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Journal of Cleaner Production 56 (2013) 86e93

Contents lists available at SciVerse ScienceDirect

Journal of Cleaner Production


journal homepage: www.elsevier.com/locate/jclepro

Reprint of Lean management and supply management: their role in


green practices and performanceq
Sara Hajmohammad a, Stephan Vachon a, *, Robert D. Klassen a, Iuri Gavronski b
a
Richard Ivey School of Business, Western University, London, Canada
b
Universidade do Vale do Rio dos Sinos, Programa de Pós-Graduação em Administração, Brazil

a r t i c l e i n f o a b s t r a c t

Article history: Organizations are faced with increasing pressure to engage in sustainable development and to integrate
Received 30 August 2010 environmental and social dimensions into their traditional performance metrics. Prior research suggests
Received in revised form that lean management and supply management are potentially important determinants of environ-
21 June 2012
mental performance and can be seen as capabilities that ease the adoption of environmental practices. To
Accepted 13 July 2012
Available online 27 June 2013
help understand the roles of lean and supply management in regards to improving the firm’s environ-
mental performance, a conceptual model proposes that the magnitude of environmental practices me-
diates the relationship between lean and supply management with environmental performance. To test
Keywords:
Environmental performance
the model, plant-level survey data from a sample of Canadian manufacturing plants is used. The results
Environmental management indicate that supply management and lean activities provide means by which resources are invested in
Supply management environmental practices. The empirical analysis also confirms that the impact of lean management, and
Lean management to a lesser extent supply management, on environmental performance is mediated by environmental
practices.
Ó 2013 Elsevier Ltd. All rights reserved.

1. Introduction is environmental practices mediate the impact of lean and supply


management on environmental performance.
As manufacturing corporations develop know-how and capa- Several studies fall under the label of “lean and green” (Florida,
bilities for cleaner production, research must continue in its quest 1996; King and Lenox, 2001) or “green supply chain” (Vachon and
to better understand potential linkages between operations/supply Klassen, 2006a; Vachon and Mao, 2008), but only a few have
chain systems and environmental performance. This paper aims to analyzed both issues simultaneously (Mollenkopf et al., 2010). For
examine how two of these systems, namely lean management and instance, some studies have looked at the synergy existing between
supply management, impact environmental performance. In lean management and environmental management practices
particular, a conceptual model is developed suggesting that lean (Florida, 1996) while others concentrated more on the link between
management and supply management can have an indirect effect lean management and environmental performance (King and
on environmental performance by supporting the development of Lenox, 2001; Rothenberg et al., 2001).
environmental practices which in turn impact performance d that Similarly, a segment of the literature has linked supply man-
agement activities with environmental management (Bowen et al.,
2001; Vachon, 2007) while another segment has focused on the
link between supply chain management and environmental per-
DOI of original article: http://dx.doi.org/10.1016/j.jclepro.2012.07.028. formance (Rao, 2002; Vachon and Klassen, 2006b). For instance,
q This article is a reprint of a previously published article. Due to an error, this
Vachon and Klassen (2007) present empirical evidence indicating
article has been published in the wrong issue. The article is reprinted here for the
reader’s convenience and for the continuity of the special issue. For citation pur- that buyeresupplier integration is related to the type of environ-
poses, please use the original publication details: Hajmohammad, S., et al., Lean mental investment made in the buyer’s plant. Building on evidence
management and supply management: their role in green practices and perfor- from case studies in the United Kingdom and Japan, Hall (2000)
mance, Journal of Cleaner Production, 39 (2012) pp. 312e320. concludes that a buying organization’s understanding of its sup-
* Corresponding author.
pliers’ operations and capabilities is key in developing a green
E-mail addresses: shajmohammad.phd@ivey.ca (S. Hajmohammad), svachon@
ivey.ca (S. Vachon), rklassen@ivey.ca (R.D. Klassen), iuri@proxima.adm.br supply chain and that such understanding can only be achieved by a
(I. Gavronski). sound supply management.

