
1
check check
J1
1 2 1
1 3
FU3
1
CP270
1 2 1 (+24V)
Q14 J2 P
2
3
2
C2
1
CP194
check
1
2
R181 (P-GND)
CP182
J2 P
ZD2
check
2 1
2 1
1
+3.3V
2
R39
+24V
1
CP25
check
1
24V-DETECT
R40
CP26 CP27 ZD1
2
3 check check
2 1
1 2 1
1
1
Q20
J17
NF1
1 2 6 (+24V)
EMI J7P
NF2
1 2
EMI
7
(P-GND)
J7P (L-GND)
+5V CP21
1
check
D6
(+5V) 2 1
CP18
1
check
IC6
FU2
VIN 1 1 2
FU13 L1
1 2 1 2 2 SWOUT (+24V-LOGIC)
C GND 3 CP20
D5 +3.3V
1
4 VOS
check
(+3.3V)
ON/OFF 5 1
E
1 2 CP19
2
1
FU1
check
ETH1
2 IN OUT
3 1 2
D7
IC23
2
2
GND
2
2
C4 C35 C5
1
1
1
2
C33 C34 C3
1
F-5-2
28
(SDL-FEED-MOTOR)
(SDL-JOG-MOTOR)
J12 (M5)
+5V
+24V
1
+24V J4P S-JOG-A check
CP36
2 1
J4P
R64
J4P
2
4 +5V
J4P +3.3V
1 2
2 1
1
FU6 J4
R63
IC19 CP65
2
1
FU14 S-JOG-I0 check
3 3
1 +3.3V R66
CP44
J12P
Q11 IC18
1
2
29 GND3
4
+3.3V 1 2
2
J12P
check
28 NC6 GND1 1
2
1 C63 1
C130 C9 27 OUT2B OUT1B 2
OUTA
2
1
C61
CP66
2
1
R73
1
TDA
2
J12P
1
3 REFA
26 RNF2 RNF1 3 4
check
1 2
R74 GA 2
R67 5
CP68
1
INA J12P
25 RNF2S RNF1S 4 1 2
OUT/A
6
1 2
check
7 RSA
24 OUT2A OUT1A 5 1 8 5
2
C37
C38
C39
C40
R70
2
VS
CP43 CP38 1 2
check
9 RSB
J12P
check
23 NC5 NC1 6 check
1 10
2
1 1 R68 CP67 OUTB
1
11 6
R71
22 VCC2
(S-JOG-M-Vref) TDB
VCC1 7 12 J12P
1
GB
2
C64 13
CP42 CP40 REFB
CP35
check
21 NC4 NC2 8 check
14
CP53
1
1
INB
1 1 15
1
OUT/B
M-OE 20 ENABLE GND2 9
check
check
2
R270 19 MODE1 CR 10 1 2
18 MODE0 NC3 11 check CP41 R69

1
2
CP50 17 TEST MTH 12 +3.3V
R65
(S-FEED-M-Vref)
S-FEED-CW/CCW check
16 CW_CCW VREF 13
1
2
1
C62
2
S-FEED-CLK
R268
R266
check
15 CLK PS 14 C8
2
I0 I1 I
C58
C57
C60
C59
1
2
2
1
C14
CP49
1
H H
1
0.1
1
S-JOG-B check
0.33 1
L H
2
CP34
R267
H L 0.54 1
E
(SDL-JOG-MOTOR)
1
+3.3V 2
+3.3V
L L 0.69
I0 I
IC20
74
ETH4
Q7 14 H 0.1
2
CP57 VCC
C21
1
GND 7
S-FEED-I0 L
1
check
3 0.474
1
2
CP56
CP54
+3.3V
1
S-FEED-I1 check
3
+3.3V
1
(SDL-P-POS-MOTOR)
1
2
Q8
2
check
R183 R271
(M4)
2
1
1
CP55
check
R42
2
IC20
1
+24V
4
R43
2
1
74
10
CP58
R41
2
IC20 +5V
check
PR
74
1
2 5
1
D Q PR
1
S-FEED-CLK S-FEED-M-CLK +5V

