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AccessBrochure08new 20/03/2008 3:41 PM Page 1

Access Products Division


AccessBrochure08new 20/03/2008 3:41 PM Page 2

Webforge Contents

The Company
FLOORING Services:
CONTENTS

Quick Guide.................................................. 1 • In excess of 50 years experience


Choose a Pattern.......................................... 2 • Branches throughout Australia, Asia and New Zealand
Options ........................................................ 3
• Manufacture
Coding ......................................................... 4
• Design
Load / Deflection Tables ............................... 6
FRP .............................................................. 8 • Technical Support
Expanded Metal .......................................... 10 • Quotations
Stair Treads ................................................. 12 • Fabrication
Fixing Clips .................................................. 14 • Installation
Manufacturing Tolerances ........................... 16 • Quality Assurance
Webplate / Webmesh .................................... 18
• Feasibility and Budget Rates
Terminology ................................................. 19
• Lump Sum and Rate Contracts
• Project Management
HANDRAILS • Small Jobs
Choose a Stanchion .................................... 20 • Large Projects
Brackets / Baseplates / Offsets ...................... 22 • Computerised Job Tracking
Bends / Closures / Gates ................................ 23
Options / Ordering ........................................ 24
Products:
Specifications .............................................. 25
• Bar Grating
Barrier Products .......................................... 27
Balustrades ................................................. 28 • Handrailing
Jumbo Stanchions ....................................... 30 • Expanded Metal
• Balustrades
• Drainage Grates and Cast Covers
• Sunscreens

For Architectural Products see separate brochure

Issue Number: 5 For Civil Products see separate brochure


AccessBrochure08new 20/03/2008 3:41 PM Page 3

Flooring

FLOORING
Quick Guide to Choosing the Right Flooring
Load 2.5 kPa / Deflection 5mm Load 5 kPa / Deflection 5mm
Mild/Stainless Mild/Stainless
Span mm Steel Aluminium FRP Expanded Metal Span mm Steel Aluminium FRP Expanded Metal
600 C205*** A253*** G256*** WM50080*** 600 C205*** A253*** G256*** WM50080***
900 C205*** A253*** G386*** WM50110*** 900 C205*** A253*** G386*** -
1050 C205*** A253*** G386*** WM50105*** 1050 C205*** A323*** - -
1200 C205*** A255*** G386*** - 1200 C255*** A325*** - -
1500 A255*** A403*** - - 1500 C325*** A503*** - -
1800 A325*** A503*** - - 1800 A405*** - - -
2100 A405*** - - - 2100 A505*** - - -
2400 C505*** - - - 2400 A655*** - - -
2800 A655*** - - - 2800 A756*** - - -
Light occasional use. No public access. AS 1657 Heavy use. Occasional placement of heavy objects or tools. AS 1170

Load 3 kPa / Deflection 5mm Load 5 kPa / Deflection 10mm


Mild/Stainless Mild/Stainless
Span mm Steel Aluminium FRP Expanded Metal Span mm Steel Aluminium FRP
600 C205*** A253*** G256*** WM50080*** 600 C205*** A253*** G256***
900 C205*** A253*** G386*** WM50105*** 900 C205*** A253*** G386***
1050 C205*** A255*** G386*** - 1050 C205*** A253*** G386***
1200 C205*** A323*** - - 1200 C205*** A255*** G386***
1500 A255*** A405*** - - 1500 A255*** A403*** -
1800 A325*** A505*** - - 1800 A325*** A503*** -
2100 A405*** - - - 2100 C405*** - -
2400 A505*** - - - 2400 C505*** - -
2800 A655*** - - - 2800 A655*** - -
Heavy use. Occasional placement of heavy
Light frequent use. No public access. AS 1170
objects or tools. AS 1170
Load 4 kPa / Deflection 5mm Load 7.5 kPa / Deflection 5mm
Mild/Stainless Mild/Stainless
Span mm Steel Aluminium FRP Expanded Metal Span mm Steel Aluminium FRP
600 C205*** F253*** G256*** WM50080*** 600 C205*** A253*** G256***
900 C205*** A253*** G386*** WM50105*** 900 C205*** A255*** G386***
1050 C205*** C323*** G386*** - 1050 C255*** A325*** -
1090 C253*** F403*** - - 1200 A255*** A405*** -
1125 C253*** F403*** - - 1500 C405*** A505*** -
1150 C253*** A323*** - - 1800 C505*** - -
1200 F255*** A325*** - - 2100 A655*** - -
1225 C255*S* A403*** - - 2400 A655*** - -
1350 C255*** A325*** - - 2800 A756*** - -
1400 A255*** A403*** - -
1500 F325*** A405*** - - Very heavy use. Frequent placement of heavy
1590 C325*** A455*** - - objects and tools. AS 1170
1600 A325*S* A455*** - - Load 7.5 kPa / Deflection 10mm
1650 C403*** A455*** - - Mild/Stainless
1700 F405*** A505*** - - Span mm Steel Aluminium FRP
1710 A325*** A505*** - - 600 A205*** A253*** G256***
1780 A403*** A505*** - - 900 A205*** A253*** G386***
1800 C405*** A505*** - - 1050 A205*** A255*** -
1890 C405*** - - - 1200 A205*** A325*** -
2030 A405*** - - - 1500 C325*** A405*** -
2200 C505*** - - - 1800 A405*** A505*** -
2350 A505*** - - - 2100 C505*** - -
2400 A655*** - - - 2400 A505*** - -
2800 A655*** - - - 2800 A655*** - -
Heavy frequent use. Public access. AS 1170 Very heavy use. Frequent placement of heavy
objects and tools. AS 1170

Note:
*** Material. Top Surface. Treatment. kPa: Kilopascals. Expression of Other combinations of pattern and load bar are
Choose these options from page 3. Uniformly Distributed Load. available beyond those indicated on this Quick
Span: See definition on page 19. Concentrated Load: Guide. Refer to the Load/Deflection Table on
Details available on request. pages 6 & 7.

