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sealing

TECHNOLOGY
ISSN 1350-4789 June 2015 www.sealingtechnology.info

Aesseal component seal range is Contents


Contents
configurable by design News
Aesseal component seal range
is configurable by design 1

U K-based Aesseal Plc has launched


a completely re-engineered modu-
lar component seal range that enables
can be confident that they are sealing their
equipment with products that meet EU, FSA
and FDA requirements.
MM120 Clamshell is designed for
large-scale cutting and bevelling
CISBOT makes critical repairs
2

to cast iron gas mains in New York 2


configurable component seals to be The new range is further supported by the
Extruded sealing profiles dispense
built to order. Aesseal Seal Selection Application, enabling an with the use of adhesives 3
With 10 000 product lines available from equivalent component seal from the company FMi Chemical introduces rapid-cure,
stock and over 44 000 product permutations to be easily selected knowing just the pump primer-free, RTV sealants 3
configurable, it offers customers the greatest type, competitor seal reference, or dimensional Dispensing adhesive with high
repetition accuracy 4
possible product availability, quality assurance information.
Dow Corning and Silcotech jointly develop
and service, claims the firm. Tom Broadbent, Project Manager, Aesseal, processing technology for LSR 4
The new range – in development for almost commented: ‘It has been a huge undertaking KetaSpire resin complies with
four years – incorporates unique patented that not many companies would take on, but NORSOK M-710 16
features that help to improve pump reliability. we now have the same modular build-to-order
These features include improved seal-face business model in our component seal range Company News
cooling through directed barrier-fluid flow portion of our business as our cartridge seals, Eriks North America continues growth
systems, hydraulically balanced seal-face enabling us to have complete control of the through strategic acquisitions 4
technology and “plug in” designs to improve design, manufacture and supply of component American Securities to acquire Royal
Adhesives and Sealants from Arsenal 5
performance and reliability. Based on a build- seals, so that we can provide our customers
TRP Sealing Systems invests
to-order philosophy it comprises a large selec- with the exceptional service they expect in CNC machine 5
tion of product variants, and standard product from Aesseal.’ Hallite partners with MSOE to
lines can be easily adapted to suit a customer’s develop rod-wiper test 6
requirements. Contacts:
Aesseal says that by manufacturing the Aesseal Plc, Mill Close, Rotherham S60 1BZ, UK. Conferences and Meetings News
majority of the parts, and having full con- Tel: +44 1709 369966, Fax: +44 1709 720788, BHR Fluid Sealing conference is
scheduled for March 2016 6
trol of the supply chain it is able to offer Web: www.aesseal.com
Oil & Gas Non-Metallics conference
a portfolio of seals suitable for the food programme now available 6
and beverage industry. These seals are pro- Aesseal Inc, 355 Dunavant Drive, Rockford
duced in accordance with good manufac- TN 37853, USA. Tel: +1 865 531 0192,
Feature
turing practice, assuring compliance with Fax: +1 865 531 0571,
Friction is just the beginning 7
EC 2023/2006, which means customers Email: usa@aesseal.com

Regulars
In Brief 3&5
Patents 13
Events Calendar 16
8

Visit us today at:


Based on a build-to-order philosophy, Aesseal’s recently launched component seal range comprises www.sealingtechnology.info
a large selection of product variants.

ISSN 1350-4789/15
1350-4789/10 © 2015
2011 Elsevier Ltd. All rights reserved.
This journal and the individual contributions contained in it are protected under copyright by Elsevier Ltd, and the following terms and conditions apply to their use:
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Single photocopies of single articles may be made for personal use as allowed by national copyright laws. Permission of the publisher and payment of a fee is required for all other photocopying, including multiple or sys-
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NEWS

Contacts:
Editorial Office:
Elsevier Ltd
MM120 Clamshell Hydratight Ltd, Bentley Road South, Darlaston, West
Midlands WS10 8LQ, UK. Tel: +44 121 5050600,
The Boulevard, Langford Lane
Kidlington, Oxford OX5 1GB, UK
is designed for Fax: +44 121 5050800, Web: www.hydratight.com
Fax:
Tel:+44
+44(0)1865
1865 843239
843973
Web: www.sealingtechnology.info large-scale cutting Hydratight, 1102 Hall Court, Deer Park, TX 77536, USA.
Publisher:
Publishing Greg
Director: Valero Logan
Deborah
E-mail: g.valero@elsevier.com
and bevelling Tel: +1 713 860 4200, Fax: +1 713 860 4201,
Email: houston@hydratight.com
Editor: Simon Atkinson
Editor:
Tel/Fax:
Tel:
Simon
+44 Atkinson
(0) 1904 655944
+44 (0) 1904 655944
E-mail: sealingtechnology@googlemail.com
H ydratight Ltd, which supplies
bolted joint systems and products,
E-mail: sealingtechnology@googlemail.com and mechanical weldless connectors
and machining services to the power-
CISBOT makes
critical repairs to
Production Support
Technical Manager:
Editor: Lin Lucas
Bob Flitney
E-mail: l.lucas@elsevier.com
Tel: +44 (0)1799 501659 generating, oil and gas, nuclear, wind
E-mail: robert.flitney@ntlworld.com and aerospace industries, has unveiled
Production
Editorial advisory board:
Support
Didier Fribourg (F)Manager: Lin Lucas
• Cyril X Latty (F) its new MM120 Clamshell. cast iron gas mains
E-mail:(UK)
Amrat Parmar l.lucas@elsevier.com
• Richard F Salant (USA)
Wolfgang Schöpplein (D) • Shuzo Seya (J)
Designed for parting and bevelling large-diam-
eter pipelines and vessels in situ, the lathe has a
in New York
Scott SvendsenEditorial advisory
(USA) board:
• Dr Brian S Ellis (UK)

Subscription
Yves Birembaut

Wolfgang Information
(F) • Cyril
Bob Flitney (UK)X Latty (F)
Amrat Parmar (UK) • Richard F Salant (USA)
Schöpplein (D) • Shuzo Seya (J)
split-ring style housing and is capable of accom-
modating flange and pipe sizes ranging from
2181.9 mm (85.9 in) to 3086.1 mm (121.5 in).
I n the USA, ULC Robotics Inc (ULC) has
deployed its Cast Iron Joint Sealing
Robot (CISBOT) technology in a live, large-
An annual subscription to Svendsen
Scott Sealing Technology
(USA) includes 12
issues and online access for up to 5 users. Powered by a high displacement hydraulic diameter cast iron gas main for National
Subscription Information
Prices:
An annual
E1477 forsubscription
all Europeantocountries
Sealing Technology
& Iran includes 12 motor, providing maximum cutting torque, the Grid in the Bay Ridge area of New York.
issues andfor
US$1655 online access forexcept
all countries up to 5Europe
users. and Japan housing is constructed from steel components, Unlike other methods of rehabilitating or
Prices:
¥196 100 for Japan
for alluntil
E1215 valid
(Prices European countries
31 December & Iran
2015) which assure a rigid set-up even under the most replacing cast iron gas mains, CISBOT technol-
US$1362 for all
Subscriptions runcountries except from
for 12 months, Europetheand Japan
date demanding conditions. ogy enables gas utilities to repair leak-prone
¥161 400isfor
payment Japan
received.
(Pricesinformation:
More valid until 31 June 2015) The mounting ring is equipped with 16 loca- joints whilst minimising excavation and disrup-
To subscribe send payment to the address above.
http://store.elsevier.com/product.jsp?isbn=13504789 tors. Each one has adjustable feet capable of tion to the public, says ULC, a robotics, and
Tel: +44 (0)1865 843687/Fax: +44 (0)1865 834971
Email: commsales@elsevier.com, axial adjustment (14.22 mm or 0.56 in) to aid research and development company that focuses
Permissions may be sought directly from Elsevier Global Rights
or via www.sealingtechnology.info.
Department, PO Box 800, Oxford OX5 1DX, UK; phone: +44 1865 set-up. Solid body locators cover an impressive on the energy and utility industries.
843830, fax: +44run
Subscriptions for 853333,
1865 12 months,
email:from the date payment isYou
permissions@elsevier.com.
received.
914.4-mm (36-in) range and eliminate the need CISBOT seals gas mains by internally drill-
may also contact Global Rights directly through Elsevier’s home page
(www.elsevier.com), selecting first ‘Support & contact’, then ‘Copyright for multiple extensions, says the firm. ing and injecting each joint with a sealant using
& permission’.may
Permissions In the USA, users
be sought may from
directly clear Elsevier
permissionsGlobaland Rights
make
The MM120 has several bolt-on accessories a method that has been proven by Cornell
payments
Department, through
PO Box the Copyright
800, Oxford Clearance
OX5 1DX, Center,
UK;Inc., 222 +44
phone: Rosewood
1865
Drive,
843830, Danvers,
fax: +44 MA186501923, USA; email:
853333, phone:permissions@elsevier.com.
+1 978 750 8400, fax: +1 978 You that extend the machine’s range of applications, University studies to last for 50 years. The
750
may 4744, and in the
also contact UK through
Global the Copyright
Rights directly throughLicensing
Elsevier’sAgency
homeRapid page which include cutting, bevelling, facing and robot enters the gas main through a small exca-
Clearance Service (CLARCS),
(www.elsevier.com), selecting90 firstTottenham
‘Support &Court Road,
contact’, thenLondon W1P
‘Copyright
0LP, UK; phone: +44
& permission’. In the (0)20
USA,7631 5555;
users mayfax:clear
+44 permissions
(0)20 7631 5500. and Other
make ID boring. All bolt-on accessories are actuated vation to seal up to 450 m (1500 ft) – or three
countries
paymentsmay have a the
through local Copyright
reprographicClearancerights agency for payments.
Center, Inc., 222 using a remote tripper assembly that provides average city blocks – of gas main line from that
Derivative
Rosewood Drive, Works Danvers, MA 01923, USA; phone: +1 978 750 8400,
Subscribers
fax: +1 978 may reproduce
750 4744, and in tables
the UK of contents
through the or prepare
Copyright lists of arti-
Licensing increased control and safety. single point of entry.
cles including
Agency Rapid abstracts
Clearancefor internal
Service circulation
(CLARCS), within theirCourt
90 Tottenham institutions.
Road, Mike Mroz, Machining Product Manager, By using ULC’s CISBOT technology, non-
Permission
London W1P of the
0LP,Publisher
UK; phone: is required
+44 (0)20 for resale
7631 or distribution
5555; fax: +44outside
(0)20
the
7631institution.
5500. Other Permission
countries of may
the Publisher
have a local is required for all rights
reprographic other Hydratight, said: ‘As new machining projects intrusive work performed on live gas mains means
derivative
agency forworks,
payments.including compilations and translations.
have begun in the petrochemical, mining and local residents and businesses benefit because their
Electronic
DerivativeStorage Works or Usage
Permission
Subscribers of may thereproduce
Publishertables is required to store
of contents or or use electronically
prepare lists of arti- heavy construction industries, we have experi- gas services remain on-line during the procedure
any
cles material
includingcontained
abstracts in forthis journal,
internal including
circulation any article
within or part of
their institutions. enced a surge in demand for large diameter in without costly and disruptive shutdowns.
an article. Except
Permission as outlined
of the Publisher above, no
is required for part
resaleoforthis publication
distribution may
outside
be
thereproduced,
institution. stored
Permissionin a retrieval system oristransmitted
of the Publisher required for in any form
all other situ machining equipment.’ ‘Gas utilities go to great lengths to make
or by any works,
derivative means,including
electronic, mechanical,and
compilations photocopying,
translations. recording or ‘The option of renting tools is often a faster, pipeline safety and reliability a top priority,’
otherwise,
Electronicwithout
Storage prior
or written
Usage permission of the Publisher. Address
permissions
Permission ofrequests to: Elsevier
the Publisher Science to
is required Global
storeRights
or useDepartment,
electronically at more cost-effective way to obtain the latest said Gregory Penza, President, ULC Robotics.
the
any mail, fax and
material email addresses
contained in this journal, notedincluding
above. any article or part of
portable machine tools or to supplement exist- ‘CISBOT technology helps gas utilities, such as
Notice
an article. Except as outlined above, no part of this publication may
No responsibilitystored
be reproduced, is assumed by the Publisher
in a retrieval system orfor any injuryinand/
transmitted any form ing machines without making unnecessary National Grid, maintain the safety and reliability of
or damage to persons
by any means, or property
electronic, as a matter
mechanical, of products recording
photocopying, liability, or
capital expenditures. We see the MM120 as large-diameter cast iron gas mains by renewing the
negligence or otherwise,
otherwise, without prior or from any
written use or operation
permission of any meth-
of the Publisher. Address
ods, products,
permissions instructions
requests or ideas
to: Elsevier contained
Science Globalin the material
Rights herein. at
Department, not only a great tool for purchase, but also an joints, where methane gas is most likely to escape.’
Because
the mail,of faxrapid
and advan­
email caddresses
es in the medical sciences, in particular, inde-
noted above. important rental option for our customers.’ Whilst this deployment of CISBOT – at the
pendent
Notice verification of diagnoses and drug dosages should be made.
Although all advertising
No responsibility is assumed material
by the is expected
Publisher to forconform
any injuryto and/
ethical For ease of set-up, the MM120 can be disas- intersection of 64th Street and 17th Avenue
(medical)
or damagestandards,
to personsinclusion
or property in thisas publication
a matter of does not constitute
products liability, a sembled into four components. in Brooklyn – marks the first deployment of
guarantee
negligenceor orendorsement
otherwise, or of theany
from quality
use or value of such
operation product
of any meth-or
of theproducts,
ods, claims made of it byoritsideas
instructions manufacturer.
contained in the material herein. this robotic technology for National Grid in
Because of rapid advan­ces in the medical sciences, in particular, inde- New York since 2010, the gas utility has been
pendent verification of diagnoses and drug dosages should be made.
Although all advertising material is expected to conform to ethical consistently using it to seal joints in the Boston,
(medical) standards, inclusion in this publication does not constitute a Massachusetts area since 2011, says the firm.
guarantee or endorsement of the quality or value of such product or
of the claims made of it by its manufacturer.