0959-6526/$ e see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.jclepro.2013.06.038
S. Hajmohammad et al. / Journal of Cleaner Production 56 (2013) 86e93 87

The literature appears to have parallel paths for the research that that the total investment (the level of resources invested) is inde-
have addressed the leanegreen and supplyegreen linkages: one pendent of its form (Klassen and Vachon, 2003; Klassen and
series of studies focuses on the fit between lean/supply management Whybark, 1999b; Vachon and Klassen, 2007). While all three cat-
and environmental practices and another examines the link with egories aim at improving environmental performance, technologies
environmental performance. Building on the fact that environ- that address pollution at the source are generally recognized
mental practices are generally linked to environmental performance generating other benefits such as cost reduction and the develop-
(Klassen and Whybark, 1999b; Melnyk et al., 2003), the question ment of valuable resources (Hart, 1995). This type of technology is
becomes, is the link between lean/supply management and envi- of interest for this paper and would generally be associated with
ronmental performance a direct relationship or is it a relationship pollution prevention (structural investments to reduce pollution at
mediated by environmental practices. Despite a fair number of the source) and management systems (infrastructural investments)
studies on these topics, very few studies (if any) have simultaneously (Klassen and Whybark, 1999a,b; Vachon and Klassen, 2007).
addressed environmental management practices, operation/supply Therefore, we define environmental practices as the level of re-
chain systems, and environmental performance. Hence, this paper’s sources invested in activities and know-how development that lead
main objective is to empirically assess the effect of lean and supply to pollution reduction at the source. It includes efforts to imple-
management on the extent of environmental practices and envi- ment environmental management systems (e.g., ISO 14001), reduce
ronmental performance in manufacturing organizations. waste, or recycle materials.
This paper contributes to the operations management literature Environmental practices and organizational performance
in three ways. First, a theoretical model is developed linking the (including environmental performance) have been theoretically
four constructs of interest for this study: lean management, supply linked through the natural resource-based view (NRBV) of the firm
management, environmental practices, and environmental perfor- (Hart, 1995). The NRBV proposes that organizations, through proper
mance. Another contribution is to empirically assess the mediating environmental management, can develop capabilities that are valu-
effect of environmental practices on the relationship between lean able, rare and difficult to replicate by competitors (Russo and Fouts,
management, supply management and environmental perfor- 1997). Therefore, according to the NRBV, a firm can gain competi-
mance. Such a mediating effect has not been assessed in the liter- tive advantage by pursuing environmental strategies such as pollu-
ature and is important in clarifying the role of lean management tion prevention or minimizing emissions, effluents and waste (Hart,
and supply management regarding environmental management or 1995; Russo and Fouts, 1997). Within the NRBV framework, several
performance: are lean management and supply management studies have provided empirical evidence to support the linkage
directly linked to environmental performance? Finally, the paper between investment in and adoption of environmental practices
has a managerial contribution because its results can guide man- within a firm or across its supply chain and its environmental per-
agers in setting a suitable operating context for adopting and formance. For instance, manufacturing structural investments aim-
implementing environmental practices within their organization. ing to reduce pollution at the source (Klassen and Whybark, 1999b),
There are five additional sections to this paper. First, the literature facility-level resource conservation practices (Pullman et al., 2009)
streams on lean management, supply management, and environ- and environmental proactivity (Russo and Fouts, 1997) were all
mental management (practices and performance) are reviewed positively linked to environmental performance.
leading to the development of the conceptual model and hypothe-
ses. Next, in Section 3, the survey methodology and construct H1: The extent of environmental practices is positively associated
measurement are detailed. The results are presented in Section 4. In with environmental performance.
Section 5, the results are contextualized and the research implica-
tions are discussed. A synthesis of the paper including the limita-
tions of the study makes up the concluding section. 2.2. Lean management and the environment

2. Literature review and conceptual model The term lean production is associated with the Toyota Production
System where it is integrated with just-in-time tactics in order to
Drawing from lean management, supply management and improve quality and delivery time. Many researchers argue that lean
environmental management literatures, the four constructs of in- management encompasses a set of inter-related, complementary
terest as well as a series of hypotheses linking these constructs are and mutually reinforcing operating practices d often referred to as
presented in this section. According to the research question and bundles d that aim at reducing or eliminating non-value-added
objective of this paper, lean management as well as supply man- activities throughout a product’s entire value stream, within an or-
agement can lead to improved environmental performance, but ganization and along its supply chain network (Narasimhan et al.,
their influence can be mediated by the level of a firm’s environ- 2006; Shah and Ward, 2003, 2007; Vonderembse et al., 2006).
mental practices. They also suggest that the implementation of these practices is
associated with higher operational performance, such as a reduction
2.1. Environmental practices and environmental performance in customer lead time, manufacturing cycle time or manufacturing
costs, and an improvement in labor productivity and quality (De
An overview of the different environmental technologies Treville and Antonakis, 2006; Hopp and Spearman, 2004; Sherrer-
potentially adopted by manufacturing organizations can help to Rathje et al., 2009; White et al., 1999).
better appreciate the notion of environmental practices. Environ- Given that manufacturing operations through product design
mental technologies, widely defined to include managerial tech- and process technologies can critically influence environmental
niques and procedures which control or eliminate the negative performance (Hart, 1995), the relentless pursuit of waste minimi-
impacts of products or services on the natural environment zation embedded in lean management practices (Womack and
(Shrivastava, 1995), have been classified in the literature into three Jones, 2003), opens doors for continued efforts in reducing the risk
mutually exclusive categories of pollution prevention, pollution for the environment (Florida, 1996). In fact, waste is the common
control, and management systems (Klassen and Whybark, 1999a). denominator for lean and green management (Porter and van der
The profile of environmental investments can take the form of any Linde, 1995). The continuous effort through lean management to
combinations of these three technologies; it is important to note reduce operational waste either from discarded materials,
88 S. Hajmohammad et al. / Journal of Cleaner Production 56 (2013) 86e93