3 K
12 Q
9
D
1 2
6 11
CP279
check
Q K
1
CP33
2
8 FU5
2
R61
R62
1
R44 CP196 Q P-POS-A 1
2
CLR
CP278
2
C36
check
check
9
CLR
1
+3.3V +3.3V
1
R57 J12P
1
1
1
check
IC17
1
E 10
13
CP72 1 2
1
J12P
2 +3.3V
2
P-POS-I0 check
3
1 7
1 2
+3.3V 1 C50 OUTA
2
2
C52
J12P
TDA
1
ETH2 R272 Q10 3 REFA
4
1
1 2
GA 8
R58 5 INA J12P
R273 6
CP70 7
OUT/A
11
1
chec k
1 2
RSA
CP71
1 8
2
J12P
check
R55
VS
chec k
9 RSB
1 CP69 OUTB
10
11 TDB
1
GB
12 12
1 2 13 REFB
J12P
+5V 14
CP60 R59 15
INB
(SDL-GUIDE-MOTOR) (P-POS-M-Vref) OUT/B
2
GUIDE-A
R54
check
2
1 C49
CP31
(M3)
1
1
check
+24V
+3.3V +3.3V
R52
1 2
2
+5V
R60
Q9
2
1 2 C7
1
1
1
2
GUIDE-I0 3 J16
R56
FU4
check
2
R53
C53
C56
C55
C54
1
2
CP61
2
1
3 C51
1
2
R48 J6P
R46
CP59
IC16
1
1
4
1
1 2
J6P
2
1
check
1 OUTA
2
1 CP32
C44
2
C42 TDA J6P P-POS-B

1
3 REFA
check
4 2 1
GA
1
R49 5 INA
J6P
6
2
OUT/A
7 1 (SDL-P-POS-MOTOR)
R45
check
GUIDE-M-Vref)
1 2
1 RSA 5 E
8
CP64 9
VS J6P
2
RSB
10 I0 I
1
check
OUTB
1 2
11
CP30
1 TDB 6
CP63 12
1
R50 GB
ETH3
2
J6P
C41 13
check
REFB
15
INB
14 H 0.1
1
OUT/B
1 2
L 0.474
R51
2
R47
2
1
C45
C46
C47
C48
2
C43
1
GUIDE-B check
1 (SDL-GUIDE-MOTOR)
CP62
2
1 C6 I0 I
E
1
2
H 0.1
ETH8
L 0.474
F-5-3
29
+24V
(SDL-THRUST-MOTOR)
(M8)
+24V
(SDL-FOLD-MOTOR)
2
FU7
2
FU8
(M2)
1
C67 C68 C73 C74
2 1 2 1
2 1 2 1
R78 R77 R93 R94

2 1 2 1
2 1 2 1
R79 R92
1
1
Q23
1
1
check
check
1 2 1
3 3
1 2 1
3 3
CP73 J14
2
2
CP77
2
CP84
2
2
J14
2
FOLD-FWD 1 3 CP92
check
Q31 Q33 TUKI-FWD 1 3
Q45 Q34
+3.3V Q21 1
check
1
J4P 3
J4 P
1
4
R75
J4P
Q39 Q40 +3.3V Q41