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Choose a Pattern in Steel Aluminium or Stainless Steel Grating

A Pattern
FLOORING

B Pattern

C Pattern

D Pattern

F Pattern

• Other patterns available to order

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Choose the Options


MATERIAL
MILD STEEL STAINLESS STEEL
Recommended for high impact, high load applications Recommended where rust resistance or hygienic
where economy and strength are paramount. environment is required. ASTM A240 GR316 or 304.
AS3679 Grade 250 or Equivalent.

FLOORING
CODES:
M = Mild Steel A = Aluminium 6063-T6
ALUMINIUM
S = Stainless Steel I = Isopthalic Polyester
Recommended where light weight is important and where Grade 316 Resin
quality of appearance is paramount. Material 6063-T6. S1 = Stainless Steel V = Vinyl Ester Resin
FIBREGLASS (FRP) Grade 304 P = Phenolic Resin
Recommended where physical properties are important.
Chemical resistant. Low thermal conductivity.
Non conductive. Non magnetic. Non sparking.

TOP SURFACE
SAFETY the floor parallel to the loadbars. In steel grating there is
The slip resistance of the flooring and walkway product better slip resistance in patterns with 100mm cross rod
needs to be considered. Standard grating comprises plain centres. i.e. Pattern A and C.
square edge flat bars.
FIBREGLASS GRATING (FRP)
To increase slip resistance the following points should be
FRP grating is normally provided with an antiskid surface.
considered on sloping walkways.
This is a coarse grit that is embedded into the top surface
STEEL & ALUMINIUM GRATING of the grating. Plain top surface is available.
Although not mandated by AS 1657 the use of 10 x 10mm
EXPANDED METAL
square bar cleats or abrasive strips can be used for
Slip resistance is improved if the direction of walking
additional security. ISO 14122.1 recommends cleats between
is parallel to the Short Way Mesh (SWM).
10° and 20°. Serrated (see page 19) grating can be
specified. Stainless steel and any bars 20mm deep will not CODES:
be serrated. P = Plain R = Raised
In addition both steel and aluminium grating can improve S = Serrated F = Flattened
their slip resistance by setting the direction of walking over G = Grit

TREATMENT/COLOUR
MILD STEEL GRATING/EXPANDED METAL Yellow - Vinyl Ester Resin.
Available Galvanised (AS/NZS 4680), Bitumen Dipped, Reddish-Brown - Phenolic Resin.
Painted and Untreated.
STAINLESS STEEL GRATING CODES: A = Anodised
Standard finish, Electro Polished, Mill Finish is available. G = Galvanised PC = Powder Coated
B = Bitumen Dipped G = Green
ALUMINIUM GRATING U = Untreated Y = Yellow
Available Anodised, Powder Coated, Painted or left Mill Finish. M = Mill Finished D = Dark Grey
FIBREGLASS GRATING (FRP) E = Electro Polished L = Light Grey
Available in a variety of colours. We recommend P = Painted R = Red
the following: GB = Garnet Blasted RB = Reddish-Brown
Green - Isopthalic Polyester Resin.

PANEL SIZE
MILD STEEL GRATING Panel sizes noted are nominal. Dimensions will vary slightly
Western Australia 1200 x 6000 span according to load bar thickness and the pattern.
New Zealand 900 x 6000 span Exact dimensions are shown in the table on page 17.
All other locations 1000 x 6000 span
Smaller panels can be made on request or the above CODES:
panels can be cut down as required. Mild Steel/Stainless Steel Expanded Metal
1 = 1000 x 6000 span 1 = 3000 x 1200 LWM
STAINLESS STEEL GRATING 2 = 1200 x 6000 span 2 = 3000 x 900 LWM
As dictated by the availability of the raw material flat bar 3 = 900 x 6000 span 3 = 3000 x 750 LWM
usually 4000 span. Please enquire at branch. 4 = 900 x 4000 span 4 = 3000 x 600 LWM
Aluminium 10 = 2300 x 1200 LWM
EXPANDED METAL 11 = 2300 x 900 LWM
1 = 1000 x 6000 span
Available in a range of sizes that allow for direct placement 12 = 2300 x 750 LWM
2 = 1200 x 6000 span
onto support steel without the need for cutting.
Fibreglass (FRP) 13 = 2300 x 600 LWM
FIBREGLASS GRATING 1 = 1225 x 3665 14 = 1200 x 2400 LWM
Available in a variety of sizes suitable for cutting to suit
the application usually 1220 x 3660 span.
ALUMINIUM GRATING
Available in panels up to 1200 x 6000.

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Example of Coding

(Page 3)
FLOORING

(Page 3)

(Page 3)

Examples:
(Page 3) F403APM
G3861GG5
(Page 6)
For the shaded items the
resultant code would be
A325MPG1
(Page 2)

How to Order Flooring


1. Use the Quick Guide on page 1 and add the options for Material, Top Surface,
Treatment/Colours and Panel size (if required) on page 3.
or
2. Choose a pattern from page 2 and choose a Load Bar from the Load Deflection Table
on pages 6 & 7. Add the options on page 3.
3. Panel size suffix should be stated only if you want a stock panel.
For example, A325MPU2 for an untreated stock panel 1200 x 6000.
For Fabricated grating the code would read A325MPU.
4. Specify whether the grating is to be Banded or Cut To Size Only by referring to the Terminology on page 19.
5. Nominate the number of panels required and provide dimensions for width and span of each panel.
Span is always the last dimension.
6. Where large floor areas are required provide a drawing of the area to be covered showing:
a) Dimensions.
b) Span.
c) Section size, location of, and toe direction of the support steel.
d) Location and size of cut outs and removable areas.
e) Location of kick plate and nosings.
f) Indicate if penetrations are required to be split.
7. Specify fastener type if required. See pages 14 & 15.