12980 Hydratight Ltd’s latest Clamshell – the Contact:


02129
Digitally MM120 – is capable of accommodating flange ULC Robotics Inc, 88 Arkay Drive, Hauppauge,
Digitally Produced
Produced by
by Mayfield
Mayfield Press
Press (Oxford)
(Oxford) Ltd
Ltd
and pipe sizes ranging from 2181.9 mm to NY 11788, USA. Tel: +1 631 667 9200,
3086.1 mm.
Web: www.ulcrobotics.com

2
Sealing Technology June 2015
NEWS/in brief

If necessary, the firm’s extruded seals can be


Extruded sealing equipped with additional features. For example, for
special applications there are inflatable seals with an IN BRIEF
profiles dispense with optimised valve for sealing doors hermetically.
Henkel set to acquire Novamelt GmbH
the use of adhesives Contacts:
Henkel Ag & Co Kgaa has signed an
agreement to acquire Novamelt GmbH, a
Freudenberg Sealing Technologies GmbH & Co Kg, privately owned company based in south

F reudenberg Sealing Technologies


GmbH & Co Kg (FST) reports that it
has developed a process for produc-
Höhnerweg 2–4, 69465 Weinheim/Bergstrasse,
Germany. Tel: +49 6201 80 6666, Web: www.fst.com
Germany. Henkel says the move will further
enhance its competence in the area of hot-
melt adhesives. In fiscal 2014, Novamelt,
ing extruded sealing profiles and rings based in Wehr, Baden-Württemberg, gen-
that dispenses with the use of adhe-
sives – guaranteeing uniform quality
FMi Chemical erated sales of around E50 million. The
company has about 100 employees, and has
for the entire seal. introduces rapid- an additional site in the USA, Novamelt
Americas Llc.
Amongst other applications, extruded pro-
files are used to make seals when it is not pos- cure, primer-free,
Charli Matthews receives FSA award
sible to use an approach involving tooling, says
the company.
RTV sealants The Fluid Sealing Association (FSA) has
announced that its FSA Award of Merit was
One typical example is a circumferential oven
door seal. FST has developed a process for this
application that enables the cord and joint area
F Mi Chemical Inc, a US-based manu-
facturer, custom repackager, and cer-
tified testing services provider for non-
recently bestowed upon Charli Matthews,
Founder and President of Empowering Pumps
Llc, based in Tuscaloosa, Alabama. This award
to consist of the same material. This gives the metallic sealants, coatings and com- was established to recognise distinguished
seal a uniform quality since the joint behaves no pounds, has added two products to its or exceptional service to the FSA by an
differently than the material itself when exposed Thermosil line of temperature-resistant, individual member. It is granted solely on
to process media, cleaning agents and thermal aerospace-grade, silicone sealants. merit and participation in all activities that
support the FSA’s mission. According to the
effects. In traditional seals the profile ends are Thermosil 3001 and Thermosil 3002 are
FSA, Matthews has been a dedicated leader
often attached using an adhesive, which leads to described as all-purpose RTV adhesive sealants
in its marketing committee where she recently
quality differences at that position. that can be cured with heat to reduce assembly completed her term as chair. In this position
FST delivers extruded profiles made from time, or make fast repairs. They bond securely to she has been instrumental in establishing,
four premium materials. EPDM is one of the metal and composite surfaces without the use of maintaining and growing the FSA’s social
most widely used materials in the food and primer, and do not emit hazardous or corrosive media presence. She has a passion and a fun-
pharmaceuticals industries. The company’s by-products during the curing process. damental understanding of the social media
70 EPDM 391 is resistant to water, steam, According to FMi, standard RTV sealants in process and was able to develop a platform
acids and alkaline solutions and conforms to this category are usually one-part materials that for the FSA that has engaged numerous third
FDA, EC Regulation 1935/2004 and USP cure when exposed to air and can take several days parties which may not have otherwise heard of
Chapter 87. 70 EPDM 471 is resistant to dis- to set. Thermosil 3001 and 3002 are two-part the association.
infectants and CIP/SIP media, and is compounds packaged in pre-measured injection
Lanxess starts production at its new
FDA-compliant. cartridges. Once mixed and applied, they can
EPDM plant in China
FST says its 75 Fluoroprene XP 41 offers broad be cured with heat in hours, or even minutes, German speciality chemicals company
chemical and thermal resistance (CIP/SIP, steam depending on the application and the heat source. Lanxess Deutschland GmbH reports that
and grease) and has approvals such as NSF 51, EC Heat sources can vary from industrial ovens, its new ethylene propylene diene rubber
Regulation 1935/2004 and 3-A Sanitary Standards, in a manufacturing setting, to a heat gun or (EPDM) plant in Changzhou (Jiangsu
and is verified under FDA, USP Chapter 87 and blow dryer in the field. And, unlike acetoxy Province), China, has come on stream. Over
USP Class VI – 121°C. On the other hand, if good sealants, these Thermosil products do not emit the next few months the company will be
cold flexibility and high abrasion resistance are acetic acid vapours. running sampling and approbation processes
simultaneously required, 80 NBR 217383, with a ‘Because they can be cured quickly with heat, with customers. The facility will produce in
3-A Sanitary Standards approval, is the best mate- Thermosil RTVs offer manufacturers greater total ten premium grades of EPDM tailored
to Chinese and Asian customer needs.
rial to use, says the company. control over the production process and resource
planning,’ explained Nancy Daigle, Director of
Freudenberg-NOK expands Findlay facility
Finance & Operations, FMi Chemical. Freudenberg-NOK Sealing Technologies says
FMi says that Thermosil sealants are designed that it is planning to expand its automotive
for maximum durability and thermal stabil- sealing facility in Findlay, Ohio, USA, and
ity. Thermosil 3001 and 3002 meet minimum hire new employees to meet increasing cus-
peel strength specifications of 65 psi, and have tomer requirements for quality components.
an operating temperature range of -65–500°F Company executives officially announced
(-54–260°C) and -65–400°F (-54–204°C), that the company will pursue a 4000-m2
respectively. (43 000-ft2) factory expansion that could
Thermosil 3000 Series sealants meet stringent result in retaining 148 jobs and creating 25
new jobs at the plant.
specifications set by jet-engine manufacturers,
Freudenberg Sealing Technologies’ inflatable and can be used in a wide range of aerospace,
seal made from 70 EPDM 471.
manufacturing and industrial applications.