IC4
J4 P
IC4 Q42
2
R80
2
CP74
2
11 R96
2
2
R76 3 check
3 3
13 3 3
1
chec k
FOLD-PWM check
1 1 1 2 1
12 1 2 1
R90
1 2 1
2
1
1
2
CP81
check
1
1
CP93
2
CP83
R81
IC4
R98
CP78
R97 R91
1
6 TUKI-EN check
1 8 R95
1
check
1 2 1
10 chec k
4 1 2 1 check
9 1 2 1
5 CP95
CP85
CP82
1
CP94
IC4
CP99
check
1
check
CP75 CP79
2
FOLD-RV 1 3 R107
TUKI-RV check
1 3
check
1 2 1
check
Q22 Q24
1
CP96
1
IC14 CP97
2
S-GUIDE-SEN check
1 2 check
3
1 1
CP98
1
+3.3V +5V Q25
+5V
IC7
IC7 D9 R87
8
5
8
CP88
check
1 2
CP86 2 1 1 2 1 7
1
1
D8 CP76
3 check
2 1 1 1
check check
6 CP91
1 +5V
check
3 CP89
2
4
Q12
2
R89
4
CP87
2
CP90
+3.3V
C72
1
R84
+5V
check
check
1
+5V
1
1
IC8
2
R82 IC8 D11 R106
8
R85
1 2
R86 R88 5
8
C71
CP102
check
1 2
CP100 1
1
1 2 1 2
2 1 1 2 1 7
1
D10 CP80
1
3 2 1 1 1
check chec k
6 CP105
2
check
+5V
2
C70 R83 1 check
3 CP103
4
Q13
1
4
1
CP101
CP104
2
R104
2
R100
2
C77
1
1
1
check
check
1
1
E
1
2
R102
2
2
C76
R101 R103 R105
ETH5
1
1 2 1 2 1 2
1
+5V
2
2
C75
IC4
R99
1
1
14 E
2
VCC
C69 2
GND 7
1
ETH6
FWD RV PWM Q31 Q33 Q39 Q40 FWD RV EN Q45 Q34 Q41 Q42
H H L H H L
H H H H H H
H L L (CW) H L L (CW)
H L H (F.H) H L H (F.H)
L H L (CCW) L H L (CCW)
L H H (F.H) L H H (F.H)
L L L L L L
L L H L L H
F-5-4
30
CW CCW Q36 Q35 Q43 Q44
L L
+24V
L H (CW)
2
H L (CCW) (SDL-FRT-STP-MOTOR)
FU9
+24V
H H (M6)
2
FU10
C78 C79
1
2 1 2 1 J2
R108 R109 J7
R114 CP113 R111 R110 1
check CP116 2 1 2 1
J8 P
2 1
1
1
1
1
Q32 7 D12
IC5 (SDL-1FLAP-SL)
check
+3.3V
1 2 1
3 3 2 1
J14P Q46
2
(SL1)
2
2
R115 CP114 8
2
10 check
3 IC2
check
9 1 Q36 Q35 CP140
2 1
1 6 CP109 2
CP115 SL-TIME
1
check
9 R135
2
J8 P
1
J14P
1 8 check check
3
2
R116
1 2
S-FLAP1-ON 10 1 1
C80
check
1
5 CP148
1
IC1 Q43 CP141
2
J14P
IC1 Q44
R134
2
9
8 4 CP271
2
check
2
S-STPF-CW 10 1 6 3 3 4
CP121
check check check
1 2
1 1 1
1
5
CP117
J14P
1
1
CP106 CP130R112
1
check
+3.3V IC1
IC1
12
11 check
1 R113 3
13 1 3 check
1 2
check
J8 P
2 1 1
1
CP123
R117
1
CP122 CP272 D13 (SDL-2FLAP-SL)
Q26 Q47 (SL2)
2
IC5
2
R118 CP118 IC2 CP110
2
check
11 4
2 1
1 13 3 12 R136
check
2
CP142
J8 P
S-STPF-CCW check check

12 1 11 check
1 2
chec k
3
1 2 1
1 S-FLAP2-ON check
13 1 1
CP120
1
R119 CP119 1
1
2
C81 CP147
1
CP107
CP124
check
R138
1
2
+3.3V
+3.3V
C83 CP128 C82
CP125
1
CP129
1
check
1
check
2 1
1 2 1
2 1
1 2 1 R120
check
R121
check
CP273
15
14
7
C/R C
5
J8 P
C/R C 2 B Q
13
1
10 5 IC10 (SDL-PICKUP-SL)
B Q
+5V D14
IC10 1 Q 4 check
A
1 (SL4)
2
9 Q 12 check CP127 IC2
A
1
CP126
CLR
+3.3V CP111 CP146 6
CP143 4 R139
2
J8 P
CLR
3
6 check
1 2
chec k
3 Q48
+3.3V S-PICK-ON check
5 1 1
1
1
11
7
J8 P
2
J8 P
R137
+5V +24V
IC9
1
8 CP133
R126
2
CP108 R123 CP132 3 check
1 2
1
FU11
S-FSTP-AN check check
1
1 2 1
1
2
CP131
J9
2
R127
4
1
1
check
1
1
1
C84
R122 R124 R125 J2 P

1
1 2 1 2
1
D15
2
(SDL-INLET-SL)
ETH7
(SL5)
2
2 1
C85 IC2
1
E CP144 CP112 CP145 2
1 R140
2
J2 P
2
3 check
1 2
chec k
3 Q49
INLET-FLAP-SL check
2 1 1
1
1
R141
R142
2
2
1
1
+5V
+3.3V
+5V +5V +5V
IC14 IC5 IC2 IC3