consumption of energy, or water usage translates into lower envi- 2007, 2009). The integration of environmental issues into supply
ronmental harm, thus enhancing environmental performance (King management has been the topic of numerous studies (Vachon and
and Lenox, 2001). Klassen, 2006a; Zhu and Sarkis, 2004). For example, previous
A recent review of just-in-time manufacturing studies indicates studies have shown that development and deployment of supply
a robust link (through meta-analysis) between set-up time reduc- management capabilities d such as internal integration of the
tion and manufacturing performance (i.e., cost and quality) manufacturing firm’s functions, collaborative approach with sup-
(Mackelprang and Nair, 2010): that is better use of resources per pliers, or detailed purchasing policies and procedures d facilitate
unit produced and fewer defects leading to a reduction of waste the implementation of green activities within the supply chain
hence better environmental performance. King and Lenox (2001) (Bowen et al., 2001). Also, Klassen and Vachon (2003) found that two
found that lower level of inventory was positively linked with types of supply chain activities, namely collaboration and evalua-
lower waste generation and lower emissions. Interestingly, tion, are associated with the level and form of a plant’s investment in
empirical evidences in the automotive industry do not indicate environmental technologies. The joint collaborative activities be-
such a correlation: Rothenberg et al. (2001) found that inventory tween a plant and its suppliers drive great investment in environ-
levels were not statistically linked to VOC emissions level. They mental technologies through knowledge sharing and introducing a
suggest that in some instances environmental performance and greater variety of options addressing particular environmental
lean management can be traded-off. challenges (Bonifant et al., 1995; Purdy and Safayeni, 2000).
Despite these mixed results, the lean and green paradigm has We define supply management here as a series of interactions
grown both in organizations and academia (Chapman and Green, with suppliers that pertain to supplier development (Krause et al.,
2010; Mollenkopf et al., 2010; Taubitz, 2010). Ultimately, some 2000) and communication (Prahinski and Benton, 2004) such as
scholars argue that going lean leads inadvertently to environmental supplier evaluation, supplier award and recognition. It is important
efficiency due to its core principle of “zero waste” (Florida, 1996; to note that these interactions are not necessarily directed to
Rothenberg et al., 2001). environmental issues. For instance, a certification process related to
a quality specification would be considered as part of supply
H2a: The level of lean management activities is positively associ- management. Thus, supply management helps buying organiza-
ated with environmental performance. tions to achieve essentially two goals: (i) communicate their pri-
orities to suppliers and (ii) gain a better understanding of the
The lean and green literature has also suggested that lean and suppliers’ operations and capabilities.
green shared similar capabilities. In fact, lean management can From an environmental perspective, one outcome from supply
reduce the marginal costs of a firm’s environmental practices, either management is the adoption of environmental practices and tech-
by lowering their implementation costs or by providing new insights nologies by the buying organizations. An organization can benefit
into their actual value, which will in turn result in improved envi- from more intense interaction with suppliers by identifying and
ronmental practices (King and Lenox, 2001; Simpson and Power, bringing in external know-how that is housed at the supplier plant
2005). Building on the above discussion, a context marked by an (Vachon and Klassen, 2006b). For example, such external know-
extensive application of lean management helps organizations to how can extend the capacity of a buying firm to effectively imple-
develop capabilities in rethinking their processes with reduction of ment radical innovation beneficial for the environment (Florida,
transportation/movement, material used, and defects in mind. These 1996; Geffen and Rothenberg, 2000). Also, an organization can
capabilities are transferable to environmental management. For gain a better understanding of their suppliers’ existing capabilities
example, these capabilities can ease process and product redesign leading to potential avenues for synergy d without the synergy, the
which aims to reduce the likelihood of adverse environmental im- environmental practices may have not been adopted.
pacts by the production processes (Klassen, 2000). As such, the ca- The buying organization can also improve environmental per-
pabilities developed through lean management can assist in initiating formance from supply management. By guiding suppliers to
green activities within the operations. In other words, lean manage- improve manufacturing capabilities (for greater efficiency or qual-
ment is contributing to the adoption of environmental practices. ity), the buying organization reduces their own waste significantly.
Walmart’s packaging scorecard is a supplier evaluation tool gauging
H2b: The level of lean management activities is positively associ- suppliers’ efforts in reducing packaging. By reducing packaging, the
ated with the extent of environmental practices. suppliers’ eco-efficiency increases and Walmart’s ecological foot-
print is reduced (e.g., energy efficiency in transportation) (Plambeck,
Given hypotheses H2a and H2b, the question becomes to what 2007; Stundza, 2006). Similar to lean management, the linkage be-
extent lean management contributes to environmental perfor- tween supply management and environmental performance can be
mance directly. In fact, the link between lean management and partially or fully mediated by environmental management e hence
environmental performance can be the result of the increase in the following hypotheses:
environmental practices that is sparked by lean management.
H3a: The level of supply management activities is positively asso-
H2c: The impact of the level of lean management activities on ciated with environmental performance.
environmental performance is mediated by the extent of environ- H3b: The level of supply management activities is positively asso-
mental practices. ciated with the extent of environmental practices.
H3c: The impact of the level of supply management activities on
environmental performance is mediated by the extent of environ-
2.3. Supply management and the environment mental practices.