Span Direction
• Grating and expanded metal have to be supported in a specific way. The direction that the load bars run is the
important direction for grating and is referred to as the span.
• For expanded metal the span is in the direction of the strands or Long Way Mesh (LWM).
• Span is always the last dimension given when referencing a panel size.
• Grating and expanded metal have to be supported 90° to the span direction and do not require support on the
other sides.
995 10 995 10 995 10 1250 Side Join

Example:
Shown here with standard panel widths of 995mm. Platform made
in standard stock width panels plus a make-up panel cut to the
1500

nearest load bar. The balance allows for gaps up to 10mm


between panels.
Order as:
4265 1/4265 x 1500 span (in 4 pieces)
Indicates span direction Make up panels are joined to the adjacent panel.
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Our Products

GALLERY

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Steel Grating
Load / Deflection Table
FLOORING

Note: Where * indicates Treatment. Refer to Options on page 3 and Examples of Coding on page 4.
Stainless Steel will be provided in either 30 x 5 or 32 x 5 depending on availability.
Spans to the left of the heavy line have a deflection of less than 5mm for a 4kPa uniformly distributed load.
** Other combinations of pattern and bar size available to order. Other bar sizes can be serrated to order.
6 No serrations for stainless steel or 20mm deep bars.
AccessBrochure08new 20/03/2008 3:42 PM Page 9

Aluminium Grating
Load / Deflection Table

FLOORING

Note: • Panel Lengths are all 6000mm (Stainless Steel 4000mm)


• Weights shown on pages 6 & 7 are untreated and unbanded.
• Galvanising and banding will increase the weights as follows: A - B Pattern 12% C - D Pattern 14% F Pattern 16%
• Load / Deflection Tables are arranged in rising strength order. See right hand column.
• U = Superimposed uniformly distributed load in kPa (100kg/sqm = 0.98 kPa).
• Deflection in millimetres for the load U.
• Assumption of load capacity is on single spans.
• Recommended minimum landing equal to grating depth but = >25mm.
• Based on allowable stress of 171mPa Steel or 115mPa Aluminium.

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FRP
FIBRE REINFORCED PLASTIC

38
FLOORING

G Pattern 6

38
MATERIAL
ISOPTHALIC POLYESTER RESIN CODES:
ASTM E-84 Fire rating Class 1, 25 or less I = Isopthalic Polyester Resin
VINYL ESTER RESIN V = Vinyl Ester Resin
ASTM E-84 Fire rating Class 1, 25 or less P = Phenolic Resin
PHENOLIC RESIN
ASTM E-84-97a
Fire spread index 4. Smoke developed value 1.
Meets: Class 1 Flammability per ASTM E-84.
Class A interior wall & ceiling finish per NFPA No. 255.
Available only in 38mm deep.
TOP SURFACE
FRP GRATING CODES:
Normally provided with an anti-skid surface. G = Grit
This is a coarse grit embedded into the resin. P = Plain
Plain top surface is available.
TREATMENT/COLOUR
FRP GRATING CODES:
Available in a variety of colours. G = Green
We recommend: Y = Yellow
D = Dark Grey
Isopthalic Polyester Resin - Green
R = Red
Vinyl Ester Resin - Yellow RB = Reddish-Brown
Phenolic Resin - Reddish Brown

PANEL SIZE
FRP GRATING CODES:
Available in a variety of sizes suitable for cutting 1 = 1220 x 3660
to suit the application.

FEATURES/BENEFITS
1. Integral, one–piece construction increases load–bearing capabilities.
2. Load applied to a Webforge FRP bar is transferred to adjoining bearing bars,
assisting in load distribution on the grating as well as on the support structure.
3. Smooth resin–rich vertical surfaces and tapered bars allow all debris to fall through.
1
4. Continuous glass fibre strand in alternating layers thoroughly wetted with the 3 2
appropriate resin for excellent corrosion resistance. 2
5. Open area 70%. 4 5

HOW TO ORDER FRP


1. G pattern.
2. Choose a load bar from the Load/Deflection Table on page 9.
3. Add the options for Material, Top Surface and Colour.
4. Panel size suffix should be stated only if you want a stock panel.
Panels will have fingers (see page 19) unless the required sizes fall on a bar width.
Examples:
G256IGG 1/1500 x 1200 span
G256VGY 2/6250 x 768 span (each in 2 pieces)
G386IGG1 6/1220 x 3660 span Stock panels Fixing Clips - See pages 14-15 >
5. Other options are available. Contact your nearest branch.
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FRP Grating
Allowable Environmental Service Conditions
CHEMICAL TYPE ‘V’ TYPE ‘I’ CHEMICAL TYPE ‘V’ TYPE ‘I’
EXPOSURE % MAX. OPER. % MAX. OPER. EXPOSURE % MAX. OPER. % MAX. OPER.
CONCENTRATION TEMP. 0F / 0C CONCENTRATION TEMP. 0F / 0C CONCENTRATION TEMP. 0F / 0C CONCENTRATION TEMP. 0F / 0C