14 14 14 14
2
VCC
C91 VCC
C90 VCC
C89 VCC
C88
R132
R133
7 7 7 7
2
GND GND GND GND
1
IC14
1
CP135 CP136 R129 CP139 R130

S-STPF-HP check
6 5 check
1 2
check
1 2 3 FRONT-STP-HP-SEN(MS7)
1 1 1 J14P
IC14 2
CP134 CP137 CP138
J14P
R128 R131
S-NDLF-SEN check
4 3 check
1 2
check
1 2 1 FRONT-STP-NDL-SEN(MS6)
1 1 1 J14P
C86
2
2
C87
1
F-5-5
31
CW CCW Q38 Q37 Q50 Q51
+24V
L L
L H (CW) (SDL-REAR-STP-MOTOR)
2
FU12
(M7)
H L (CCW)
H H
1
C94 C95
2 1 2 1
R152 R153 J7
R148 CP151
check CP154 2 1 2 1
2 1
1 R149 R154
1
Q27
1
IC5
check
14
1 2 1
3 3 2 1
J14P
2
2
+3.3V
2
R147 CP152 2
1 check
3
check
3 1 Q38 Q37
2 1
1 13
1
CP153
2
J14P
1
R143
C93
1
12
IC3 J14P
2
IC3 R150 Q51
1 Q50
3 9
2
2
S-STPR-CW check
2 8 check
1 2
check
3 3 11
1 10 1 1 J14P
1
1
CP149 CP178 CP274
CP165
IC3
1
+3.3V
CP179 IC3
check
4
R151
6 check
12
5 1 11 check
1 2
check
13 1 1
1
R144
CP156 CP275
Q28
2
R145 CP155 IC5
CP164
2
check
5
2 1
1 4 check
3
S-STPR-CCW 6 1
2 1
1
R146
2
C92 CP157
CP161
check
1
CP160
1
check
check
+3.3V C97
CP276
1
CP158
check
check
2 1
1 2 1
+3.3V R156
CP159 C96
check
2 1
1 2 1
R155 IC11
15
14
7
6
C/R C
C/R C
2 13
10 B Q
5 B Q
CP162 CP163
IC11 9 12 check
1 A Q 4 check
A Q 1
1
CLR +3.3V
CLR +3.3V
3
11
+5V
C100
2
1
IC9 R160
8
CP150 R158 CP166 5 check
1 2
1
S-RSTP-AN check check
7
1 2 1
1
6 CP168
2
R162
CP167
1
1
check
2
+3.3V +5V
C98
+3.3V
R159
1
R161
1 2 1 2
IC11 IC10 IC1
1
R157
2
16 C104 14 C105
2
ETH9 16 C103 VCC VCC
VCC
2 1
2
GND 8 GND 7
1
GND 8
1
C99
1
E
2
+5V
R163
R164
2
IC14
1
CP169 CP171 R168 CP173 R166

S-STPR-HP check
10 11 check
1 2
check
1 2 10 REAR-STP-HP-SEN(MS5)
1 1 1 J14P
IC14 9
CP170 CP172 CP174
J14P
R167 R165
S-NDLR-SEN check
8 9 check
1 2
check
1 2 8 REAR-STP-NDL-SEN(MS4)
1 1 1 J14P
C101
C102
2
2
1
F-5-6
32
(SDL-FRT-STP-MOTOR)
+24U
(M6)
2
+24V
FU12
2
C68 C69
FU8
2 1 2 1 J15
1
(S-FLAP1-ON)
R308 R309
J8 1
R129
1
2 1 2 1
CP37
J8P
R310
check
2 1
R311
1
IC505 Q32 2 1
3 3 2 1
7
(SDL-1FLAP-SL)
+3.3V J14P
D16
2
2
R130 HCT02
2
8 (SL1)
2
10 3 Q47 Q48 IC506 Q57
9
(S-STPF-CW) 2 1
6 HCT08
2
1
SL-TIME 1
2
J8P
R142
1
(A501)
2
J14P
3 1 2 3
C72 S-FLAP1-ON 2
1
CP35
R131
(A501)
1
1
check
5
2
J14P
IC507 Q56
IC507 Q55
2
HCT08
12
R141
HCT08
11 9
2
S-STPF-CW 13 8 1 2 3 3 4
1
10 J14P
1
(A501) R137
+3.3V IC507 (S-FLAP2-ON)

HCT08
IC507
1
HCT08
(S-STPF-CCW) 3 4 R138 3
1
CP38
2 6 1 2
J8P
check
5
1
(SDL-2FLAP-SL)
1
CP34
R118
D17
check
Q33 (SL2)
2
2
R132 IC505 Q58
HCT02
IC506
2
11 4
2 1
HCT08
13 3 4
2
J8P
S-STPF-CCW 12 6
R144 1 2 3
2 1
S-FLAP2-ON 5
1
R133 (A501)
1
(A501)
2
C73
2
R143
C32 +3.3V C29
+3.3V R3
R4
1
2 1
2 1
2 1
2 1
15
14
(S-PICK-ON)
6
C/R C C/R C
5
1
CP40
J8P
10 Q 5 2 Q 13
check
B B
1
IC514 IC514 +5V
(SDL-PICKUP-SL)
D19
9 A Q 12 1 A Q 4
2
Q60 (SL4)
CLR +3.3V CLR
+3.3V IC506
6
HCT08
9
2
J8P
R148
11
3
8 1 2 3
(A501) S-PICK-ON 10
1
7
J8P
(S-STPF-LIMIT) 8
2
J8P
1
R147
+5V
CP36
check
IC511
1
+24V
8
R136
R11 5 1 2
2
S-FSTP-AN 2 1
7
6
(A501)
2
(IC7-105P) R119
FU9
(INRET-FLAP-SL) J19
0.1,1
1
1
1
1
1
R123 R124
CP39
J2P
R125
C70
check
1
1 2 1 2
1
2
(SDL-INLET-SL)
D18
ETH6
2
2 1 Q59 (SL5)
C139 IC506
1
E 2
HCT08
12 R146
2
J2P
2
11 1 2 3
(A501) INRET-FLAP-SL 13
1
2
2
R145
R99
1
1
+5V
+3.3V
+5V +5V +5V
IC503 IC505 IC506 IC507