Inter-organizational activities between a buying organization


and its supplier are generally termed supply management. In fact, 2.4. Lean and supply management
from a tactical function in an organization, supply management has
attracted a lot of operations management researchers’ attention as it The conceptual model presented in Fig. 1, includes a link from
has become more strategic over the last two decades (Krause et al., lean management to supply management. While issues of supplier
S. Hajmohammad et al. / Journal of Cleaner Production 56 (2013) 86e93 89

+ survey research that relies on self-reported data d especially if the


Lean Management same person provides the data at the same time. One important
concern in such cases is that common method bias may artificially
+
+ inflate observed relationships between variables. To minimize
Environmental Environmental
+ Practices Performance common method variance, the dependent variables were placed
+ after the independent variables in the survey; which helps to
diminish, if not avoid, the effects of consistency artifacts (Podsakoff
Supply Management et al., 2003). A Harman’s single factor test was also conducted
+
(Harman, 1967; Shah and Ward, 2007). If common method variance
Direct effect existed, a single factor would emerge from a factor analysis of all
Indirect effect (mediation) questionnaire measurement items, or one general factor that
Fig. 1. Conceptual model.
accounted for most of the variance would result. The exploratory
factor analysis revealed four factors with eigenvalues greater than
1.0 that accounted for 66.8% of the total variance. The first factor only
development and feedback are usually incorporated in a larger accounted for 36.73% of the variance. These results suggested that
view of lean management (Shah and Ward, 2007), it is generally common method variance was not a serious problem in our study.
recognized that a dichotomy exists between internal and external
practices in manufacturing organizations (Bozarth et al., 2009; 3.2. Survey questionnaire and measures
Schroeder et al., 2002; Shah and Ward, 2007). A model having
lean management (essentially an internal set of practices) and The survey instrument used for this research was part of the
supply management as separate constructs is theoretically Canadian segment of the Global Manufacturing Research Group
(Simpson and Power, 2005) and empirically (Gavronski et al., 2012) (international survey, fourth round). The survey included multiple
supported in the literature. scale items for each of the constructs. Appendix 1 provides the
A recent study suggests a link from JIT production to JIT pur- relevant survey questions for each construct of interest.
chasing (Inman et al., 2011). Also, boundary spanning activities
such as strategic supply management were found to be driven by Lean management d as noted earlier, lean management com-
internal quality management implementation (Yeung, 2008). prises a set of operating practices that aims at reducing non-
Therefore, evidence from the literature suggests a link from the value-added activities within the organization. Thus, our four-
internal operating practices (e.g., lean management) toward item scale measures the extent to which firms deploy resources
external practices such as supply management. (money, time and/or people) to (i) just-in-time manufacturing,
(ii) lead time reduction, (iii) set-up time reduction, and (iv) total
H4: The level of lean management activities is positively associated quality management.
with the level of supply management activities. Supply management d a five-item scale captures the degree of
activities that aim to improve supplier performance and to
develop their capabilities, such as suppliers’ evaluation, certifi-
3. Methodology
cation, recognition and development programs as well as
auditing of suppliers’ facilities.
3.1. Data collection
Environmental practices and performance d the extent of envi-
ronmental practices is assessed by using a four-item, seven-
Data from a sample of Canadian manufacturing plants was
point scale which captures the extent to which resources have
collected through a mail survey conducted between September and
been invested in four programs related to environmental man-
December 2007, following a procedure inspired by Dillman (2000).
agement over the previous 2 years: ISO 14001 certification,
The plant was chosen as the level analysis because it is generally
pollution prevention, recycling of materials and waste reduc-
where many environmental issues are evaluated and operational
tion. Environmental performance is measured by a five-item,
decisions are implemented. Using the National Pollutant Release
seven-point scale, in terms of improvements in the amount of