FLOORING
Acetic Acid 50 180/82 50 125/52 Lithium Chloride SAT 210/99 SAT 150/66
Aluminium Hydroxide 100 180/82 100 160/71 Magnesium Chloride ALL 210/99 ALL 170/77
Ammonium Chloride ALL 210/99 ALL 170/77 Magnesium Nitrate ALL 210/99 ALL 140/60
Ammonium Hydroxide 28 100/38 28 N/R Magnesium Sulphate ALL 210/99 ALL 170/77
Ammonium Bicarbonate 50 160/71 15 125/52 Mercuric Chloride 100 210/99 100 150/66
Ammonium Sulphate ALL 210/99 ALL 170/77 Mercurous Chloride ALL 210/99 ALL 140/60
Benzene N/R N/R N/R N/R Nickel Chloride ALL 210/99 ALL 170/77
Benzoic Acid SAT 210/99 SAT 150/66 Nickel Sulphate ALL 210/99 ALL 170/77
Borax SAT 210/99 SAT 170/77 Nitric Acid 20 120/49 20 70/21
Calcium Carbonate ALL 180/82 ALL 170/77 Oxalic Acid ALL 210/99 ALL 75/24
Calcium Nitrate ALL 210/99 ALL 180/82 Perchloric Acid 30 100/38 N/R N/R
Carbon Tetrachloride 100 150/65 N/R N/R Phosphoric Acid 100 210/99 100 120/49
Chlorine - Dry Gas - 210/99 - 140/60 Potassium Chloride ALL 210/99 ALL 170/77
Chlorine - Water SAT 200/93 SAT 80/27 Potassium Dichromate ALL 210/99 ALL 170/77
Chromic Acid 10 150/65 5 70/21 Potassium Nitrate ALL 210/99 ALL 170/77
Citric Acid ALL 210/99 ALL 170/77 Potassium Sulphate ALL 210/99 ALL 170/77
Copper Chloride ALL 210/99 ALL 170/77 Propylene Glycol ALL 210/99 ALL 170/77
Copper Cyanide ALL 210/99 ALL 170/77 Sodium Acetate ALL 210/99 ALL 160/71
Copper Nitrate ALL 210/99 ALL 170/77 Sodium Bisulphate ALL 210/99 ALL 170/77
Ethanol 50 100/38 50 75/24 Sodium Cyanide ALL 210/99 ALL 170/77
Ethylene Glycol 100 200/93 100 90/32 Sodium Hydroxide 25 180/82 N/R N/R
Ferric Chloride ALL 210/99 ALL 170/77 Sodium Nitrate ALL 210/99 ALL 170/77
Ferrous Chloride ALL 210/99 ALL 170/77 Sodium Sulphate ALL 210/99 ALL 170/77
Formaldehyde ALL 150/65 50 75/24 Stannic Chloride ALL 210/99 ALL 160/21
Gasoline 100 180/82 100 90/32 Sulphuric Acid 75 100/38 25 75/24
Glucose 100 210/99 100 170/77 Tartaric Acid ALL 210/99 ALL 170/77
Glycerine 100 210/99 100 150/66 Vinegar 100 210/99 100 170/77
Hydrobromic Acid 50 150/65 50 120/49 Water - Distilled 100 180/82 100 170/77
Hydrochloric Acid 37 150/65 37 75/24 Zinc Nitrate ALL 210/99 ALL 170/77
Hydrogen Peroxide 30 150/65 5 100/38 Zinc Sulphate ALL 210/99 ALL 170/77
Lactic Acid ALL 210/99 ALL 170/77
ALL - All Concentrations SAT - Saturated Solution N/R - Not Recommended.
The corrosion resistance data listed above is for general information only.
Resin manufacturers have provided test data which indicates the specific resin can withstand the corrosion conditions listed above. Webforge believes the data
to be true and accurate but no guarantee is expressed or implied as to specific performance. Testing for specific environments is recommended.

FRP Grating Load/Deflection Table


Defl 5mm
span
Size Bar

Span mm
kPa

Span mm
uct

2
s

a
kg/m
Load
Prod

Mas

U=

4kP

450 600 750 900 1200


Deflection mm
G256*** 25 x 6 12.1 2.5 0.27 1.03 2.58 6.15 15.51
3.0 0.33 1.25 3.1 7.6 18.61
4.0 0.44 1.67 4.48 9.64
750mm
5.0 0.55 2.37 5.17 11.97
7.5 0.94 3.11 7.76 17.48
10.0 1.1 4.15 10.34
15.0 1.74 6.23 15.52

2.5 0.1 0.27 0.98 1.68 4.7


G386*** 38 x 6 18.6 3.0 0.12 0.32 1.4 2.03 5.64
4.0 0.17 0.43 1.71 2.7 7.52
5.0 0.21 0.53 2.02 3.38 9.4
1050mm
7.5 0.31 0.8 2.81 5.06 14.1
10.0 0.41 1.06 3.59 6.75 18.8
15.0 0.63 1.6 5.16 10.13
Note: Where *** indicates Material. Top Surface. Treatment/Colour. See options page 8.
Recommended minimum landing equal to grating depth but = >25mm.
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Expanded Metal
FLOORING

SWM = 45
8
LWM = 135
WM50080 45
THICKNESS = 5
Pattern WIDTH = 8
5 HEIGHT = 16
135

11
SWM = 45
WM50110 45
LWM = 135
THICKNESS = 5
Pattern WIDTH = 11
5 HEIGHT = 22
135

7.5 SWM = 30
WM50075 30 LWM = 75
Pattern THICKNESS = 5
WIDTH = 7.5
5 HEIGHT = 15
75

10.5 SWM = 30
WM50105 30 LWM = 75
THICKNESS = 5
Pattern WIDTH = 10.5
5 HEIGHT = 21
75

5.5 SWM = 22
WM50055 22 LWM = 57
THICKNESS = 5
Pattern WIDTH = 5.5
5 HEIGHT = 11
57

MATERIAL
MILD STEEL CODES:
Recommended for impact, high load applications where M = Mild
economy and strength are paramount.

TOP SURFACE
SAFETY CODES:
R = Raised
The raised angular pattern provides excellent grip on inclined walkways.

TREATMENT/COLOUR
EXPANDED METAL CODES:
Available Galvanised ( ASNZ 4680 ), Bitumen Dipped or left Untreated. G = Galvanised
B = Bitumen Dipped
U = Untreated
PANEL SIZE
EXPANDED METAL CODES:
Available in a range of sizes that allow for direct placement 1 = 3000 x 1200 LWM
onto support steel without the need for cutting. 2 = 3000 x 900 LWM
3 = 3000 x 750 LWM
4 = 3000 x 600 LWM
10 = 2300 x 1200 LWM
11 = 2300 x 900 LWM
12 = 2300 x 750 LWM
13 = 2300 x 600 LWM
14 = 1200 x 2400 LWM
10 Fixing Clips - See pages 14-15 >
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Expanded Metal

HOW TO ORDER EXPANDED METAL


1. Choose a pattern from page 10.
2. Add the options for Material, Top Surface and Treatment
and Panel Size if required.

FLOORING
3. Panel size suffix should be stated only if you want a stock panel.
Examples:
WM5008MRU 1/6500 x 750 LWM (in 3 pieces)
WM50110MRG 2/27000 x 900 LWM (each in 9 pieces of 3000 x 900)
WM50075MRU2 1/3000 x 900 LWM Stock Panel
WM50080MRU
All as per drawing supplied.