LV14 HCT02 HCT08 HCT08
14 14 14 14
2
VCC
C65 VCC
C60 VCC
C66 VCC
C63
2
GND 7 GND 7 GND 7 GND 7
R135
R134
1
IC503
1
LV14
R139 R126
(A501) S-STPF-HP 2 1 1 2 1 2 3
FRONT-STP-HP-SEN(MS7)
J14P
2
IC503 J14P
LV14
R140 R128
(A501) S-NDLF-SEN 4 3 1 2 1 2 1
FRONT-STP-NDL-SEN(MS6)
J14P
2
2
C71
C67
1
F-5-7
33
+5V
+5V
2
R174 R213
1
J5
1
+3.3V J8
1
J12P
2
R214 J15P
+3.3V
2 2 SDL-EJECT-SEN
SDL-JOG-HP-SEN CP190
1
CP209 CP208
J12P J15P
R216 R215 (PI11)
2
(PI5) S-EXIT-SEN check
12 13 check check
3
R173 1 1
1 2
1
1 2
J15P
CP191 R171 CP180 R172 IC14
2
1
S-JOG-HP check
1 2
check
1 2 3 C117
1 1 J12P
1
2
C106 +5V
2
R212
4
J12P
1
4
+3.3V J15P
+3.3V
2
R177
5
2
CP193 CP181 R211 SDL-SEMICIRCLE-HP
R175 R176 J15P
1
FOLD-CLK check
1 2
check
1 2 5 SDL-FOLD-CLK (PI12)
1 1 J12P
CP206 CP189
1
R209 R210
2
C107 (PI4) S-HALF-SEN check check
6
1 2 1 2
1 1 J15P
1
+5V
2
6 C116
J12P
+5V
2
R208
1
7
J15P
+3.3V
7
8
SDL-GUIDE-HP
J12P
2
J15P
R207
(PI13)
CP188
1
CP205 R205 R206
S-GUIDE-SEN check
1 2
check
1 2 9
1 1 J15P
8
J12P
2
(SDL-EJECT-COVER-SEN) C115
(PI3)
1
+5V
R201
9
2
J12P
+3.3V
1
10
2
R202
J15P
11 SDL-THRUST-HP
CP204 CP187 J15P
1
+3.3V R204 R203 (PI14)
TUKI-HP-SEN check
1 2
check
1 2 12
1 1 J15P
10
2
R184
J12P
2
C114
CP197 CP183
R186 R185
1
TUKI-CLK check
1 2
check
1 2 11 SDL-THRUST-CLK
1 1 J12P
+5V (PI1)
2
C109
12
1
J12P
+5V
2
R197
+3.3V
1
2
13
R198 J15P
+5V 14 SDL-THRUST-TOP
1
CP186
J15P
+3.3V
J13 R200 R199 (PI15)
2
TUKI-TOP-SEN check check

15
R190 1
1 2
1
1 2
J15P
CP203
Q15
2
CP199
1
1
R192 C113
3 check
1 2 1
1
1
J6P
CP200
2
S-STP-CONNECT check
SDL-STP-UNIT
1
(PI16)
2
+3.3V
R191 2
J6P
2
R189
1
CP198 R187 CP184 R188

