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BORIC ACID
There are three types of boric acids:
Orthoboric acid (H3BO3)
Metaboric acid (HBO2)
Pyroboric acid (H2B4O7)
ORTHOBORIC ACID
It is a white needle like crystalline solid in which H3BO3 units are joined together by hydrogen bond to produce
infinite layers of boric acid. These layers are 3.18 Ao apart. There exist weak Vander Waal forces between these
layers. Boric acid is very soft because the layers of boric acid can slide over one another.
PREPARATION
FROM BORAX
It is prepared by action of H2SO4 on aqueous solution of borax (Na2B4O7). The reselling solution on cooling gives
crystals of Basic acid.
PROPERTIES
It is white odorless crystalline solid.
It is sparingly soluble in cold water.
It is fairly soluble in hot water.
It is a very weak mono basic acid. (Lewis Acid)
B(OH)3 + H20 B(OH)4- + H+
Melting point: 171 C o
USES
It is used as
Antiseptic in medicine (especially eye wash).
In making glass.
In making enamels, glazed potteries.
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BORAX Na2B4O7. 10H2O (Suhaga)
It is a salt of boric acid. It is also called Sodium Tetraborate Decahydrate or Tincal.
PREPARATION
It can be prepared
On recrystallization from aqueous solution yields Na2B4O7. 10H2O called sodium tetra borate decahydrate
(Suhaga).
PROPERTIES
It is white crystalline solid, with composition Na2B4O7 .10H2O.
It is soluble in water.
Alkaline Nature Its solution is alkaline due to hydrolysis.
ACTION OF HEAT
When heated looses water forming glossy anhydrous borax.
Na2B4O7 . 10H2O Na2B4O7 + 10H2O
heat
(anhydrous borax)
USES
It is used for
Softening of water.
Manufacture of borax glass (Pyrex).
Making tiles and glazed pottery.
Soldering and welding as flux.
Making optical fiber.
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ALUM
Alum is a series of double sulphate salts of monovalent cations and trivalent cations containing 24 molecules of
water of crystallization
GENERAL FORMULA
Family of alum can be represented by a simple formula:
M2SO4.T2(SO4)3. 24H2O
Where
M = monovalent cation (Na+, K+,NH4+)
T = trivalent cation (Al+3,Fe+3,Cr+3)
NOMENCLATURE OF ALUM
EXAMPLES
K2SO4.Al2(SO4)3.24H2O (potash alum)
(NH4)2SO4.Al2(SO4)3.24H2O (ammono alum)
(NH4)2SO4.Fe2(SO4)3.24H2O (ferric alum)
K2SO4.Cr2(SO4)3.24H2O (chrome alum)
PHUL PHITKARI
When potash alum is heated at 200oC
it loses all molecules of water of crystallization and become a porous mass
known as phul phitkari or burned alum.
HAZARDS
Alum has a large molecular size and it has a property of blood clotting. Therefore, it must be used carefully in the
purification of water otherwise you may suffer a great deal.
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LEAD PIGMENTS
DEFINITION
Pigments are the soluble inorganic colouring matters. They may be natural or synthetic.
FIRST STEP
When a mixture of vapours of acetic acid and steam is passed into chambers containing lead sheets
(buckets) for about 2 to 3 days until the corrosion of lead is complete and basic lead acetate is formed on its
surface.
2Pb + 2CH3COOH + 2H2O
[Pb(OH)2 Pb(CH3COO)2] + 2H2
SECOND STEP
Now mixture of CO2 and vapours of acetic acid along with steam in passed through this corroded lead for
about 3 to 4 weeks. As a result white lead is formed on the surface of lead sheets which is then scratched, dried and
packed.
3[Pb(OH)2 . Pb(CH3COO)2] + 2H2O + 4CO2
[2PbCO3 . Pb(OH)2] + 6CH3COOH
USES
It is used as white pigments for paints.
OBJECTION TO USES
It blackens under the action of H2S.
Due to its poisonous nature white lead has been replaced by titanium dioxide (TiO2).
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2.RED LED PIGMENT (SANDHUR)
(Pb3O4 OR 2PbO . PbO2)
PREPARATION
It is prepared by heating litharge (PbO) in excess of air at about 450oC.
6PbO + O2 450
2Pb3O4.
o
C
USES
It is used as red pigment (its colour varies from orange – red to brick red).
It is used in glass and match industry.
PREPARATION
By mixing dilute solution of Pb(NO3)2 and (K2 CrO4).
Pb (NO3)2 + K2CrO4
PbCrO4 + 2KNO3
USES
It is used as yellow pigment.