3
June 2015 Sealing Technology
NEWS

adhesive volumetrically and virtually free from shot processing system capable of simultaneous-
pulsation, it gives far greater control over the ly moulding nine discrete substrates or shapes
amount of adhesive released, says the company. that exhibit a broad range of durometers, tex-
The volume flow depends on the size of the tures and colours using Dow Corning QP1 liq-
pump and the number of revolutions. The direc- uid silicone rubber (LSR) materials. The system
tion of flow is also reversible to eliminate the simultaneously moulds discrete shapes whilst
possibility of post-dispense dripping. As flow is maintaining costs comparable to a single-shot
directly proportional to the speed of rotation, the system, say the companies.
system enables the dispensing rate to be varied ‘In today’s fiercely competitive market place,
continuously by adjusting the motor speed. medical device manufacturers need to innovate
The standard, single pump, Henkel designs with increasingly varied yet closely inte-
Volumetric Rotor Dispenser is designed for grated functionality – whilst maintaining tight con-
single component Loctite anaerobic adhesives/ trol over production costs,’ said Roger Hendrick,
sealants and light-curing acrylics. The system Application Engineer, Dow Corning Healthcare.
comes with a dedicated controller which has ‘Our portfolio of QP1 LSRs gave Silcotech a
Thermosil 3000 Series RTV sealants cure in an LCD to display a navigation menu, which solid materials foundation on which to build its
hours, or even minutes, with the application makes it easy for users to select either the new processing technology to meet this com-
of heat. They bond securely to metals and amount of product dispensed, in millilitres, or petitive demand. Our close collaboration has
composites, without the need for primer,
and do not emit hazardous or corrosive
the dispense rate in millilitres/min. delivered results for high-output moulding of
by-products. The Loctite Dual Rotor Pump Dispenser is intricate medical device designs.’
based on exactly the same operating principle,
Contacts: but is mainly designed to handle two-part Contacts:
FMi Chemical Inc, 4 Northwood Drive, Bloomfield, epoxy resins. It is suitable for processing low Dow Corning Corp, PO Box 994, Midland,
CT 06002, USA. Tel: +1 860 243 3222, and high viscosity materials within the ratio MI 48686-0994, USA. Tel: +1 989 496 7881,
Web: www.fmichemical.com of 1:1 to 10:1 and is typically specified for Fax: +1 989 496 6731, Web: www.dowcorning.com,
dispensing continuous beads or for time-con- Web: www.xiameter.com
trolled potting applications in manual work sta-
Dispensing adhesive tions. Two separate servo drives enable the ratio
mix to be adjusted continuously.
Silcotech North America Inc, 54 Nixon Road, Bolton,
ON L7E 1W2, Canada. Tel: +1 905 857 9998,
with high The system can also process some abrasive Fax: +1 905 857 6004

repetition accuracy products. As the pumps are built directly into


the follower plates with wipers, they can be

H enkel Ltd has introduced a range of


Loctite dispensing systems based
on the principle of volume change, a
used for feeding and dispensing non-levelling,
thixotropic products.
Company News
process that ensures consistent dosing. Contacts:
Traditional pressure–time adhesive dispensing Henkel Ltd, Technologies House, Wood Lane End, Eriks North America
systems are ideal for many automated bonding
and sealing applications, but, says the company,
Hemel Hempstead, Hertfordshire HP2 4RQ, UK.
Tel: +44 1442 278100, Fax: +44 1442 278293,
continues growth
they are not a good choice where an exact Web: www.loctite.co.uk through strategic
amount of product needs to be applied regard-
less of ambient temperature or viscosity. Henkel Ag & Co KgaA, Henkelstrasse 67, 40191 acquisitions
Commonly, these Loctite volumetric dispens- Düsseldorf, Germany. Tel: +49 211 7970,
ing systems are used in automatic workstations,
transfer-lines and in robotised assembly for
precise dispensing of adhesive dots and beads
Fax: +49 211 798 4008, Web: www.henkel.com
E riks North America recently
acquired two new companies.
With the acquisitions of Action Industrial
onto mating surfaces or flanges. This is par-
ticularly important for medical device assembly
Dow Corning and Group, by Eriks’ Lewis-Goetz, and Seals and
Packings Inc, by Eriks Seals and Plastics Inc, the
or in electronics manufacturing – applications Silcotech jointly company says that it continues its aggressive growth
that often require the integration of light cure
equipment into the production process. develop processing and commitment to expanding its business model
geographically and within strategic end-markets.
Because Henkel can supply both the adhesive
and the volumetric dispensing unit, the com-
technology for LSR ‘With the addition of these two great com-
panies, we continue to expand our industrial
bined system is optimised for the purpose. It says
consistent, high-quality bonding and sealing is
assured, with very high repetition accuracy, even
D ow Corning Corp, a supplier of
silicones, and Silcotech, a liquid
injection moulding (LIM) systems com-
reach and our ability to deliver value to our
customers,’ commented Jeff Crane, President
and CEO, Eriks North America.
under variable environmental conditions. pany, say they have developed a new ‘The associates of Action Industrial and Seals
At the heart of the Loctite design is an eccen- processing technology for liquid silicone and Packing bring significant industry and
tric rotor pump, the main component of which rubber (LSR). application know-how. Couple this with our
is a stainless steel rotor that rotates within a Through a close collaboration between the global resources and our unique ability to add
self-sealing elastomeric stator. As it dispenses the two companies, Silcotech developed a multi- value continues to grow.’

4
Sealing Technology June 2015
NEWS/in brief

Eriks industrial distributor Lewis-Goetz & Sealants, said: ‘We are excited to partner with
entered a definitive agreement in April to American Securities because it is ideally positioned
acquire Action Industrial Group, a fabricator to support our next phase of growth and develop- IN BRIEF
and distributor, based in South Carolina, that ment. American Securities has significant experi-
Parker Hannifin’s RSU quickly
specialises in fasteners, gaskets, hose products ence in the speciality chemical sector and a broad
manufactures non-standard tube fittings
and industrial construction tools and supplies. and experienced team upon which we can draw.’ The Tube Fittings Division (TFD) of
The acquisition adds seven Southeast locations ‘We look forward to working with them as US-based Parker Hannifin Corp claims that
to the Lewis-Goetz footprint, as well as consid- we continue to focus on providing adhesive and it can now manufacture custom fittings and
erable gasket fabrication technologies. Action sealant application products and technologies adapters in as little as 24, 48 or 72 hours
Industrial Group has 78 employees and posted that create value for our global customers.’ using its growing rapid service unit (RSU).
$21.5 million in net sales in 2014. Scott Wolff, Managing Director, American The RSU quickly manufactures non-standard,
As part of Lewis-Goetz, Action Industrial Group Securities, added: ‘We believe that the com- low- and high-volume tube fittings and adapt-
will have the opportunity to expand its reach with pany’s commitment to product innovation, ers for hydraulic and pneumatic applications,
more access to resources and greater opportunities combined with its experienced and customer- as well as unavailable standard fittings.
to cross-sell products. It fabricates and distributes focused management team positions Royal for a More information:
hose, sealing, conveyor belt and valve products strong future. We look forward to bringing our Web: www.parker.com/tfd
from nearly 100 locations in the USA and Canada. resources to bear to support Ted and his team
Eriks Seals and Plastics Inc, a technical for Royal’s continued success.’ Trelleborg acquires outstanding shares
resource for seals and bearings required for in LSR operation in Bulgaria
demanding applications, has bought Texas- Contacts:
Sweden’s Trelleborg has used an option from
2011 to acquire the outstanding 50% shares in
based Seals and Packings. The acquired firm Royal Adhesives & Sealants Llc, 2001 West Washington
Trelleborg Sealing Solutions’ Silcotech Bulgaria
has been in operation for more than 30 years, Street, South Bend, IN 46628, USA. Tel: +1 574 246
OOD, with a production unit in Pernik,
delivering seals and related components to a 500, Web: www.royaladhesives.com Bulgaria. Its main focus is the production of
wide range of industries, including the oil and precision moulded seals in liquid silicone rub-
gas, automotive, rail, aerospace, mobile and Arsenal Capital Partners, 100 Park Avenue, 31st Floor, ber (LSR) for various industries, including food
industrial hydraulics, chemicals, petrochemicals New York, NY 10017, USA. Tel: +1 212 771 1717, processing. The company says this transaction
and medical sectors. Fax: +1 212 771 1718, Web: www.arsenalcapital.com is part of its strategy to strengthen its position
This acquisition enables Eriks to enhance its in attractive market segments.
client base in the US oil and gas industry and American Securities Llc, 299 Park Avenue, 34th Floor,
will enable it to offer further products and ser- New York, NY 10171, USA. Tel: +1 212 476 8000, Momentive promotes ultra-clear LSR
vices to existing and new customers. Fax: +1 212 697 5524, Web: www.american-securities.com
technology for optical applications
Silicones and materials company Momentive
Performance Materials Inc used Light Fair
Contacts:
International, which was held recently in
Eriks Bv, Toermalijnstraat 5, 1812 RL Alkmaar,
The Netherlands. Tel: +31 72 514 1514,
TRP Sealing Systems New York, USA as an opportunity to demon-
strate its ultra-clear Silopren LSR 7000 (liquid
Fax: +31 72 515 5645, Web: www.eriks.nl invests in CNC machine silicone rubber) series. By providing durability
and design freedom this material can be used
Lewis-Goetz & Co Inc, 650 Washington Road,
Pittsburgh, PA 15228, USA. Tel: +1 412 341 7100,
Web: www.lewis-goetz.com
U K-based TRP Sealing Systems Ltd,
which specialises in seals, gaskets and
mouldings, has invested £200 000 in a CNC
in a wide range of industries and applications
where the combination of high transparency,
and excellent heat and radiation resistance are
machine for mould tool manufacture. needed, says the company.
Eriks Seals and Plastics Inc, 1160 Mustang Drive, Simon Children, Managing Director, TRP More information:
Suite 100, DFW Airport, TX 75261, USA. Sealing Systems, commented: ‘Whilst I am sure Web: www.momentive.com
Tel: +1 682 292 5060, Web: www.eriksusa.com we will continue to make use of the excellent
service received from our current mould tooling TSP hard-facing material increases
suppliers, our investment in internal capacity life of drilling tools