1
S-STP-SEN check
1 2
check
1 2 3
1 1 J6P
2
C110
+3.3V
1
+5V
IC15
2
R193
2
14 C112
VCC
1
4 GND 7
1
+3.3V J6P
2
5
R194 J6P SDL-VER-PASS
(PI17)
CP201 CP185
1
R196 R195
S-PASS-SEN check
1 2
check
1 2 6
1 1 J6P
2
C111
1
F-5-8
34
+5V
2
R239
J6
1
1
+3.3V J9P
R240 2 SDL-PAPER-DETECT-SEN +5V
2
J9P
+3.3V
IC15 R227 CP218 J3
R245
1
S-PAPER-SEN 8 9 3
2
check check check
1 1
1 2
1
1 2
J9P
1
J8P
CP220 CP219 R225
2
C118 SDL-A3-EDGE-SEN
1
CP227 R217 CP210 R244
1
+5V S-REDGE-SEN1 check
1 2
check
1 2 2
1 1 J8P
2
R236 C123
1
1
4
+3.3V J9P
5 SDL-PAPERPOS-HP-SEN
R241 +3.3V
2
J9P
R247
2
IC15 CP217
R228 R224
1
S-POS-SEN check
10 11 check
1 2
check
1 2 6
1 1 1 J9P
1
CP222 CP221 CP228 CP211
R218 R246
2
C120 S-REDGE-SEN2 check
1 2
check
1 2 3 SDL-B4-EDGE-SEN
+5V 1 1 J8P
2
C124
2
R235
1
1
7
J9P
+3.3V
+3.3V
8
R249
2
STRY-PAPER-SEN
2
R226
J9P
IC15 CP212
CP216 CP229
1
R219 R248
1
R222 R223 S-REDGE-SEN3 check check
4
S-TRY-SEN check
12 13 check
1 2
check
1 2 9 1
1 2
1
1 2
1 1 1 J9P
J8P
CP224 CP223 SDL-A4R-EDGE-SEN

2
2
C125
C119 5
1
1
J8P
+5V
2
R232
+5V
J10
2
1 R238
J3P
1
2 6
J3P J8P
+3.3V
SDL-FOLD-HP 7
2
+3.3V R220 J8P
SDL-INLET-COVER
IC15 CP214
R243
1
CP230 R229
2
INLET-COVER-SEN R237
check
2 1 check
1 2
check
1 2 8
1 1 1 J8P
R230 CP215 R242 CP39

1
2
FOLD-HP-SEN check
1 2
check
1 2 3
1 1 J3P
C126
CP225
1
2
C121
+5V
1
R234 J11
1
1
+3.3V J3P
R233 2 INLET-ROLL-SEN
2
J3P
CP213
1
R231 R221
S-INLET-SEN check
1 2
check
1 2 3
1 1 J3P
CP226
2
C122
1
F-5-9
35
6 Paper Sensor PCB
Paper sensor PCB
2
R1
1
No.1 paper 5
sensor J123
PI18
4
J123
3
J123
2
2
R2
J123
1
No.2 paper
1
sensor J123
PI19
2
R3
1
No.3 paper
PI20
sensor
F-6-1
37
7 Feeder Driver PCB
Feed Driver PCB (1/2)
+5V
2
10K,0.1W
10K,0.1W
10K,0.1W
R10
10K,0.1W
R9
R8
R7
1
1
R6 1 2
1K,0.1W
R5 1 2
1K,0.1W
R4 1 2
1K,0.1W
R3 A* 1
1 2
J4P
J883
1K,0.1W
+5V
A 2
J4P
J883 Inlet motor
1
R2 B 3 M113
1 2 3 Q1 J4P
J883
DTA114EUAF
1K,0.1W
2
B* 4
J883
J4P
2
C2
2
2
0.1U,25V
+5V
1000P,50V
1000P,50V
1000P,50V
1000P,50V
R1
1
10K,0.1W
C11
C10
TORQUE 20
OUTB- 19
ENABLEB 18
ENABLEA 17
OUTB 16
GND2 22
OUTA 15
PHASEB 14
PHASEA 13
OUTA- 12
STANDBY 11
1
C9
C8
+5V +5V +5V +5V
+5V
R11
1
1K,0.1W IC1
+24V +24V-PCH 1 2 3 Q3
3 VREFA
4 VREFB
8 CCPC
21 GND1
9 CCPB
10 CCPA
DTA114EUAF TB62206FG
2 VDD
1
5 RSA
6 RSB
7 VM
1 CR
R12
2
1 2 3 Q2
DTA114EUAF +24V-PCH
1K,0.1W +24V
2
1
J882
R14
J4P
3.6K,0.1W
ETH1
R18
2
C3
68K,0.1W
2
2
R17
2
1
0.033U,50V
J882 2 1 C5 1
J885
1
10K,0.1W
22K,0.1W
E
0.1U,25V
R16
J4P J2P
1
TO FINISHER CONTROLLER 2
TO PUNCH DRIVER
2
3
1
C4 2
J882 J4P
check
0.33U,50V J2P
J885
1
CP1
R15
2
4
J882
2
1 2
R19
J4P
0.1U,25V
C7
0.47,1.0W
3.3K,0.1W
2
100U,50V
560P,50V
R13
C1
1
C6
1
1
1 2
0.47,1.0W
A1 A10
J881 WJ22P WJ20P
J884
J881 A2 PCH-M-STBY* PCH-M-STBY* A9