It is used in glass industry.
PREPARATION
When yellow lead chromate is boiled with NaOH then the chrome red pigment is formed.
2PbCrO4 + 2NaOH
PbCrO4 . PbO + Na2CrO4
USES
It is used as red pigment in red coloured paints.
PREPARATION
It is prepared by boiling the solution of common salt with litharge (PbO).
5PbO + H2O + 2NaCl PbCl2 . 4PbO + 2NaOH
(Turner’s Yellow)
USES
It is used in yellow coloured paints.
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ALLOTROPY
Existence of an element in more than one physical form in the same physical state is called
ALLOTROPY and different physical forms are referred to as ALLOTROPES.
Allotropes of an element are differing in physical properties but they have same chemical properties.
ALLOTROPIC FORMS OF CARBON
Carbon exists in two allotropic forms:
Crystalline form
Amorphous form
CRYSTALLINE FORMS
There are two crystalline forms of carbon.
Diamond
Graphite
AMORPHOUS FORMS
There are a number of amorphous forms of carbon such as:
coal
coke
lampblack
animal charcoal
carbon black etc .
1.DIAMOND
STRUCTURE
In diamond, each carbon atom is covalently
bonded to four other carbon atoms to give a
tetrahedral unit. In diamond each carbon atom
is sp3 hybridized. Therefore each carbon atom
forms four sigma bonds with neighboring
carbon atoms. In diamond C-C-C bond angle is
109.5o. These basic tetrahedral units unite with
one another and produce a cubic unit cell.
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2.GRAPHITE
STRUCTURE
In graphite each Carbon is sp2
hybridized joined to three other
carbon atoms by covalent bond at 120o is give basic hexagonal ring
structure. The fourth electron of each carbon atom forms
delocalized bonds. The hexagonal ring then forms different
layers in graphite. The carbon – carbon bond length is 1.42oA. The
bond energy is 17.0 KJ/mol or 3.99 Kcal/mol.
The distance between the layers is 3.35oA therefore these layer slide over each other. Electricity is conducted
parallel to plane of its layers and it is very soft.
PROPERTIES
Dark grey crystalline solid.
Slippery to touch.
Good conductor of current.
USES
It is used for making pencils.
It is used as moderator in reactions.
It is used as lubricants in machinery operating at very high temperature.
Being good conductor of electricity it is used for the preparation of electrodes particularly for dry cells.
CRYSTALLINE FORM
There are two crystalline forms of sulphur.
Rhombic () sulphur or octahedral.
Monoclinic () sulphur or prismatic.
AMORPHOUS FORM
Plastic () sulphur
1. RHOMBIC () SULPHUR OR OCTAHEDRAL
It is the stable crystalline form at room temperature. It is prepared when solution of ordinary sulphur in carbon
disulphide (CS2) is allowed to crystallize.
STRUCTURE
Rhombic sulphur molecule consists of eight
atoms in S8 molecules in the form of puckered
ring. In puckered ring four atoms lie in one
plane. Crystals of Rhombic Sulphur are
octahedral.
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PROPERTIES
It is pale yellow in colour.
It melts at 112.8oC changes to monoclinic sulphur at 95.6oC.
It is soluble in petroleum, Benzene, Turpentine.
It is bad conductor of heat & electricity.
2. MONOCLINIC () SULPHUR OR PRISMATIC
This form of sulphur is obtained when molten sulphur is allowed to cool slowly
and allowed to crystallize or when rhombic sulphur is heated, it changes to
monoclinic sulphur at 95.6oC.
PROPERTIES
It is dark yellow but transparent crystal.
It is stable at 95.6oC to 119oC.
It is insoluble in water, but soluble in CS2 on standing it is converted
into opaque brittle solid.
3. PLASTIC ( ) SULPHUR
When sulphur is heated up to its boiling point & quickly poured into
cold water then a rubber like plastic sulphur is obtained.
STRUCTURE
Its structure consist of long chains ‘S’ atoms coiled up its elasticity is
due to uncoiling of long sulphur chains & then recoiling of on release
of tension, hence it can be stretchable.
PROPERTIES
It is black rubber like material.
It is non-crystalline forms of sulphur.
It is insoluble in water but soluble in CS2.
In this method, a mixture of 1 volume of ammonia & 8 volumes of purified air is passed through Ammonia
oxidation converter. It is cylindrical vessel which contains fine platinum gauze (as catalyst) initially heated up to
600oC to start the reaction. As the reaction is exothermic hence no further heating is required after once the
reaction has started. In this converter oxygen of air oxidizes NH3 to NO in the presence of catalyst Pt.