American Securities will further strengthen our ability to service


our supply chain, ensure greater flexibility and
UK-based Cutting & Wear Resistant
Developments Ltd recently announced details
to acquire Royal improved responsiveness.’
of a new thermally stable polycrystalline
(TSP) diamond hard-facing material that will
Adhesives and In addition to its investment in the new
machining centre and software, TRP Sealing
increase the life of drilling tools operating
in highly abrasive environments by up to 10
Sealants from Arsenal Systems has rehoused its entire tool-room in
a newly refurbished building containing all of
times and cut the cost of drilling operations.
The new material incorporates ‘Hardide-D’

I n the USA, private equity firm


American Securities Llc has part-
nered with the management of Royal
the ancillary equipment necessary for handling
such large tools.
– developed by UK-based coatings company
Hardide Plc – a metallurgically bonded coat-
ing for TSP diamonds that is suitable for braz-
Adhesives and Sealants Llc – a pro- Contact: ing, extreme loads and aggressive media.
ducer of proprietary, high-performance TRP Sealing Systems Ltd, 24 Netherwood Road, More information:
adhesives and sealants – to acquire the Rotherwas Industrial Estate, Hereford HR2 6JU, UK. Web: www.hardide.com/coatings/coatings-range
firm from Arsenal Capital Partners. Tel: +44 1432 279366, Fax: +44 1432 273017, Web: www.cwuk.com
Ted Clark, President and CEO, Royal Adhesives Web: www.trpsealing.com

5
June 2015 Sealing Technology
NEWS

The test procedure involved installing the BHR Group is seeking contributions on the
Hallite partners with rod wiper into the specified test fixture, heating
the hydraulic circulation fluid to 66°C (150°F),
following topics:

MSOE to develop pumping the oil over the top of the rod and • smart seals;
letting it drain down into the reservoir whilst • training, standards and competence;
rod-wiper test circulating high-velocity particles (ISO 12103- • new seal and counter surface materials;

I n the USA, Hallite Seals Americas Inc,


a global manufacturer of high-perfor-
mance hydraulic sealing products, has
1-A4 Course Test Dust) of contamination in
the chamber. The objective was to count how
much dirt and grit got past the wiper.



novel seal designs;
dynamic and static seals and systems;
corrosion and erosion;
announced the development of a new Based on the conditions and method used, • leakage, emission and legislation;
test procedure for assessing the amount data suggest that the Hallite 520 and 820 wipers • energy efficiency; and
of dirt and dust that enters a typical allowed less than one half the amount of contami- • cost of ownership.
hydraulic system through the rod wiper. nant from entering into the test system compared
Developed in cooperation with Milwaukee with competitive wipers that were tested. Contributions may be academic research,
School of Engineering’s (MSOE) Fluid Power ‘Hallite has a reputation as a trusted brand industrial research or practical case studies, and
Institute, the test breaks new ground because it for wiper technology, but it needed competitive may take the form of a full paper, poster or
features a novel methodology for measuring dry third-party validation for the integrity of our presentation.
particles attributed to being a major cause of material and design,’ continued White. Authors who are interested in contributing to
hydraulic system inefficiency, degradation and ‘We are excited about the performance results this conference are invited to send a 300-word
failure. It fills a critical need within the cylinder because they demonstrate how our products abstract specifying their preferred entry option
manufacturing industry, says the company. work in some of the most aggressive field envi- to Christina Glenister at the address given below.
Most hydraulic systems employ numerous ronments. Also, working together with MSOE The deadline for submissions is 3 July 2015
cylinders which function like a syringe, draw- and key customers to develop and conduct a test
ing in contaminants. The rod wiper located in of this quality is invaluable as it forged a three- Contacts:
the sealing configuration of a hydraulic cylinder way partnership that emphasises the importance Christina Glenister, Conference Organiser.
is designed to limit the ingression of dirt, dust of rod wipers and gives Hallite an opportunity Tel: +44 3301 191 603, Email: confx8@bhrgroup.co.uk
and grit, making it one of the most critical sys- to demonstrate its continued commitment to
tem components. However, there is no specific understanding and developing technologies to BHR Group, The Fluid Engineering Centre, Cranfield,
ISO method for testing a rod wiper’s ability to improve the effectiveness of hydraulics systems.’ Bedfordshire MK43 0AJ, UK. Tel: +44 1234 750422,
prevent > 4-µ, > 6-µ and > 14-µ particles from (A white paper covering the MSOE test has Fax: +44 1234 750074,
entering the hydraulic system, says Hallite. These been produced and is available upon request.) Web: www.bhrgroup.com/2016_conferences_.aspx
microscopic particle sizes are most damaging to
hydraulic systems as referenced in ISO 4406 for Contacts:
coding contamination levels in hydraulic fluids.
‘The MSOE rod-wiper test uses an on-line
Hallite Seals Americas Inc, 50777 Varsity Court,
Wixom, MI 48393, USA. Tel: +1 248 668 5200,
Oil & Gas Non-
particle counting method instead of traditional Fax +1 248 668 5210, Web: www.hallite.com Metallics conference
gravimetric measurement where particles are
weighed,’ explained Chuck White, Business Milwaukee School of Engineering, 1025 North
programme
Development Manager, Hallite.
‘The particle count approach provides a more
Broadway, Milwaukee, WI 53202-3109, USA.
Tel: +1 414 277 7191, Fax: +1 414 277 7470,
now available
complete and accurate assessment of contami-
nants than weight because two samples can have
the same gravimetric weight in oil, but one may
Web: www.msoe.edu
A pplied Market Information Ltd
says that the programme for
the first edition of the Oil & Gas
contain many more dirt particles than the other,
indicating much greater potential for damage to
Conferences and Non-Metallics conference, which is
being held on 8–10 December 2015 in
precision components. This new method raises Meetings News London, UK, is now available.
the bar on keeping solid contaminants out of the The event offers a technical forum for oil and
system now – to avoid problems later.’ gas operators, engineers, contractors and mate-
MSOE used the SAE J1195 standard com-
bined with best practices to establish a baseline for
BHR Fluid Sealing rial and equipment suppliers to debate the use of
non-metallic materials in critical applications.
developing the rod-wiper test procedure. A rig was conference is scheduled The full programme can be downloaded
built in the MSOE test laboratory and parameters from the AMI Web-site at the address given
such as duration, cycle rate, pressure and tempera- for March 2016 below (the registration form is on page 4).
ture were set using input from hydraulic cylinder
manufacturers to best simulate the rigour of actual
field conditions. It took eight months of develop-
ment, verification, trials and adjustments to estab-
B HR Group has announced that its
23rd premier international confer-
ence, which facilitates the dissemination
Contact:
Jenny Skinner, Senior Conference Organiser, Applied
Market Information Ltd, 6 Pritchard Street, Bristol
lish a repeatable test procedure. of the latest technologies and develop- BS2 8RH, UK. Tel: +44 117 314 8111,
Once the new procedure was completed and ments within the field of seals and seal- Fax: +44 117 311 1534, Email: js@amiplastics.com,
proven, MSOE tested the Hallite 520 and 820 ing systems, is scheduled to be held in Web: http://www.amiplastics.com/events/
wipers against two competitors. Manchester, UK, on 2–3 March 2016. event?Code=C681

6
Sealing Technology June 2015
feature

Friction is just the beginning


Henri Azibert, Technical Director, Fluid Sealing Association, Windham, New
Hampshire, USA

Dynamic sealing systems are recognised as consumers of power mainly because of


the friction that comes into play in the sealing interface. But this is not the only
story, as seal auxiliary systems consume power, and energy is also lost through leak- major parameters that will impact power
age in production processes. This article identifies high-energy utilisation sealing consumption.
systems and presents strategies used to minimise power losses. It can be seen that the power consumed
is proportional to the speed, the coefficient
Dynamic sealing systems are recognised as where P is the power (horsepower or kW, of friction between the rotating and the sta-
major consumers of power because of the fric- depending on the units used); B, the balance tionary seal faces, the size of the seal and the
tion that is involved in the sealing interface. ratio; k, the pressure drop across the seal faces; face area. The sealed pressure has a moder-
Traditional methods used to calculate the Pp, the sealed pressure; rpm, the rotational ated effect, based on the seal geometry. The
energy dissipated may not be accurate or rep- speed; Dm, the mean face diameter; µ, the coef- contact pressure is determined by the spring
resentative of the latest sealing technologies. ficient of friction between the seal faces, Af, seal force divided by the face area, added to the
More importantly, friction is only the begin- face area; Ps, spring pressure; and F, the factor sealed pressure, multiplied by the ratio of
ning. Auxiliary systems, used to maintain the depending on the units used. closing-to-opening hydraulic forces maintain-
proper environment for seals to operate, actu- This equation is at best an approximation ing the faces closed.
ally can be much larger consumers of energy. If because it does not take into account pressure The opening force is dependent on the pres-
not properly considered and applied, thermal and temperature deflections, fluid viscosity, sure drop between the seal faces which, in turn,
energy management can result in staggering fluid shearing, heat transfer and many other is dependent on fluid properties and face flat-
energy consumption, whilst optimised systems variables that have an impact on power con- ness, but is generally approximated to 0.5. The
can lead to some unexpected, yet highly effi- sumption. Yet it has been fairly practical to closing force depends on the area subject to
cient systems. use, and does take into account some of the axial forces from the process pressure. The term
In the paragraphs that follow, high-energy
utilisation sealing systems are identified, as
are present strategies used to minimise
power losses.