J884
WJ22P WJ20P
J881 A3 PCH-M-I1 PCH-M-I1 A8

J884
WJ22P WJ20P
J881 A4 PCH-M-I0 PCH-M-I0 A7

J884
WJ22P WJ20P
A5 PCH-M-B* PCH-M-B* A6
J884
J881 WJ22P WJ20P
J881 A6 PCH-M-B PCH-M-B A5

J884
WJ22P WJ20P
J881 A7 PCH-M-A* PCH-M-A* A4

J884
WJ22P WJ20P
J881 A8 PCH-M-A PCH-M-A A3

J884
WJ22P WJ20P
+5V
+5V
A9 A2
J881 WJ22P WJ20P
J884
A1
J881 A10 WJ20P
J884
TO PUNCH DRIVER
WJ22P
TO FINISHER CONTROLLER J881 A11

WJ22P
B1 B10
J881 WJ22P WJ20P
J884
B2 B9
J881 WJ22P WJ20P
J884
J881 B3 TAIL-EDGE-SEN TAIL-EDGE-SEN B8

J884
WJ22P WJ20P
J881 B4 PCH-UNIT-ON* PCH-UNIT-ON* B7

J884
WJ22P WJ20P
J881 B5 ESCAPE-SL-ON B6
J884
WJ22P WJ20P
J881 B6 PCH-IN PCH-IN B5

J884
WJ22P WJ20P
J881 B7 PCH-TXD PCH-TXD B4

J884
WJ22P WJ20P
J881 B8 PCH-RXD PCH-RXD B3

J884
WJ22P WJ20P
J881 B9 PCH-OUT PCH-OUT B2

J884
WJ22P WJ20P
B10 B1
J881 WJ22P WJ20P
J884
B11
J881 WJ22P
ESCAPE_SL
F-7-1
39
Feed Driver PCB (2/2)
J886 WJ16P
B8
+5V
+5V
J886 B7 ESCAPE_PAPER_SEN
2
R201 J887
2
WJ16P
1 2 1
R110
J12P
R109
R108
R107
330,0.125W Escape tray
1
J887
1
10K,0.1W
10K,0.1W
10K,0.1W
10K,0.1W
J12P
2
path sensor
J887 PI118 J886 A4 ESCAPE_M_B* 1
R106
2
J886 WJ16P
B6 ESCAPE_PASS_SEN
J12P
3 WJ16P
1K,0.1W
+5V
J886 A5 ESCAPE_M_A* R105 1 2
WJ16P
1K,0.1W
R202 J887 J886 A6 ESCAPE_M_B 1

R104
2
Escape feed motor
4
Escape tray
1 2
J12P
WJ16P
1K,0.1W M112
330,0.125W
J887 full sensor J886 A7 ESCAPE_M_A R103
5 WJ16P
1 2
J888
J12P
1K,0.1W A* 1
PI119 J5P
J887 J886 A8
6 WJ16P
J888
J12P
A 2
+5V J5P
+5V
B J888
3
J5P
J886 WJ16P
B5 FR_UPCOVER_SEN R203 J887 J888
1
1 2 7 R102 Q101 B* 4
J12P
Front cover J886 A1 ESCAPE_M_STBY 1 2 3 J5P
330,0.125W WJ16P
DTA114EUAF
1K,0.1W
J887 J888
2
J12P
8 sensor 5
J5P
J887
PI102
2
J886 B4 F_COVER_SEN 9
1000P,50V
1000P,50V
1000P,50V
WJ16P J12P
+5V
1000P,50V
2
2
1
C102
C110
C109
C108
R101
C111
+5V
0.1U,25V
1
10K,0.1W
TORQUE 20
OUTB- 19
ENABLEB 18
ENABLEA 17
OUTB 16
GND2 22
OUTA 15
PHASEB 14
PHASEA 13
OUTA- 12
STANDBY 11
R204 J887
10
J886 B3
1 2
+5V +5V +5V
WJ16P
330,0.125W
J12P
Escape door
J887
J12P
11 sensor IC2
R112 TB62206FG
PI121
1
1K,0.1W
J886 B2 J887 J886 A2 ESCAPE_M_I1 1 2 3 Q102
12
3 VREFA
4 VREFB
WJ16P
+5V +5V
8 CCPC
21 GND1
9 CCPB
10 CCPA
WJ16P
DTA114EUAF
2 VDD
J12P
5 RSA
6 RSB
7 VM
1 CR
2
J886 B1
2
WJ16P
1
J886 ESCAPE_M_I0 Q103
68K,0.1W
A3 3
R118
1 2
2
WJ16P
DTA114EUAF
R111
3.6K,0.1W
1
2
R114
2
1K,0.1W
2
C105 C103
1
+24V
R116
10K,0.1W
2
0.1U,25V 0.033U,50V
1
22K,0.1W
1
R117
1
CP101
1
check
R115
2
1 2
C104
2
100U,50V
0.47,1.0W 0.33U,50V
R119
560P,50V
0.1U,25V
1
1
3.3K,0.1W
C101
C106
1
1
C107
1 2
0.47,1.0W
R113
+24V
+5V
FU101 J889
1 2 1
J2P
20N1000-U
Escape solenoid
AK04V0SN
D101
SL105
1
2
ESCAPE_SL 3 Q105 J889
2
DTA114EUAF J2P
2
2
R120 3
1 2
Q104
100,0.1W
1
2SK3065F
2
1K,0.1W
R121
1
F-7-2
40
Oct 1 2010