Inventory (NPRI) and the Canadian Scott’s Directory, a sample
air emissions, waste water generation, solid waste disposal,
frame of 503 randomly selected plants with more than 100 em-
consumption of hazardous/harmful/toxic materials, and energy
ployees in the North American Industrial Classification
consumption.
Systems (NAICS) codes 332e335.1 A total of 94 usable responses
Control variables d to avoid any unjustifiable influence of
were collected from that effort, leading to a response rate of
alternative factors, other than those included in our model, on
18.7%. Out of 94 plants, 22 have reported that they had more
the plant’s environmental performance, two control variables
than 250 employees. Unfortunately due to missing data in some
are included while analyzing the model. First, there is a control
questionnaires, the sample was reduced to 85 for this study.
for plant size because the environmental performance gains or
To minimize key-informant bias, each plant was contacted by
failures observed may be explained by this factor, as opposed to
phone prior to sending the survey in order to identify the individual
the mechanisms modeled. On one hand, larger firms may have
most knowledgeable about the production, environmental and
greater adverse environmental impacts and consequently be
supply practices and performance (Kumar et al.,1993). Furthermore,
under more external pressure to improve their environmental
although responses from multiple informants may have been
performance; on the other hand, they might have larger resource
preferred, the informants chosen for this study were positioned to
pools to invest in environmental technologies and consequently
make the assessment asked of them. In addition, the study was
higher levels of environmental improvement. In the study, plant
tested for common method bias, which could pose problems for
size is measured as the natural logarithm of the number of
employees (Grant et al., 2002; Vachon and Klassen, 2006a).
1
These four industries are fabricated metal products (NAICS 332), machinery
The second possible confounding effect relates to the impor-
manufacturing (NAICS 333), electronics (NAICS 334), and electric appliances (NAICS tance senior management places on the environmental issues.
335). This top management importance conferred to environmental
90 S. Hajmohammad et al. / Journal of Cleaner Production 56 (2013) 86e93

issues is an indicator of the willingness of the organization to Table 1


invest in environmental management and improve its envi- Construct measures assessment: reliability and convergent validity.

ronmental performance (Klassen, 2001). Top management Standardized Composite AVE


importance is measured as the relative importance of environ- loading reliability (%)
mental performance against five other performance goals (i.e., Supply management .92 69.4
manufacturing cost, quality, delivery speed and timeliness, Supplier development .837
manufacturing flexibility, new product design/innovation). programs
Suppliers evaluation .842
Suppliers’ facilities .826
4. Data analysis and results auditing activities
Suppliers recognition .826
The model examines whether the adoption of lean and supply Suppliers certification .834
management practices within an organization directly improves its process

environmental performance, or if the relationship is mediated by Lean management .88 70.6


the adoption of environmental practices. Because the sample size of Just-In-Time (JIT) .732
Manufacturing throughput .921
85 does not allow using structural equation modeling based on the
time reduction
covariance matrix, a path analysis using Partial Least Squares (PLS) Setup time reduction .857
and more specifically SmartPLS 2.0 (beta) (Ringle et al., 2005) was Total Quality Management
adopted to test the hypothesized relationships between the con- (TQM) (dropped)
structs. The general rule of thumb regarding an appropriate sample Environmental practices .86 66.6
size when using PLS is to multiply by ten the highest between (i) ISO 14001 certification .771
the greater number of formative indicators for a block (a construct Pollution prevention .872
Recycling of materials .802
in our model) and (ii) the greater number of paths leading to a
Waste reduction (dropped)
dependent variable (Braunscheidel and Suresh, 2009; Chin and
Newsted, 1999). In this study, the highest number of paths lead- Environmental performance .88 65.6
Air emissions .832
ing to a dependent variable is five (i.e., environmental perfor-
Waste water generation .840
mance) meaning that a minimum sample size of 50 cases would be Solid wastes disposal .757
necessary. Consumption of hazardous/ .808
harmful/toxic materials
Energy consumption (dropped)
4.1. Assessment of construct measures