4NH3 + 5 O2
4NO + 6H2O
About 95% of NH3 is oxidized to No. Nitric oxide vapours along with uncombined N2 & O2 are cooled down to about
150oC by passing through boiler which absorbed heat from the gases & throw passed into the oxidation chamber.
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STEP NO. 2: OXIDATION OF NO TO NO2.
In the oxidation chamber, nitric oxide (NO) is further oxidized to No2.
2NO + O2
2NO2
CHLORINE GAS
NELSON’S CELL
It consists of a rectangular tank made of steel the cathode (-ve) is
a U-shaped vessel made of perforated steel plate and is mounted
at the tank. The anode is a graphite rod in the middle. This cell is
divided into two compartments. The anode is inside the U-
shaped vessel and cathode compartment is outside the vessel.
The two compartments are separated by the asbestos layer
deposited in the inner wall of cathode to keep chlorine and NaOH
apart from each other.
CASTNER-KELLNER’S CELL
CONSTRUCTION:
The cell consists of large rectangular tank with a layer of mercury at the bottom and is divided into three
compartments by partition not touching the bottom. The partitions are dipping in mercury. Mercury is kept in
circulation from one compartment to another by means of Eccentric wheels. Each of the side compartments is
fitted with graphite anodes dipping in brine
whereas a series of iron rods suspended in the
middle compartment act as cathodes. The
central compartment contains a very dilute
solution of caustic soda.
WORKING:
When the electric current is passed, the
electrolysis of brine takes place in the outer
compartments. Chlorine is liberated at the
anodes and is led away through an exit at the
top. Sodium ions are dissolved with the liquid
mercury layer which acts as the cathode and
produces sodium amalgam. Now this sodium
amalgam enters into the middle compartment
due to the rotation of eccentric wheels where
this mercury layer behaves as an anode. As a
result of electrolysis of NaOH solution in the
middle compartment OH- ions move to the
mercury anode where it reacts with the
sodium present in amalgam and forms sodium
hydroxide while the H+ ions obtained by the dissociation of water produces hydrogen gas.
CONTACT’S PROCESS
Following steps are involved in the production of sulphuric acid.
1. PRODUCTION OF SO2
In this process first sulphur dioxide is prepared by burning sulphur or Iron pyrite in the presence of air in
Pyrite burner.
S + O2
SO2
2FeS2 + 11O2 2Fe2O3 + 8SO2
2. PURIFICATION OF SO2
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First he mixture of gases containing SO2 is passed through direct filter chamber, where the particles of
arsenic oxide (A2SO3) it and dust particles are removed. The gases are then cooled to about 100oC in the cooling
coils and then washed in a washing tower by a fire spray of water which washes all the impurities.
The purified gases are finally dried in a drying tower packed with coke and concentrated sulphuric acid is
sprayed from its top which being hygroscopic so the vapours are absorbed here and the purified gases are
obtained. The purified gases containing SO2 and Oxygen are now perfectly clear, dry and free from moisture.
The purified gases containing SO2 from drying tower are now passed into the Contact Tower.
3. OXIDATION OF SO2 TO SO3 IN CONTACT TOWER
Contact tower contains iron pipes or trays containing catalyst V2O5 which is heated to 500oC at the start. As
the reaction is exothermic, therefore no further heating is required after once the reaction has started. The
temperature is kept between 450oC – 500oC (optimum temperature) so SO3 is obtained. At this temperature, SO2
gets oxidized to SO3 with evolution of much heat.
2SO2 + O2 2SO3 H = - 45 kcal
2vol 1vol 2vol
METALLURGY
Metals are found in universe as combined form. These combined forms of metals are called minerals. The process
by which metals can be extracted from their ores is known as metallurgy.
OR
The process involved in the production of pure metals from their ores is known as “metallurgy”.
MINERALS
When metals are found in nature in combined state with other elements, then such substances are called
“MINERALS”.
Naturally occurring substances which may obtain from earth crust are called minerals.
ORES
That mineral which is used to extract metals from its combined state (mineral) is called “ORE”.
OR
Ore is that mineral from which the metal can be extracted.
Thus all ores are accordingly minerals but all the minerals are not ores.
EXTRACTION OF ALUMINIUM
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Aluminium is extracted from Bauxite ore. The metallurgy of aluminum involves following steps
i) Purification of Bauxite to get pure Alumina.
ii) Electrolysis of pure Alumina.
iii) Electro-refining of Aluminum.
STEP:1 PURIFICATION OF BAUXITE
Bauxite usually contains impurities like Fe2O3 . SiO2 which makes aluminum brittle.