Booklet Finisher-B1 C9075

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Booklet Finisher-B1 C9075

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Booklet Finisher-B1

COPYRIGHT © 2001 CANON INC.

Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item of reference assisting the understanding of the topic in question.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

The following rules apply throughout this Service Manual:

3.2.11 Controlling the Phase of the Crescent Roller .......................................................................................................3- 21

Chapter 4 Parts Replacement Procedure

4.3 Drive System ..............................................................................................................................................4- 3

5.2.3 Periodical Servicing .................................................................................................................................................5- 2

5.8 Service Tools ............................................................................................................................................5- 29

Chapter 6 Error Code

1.1 Product Specifications....................................................................................................................................................1-1

1.1 Product Specifications

1.1.1 Finisher Unit

Item Specifications Remarks

Stacking size Feed direction: 148 to 487.7 mm

Paper weight [Escape tray] 52g/m2 to 256g/m2

[Sort: Tray 1, Tray 2]

[Staple sort: Tray 1, Tray 2]

Stacking capacity [Processing tray] - Equivalent of 80g/m2 paper. (including 2 sheets of

Z-folding sheet [Processing tray] - When the folder (option) is installed

Paper size regulations:

Item Specifications Remarks

Front 1-point stapling (30deg.) Front 1-point stapling (45deg.)

Rear 1-point stapling (30deg.) Rear 1-point stapling (45deg.)

Paper Side L1 L2 L3 Interval

L1 A4R 39.5 -/+ 4 mm 159.5 -/+ 4 mm 5 -/+ 2 mm 120mm

L2 LTRR, LGL 42.5 -/+ 4 mm 162.5 -/+ 4 mm 5 -/+ 2 mm 120mm

1.1.2 Saddle Stitcher Unit

Item Specifications Remarks

Capacity 64 to 81.4g/m2: 1 to 16 sheets - Cover mode; including 1 cover page.

Stacking capacity Thin paper/Plain paper (60 to 81.4g/m2):

Staple 2000 staples

<Staple and Folding Position>

203 -/+2 mm 183 -/+2 mm 159.5 -/+2 mm

Stack front edge

LDR LGL LTRR

74-/+2 mm 42 -/+2 mm 42 -/+2 mm

194 -/+2 mm 162 -/+2 mm 162 -/+2 mm

1.2 Names of Parts

1.2.1 External View

[1] Escape tray [6] Grate-shaped upper guide

[2] Escape door [7] Tray 1

[3] Rear upper cover [8] Tray 2

[4] Front door [9] Saddle delivery tray

[5] Foot cover [10] Rear lower cover

1.2.2 Cross Section (Finisher Unit)

[1] Tray 1 [9] Escape Feed roller

[2] Tray 2 [10] Buffer roller

[3] Shutter [11] Feed roller

[4] Stack delivery roller [12] Inlet roller

[5] Aligning plate [13] Return roller

[6] 1st delivery roller [14] Rear end assist guide

[7] Escape tray [15] Stapler

[8] Escape delivery roller [16] Escape inlet flapper

[12] [11] [10] [9]

[1] Saddle inlet flapper [7] Holding roller

[2] Saddle inlet roller [8] Paper pushing plate

[3] No.1 flapper [9] Paper folding roller

[1] Clamping plate (front) 1 1 pc. [8] Spacer 3 1 pc.