The PLS method tests the theoretical hypotheses and the


properties of the underlying measurement model at the same time. to test their statistical significance. This procedure entails gener-
Before testing the different hypotheses from the model, an ating 500 sub-samples of cases randomly selected, with replace-
assessment of the constructs’ psychometric properties including ment, from the original data. Path coefficients are then generated
convergent validity, discriminant validity, and reliability was per- for each randomly selected subsample. T-statistics are calculated
formed. In the process, three items were dropped (one for lean for all coefficients, based on their stability across the subsamples,
management, one for environmental practices, and one for envi- indicating which links were statistically significant. Table 3 shows
ronmental performance) because of cross or low loadings. As the path coefficients and the explained construct variances. The
shown in Table 1, the remaining items indicate adequate conver- variance explained for each of the endogenous variables is
gent validity as per their strong standardized loadings (individual adequate with 28% for environmental performance and 50% for the
item reliabilities) which are all above .70 (Anderson and Gerbing, environmental practices.
1988; Fornell and Larker, 1981; Johnston et al., 2004). Another in- The results indicate a positive and significant path between
dicator of convergent validity is that the average variance extracted environmental practices and environmental performance which
(AVE) is above 50% for each of the constructs, indicating that the supports H1 (b ¼ .292; p < .05). It is noteworthy that when esti-
items share at least half of their variance with the construct (on mating the model, the direct paths from lean management and
average). supply management to environmental performance were not sig-
Discriminant validity can be assessed by comparing the AVE of nificant, providing no evidence to support hypotheses H2a and H3a
each construct and the shared variance between each pairs of of a direct impact on environmental performance.
constructs (Anderson and Gerbing, 1988; Morgan et al., 2007). In Lean management was significantly linked to environmental
PLS, if the square root of the average variance extracted is greater practices (b ¼ .449; p < .01) providing support to hypothesis H2b. In
than all of the inter-construct correlations, it is evidence of suffi- order to test the possible mediating effect, in the study, the pro-
cient discriminant validity. Looking at Tables 1 and 2, we note that cedure proposed by Baron and Kenny (1986) was adopted. First, an
each construct has an AVE that is superior to all of the inter- assessment of the path between lean management and the medi-
construct correlations. ating variable (environmental practices) is needed: that path is
In PLS, alternative ways of judging multiple-item consistency
other than the Cronbach’s alpha, are used. Composite reliability
(comparable to Cronbach’s a) assesses the inter-item consistency, Table 2
which should have a minimum value of .7. All of the scales Correlations.
demonstrate acceptable performance on this basis (see Table 1). Mean SD SM LM EPr EPe PS

Supply management 3.34 1.35 e


4.2. Estimation of the structural model Lean management 4.28 1.42 .31 e
Environmental practices 3.77 1.45 .42 .58 e
The PLS structural model was assessed by examining the path Env. Performance 4.77 .79 .30 .42 .49 e
coefficients (similar to the standardized beta weights in regression Plant size 214 208 .07 .17 .24 .09 e
Imp. of Env. issues 13.6 9.5 .06 .11 .36 .23 .13
analysis) and their statistical significance. Bootstrapping was used
S. Hajmohammad et al. / Journal of Cleaner Production 56 (2013) 86e93 91

Table 3
PLS structural model results.