The bauxite may be purified by following methods:
Hall’s process.
Baeyer’s process.
Serpek’s process.
1. HALL’S PROCESS
This method is used for the purification of bauxite containing the impurities i.e. Fe2O3 and SiO2.
This method is carried out in three steps.
In this method bauxite is mixed with Na2CO3 and heated to bright redness as a result sodium aluminate
(NaAlO2) is formed while the impurities Fe2O3 and SiO2 remain unaffected.
Al2O3 . nH2O + Na2CO3
2NaAlO2 + CO2 + nH2O
NaAlO2 is soluble in water while the impurities Fe2O3, SiO2 remains insoluble. On filtration, sodium
aluminate solution is obtained as filtrate and insoluble impurities are removed. CO2 is passed into a clear
solution of sodium aluminate at 50o – 60oC and precipitates of Al(OH)3 are formed along with Na2CO3.
2NaAlO2 + 3H2O + CO2 50 2Al(OH)3 + Na2CO3
o o
60 C
The precipitates of Al(OH)3 after filtration are washed with water to remove Na2CO3 and finally ignited at
about 1500oC to get pure alumina (Al2O3).
o
2Al(OH)3 1500
C
Al2O3 + 3H2O
Na2CO3 solution is evaporated to dryness and solid Na2CO3 is re-used.
2. BAEYER’S PROCESS
This method is used for the purification of bauxite ore containing Fe2O3.
This method is carried out in three steps.
Bauxite is treated with concentrated solution of caustic soda (NaOH) at 150oC. The aluminum oxide
present in bauxite dissolve in NaOH, while the impurities are left behind.
Al2O3 . nH2O + 2NaOH
2NaAlO2 + nH2O
This solution is filtered to remove Fe2O3 and other impurities. CO2 is passed into a clear solution of sodium
aluminate at 50o – 60oC and precipitates of Al(OH)3 are formed along with Na2CO3.
2NaAlO2 + 3H2O + CO2 50 2Al(OH)3 + Na2CO3
o o
60 C
The precipitates of Al(OH)3 after filtration are washed with water to remove Na2CO3 and finally ignited at
about 1500oC to get pure alumina (Al2O3).
o
2Al(OH)3 1500
C
Al2O3 + 3H2O
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3. SERPEK’S PROCESS
This method is used for the purification of bauxite containing SiO2.
In this process, the powderedbauxite is mixed with carbon (coke) and heated up to 1800oC in the presence
of nitrogen when AlN is formed.
Al2O3 . nH2O + 3C + N2
2AlN + 3CO + nH2O
SiO2 + 2C Si + 2CO
Aluminum hydroxide on hydrolysis with hot water produces precipitates of Al(OH)3 and NH3.
AlN + 3H2O
Al(OH)3 + NH3
On filtration the precipitate of Aluminum oxide are obtained which are dried and finally ignited to pure
alumina.
2Al(OH)3 heat
Al2O3 + 3H2O
The electrolysis is carried out in a steel tank lined with carbon (Graphite) from inside this graphite lining serves as
cathode. The anode consists of graphite rods hanging in the molten mass when the electric current is passed
through the molten electrolyte the resistance of electrolyte gives sufficient heat to keep the mass in a molten state
(around 950oC).
During electrolysis aluminum is liberated at the cathode and being in liquid state it sinks to the bottom and forms a
pool from when it is taken and periodically through tapping hole.
At the same time oxygen is liberates at anode which reacts with graphite rods (and producing CO2 and CO. This
destroys carbon rods which are replaced without stopping the electrolysis. Aluminum thus obtained is 99% pure.
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On electrolysis, Aluminum from bottom layer goes into the middle layer leaving the impurities behind and at the
same time equal amount of Al+3 ions passes from middle layer & go into the top layer and are reduced at cathode as
a result top layer of Aluminum grows which is drown off periodically.
1000 C
o o
Na3AlF6 950
3NaF . AlF3
AlF3 Al+3 + 3F-
At Cathode Al+3 + 3e-
Alo (s) pure
Al Al+3 + 3e-
At Anode
Al+3 + Al Al + Al+3
Impure Pure
Aluminum as Reducing Agent (Thermite Process)
Aluminum is a powerful reducing agent. It readily reduces the oxides of most of the other metals just like Fe, Mn, Cr
etc.
This is exothermic reaction and great amount of energy is released so that the temperature increase upto 3500OC.
Due to this reason, this process is used for welding purposes. The reduction of metal oxides involving aluminum as
reducing agent is termed as “Thermite Process”.
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