FEATURES/BENEFITS
Expanded metal is one continuous single sheet of mesh The high strength to weight ratio makes it suitable for many
produced when a flat metal plate is sheared and stretched but industrial and ornamental applications.
is left intact at the ‘knuckles’. It is available in a variety of
thicknesses with differing sizes and designs of the apertures. No loose strands or welds means minimal deterioration from
constant exposure or movement.
The strands and knuckles are set at a uniform angle to the
plane of the sheet. This adds strength and rigidity and A further feature is the provision of an excellent anti-slip
distributes the load to the supporting frames. surface. This makes the product suitable for ramps (e.g. inclined
walkways adjacent to conveyors) platforms and stair treads.
Because there are no welds or joins it operates as a structural
member that distributes loads evenly over a wide area. The open nature of the product provides good visibility through
the mesh as well as the easy passage of air and sound whilst
ensuring security and protection.
Load / Deflection Table
Simple Span mm
/m2
mm

Defl 5mm
m
ze

n
uct

x LW

Spa
s kg
th m
Mes nal

mm
h si

ness

D = Pa
Wid d

1200
Prod

k
i

a
600

900
Nom

Mas
Stra

4kP
Thick

U=
SW

WM50080*** 45 x 135 5 8 14 U 4.7 2.2 1.2 775


D 3 4.5 6
WM50110*** 45 x 135 5 11 19 U 6.3 2.85 1.7 860
D 3 4.5 6
WM50075*** 30 x 75 5 7.5 22 U 5.6 2.65 1.5 790
D 3 4.5 6
WM50105*** 30 x 75 5 10.5 28 U 8 3.6 2 920
D 3 4.5 6
WM50055*** 22 x 57 5 5.5 17 U 7.33 3.02 1.05 725
D 3 4.50 6
Note: Where *** indicates Material. Top Surface. Treatment / Colour. See options page 10.
Recommended minimum landing = >25mm.

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Mild/Stainless Steel Stair Treads

WELDED Fixing, Banded Ends, WELDED Fixing, Banded Ends, WELDED Fixing, Banded Ends,
No Nosing Type T1 Floor Plate Nosing Type T3 Abrasive Nosing Type T5

BOLTED Fixing, Holed End Plates, BOLTED Fixing, Holed End Plates, BOLTED Fixing, Holed End Plates,
No Nosing Type T2 Floor Plate Nosing Type T4 Abrasive Nosing Type T6
Aluminium

WELDED Fixing, Banded Ends, WELDED Fixing, Banded Ends, WELDED Fixing, Banded Ends,
No Nosing Type T1 Floor Plate Nosing Type T3 Abrasive Nosing Type T5

BOLTED Fixing, Holed End Plates, BOLTED Fixing, Holed End Plates, BOLTED Fixing, Holed End Plates,
No Nosing Type T2 Floor Plate Nosing Type T4 Abrasive Nosing Type T6

RECOMMENDED MAXIMUM LENGTHS FOR GRATING PATTERNS


STEEL ALUMINIUM FRP
LOAD BAR SIZE 25 x 5 32 x 5 40 x 5 25 x 5 32 x 5 40 x 5 25 x 6 38 x 6
FRP

A & B Pattern 900 1300 1600 550 900 1275 – –

C & D Pattern 750 1200 1500 – 675 1050 – –

F Pattern 550 850 1350 – 450 700 – –

BOLTED Fixing. G Pattern – – – – – – 600 875


Abrasive Nosing Type

Note: Nosings in some instances may RECOMMENDED TREAD WIDTHS FOR GRATING PATTERNS
be less than the full tread width.
A & B Pattern 125 155 185 215 245 275 305

C & D Pattern 125 165 – 205 245 285 325

F Pattern 125 – 185 – 245 275 305

G Pattern – – – – 234 272 310

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How to order Stair Treads


Standard Tread Type: T5 or T6
Standard Material: C255MP* HOW TO ORDER
Where * indicates treatment. MILD/STAINLESS STEEL TREADS
See page 3
Standard Length: 750mm

S TA I R T R E A D S
1. Choose the standard tread shown or
Standard Widths: 285mm design your own as follows:
Eg. T5/C255MPG 2. Select tread type from pictures opposite.
Tread width 3. Select required pattern, bar size and width
by referring to the tables on page 12.
50 112 4. Select options of Material, Top Surface and
65
Ø14 All Treads sniped at 35° Treatment from page 3.
36 unless requested otherwise
5. Nominate required quantity and dimensions.
45 For 125 Tread widths (Not slotted)
25
75 Examples:
For 155, 165, 185 Tread widths (Not slotted)
T6/C255MPB T3/A325MPG T1/F255MPU
100 For 205, 215 Tread widths (Slotted punching) 50/285 x 750 10/245 x 1250 10/275 x 550
125 For 245, 275, 285, 305, 325 Tread widths
(Slotted punching)
Compliance with AS1657 requires width = >215

Standard Tread Type: T5 or T6


Standard Material: A325AP* HOW TO ORDER
Where * indicates treatment.
See page 3 ALUMINIUM TREADS
Standard Length: 750mm
1. Choose the standard tread shown or
Standard Widths: 275mm design your own as follows:
Eg. T6/A325APM 2. Select tread type from pictures opposite.
3. Select required pattern, bar size and width
Tread Width
by referring to the tables on page 12.
112 4. Select options of Material, Top Surface and
50
65 Ø14 All Treads sniped at 35° Treatment from page 3.
36 unless requested otherwise 5. Nominate required quantity and dimensions.
45 For 125 Tread widths (Not slotted)
25
Examples:
75 For 155, 165, 185 Tread widths (Not slotted) T6/A325APM T3/A405APPC T1/F405APA
100 For 205, 215 Tread widths (Slotted punching) 50/285 x 750 10/245 x 1250 10/275 x 700

125 For 245, 275, 285, 305, 325 Tread widths


(Slotted punching)

Compliance with AS1657 requires width = >215

Standard Tread Type


HOW TO ORDER
Standard Material: G386IGG
Where G indicates green. FRP TREADS
See pages 8 & 9 1. Select the standard tread shown or design
Standard Lengths: 730 or 768mm your own as follows:
Standard Widths: 235 or 273mm 2. Select required bar size and width by
Eg. T5/G386IGG referring to the tables on page 12.
3. Select the options of Material, Top Surface
and Colour from page 3 or by reference
to the full details on FRP in pages 8 & 9.
4. Nominate required quantity and dimensions.