Standardized coefficient t-Value

Environmental practices / Environmental performance .292 2.07*


Lean management / Environmental performance .212 1.49
Supply management / Environmental performance .104 .99
Plant size / Environmental performance .040 .52
Importance of environmental issues / Environmental performance .098 .88

Lean management / Environmental practices .449 5.25**


Supply management / Environmental practices .255 2.74**
Plant size / Environmental practices .111 1.71
Importance of environmental issues / Environmental practices .286 3.70**

Lean management / Supply management .311 2.98**

Variance explained in the endogenous variables


Environmental performance R2 ¼ .28
Environmental practices R2 ¼ .50
Supply management R2 ¼ .10

*p-value < .05; **p-value < .01.

positive and significant (p < .01). The second step is to assess the While empirical results in the literature either directly validate
direct path from lean management to environmental performance the link between lean management and environmental perfor-
when there is no path between lean management and environ- mance or between lean management and environmental practices,
mental practices (the suspected mediator) in the model: the path is an analysis comprising both linkages simultaneously allows a bet-
also positive and significant (p < .01). The result in Table 3 indicates ter delineation of the expression “lean and green”. The literature is
that the path between lean management and environmental per- rather straightforward about the similarities between lean man-
formance in the full model (with all the paths) is not significant: agement and environmental practices in terms of operational ca-
when combined with the result of the first two steps, it can be pabilities (Rothenberg et al., 2001; Simpson and Power, 2005) and
concluded that environmental practices are mediating the impact on the similarities in the performance outcome from both lean and
of lean management on environmental performance. A Sobel test environmental management (Florida, 1996; King and Lenox, 2001):
was conducted to confirm this mediating effect (Holcomb et al., however, no study, to our knowledge, has evaluated lean man-
2009; Sobel, 1982). The Sobel test was significant (p < .05) agement, environmental management, and environmental perfor-
corroborating the mediating effect and providing support for H2c. mance together.
A similar procedure was applied to supply management. When The results indicate that the link between lean management, as
the direct path between supply management and environmental it concentrates on minimizing or eliminating various kinds of waste
performance was assessed without any path to environmental within plants, and environmental performance is fully mediated by
practices, it was positive but marginally significant (p < .10). The environmental practices (i.e., activities related to environmental
fact that the direct path becomes non-significant with the intro- management). Such a result suggests that the skills and know-how
duction of environmental practices in the model indicates a gained when applying lean management principles are conducive
mediating effect. The Sobel test was marginally significant (p < .10) to the adoption of environmental practices and make those prac-
supporting the hypothesis H3c albeit in a weak way. tices more effective as suggested by Simpson and Power (2005) and
It is also noteworthy that hypothesis H4 is supported as the Rothenberg et al. (2001). Such a result is important for interpreting
path from lean management to supply management was positive the true meaning of “lean and green”. For instance, the well-cited
and significant. Hence, finding support for the idea that supply work of King and Lenox (2001) has linked lower levels of in-
management activities can be a part of lean systems (Shah and ventory (an indicator of lean management) to better environmental
Ward, 2007). The importance of environmental issues for top performance e the results of this study suggest a skipped link in
management was significantly linked to environmental practices their conclusion. Skills and know-how developed and applied in
but not environmental performance. It suggests that the top inventory reduction had likely eased the adoption and imple-
management support is associated with increased effort to mentation of environmental initiatives that then improved the
improve the environmental position of the plant but that such environmental performance.
support might not be effective as no direct impact on performance Supply management, taking the form of control and monitoring
is detected. activities and formalization of the interactions with suppliers, was
positively linked to the extent of environmental practices. This
5. Discussion result is in contrast with other research in the literature where
supply chain integration (Vachon and Klassen, 2007) and supplier
Looking at the findings of this research, it becomes clear that evaluation (Klassen and Vachon, 2003) did not have an impact on
environmental practices are the main driver in reaching better the extent of environmental investments. However, the link from
environmental performance as the direct links from lean manage- supply management to environmental practices supports Hall’s
ment and supply management were found to be non-significant. (2000) claim that the starting point for environmental supply
Thus, consistent with the findings of Klassen and Whybark chain is information exchange with suppliers and a good under-
(1999a) and Pullman et al. (2009), it can be concluded that any in- standing of their operations. Therefore, one conclusion is that
vestment in environmental practices including management sys- supply management can ease the adoption of green technologies or
tems (software or infrastructural elements) or pollution prevention implementation of new green procedures as supplier’s know-how
(hardware or structural elements), is linked with the reduction in becomes accessible to the buying organization (Klassen and
hazardous pollutants and energy consumption. Vachon, 2003).
92 S. Hajmohammad et al. / Journal of Cleaner Production 56 (2013) 86e93