Friction is just
the beginning
In dynamic sealing systems two surfaces are in
sliding contact, or extremely close proximity, to
prevent or minimise some process fluid from
escaping into the environment. The most com-
mon systems used are mechanical seals where
two extremely flat surfaces are in partial contact Figure 1. Frictional power consumption of mechanical seals.
or separated by a fluid film, and compression
packing where a soft pliable material is com- Operating conditions: Performance parameters:
5500 rpm 13.7 kBtu/h, total frictional heat input
pressed against a shaft to maintain leakage at an 186 psig, process fluid pressure 255°F average face temperature
absolute minimum. 176°F process fluid temperature 290°F maximum face temperature
0.10 boundary coefficient of friction –675 µrad (–10.7 HLB), pressure distortion
4 µin, rms surface roughness 857 µrad (13.6 HLB), thermal distortion
Mechanical seals frictional process fluid: water 182 µrad (2.9 HLB), total face distortion
20.8 gram/h, leakage rate
power consumption
The power consumed by the seals is most
simply expressed by considering the surface
area that is in contact, the sliding velocity, the
contact pressure and the coefficient of friction
between the materials. The equation that is
used is:

P = ((B–k) × Pp + Ps) × rpm ×
Figure 2. Representative finite element analysis used to calculate heat generation.
  Dm × µ × Af × F (1)

7
June 2015 Sealing Technology
feature

The formula (Equation 2) commonly


used to calculate packing friction is similar
to the one used for mechanical seals in that
it includes the surface area of the packing in
contact with the shaft, the rotational speed, a
contact pressure and a coefficient of friction.
This is also an approximate formula – neglect-
ing, lubricant levels, actual packing com-
pression, type of liquid sealed, viscosity and
temperature – but it has been used to provide
a number for the amount of energy consumed
by the packing. It is given by:
Figure 3. Frictional power consumption of compression packing – fact or “f(r)iction”?
P = Pp × rpm × D × µ × Ap × F (2)
“balanced seal” refers to geometries where the The one exception to the frictional power
ratio of closing area to face area is less than 1. consumption calculation method given by where P is the power (horsepower or kW,
This is known as the “balance ratio”. Typically, Equation 1 (on page 7) is the case of gas seals depending on the units used); Pp, the sealed
the balance ratio is between 0.7 and 0.8 for bal- where there is no contact between the seal faces pressure; rpm, the rotational speed; D, the shaft
anced seals, but can be as high as 1.5 for unbal- in relative motion, and the only energy loss is diameter; µ, the coefficient of friction between
anced seals. Thus, as low as 20% (0.7–0.5) that of the shearing of the gas that is between the seal faces, Ap, packing contact area; and F,
of the process pressure will contribute to the the seal faces. It is extremely low compared the factor depending on the units used.
energy consumption. with the frictional contact or even the liquid This approximate formula has been generally
The chart in Figure 1 (on page 7) illustrates shearing between the faces. adopted and used in technical forums, such as
power consumption for various seal designs. In general, direct power consumption is the Life Cycle Cost Calculator that is found on
It must be noted that even though the for- relatively small compared with the power the Fluid Sealing Association’s Web-site.
mula is just an approximation, the coefficient used for the pump driver. However, there are The main difference between this formula
of friction and the pressure drop between the cases where other elements need to be con- and the one used for mechanical seals is that
faces – which have much of an impact on the sidered, including cooling requirements and the contact pressure is assumed to be the sealed
results – have been verified experimentally. So, factors that are not only substantial, but can product pressure, that there is no pressure-drop
in some ways, the formula takes into account even exceed the power requirements of the term and the coefficient of friction used tends
all the factors that do affect power consump- pump driver. to be somewhat high at 0.17. In addition,
tion by having the adjustment of these factors the contact area is quite large compared with
based on actual experience. mechanical seal face area.
Compression packing frictional
Certainly these factors are only valid for This formula tends to give power consump-
common applications such as water or oil
power consumption tion levels that are approximately 10 times that
service. For a specific case, the only way to Compression packing used in dynamic sealing of a balanced mechanical seal used under the
accurately calculate power consumption is applications most often has a braided con- same conditions. See Figure 3 for the compres-
through iterative finite element analysis (FEA) struction comprising various fibres most often sion packing power consumption for the same
(Figure 2, on page 7), and in some cases also impregnated with lubricant. case as was used for mechanical seals illustrated
augmented by computational fluid dynamics The packing is wrapped around the shaft in a in Figure 1.
(CFD) analysis of the fluid around the seal. confined cylindrical area and compressed with a This level of fairly substantial power con-
This is only done for critical cases, and the packing gland. The packing is compressed until sumption has been accepted as the conven-
basic formula is what is commonly used. the desired leakage level is reached. tional wisdom, but was recently questioned
by the Compression Packing Divisions of
both the Fluid Sealing Association and the
European Sealing Association. They com-
missioned a research facility to conduct
comparative testing of mechanical seals and
compression packing using the very same
test experimental set-up and variations of
mechanical seal designs and compression
packing fibres. Although more testing is still
to be conducted the results clearly show that
the compression packing power consumption
formula overestimates compression packing
actual power consumption. The results that
were obtained were dependent on leakage lev-
els, but were equal to or even significantly less
that the power consumption of the mechanical
Figure 4. Testing results of torque measurements for different types of mechanical seals and seals. The mechanical seal power consump-
compression packings.
tion levels were in fairly good agreement with

8
Sealing Technology June 2015
feature

the conventional calculations, but the power


consumption for packing was drastically
lower. Testing results for four different types
of mechanical seals and three different types
of packings are summarised in Figure 4. The
tests were conducted at a pressure of approxi-
mately 6 bar, on the same test rig, at the dif-
ferent speeds indicated.
It must be noted that there are also some
unexpected results for the mechanical seals. For
example, the balanced component mechani-
cal seal showed higher torque results than the
unbalanced component mechanical seal. Several
factors could be responsible for the torque level
variation, but most likely can be explained by
differences in face designs and spring load. The Figure 5. Energy loss with high flow rates for different piping plans.
face profile, and therefore the pressure drop
across the seal faces and the resulting contact static sealing – but product loss certainly needs For a system where leakage is approximated
pressure, is different in the different designs. to be examined as part of a sealing system’s as percentages in terms of feed-water (25%),
The difficulty in accurately setting the instal- energy consumption. Any production process steam (25%) and condensate (50%), the energy
lation length for component seals has a sig- requires energy, and therefore, any product loss required for 1 litre of leakage is:
nificant impact on spring loading and contact is a waste of energy.
pressure as well. None of these factors are taken One relevant example is that of make-up 0.1 × 0.5 + 0.21 × 0.25 + 0.87 × 0.25 = 
into account in the basic power consumption water. This is the water that needs to be added 0.32 kWh/l
formula. to a steam cycle system found in a power-
Even though some more work is planned generating plant. With a water make-up rate 200 l/min, which
it is safe to say that the conventional wisdom Because of leaks throughout the system, water would be the case for an average size fossil-
contained a lot of assumptions that have not needs to be added to the process stream. In a fuelled plant, the energy required to be added
been verified through experiment. Thus the power plant the steam condensate circuit is a to the system is:
use of sealed pressure as the contact pressure closed-loop system. Water is heated to produce
for the packing along its entire axial length steam, thermal energy is then converted to 0.32 kWh/l × 200 l/min × 60 × 24 × 
definitely needs to be revised. A pressure drop mechanical or electrical energy, the spent steam 365 min/year =
coefficient of 0.2 gives a much better correla- is condensed and the condensate is then reheated 33 638 400 kWh/year
tion of calculated to testing results. The coef- to repeat the cycle. Water is added to make up
ficient of friction must also be re-evaluated what is lost through the system leaks. Some is This is just the energy loss from leaks, and
when current advanced synthetic fibre materi- lost as feed-water, some as steam and some as it does not include the energy that the system
als are used. For example, a coefficient of fric- condensate. has to supply to reheat seal areas that have
tion value of 0.03 for ePTFE/graphite packing Feed-water, steam and condensate are at a become cool.
is more in agreement with testing results than higher energy state than make-up water, so we The average annual electricity consump-
the traditional value of 0.17. must consider the energy required to elevate tion for a residential utility customer is about
The unquestioned switch from compression make-up water at 10°C level to: 11 000 kWh. The 200 l/min of make-up water
packing to mechanical seals to save energy in that needs to be added at a power plant is
sealing systems has to be reconsidered. There • condensate: 90 000 cal/litre, 0.10 kWh/l; equivalent to the electric power consumption
certainly are many factors to take into account • feed-water: 17 000 cal/litre, 0.21 kWh/l; and of about 3000 homes.
when using one technology versus the other, • steam: 750 000 cal/kg, 0.87 kWh/kg. We need to seal energy in a system, not just fluids.
including periodic maintenance, the availabil-
ity of trained maintenance personnel, and per-
missible leakage levels – but frictional energy
saving is not as important as conventionally
viewed.
And this brings us to one other major factor
that needs to be considered in the efficiency of
sealing systems.

Beyond friction
Energy losses from
product leakage
Some energy is lost simply through leaks. These
Figure 6. Energy loss with regulated flow rates for different piping plans.
will come from many sources – dynamic and

9
June 2015 Sealing Technology
feature

perature needs to be brought down from the


process temperature.
There are cases where the proper environ-
ment for the seal cannot be achieved by simple
recirculation. This is often the case if there are
too many solids in the process, or when the
temperature is too high for proper seal lubrica-
tion and long-term reliability.
In the fairly common case of pumping hot
water there might be a need to cool the seal
chamber below the process temperature. One
such example would be where process water is
circulated at 120°C (250°F) and the desired
seal chamber temperature is 60°C (140°F).
There are several piping plans that can be used
to achieve the desired goal. These are summa-
Figure 7. Frequency of the API piping plans used. rised below.