Examples:
40mm minimum Attach with: T5/G386IGG T5/G386VGY
recommended Top Saddle: C130SM 50/234 x 728 15/272 x 766
bearing surface
Screw: C312SM
4 clips per tread (angle not supplied).

13
AccessBrochure08new 20/03/2008 3:42 PM Page 16

Fixing Clips
Clip Set Code Pattern Description Comprises Usage

C001MG A-F Clip Set Top C100MG Mild steel grating


A-F Pattern Bottom C200MG =<50mm
Mild steel Galvanised Screw C301MG Flange present
FLOORING

Top. Bottom. 65 x 8 screw


C001SM A-F Clip Set Top C100SM Stainless steel / Aluminium
A-F Pattern Bottom C200SM grating
Stainless steel. Mill finish Screw C301SM =<50mm
Top. Bottom. 65 x 8 screw Flange present
C002MG A-F Clip Set Top C100MG Mild steel grating
A-F Pattern Screw C302MG =<50mm
Mild steel Galvanised Thread Rolling No flange present.
Top. 50 x 8 screw.
C003MG A-F Clip Set Top C100MG Mild steel grating
A-F Pattern Bottom C200MG =>55mm
Mild steel. Galvanised Screw C301SM Flange present
Top. Bottom. 80 x 8 screw
C003SM A-F Clip Set Top C100SM Stainless steel / Aluminium
A-F Pattern Bottom C200SM grating
Stainless steel. Mill finish Screw C303SM =>55mm
Top. Bottom. 80 x 8 screw Flange present
C004SM A-F Clip Set Top C100SM Aluminium grating
A-F Pattern Bottom C200SM =<40mm
Stainless steel. Mill finish Screw C304SM Flange present
Top. Bottom. 50 x 8 screw

C010MG SWM30 Clip Set Top C150MG Expanded metal


Expanded metal Bottom C200MG WM
Top. Bottom. 65 x 8 screw Screw C301MG SWM30

C011MG SWM45 Clip Set Top C151MG Expanded metal


Expanded metal Bottom C200MG WM
Top. Bottom. 65 x 8 screw Screw C301MG SWM45

C020SM G Clip Set Top C133SM FRP grating


G Pattern Screw C311SM 25mm deep
Stainless steel. Mill finish
Top. 30 x 6 screw

C021SM G Clip Set. G SS Mill Top C134SM FRP grating


Top. 50 x 6 screw Screw C312SM 38mm deep

C022SM G Clip Set Top C131SM FRP grating


G Pattern Screw C310SM 25mm deep
Stainless steel. Mill finish
Top. 20 x 6 screw

C023SM G Clip Set Top C132SM FRP grating


G Pattern Screw C310SM 38mm deep
Stainless steel. Mill finish
Top. 20 x 6 screw

C024SM G Clip Set Top C130SM FRP grating


G Pattern Screw C311SM 25mm deep
Stainless steel. Mill finish
Top. 30 x 6 screw

C025SM G Clip Set Top C130SM FRP grating


G Pattern Screw C301SM 38mm deep
Stainless steel. Mill finish
Top. 50 x 6 screw

MLIND A-D Clip Set Lindaptor - Mild Steel Grating


A-D Pattern =<32mm
Mild Steel Galvanised Flange present
Top Bottom 50x10 SHCS

14
AccessBrochure08new 20/03/2008 3:42 PM Page 17

Fixing Clips

CLIP ASSEMBLIES
GF10 W
Top Hat
Plan View
D

FLOORING
D X (max)
M10 SHCS
Body
X (min)

The Webforge Clip (product code C001MG) is a galvanised clip that consists The Lindapter Grate-Fast® (product code MLIND) is a galvanised Lloyds
of a pre-assembled ‘clip top’, M8Bolt and nut and a bottom bracket that Approved anti-vibration clip that consists of a pre-assembled ‘top hat’ bracket,
captivates the nut, allowing fixing from the top of the grating. It enables socket head capscrew and body casting. It enables rapid and secure
rapid and secure connection of grating to steel support sections. connection of grating to steel support sections.
Product Screw To suit flange To suit Webforge Grating Bar Product Screw To suit flange Body casting To suit Webforge Grating Bar
Code Size thickness (mm) Grating type depth* D (mm) Code Size thickness (mm) width (mm) Grating type depth* D (mm)
C001MG M8x65 5-16 A,B,C,D,E,F Min 20 Max 50 MLIND M10 3-19 20 A,B,C,D Min 20 Max 32
* longer screws available for greater bar depth. Max Bar Depth = 65mm * longer screws available for greater bar depth.

TOPS
C101MG C100MU
Ø10 C100MB
C101SM ø9
C102MG C100MG
ø8.2
Ø7 C150MG ( SWM30)
60 C102SM C100SM
C151MG ( SWM45)
30, 40, 60 22, 30 or 45
C152MG(SWM22)
32

C133SM (25mm) C130SM C131SM ( 25mm)


Ø6 ø8.2
C134SM (38mm) ø6 C132SM ( 38mm)

38
25 or 38

25 or 38
25 or 38

M6

BOTTOMS

C200MU ø 8.2 x 40 Slot

C200MB C210MG
C200MG C210SM M8 Tapped
C200SM

SCREWS/RIVETS

C301MG (65 x 8) C302MG (50 x 8) C303MG (80 x 8) C310SM (20 x 6) C400MG (Grip Range 9-16mm)
C301SM (65 x 8) ( Pilot Hole 7.4mm ) C303SM (80 x 8) C311SM (30 x 6) C401MG (Grip Range 6-20mm)
Thread Rolling C304SM (50 x 8) C312SM (50 x 6)

WELDING
Webforge believe that welding to the support structure is a suitable process. Minimum number of welds is four per panel.
Grating: Weld 5mm fillet 25mm long at 1000mm centres. Expanded Mesh: Weld every fourth strand.