The relationship between the supply management processes and (suppliers and customers) might offer new insights. Fourth, the
environmental performance was weaker than unexpected, as only study used a perceptual scale for environmental performance
marginal significance was found. This result differs from the one which should be validated by quantitative “hard” data like the in-
found for lean management which can be somewhat puzzling. The formation found in the National Pollutant Release Inventory (NPRI).
fundamental distinctions between supply and lean management are Finally, in this study there was a focus on the environmental
twofold and can explain the difference in the result. First, there is a dimension of sustainability, whereas future studies could be
sharp contrast with know-how and capabilities emerging from lean extended to examine the effect of lean and supply management
management d those capabilities are essentially internal to the activities on the social performance of the firm and specifically on
plant. Second, the outcome from lean management is usually close their safety performance.
to the overall objective set by environmental management (e.g.,
reduce waste) (Chapman and Green, 2010). In other words, supply
management processes are not as close to environmental goals Appendix 1
making it insufficient to substantially affect the green performance. Survey items used in the multi-item scales.
For managers, the implications of the results are important.
Although environmental practices taking the form of manage- Supply management
In the last two years, to what extent has your plant invested resources (money,
ment systems (ISO 14001), pollution prevention, and recycling of
time and/or people) in programs in the following areas? (1 ¼ not at all,
material were positively linked with both lean and supply activ- 7 ¼ great extent)
ities; the implementation of lean management and supply man- SM1 Supplier development programs
agement does not directly impact environmental performance. SM2 Suppliers evaluation
Improved environmental performance necessitates the allocation SM3 Suppliers’ facilities auditing activities
of resources (investments, operating expenses) directly into SM4 Suppliers recognition
environmental management which can be implemented more SM5 Suppliers certification process
effectively with lean capabilities in place and interaction with the
Lean management
suppliers.
In the last two years, to what extent has your plant invested resources
(money, time and/or people) in programs in the following areas?
6. Conclusions, limitations and future research (1 ¼ not at all, 7 ¼ great extent)
LM1 Just-In-Time (JIT)
Research in three literature streams (i.e., lean management, LM2 Manufacturing throughput time reduction
supply management and environmental management) provided LM3 Setup time reduction
the theoretical foundation for a model linking lean and supply ac- LM4 Total Quality Management (TQM)
tivities to environmental performance. Earlier literature on envi- Environmental practices
ronmental management within lean and supply chain contexts In the last two years, to what extent has your plant invested resources (money,
indicated that environmental investment plays an important role. time and/or people) in programs in the following areas?
However, no comprehensive model has integrally examined both (1 ¼ not at all, 7 ¼ great extent)
the antecedents and the outcomes of environmental practices EI1 ISO 14001 certification
simultaneously. The hypothesized model suggests that supply EI2 Pollution prevention
management as well as lean activities provide means by which EI3 Recycling of materials
environmental actions can be encouraged leading then to improved EI4 Waste reduction
environmental performance. Thus, the primary focus was to Environmental performance
explore, first, the relationship between environmental perfor- In the last two years, to what extent has your plant’s environmental
mance and lean management, and, next, environmental perfor- performance changed in the following areas? (1 ¼ much worse,
7 ¼ much better)
mance and supply management. Furthermore, based on a sample of
EP1 Air emissions
Canadian manufacturing plants, this study provides the first
EP2 Waste water generation
empirical evidence, to the authors’ knowledge, that the extent of
EP3 Solid wastes disposal
environmental practices mediates the relationship between lean
EP4 Consumption of hazardous/harmful/toxic materials
management and environmental performance.
EP5 Energy consumption
On the practical level, the results indicate that a suitable route to
facilitate the implementation and adoption of environmental Plant size
Approximately, how many employees (full-time equivalent) work for
practices and to improve the plant’s environmental performance is
the plant?
by setting an adequate operating context based on lean and supply
management principles. Relative importance of environmental issues
Manufacturing plants have many different requirements placed on them.
Nevertheless, several limitations of this study are important to
For each of the following competitive goals, please indicate the
note. First, financial performance was not controlled for, which importance senior management places on each for your plant. Allocate
might influence the degree of organizational slack available for 100 points across the six performance goals below to indicate their
environmental investment (Klassen and Vachon, 2003). Second, relative importance.
while the sample size was reasonable compared to earlier research (i) Manufacturing cost, (ii) quality, (iii) delivery speed and timeliness,
(iv) manufacturing flexibility, (v) new product design/innovation,
in operations management (e.g. Klassen, 2001), the statistical po- (vi) environment/safety.
wer for the hypotheses, which was not supported by the study’s
outcomes, could have been increased by a larger sample. It is also
noteworthy that most of the manufacturing organizations in the
sample were of medium size which can hamper the generalizability
of the results. Third, the supply chain activities examined were only References
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