Energy losses from a sealing Enlarged bore seal chambers with mini- • In the first – Plan 21 – process is recirculated
mal throat restrictions provide a high level from the discharge of the pump through an
system’s environmental controls
of process fluid circulation through the seal orifice and a heat exchanger, and then enters
in high-temperature applications chamber to dissipate heat. If an enlarged the seal chamber. In this case, process energy
In most of these cases, the energy consump- seal bore chamber is not available or is is rejected to the environment through the
tion of the sealing system is relatively small not capable of maintaining an acceptable heat exchanger, and the cooled fluid is then
in comparison to overall energy consump- temperature in the seal environment, an reheated to the process temperature. This is a
tion by the pumping system. The seal API piping plan may need to be applied. very inefficient plan.
itself consumes energy because of friction In many cases API piping plan 11 (bypass • The second one is Plan 23. In this case,
between its rotating and stationary faces, flush from the pump discharge) or plan 13 liquid is recirculated from the seal chamber
and turbulence or churning of the fluid in (bypass flush to the pump suction) are typi- with a pumping ring to a heat exchanger and
the seal chamber. cally sufficient. back into the seal chamber. A good thermal
The amount of energy consumed is a func- With either design, the bypass flush repre- bushing is required to prevent process mix-
tion of seal design parameters. Depending sents recirculation of the process fluid, which ing with the seal chamber area. This is a
on the seal design, the seal face friction and has an impact on pump efficiency and resulting very efficient plan as it needs to cool a small
viscous shear can result in energy consump- energy consumption. The degree to which the amount of fluid around the seal. It only
tion of 200–1000 W (0.27–1.34 hp), which pump efficiency is reduced is proportional to needs to reject to the environment the seal
can lead to an unacceptable elevation in the flow rate of the process fluid through the generated heat and the heat soak energy from
temperature in the seal environment. The seal flush system. In order to minimise the effect of the process into the seal chamber.
chamber design affects the ability of the seal the flush, a properly sized orifice can be located • Plan 32 – the third approach – introduces
to dissipate this thermal energy. Depending on in the flush line to restrict the flow rate to an a flush to the seal area from an external
the magnitude of the heat generated and the optimal level. source. In this case the liquid introduced
characteristics of the seal chamber, a seal sup- It is important to compare the power con- to cool the seal must be reheated to process
port system that consumes additional energy sumption of various seal cooling arrangements, temperature. It does not consume as much
also may be employed. or piping plans, in cases where the seal tem- energy as Plan 21, but still represents a con-
siderable heat or energy loss.

Controlling the flow rate for each of these


plans is also important. The higher the flow
rate, the cooler the seal, but also the greater the
energy loss.
Some rules of thumb concerning flow rate
err on the side of safety. The flow rate tends to
be significantly greater than is required for a
reliable operation.
Figures 5 & 6 (on page 9) contain two
charts that illustrate the difference. Figure 5
shows the (thermal) energy loss when a simple
rule of thumb, such as a flow rate of 2 litres
per minute per 25 mm (inch) of shaft diameter
is applied, whilst the second one, in Figure 6,
reveals only the flow required to bring the seal
Figure 8. Relative power consumption of piping plans in Figure 7.
chamber temperature to 60°C (140°F). Note

10
Sealing Technology June 2015
feature

Basic seal API Description Thermal loss Comments


arrangement plan # (yes/no)
01 Internal recirculation from discharge no
to the seal
02 Dead end – no recirculation no Thermal losses may occur if the seal chamber
is designed to use a cooling or heating jacket
11 External recirculation from no
discharge to the seal
13 External recirculation from the no
seal to suction
14 External recirculation from no
discharge to the seal to suction
Single mechanical 21 External recirculation from discharge yes May consume a high amount of thermal energy
seals and the through a cooler to the seal when cooling of the process medium is required
inboard seal of dual 23 Internal circulation from the seal to yes Is most effective when cooling of the process
unpressurised seals cooler and back to the seal medium is required
31 External recirculation from discharge no
through a cyclone separator to the seal
32 Flush fluid is injected into the seal yes May consume the highest amount of thermal
from an external source energy to replace the process fluid heat lost
by injecting cooler external fluid
41 Recirculation from discharge through a yes May consume a high amount of thermal energy
cyclone separator and cooler to the seal when cooling of the process medium is required
53 Pressurised external barrier fluid res- yes
ervoir supplies clean fluid to the seal May consume a low amount of thermal energy
54 External barrier fluid system supplies yes when the temperature of the process medium is
Dual pressurised clean fluid to the seal at a pressure higher than the temperature of the barrier fluid
mechanical seals higher than that in the seal chamber
74 Barrier gas from external source no
supplied to the seal at a pressure
higher than that in the seal chamber
Table 1. Thermal energy characteristics of common piping plans.

that the energy consumption for the mechani- A case study was conducted to calculate the The energy to drive the pump was included
cal seal is practically negligible compared with energy dissipation in a typical hot-oil pumping to highlight the fact that the most energy
the thermal energy losses. application using different sealing methods. intensive sealing system – a mechanical seal,
A summary of the most common plans and The application specifics were as follows: with injection of kerosene at ambient tem-
their thermal energy characteristics is given in perature at a rate of 2 litres per minute – con-
Table 1. • Single-stage, end-suction centrifugal pump sumes more energy that the motor used to
An Energy Assessment standard ISO 14414, (API 610 compliant) providing heat to drive the pump.
which is currently at the final draft interna- several areas of a plant; A few more scenarios were investigated that
tional standard (FDIS) stage, does include an • pumped fluid: hydrocarbon at 315°C (600°F); also compared compression packing. Just as in
appendix that specifically relates to sealing sys- • specific gravity 0.8; the case of mechanical seals various schemes
tems and recognises the necessity of including • specific heat 1.67 kJ/kg-°C (0.4 Btu/lb-°F); can be used to enable compression packing
their review in any pumping system energy • system pressure: 345 kPag (50 psig) in the to work in high-temperature applications.
assessment. seal chamber; The packing can be cooled with the injection
It is clear that significant problems are found • pump shaft: 3600 rpm (50 mm in diameter of a cool fluid as in the case of API Plan 32,
in high-temperature service where cooling is in the seal area); but depending on the location and use of the
required. Fluid Sealing Association (FSA) mem- • pump driver: 50 hp (typical); lantern ring, a much lower volume of liquid
ber companies have assembled data on 28 000 • sealing devices: mechanical seals and enters the process.
seal applications where the pumping temperature compression packing; and Steam also can be used and, finally, as in the
exceeds 200°C (400°F). Figure 7 represents • heat lost at the pump must be replaced at case of mechanical seals, some compression
the frequency of the API piping plans used in the system boiler or heat exchanger. packing construction and materials are such
these 28 000 high-temperature applications. It is that no cooling is necessary. In that last case,
estimated that around 20% of these applications Figure 8 shows the comparative power only frictional energy is to be considered. The
use compression packing, but there is no reliable consumption of the various mechanical seal chart in Figure 9 (on page 12) compares the
data on packing type or piping arrangements. scenarios. packing and mechanical seal scenarios.

11
June 2015 Sealing Technology
feature

In some services – such as boiler feed-water


pumps – where leakage is not a concern, the
question of using a combination of carbon
and graphite packing versus a mechanical
seal with Plan 23, should be re-examined
(Figure 10). The frictional power of the
packing is comparable to that of the seal, but
there is no cooling requirement. It is more
efficient.

Losses from a sealing


system’s environmental
controls in slurry applications
The other area that tends to be problematic is
Figure 9. Relative power consumption of mechanical seals and packing. one where the process medium is a slurry and
the environment around the seal needs to be
controlled. In such cases the injection of water
or a process-compatible clean fluid is com-
mon. In many cases it does not present any
concern as the product dilution is not a factor.
Certainly wastewater treatment comes
to mind, as the end product will be treated
water, and thus the injection of clean treated
water into a seal cavity is simply added to the
process flow. There are some inefficiencies
because the injected water has to be pumped,
but the impact is relatively small.
On the other hand there are cases where the
injected liquid needs to be removed from the
Figure 10. Mechanical seal with Plan 23 or carbon graphite packing? process. Evaporation is used in the final stage
to get a particular product or by-product.
Interestingly enough, compression packing quite an impact on the results since the heat This is a process used in paper or ethanol
does not necessarily result in higher energy generated is directly proportional to this production, for example. In these applica-
consumption as is usually assumed. As a mat- coefficient. tions any water that is introduced, and which
ter of fact, an approach that makes use of Caution must be exercised when making later needs to be evaporated from the process,
high-temperature packing can be much less any sealing selection, including the potential results in tremendous power losses.
energy intensive than one that relies on several impact of product leakage, and the reliability The FSA conducted another case study,
mechanical seals – and this is using the tradi- of the system. The use of a high-temperature similar to the one used for the high-temper-
tional frictional heat generation formula which, bellows gas seal may not be a practical ature application. The parameters were as
as already mentioned, is overstating the contact approach, even if it has the absolute lowest follows:
pressure and the coefficient of friction. power consumption. And although Plan 32
In Figure 9 the coefficient of friction is grossly inefficient, it has proved to be an • an end-suction centrifugal pump
was lowered for one case. This does have extremely reliable sealing arrangement. (ANSI B-73 compliant) was used;
• pumped fluid: water with entrained solids
at 75°C (170°F);
• example: green or black liquor;
• system pressure: 345 kPag (50 psig) in seal
chamber;
• pump shaft: 3600 rpm (50 mm in diameter
in the seal area);
• pump driver: 50 hp (typical); and
• flush water introduced at the pump must be
removed downstream to restore the integrity
of the pumped fluid.

The results, as shown in Figure 11, are


so drastic that the usual bar chart would
not show the results adequately because the
frictional power consumption is so small
compared with the energy required for
Figure 11. Energy consumption with injected liquid removed from the process.
evaporation.