CLIP FREQUENCY
Nominal 4 per panel.
(Approximately 3 per M2 where span is > 1500mm. Approximately 5 per M2 where span is > 750mm or less.)
Fixing clips are not generally recommended in areas of vibration or where lateral loads are applied to the grating.
15
AccessBrochure08new 20/03/2008 3:42 PM Page 18

Mild/Stainless Steel Manufacturing Tolerances


Transverse Bow

mm mm mm mm
1/100 of width Load Bars
D SPAN S
WIDTH W

W1
Aluminium

D1

1/200 of width Load Bars

Span S

Stair Treads

Width + - 3 mm
FRP

WIDTH W

Depth D

Length + 0 mm - 3 mm

Minimum Support
Dimension
Expanded Metal

W1
SWM
LWM
S

25mm
min

LWM
A
D1 Span

L
Installation Clearances

Installation Note
Span Span
10 mm Nominal
Minimum support dimension:- 10 mm Nominal
A minimum of 25mm for loadbars up to 50mm deep
and a minimum of 50mm for loadbars > 50mm deep.
Width

Webforge recommends that the land on the support


should be equal to the height of the load bar.
10 mm Nominal
Grating Cantilevers:-
Grating cantilevers up to 250m in the loadbar 10 mm Nominal
Width

direction are acceptable as long as the grating is


securely anchored to the supports (not clips.)
Cantilevers in the crossroad direction are Load Bar
notacceptable.
Actual cutout will be
c to nearest load bar
Support
16
AccessBrochure08new 20/03/2008 3:42 PM Page 19

Manufacturing Tolerances
Longitudinal Bow Cross Rod Location Cross Rod Alignment Load Bar Chart
Load Bar Lean and Spacing No. AB CD F G
5 mm of bars
3mm

1000mm Nominal
41 1205 1530

1.5mm
40 1175 1492

FLOORING
1/200 of length Load Bars
39 1145 1454
38 1115 1416
1mm in 10mm ± 6 mm centre to centre of 37 1085 1378
crossrods measured randomly
across 1500mm in length 36 1055 1339
35 1025 1301
H
Fabrication Welding 34 995 1263
Banding bars and attachments are
B welded with minimum 3mm fillet to 33 965 1225
one side of:
every 5th loadbar on A & B
32 935 1187
1/1000 of length Load Bars Pattern grating
31 905 1205 1149
every 4th loadbar on C & D
Pattern grating 30 875 1165 1111
every 3rd loadbar on F Pattern grating
29 845 1125 1073
Other welding is applied to cut-outs,
splays or circles as appropriate or as 28 815 1085 1035
requested.
27 785 1045 997
26 755 1005 958
End Flat Lean 25 725 965 920
24 695 925 882
23 665 885 844
22 635 845 806
Welding. 21 605 805 1205 768
Banding bars and end plates 20 575 765 1145 730
are welded one side of every
load bar with a minimum 3mm 19 545 725 1085 692
fillet weld. 18 515 685 1025 654
1 mm in 25 mm
17 485 645 965 616
16 455 605 905 577
15 425 565 845 539
14 395 525 785 501
13 365 485 725 463
Nominal Gap Laying Sheets 12 335 445 665 425
11 305 405 605 387
10 275 365 545 349
10mm Nominal Gap 9 245 325 485 311
8 215 285 425 273
7 185 245 365 235
SHEET 1. SHEET 2.
6 155 205 305 196
Overlap join SWM to SWM 5 125 165 245 158
4 95 125 185 120
3 65 85 125 82
2 35 45 65 44

10 mm nom.
NZ 905 925 905
10 mm nom.
Min. clearance W.A. 1205 1205 1205
equal to rebate Other 995 1005 1025
angle thickness
Note:
Sizes are overall outside to outside
of bars.
Calculations based on 5mm bars for
A to F pattern. 6mm for G pattern.
G pattern is FRP only. Bar centres are
10 mm nom. 15 mm 38.1 mm.

Cantilever
250 mm MAX 17
AccessBrochure08new 20/03/2008 3:43 PM Page 20

Webplate/Webmesh
WEBPLATE
FLOORING

Webplate is a composite flooring comprising floorplate welded to the top of grating.


Any grating pattern from page 2 can be combined with any floorplate thickness.
We recommend E pattern grating (similar to F pattern but with cross rods at 100mm centres).
Other combinations can be supplied if required.
Webplate is available in steel and aluminium in the following combinations:

Material Product Floor/ Grating Weight Span at 4kPa UDL


Treadplate Untreated 5mm
Thickness Kg/sqm Deflection

STEEL WP3-E255MP* 3mm E255MP* 44.49 1390mm

WP5-E325MP* 5mm E325MP* 64.78 1625mm

ALUMINIUM WP3-E255AP* 3mm E255AP* 16.21 1100mm

WP5-E325AP* 5mm E325AP* 23.21 1350mm

Where * indicates Treatment. Refer to Options on page 3 and Examples of Coding on page 4.

How to Order Webplate


1. Choose the product type required by reference to the recommendations
shown above.
or
Choose a grating by using the pattern choices on page 2 and choose an
appropriate Load Bar from the Load/Deflection Table on page 6 & 7.
2. Add the Options on page 3.
3. Nominate the required thickness of the floorplate.

Examples:
WP3-E255MPG
1/1500 x 4500 span (in 1 piece)
WP5-A325MPU
2/3000 x 750 span (each in 4 pieces)
WP8-E405MPB
All as per drawing supplied.