12
Sealing Technology June 2015
FEATURE/PATENTS

Conclusion To the surprise of many, there are times


when compression packing will provide the This feature article is based on a paper that
It is clear that the power consumption of most efficient form of sealing. was presented at the 13th EDF–Pprime work-
sealing systems cannot be ignored. Although shop: ‘Energy Saving in Seals’, which was held in
dynamic seals consume power from the fric- Futuroscope Chasseneuil, France, on 2 October
tional contact between parts in relative motion, Further reading 2014. For further information on this confer-
this can be minimal, compared with the ther- 1. Fluid Sealing Association, Life Cycle Cost ence, contact: 13th EDF–Pprime workshop:
mal energy losses introduced by the various Calculator. www.fluidsealing.com. D. ‘Energy Saving in Seals’, NöelBrunetière, Institut
systems used for temperature control or to keep Casucci, M. Savage (2014). P’, CNRS – Université de Poitiers – ENSMA,
the seal area clean. 2. ‘Fluid Systems Matter’ (short course), UPR 3346, Département GMSC, SP2MI,
The sealing system power losses can be International Pump User Symposium, (2011) Bd Marie et Pierre Curie, BP 30179, F86962
several hundred times higher than those – E.Vanhie, D. Casucci, R. Philips and H. Futuroscope, Chasseneuil Cedex, France. Tel:
coming from frictional heat. Azibert. +33 5 49 49 65 31, Email: Noel.brunetiere@
The traditional formulae used to univ-poitiers.fr or Email: edf-pprime-2014@sci-
determine frictional power consumption Contact: encesconf.org, Web: http://edf-pprime-2014.sci-
are approximations in the case of Henri Azibert, Technical Director, Fluid Sealing encesconf.org. Also see ‘Plenty of interesting new
mechanical seals, but result in a Association, 87 Lowell Road, Windham, NH 03087, topics at October conferences’, Sealing Technology
significant overestimation in the case USA. Tel: +1 610 971 4850, Email: Henri@fluidsealing.com, December 2015 pp. 9–12.
of compression packing. Web: www.fluidsealing.com

annular sealing gasket element is positioned contact of the surfaces of the members are

PATENTS on the coupling portion. The gasket element’s


cross-section – in accordance with the plane
spaced axially away from the first and second
shoulders.
passing through the longitudinal axis – has a Patent number: WO/2014/123718
Mechanical seal with zone of greater thickness, measured orthogo- Inventor: A. Juarez
nally to the longitudinal axis, and a zone of Publication date: 14 August 2014
diamond film surface
lesser thickness, configured for penetrating and
Applicants: Tanken Seal Seiko being tightened between the second thread
Sealing structure
Co Ltd, and Tokyo Metropolitan and a surface of the coupling portion (when
Industrial Technology the latter is screwed onto the connection seat). Applicant: NOK Corp, Japan
Research Institute – Japan Also provided is a constraining mechanism that The aim of this invention is to create a sealing
The purpose of this invention is to create a is designed to prevent relative rotation of the structure that prevents leakage of high-pressure
mechanical seal, which is capable of satisfy- annular sealing gasket element with respect to gas. According to the associated patent, this
ing the required level of performance in terms the coupling portion. structure is capable of performing a sealing
of leak prevention, but also has a diamond Patent number: WO/2014/122265 function even if the seal ring that is used has
film surface that possesses excellent durability. Inventor: M. Caleffi reduced compression allowance and is in a low-
A method of manufacturing this seal is also Publication date: 14 August 2014 temperature environment. The structure has
detailed by the associated patent. This seal has
first and second annular sliding surfaces that
Tubular connection centre
rotate relative to one another. These annular
sliding surfaces incorporate a polycrystalline
shoulder seal
diamond, and have a degree of flatness of 3 µm Applicant: Ultra Premium
or less, and a surface roughness of 0.01–1 µm. Oilfield Services Ltd, USA
Patent number: WO/2014/123233 This patent provides details of a metal-to-metal
Inventors: J. Mori, H. Nagasaka, Y. Teranishi sealing system that connects first and second
and Y. Watanabe tubular members. It includes first and second
Publication date: 14 August 2014 seal configurations on the first and second
tubular members, respectively. The first seal
configuration has a first annular groove and
Seal coupling system
a first annular tooth. Similarly, the second
for a valve seal configuration includes a second annular
Applicant: Caleffi Spa, Italy groove and second annular tooth. The second
The seal coupling system for a valve that forms annular tooth is positioned within the first
the subject of this patent consists of a coupling annular groove, with the second annular tooth
portion, which protrudes from the body of the face engaging the first annular shoulder face to
A schematic, sectional view showing the
valve along a longitudinal axis and is suitable define a first shoulder. The first annular tooth initial and attached state of the seal ring
for engaging a connection seat of a pipe of a is positioned within the second annular groove, (100) according to an embodiment of patent
plant along which fluid flows. This portion is with the first annular tooth face engaging the WO/2014/126243 – the aim of which is to
provided with a first thread, suitable for engag- second annular shoulder face to define a sec- create a sealing structure that prevents
leakage of high-pressure gas.
ing a second thread of the connection seat. An ond shoulder. The locations of primary sealing

13
June 2015 Sealing Technology
PATENTS

a cylinder head (300), which has an injector Syringe with two-stage


mounting hole (310) and is exposed to high- sealing pressure
pressure gas. An injector (200) is mounted on
this hole, and a resin ring (100) seals the annu- Applicant: AbbVie Inc, USA
lar gap between the injector mounting hole This invention relates to a syringe for use in a
(310) and the injector (200). A characteristic of drug infusion system. It is configured to have
this sealing structure is the stepped section that a relatively tight seal when full and a relatively
is formed on the inner peripheral surface of the loose seal when product is being dispensed.
injector mounting hole. This stepped section The syringe described includes a barrel, a
causes the diameter of the injector mounting plunger and a sealing member – creating a seal
hole to be greater on the combustion chamber between the plunger and the barrel. The bar-
side (E) where high-pressure gas is present. In rel includes a first portion, with a first inner
addition, the seal ring (100) is mounted in a diameter, and a second portion, with a second
position where it is in close contact with the inner diameter (which is larger than the first
step surface (310c) of the stepped section. inner diameter). The sealing member engages
Patent number: WO/2014/126243 the first portion of the barrel to give rise to a
Inventors: Y. Kondo and H. Tadano first contact pressure when the barrel is filled
Publication date: 14 August 2014 with product. The first contact pressure is
sufficient to maintain a gas-tight seal over the
expected temperature range (-25°C to 40°C).
High-temperature subsea
A first force is applied to the plunger – to
dynamic seals overcome the first contact pressure – in order
Applicant: Framo Engineering As, to move it out of the first portion and into
Norway the second portion to dispense product. The
Systems and methods are described for processing a sealing member engages the second portion
high-temperature fluid using equipment operating of the barrel to give rise to a second contact
in a subsea environment, whilst protecting dynamic pressure that is lower than the first. A second
seals within the equipment. In some examples cited force, lower than the first, is sufficient to over-
a small portion of the process fluid is cooled using come the second contact pressure and move Partial perspective (top), end elevational
(middle) and side elevational (bottom)
a cooling system. The cooled process fluid is then the plunger in the second portion to continue views of a ceramic matrix composite
directed towards the dynamic seals. In other exam- dispensing product. The syringe may include a (CMC) gas-turbine engine blade platform,
ples, the dynamic seals are shielded and isolated restraining element for accommodating expan- according to an embodiment of patent
from the high-temperature process fluid and cooler sion of the product during freezing. WO/2014/130147. The aim of this invention
is to create edge seals for CMC components.
barrier fluid is circulated within an enclosed volume Patent number: WO/2014/126593
in proximity to the seal. Inventors: S.E. Mackey, J. Zhou, Ji,
Patent number: WO/2014/127048 M.J. Gibler, D. Lee and B.L. Wiesner Gasket for secondary battery
Inventors: A. Brunvold, P.G. Vikre, Publication date: 21 August 2014
H.J. Grimstad and R. Groette Applicant: Yodogawa Hu-Tech
Publication date: 21 August 2014 Co Ltd, Japan
Edge seals for gas-turbine
The purpose of this invention is to produce
engine CMC components a gasket for a secondary battery – such as a
Mechanical seal with a
Applicant/Inventor: J. Shi, USA lithium secondary battery – which has excel-
balance shift mechanism This application relates to edge seals for gas- lent compression and recovery properties.
Applicant: Flowserve Management turbine engine blades, vanes, aerofoils, plat- The gasket is used in an insulating seal and
Co, USA forms, end-walls and shrouds, but in particular consists of a hot-pressed and cold-pressed,
In this invention an O-ring balance shift to edge seals for components having a ceramic moulded article. Its shape is fixed by hot-
mechanism is provided in a dry lift-off face matrix composition (CMC). A gas-turbine pressing and deforming a skived sheet into
mechanical seal. Its role is to maintain neces- engine CMC component includes first and a gasket shape followed by a cold-pressing
sary hydraulic closing forces on the seal faces second outer layers of plies (20 & 24), and an process – the sheet being obtained by skiv-
when pressurised from either the inside or intermediate layer of plies (22) between the first ing a block-shaped moulded body made of
outside, in order to shift the diameter balance and second outer layers of plies. The intermedi- tetrafluoroethylene–perfluoroalkyl vinyl ether
of the seal rings radially under reverse-pressure ate layer of plies is offset relative to the first and copolymers (PFA). The moulded article is
conditions. This mechanism includes a shift second outer layers of plies. The offset forms a obtained by a hot-pressing process at a tem-
ring with two O-rings. In one embodiment the protrusion (30) on one side of the CMC com- perature lower than the melting point of PFA
shift ring is “H-shaped”, whilst in another it ponent and a recess (32) in an opposite side, and then cooling the material under applied
is “S-shaped”. The O-rings are radially spaced such that when two CMC components are pressure.
from each other and move axially with the shift brought together and assembled the protrusion Patent number: WO/2014/129413
ring during reverse-pressure conditions. of one CMC component engages the recess of Inventors: K. Ogawa, I. Awai,
Patent number: WO/2014/127114 another to form an edge seal between them. H. Torii, T. Ono, S.-I. Sakashita
Inventor: L.E. Jacobs Patent number: WO/2014/130147 and M. Kokado
Publication date: 21 August 2014 Publication date: 28 August 2014 Publication date: 28 August 2014

14
Sealing Technology June 2015
PATENTS

Gas seals for rotating ends (3 & 4), with one clamping tab (5 & 6)
shafts operating under being attached to the seal element in the region
of each joint end. The shaft part (2) is “looped”
high temperatures
with the seal element (1) such that the two
Applicant: Battelle Memorial joint ends lie opposite each other. An attached
Institute, USA pulling tool (7) is designed to engage the two
Various embodiments of this patent cover gas clamping tabs (5 & 6) in a form-fitting manner
seal systems and apparatuses for use in a drive and pull together the two joint ends (3 & 4) in
assembly for transferring a rotational force from the circumferential direction (U) of the shaft
a zone at ambient temperature to one that is at part (2) until they contact each other. The joint
a high temperature. ends (3 & 4) are connected and the pulling
Patent number: WO/2014/134582 tool is uninstalled.
Inventors: M. O’Brian, Z. Abdullah Patent number: WO/2014/131835
and S. Winecki Inventors: A. Grambow, H.-J. Liesegang
Publication date: 4 September 2014 and M. Landwehr
Patent WO/2014/133615 describes an
Publication date: 4 September 2014
improved seal assembly (42) that has been
Seal arrangement for developed for use with a combustion liner
assembly employed in a gas turbine engine to
non-contact sealing of control fluid flow. The figure above illustrates
anti-friction bearings a scrolled bimetal seal assembly, showing the
seal member in its open position for permit-
Applicant: CBSG 3D Freiform ting fluid flow (top) and fully deployed and
GmbH, Germany engaging the sealing surface (bottom).
In summary, this invention relates to a seal
arrangement for non-contact sealing of anti- assembly (42) for use with a combustion liner
friction bearings – in particular for sealing anti- assembly employed in a gas turbine engine to
friction bearings in conveyors, machine tools, control fluid flow. The seal assembly has a bimetal
pumps and electric motors. More specifically, it sealing member (44). This is affixed to a first This invention – detailed by patent
relates to an improvement in the arrangement of surface that is proximal to a second perpendicular WO/2014/131835 – relates to a method for
non-contact fluid-collecting labyrinth seals that surface, which is not in contact with the first installing a seal element (1) on a shaft part (2).
perform a sealing function, such that lubricating surface, thus providing a potential fluid flow-path The figure above shows the sealing element
placed in a circular formation around the shaft
oil is not able to escape from the anti-friction (56). Upon heating, the bimetal sealing member member. Two joint ends of the element face
bearing side, and water and contaminants are “uncoils” contacting the second perpendicular sur- each other. A drawing tool is attached to the
not able to enter from the atmosphere side. The face, thus blocking the flow-path between the two joint ends (of the seal member) and, contract-
seal arrangement described consists of a three- surfaces. Various metals may be used to provide ed by tension, draws them together.
piece pre-assembled labyrinth seal, of which at predetermined sealing characteristics.
least one sealing element is arranged together Patent number: WO/2014/133615 Method for producing a seal
with the surrounding, stationary machine part, Inventor: C.B. Graves
and at least one sealing element is arranged on Publication date: 4 September 2014 Applicant: Henkel Ag & Co Kgaa,
a rotatable machine part. A core advantage of Germany
this design, say the inventors, is its ability to This invention relates to a method for produc-
Method for installing a seal
ensure satisfactory and effective sealing despite ing a seal. A sealing compound is applied to a
the potential occurrence of what is referred to as
element on a shaft part workpiece by means of a metering device. This
“severe surge-like flooding of sealing gaps”. Applicant: Aktiebolaget SKF, Sweden is done whilst the workpiece is moved relative
Patent number: WO/2014/132140 This patent describes a method for installing to the metering device. Before the sealing com-
Inventors: E. Scholz and Y.H. Scholz a seal element (1) on a shaft part (2). The seal pound is applied, the targeted area is heated
Publication date: 4 September 2014 element rotates in a circular manner about whilst the workpiece is moved relative to a
the shaft part in the assembled state. The aim heating device.
of this invention is to simplify the assembly Patent number: WO/2014/131682
Bimetal strip-seal
process. According to the associated patent, Inventors: J. Hudina, U. Weinbrecht,
Applicant: Rolls-Royce Corp, USA this is achieved by producing the seal (1) as a D. Reitenbach and E. Grulich
This patent provides details of an improved seal longitudinally extending element with two joint Publication date: 4 September 2014

A SUBSCRIPTION INCLUDES:
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8 www.sealingtechnology.info

15
June 2015 Sealing Technology
EVENTS / NEWS

Events Calendar
15 & 16 July 2015 Email: temes@amtec.de Contact: Society of Tribologists and
Valve World Americas Expo & Conference 2015 Web: www.amtec.eu Lubrication Engineers, 840 Busse Highway,
Houston, Texas, USA Web: www.amtec-services.com Park Ridge, IL 60068-2302, USA
Contact: Sarah Bradley, KCI Publishing Corp, Tel: +1 630 428 3400, Fax: +1 847 825 1456
36 King Street East, Suite 701, Toronto, 22 & 23 September 2015 Web: www.stle.org
Ontario M5C 1E5, Canada O-Ring Prüflabor Richter GmbH’s seminar:
Tel: +1 416 361 7030, Fax: +1 416 361 6191 ‘Elastomeric compounds and seals’ 4 November 2015
Email: s.bradley@kci-world.com Oberstenfeld, Germany ‘Designing with Fluoropolymers’(seminar)
Web: www.valveworldexpoamericas.com Contact: Waltraut Mergenthaler, Mannheim, Germany
O-Ring Prüflabor Richter GmbH, Kleinbottwarer Str. 1, Contact: Stefanie Wüst – Project Management
26–30 July 2015 71723 Grossbottwar, Germany Academy, International Sealing and Gasket
AHFE International Conference 2015 Tel: +49 7148 922037, Fax: +49 7148 922038 Technology (ISGATEC), On the Parade Ground 1A,
Las Vegas, Nevada, USA Email: waltraut.mergenthaler@o-ring-prueflabor.de 68167 Mannheim, Germany
Contact: AHFE 2015 Conference Administrator, Web: www.o-ring-prueflabor.de/de/seminare/ Tel: +49 621 717 68880, Fax: +49 621 717 68888
PO Box 99712, Louisville, KY 40269, USA Email: swuest@isgatec.com
Web: www.ahfe2015.org/registration.html 23 & 24 September 2015 Web: www.isgatec.com
High Performance Polymers for Oil & Gas 2015
1–4 September 2015 Edinburgh, Scotland, UK 2–4 December 2015
JSAE/SAE 2015 International Contact: Sharon Garrington, Smithers Rapra, Thermoplastic Elastomers 2015
Powertrains, Fuels & Lubricants Meeting Shawbury, Shropshire SY4 4NR, UK & Silicone Elastomers 2015
Kyoto, Japan Tel: +44 1939 252421 Barcelona, Spain
Contact: Society of Automotive Engineers of Email: sgarrington@smithers.com Contact: Smithers Rapra, Shawbury,
Japan (JSAE), 10–2 Gobancho, Web: www.oilgasconference.com Shropshire SY4 4NR, UK
Chiyoda-ku Tokyo, 102-0076 Japan Tel: +44 1939 252421
Tel: +81 3 3262 8211, Fax: +81 3 3261 2204 12–15 October 2015 Email: conferences@smithersrapra.com
Email: 2015pfl@jsae.or.jp 2015 International Elastomer Conference Web: www.smithersrapra.com
Web: http://pfl2015.jp Cleveland, Ohio, USA
Contact: Rubber Division,American Chemical 8–10 December 2015
14 & 15 or 16 & 17 September 2015 Society, 411 Wolf Ledges, Suite 201, Akron, Oil & Gas Non-Metallics 2015
‘Calculation of Bolted Flanged Joints’ OH 44311, USA London, UK
(workshops: 14 & 15 September in English Tel: +1 330 9727 814 Contact: Jenny Skinner, Senior Conference Organiser,
and 16 & 17 September in German) Web: www.rubberiec.org Applied Market Information Ltd,
Lauffen, Germany 6 Pritchard Street, Bristol BS2 8RH, UK
Contact: Amtec Messtechnischer 25–27 October 2015 Tel: +44 117 314 8111, Fax: +44 117 311 1534
Service GmbH, Hoher Steg 13, 74348 Lauffen, Germany Tribology Frontiers Conference 2015 Email: js@amiplastics.com
Tel: +49 7133 95020, Fax: +49 7133 9502 22 Denver, Colorado, USA Web: www.amiplastics.com/events

KetaSpire resin complies with NORSOK M-710


S olvay Specialty Polymers, a major
supplier of high-performance
thermoplastics, has announced that
finished tubes using its Stabil hot compression
moulding process. Following the certification
of KetaSpire PEEK, ATO unveiled plans to
Art Tigera, Business Development Manager,
Ultra Polymers, Solvay, added: ‘KetaSpire
KT-820 NT resin’s qualification under
semi-finished tubes made from its specify the high-performance polymer for NORSOK M-170 further highlights Solvay’s
KetaSpire KT-820 NT polyetherether- additional products distributed under its Stabil commitment to work with suppliers within the
ketone (PEEK) resin comply with the label, including seals, bearings and back-up sealing industry to help support and develop
NORSOK M-710 standard, enabling rings, targeted at critical oil and gas equipment next-generation materials.’
them to be used in highly demanding and installations. KetaSpire PEEK is one of the industry’s most
oil and gas applications. Element Hitchin – an independent testing chemically resistant plastics and offers an exception-
ATO srl, a supplier of sealing components and analytical laboratory (formerly known as al combination of strength and toughness, along
based in Milan, Italy, manufactures the semi- Materials Engineering Research Laboratory, or with superior fatigue resistance and a continuous-
MERL) based in the UK – evaluated KetaSpire use temperature of 240°C (464°F), says Solvay.
KT-820 NT PEEK according to NORSOK It also exhibits high purity and consistent
M-710 multi-phase sour service conditions in high quality in processing and part perfor-
fluid at 10% hydrogen sulphide, 5% carbon mance. Glass-fibre-reinforced and carbon-fibre-
dioxide and 85% methane, at 10 MPa (100 bar) reinforced grades provide a wide range of per-
and at test temperatures of 200°C (392°F), formance options for demanding applications.
210°C (410°F) and 220°C (428°F). The expo-
sure testing spanned 49 days and periodically Contacts:
measured swelling and tensile properties of the Solvay Specialty Polymers, Viale Lombardia 20,
resin samples. The tests showed that the high- I-20021 Bollate, MI, Italy. Tel: +39 02 290921,
performance PEEK has good resistance to sour Web: www.SolvaySpecialtyPolymers.com
gas and no measurable chemical deterioration
during the test period. ATO srl, Via Vipacco 35, 20126 Milano – Italy.
‘As the sealing industry continues to specify Tel: +39 02 2708 0822, Fax: +39 02 2708 0830,
Semi-finished tubes made from Solvay
Specialty Polymers’ KetaSpire KT-820 NT PEEK high performance, quality and durability, we are Web: www.atoitalia.com
resin comply with the NORSOK M-710 stand- excited to collaborate with Solvay as an innova-
ard, enabling them to be used in demanding tive global supplier of PEEK resins,’ said Davide Element Hitchin, Wilbury Way, Hitchin SG4 0TW, UK.
applications in the oil and gas sector.
Polloni, Business Export Manager, ATO. Tel: +44 1462 427 850, Web: www.element.com

16
Sealing Technology June 2015

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