WEBMESH
Webmesh is a composite comprising grating with a light gauge mesh
welded to the underside to prevent tools and small objects from falling
through the grating. Complies with AS 1657-1992 paragraph 3.3.1.1

How to Order Webmesh


1. Select a grating from the pattern choices on page 2 and choose an
appropriate Load Bar from the Load/Deflection Table on page 6 & 7.
2. Add the Options on page 3.
3. Prefix your choice WM-

Examples:
WM-A255MPG
1/1205 x 3500 span
WM-A325MPU
2/2500 x 750 span (each in 2 pieces)
WM-C405MPB
All as per drawing supplied.
The standard mesh supplied is a flattened Expanded Metal
SM1622MRU9*** SWM 12mm x LWM 30mm.
18
AccessBrochure08new 20/03/2008 3:43 PM Page 21

Terminology - Grating / Expanded Metal

LOAD BAR NOSING

FLOORING
Flat Bar from which grating A member attached to or on
is made. the leading edge of a stair
tread or at the top of a flight
of stairs to assist slip
resistance and to give a clear
visual indication of the edge
CROSS ROD of the stairtreads.
Can be
In mild steel this is a twisted
square bar forged into the • Abrasive
top of the load bar. • Floor Plate
In stainless steel grating this
KICK PLATE
is a round bar forged into the
top of the load bar. Heavy section flat bar welded
In aluminium this is a square to ends or sides of panels and
bar inserted through punched around cut outs, etc. when
holes in the load bar and specified. Top edge to be
swaged to hold it in position. 100mm above grating generally
and is typically 130 x 6.

BANDED CUT OUT

Refers to the process of Grating areas removed from


welding a flat bar (normally panel to permit passage for
5mm) to the loadbars after installation of pipes, plant
they have been cut to size to and structural and handrail
provide a uniform appearance items.
around all sides of a grating
PENETRATIONS
panel. This process also helps
prevent injury from laceration As for cut out but typically
during installation and assists within the grating panel and
in keeping the panels flat. not on the edge.

CUT TO SIZE ONLY


GROSS AREA
Refers to the process of
leaving the panels with a raw The total area of grating as
cut edge and not banded as shown on drawings using
described above. overall width and length
dimensions of grating ie: W x L.
The gross area is always the
EXACT SIZE
area calculated for invoicing
Refers to the requirement to purposes.
make the panels to an exact
dimension and not to be LONG WAY MESH (LWM)
adjusted to the nearest width
across the standard pattern The distance from a point on
of the load bars. a knuckle to a corresponding
point on the following
knuckle measured across the
FINGERS Long Way. LWM is the same
as span in grating.
In FRP grating this describes
a panel cut that does not run SHORT WAY MESH (SWM)
adjacent to the load bar.
The distance from a point on
Wid
a knuckle to a corresponding
nd th
Stra SWM point on the following
SPAN Short Way
knuckle measured across the
LWO
SWO Mesh Short Way.
Overall dimension of a panel
measured parallel with load bar. Knuckle
WIDTH LONG WAY OPENING (LWO)
Thickness
Indicated by this symbol Strand The distance measured from the
LWM inside of the knuckle in the
Long Way Mesh long way.
SPAN
WIDTH SHORT WAY OPENING (SWO)

Overall dimension of a panel The distance measured from


measured at right angles to the the inside of the knuckle in the
load bars. Always called “Width” short way.
even if greater than the length. KNUCKLE
The intersection of 2 strands.
It is always the width of 2
strands.
SERRATIONS
OVERALL HEIGHT
Small notches made in the
top edge of the load bar to The actual measurement of
assist in slip resistance. the height of the mesh
Band not
measured at the knuckle.
Serrated Serrations

19
AccessBrochure08new 20/03/2008 3:43 PM Page 22

Handrails
S90
S TA N C H I O N S

P C W S S
Platform Cored Welded Side Side Side 90

32NB

457 450

25NB
1017

560 550

TOP OF STEEL
75
150
150 75mm diameter
collar

SC SC SO PC IG
Side Conveyer Side Conveyer Side Offset Platform Corner In Ground

32NB
900

457 450

25NB
1017

560
505 550

55
55 55

75

600
600

20
AccessBrochure08new 20/03/2008 3:43 PM Page 23

Finding The Right Stanchion

PA CA WA SAL SAR SHS SHS

S TA N C H I O N S
Platform Angle Cored Angle Welded Angle Side Angle Left SIde Angle Right Swivel Head Swivel Head
Stanchion Stanchion

.
ROX
APP 0
20
140
140

End of Cap

457
340
340

Termination
Detail

340
340
560 Stair
635 Ramp
560

230
180

150
230
280

AM AMW SOAL SOAR IGA


Angle Mounted Angle Mounted Side Offset Angle Side Offset Angle In Ground Angle
Welded Left Right

32NB

450
457 450
457

25NB
1017
1017
1000

485 Stair 560 Stair


560475
Ramp 550
635 Ramp

See Detail P22

K L M
32NB 450
100
178
254

100

21
AccessBrochure08new 20/03/2008 3:43 PM Page 24

Options
Kickplate Mounting Brackets
Slot allows 7mm up / down adjustment to kickplate. All kickplate brackets are mounted right side when viewed from walking surface.

Steel
MONOWILLS HANDRAILS

DIMENSION 'D' FOR VARIOUS STANCHION TYPES


Grating Height mm Nil 20, 25, 32 40, 45, 50 60, 65
P,W,C D=60 D=85 D=100 D=120
S & SO D=135 D=160 D=180 D=195
TYPICAL ELEVATION
50

Aluminium 85 29 14 dia. (use BNW Part C340SM)

& Stainless 45 20

Steel 45

20
GRATING
25
D D 40 x 40 x 6 angle - P,S stanchion
D 76
80 x 40 x 6 angle - SO stanchion
Type P 85mm long

Type SO Type S

DIMENSION 'D' FOR VARIOUS STANCHION TYPES


Base Plates
Grating Height mm Nil 20, 25, 32 40, 45, 50 60, 65
Steel Aluminium
P,W,C D=40 D=65 D=80 D=100
S & SO D=115 D=140 D=160 D=175 146 146
102 102
Slot allows 7mm up / down adjustment to kickplate. All kickplate brackets are mounted right side when viewed
from walking surface.
75 80
20 mm GRATING 25 mm GRATING 32 mm GRATING
40 typ.
STANDARD & ANGLE MOUNTED From 0°-14°
150 150
100 kickplate
typ.
88 88
85 85 10 85 150 150
10 10
20 25 32

TYPICAL KICKPLATE POSITIONS FOR STEEL


457 88 88

CORNER
‘SO’ TYPE OFFSETS
CHANNELS UNIVERSAL BEAMS 172 172
STEEL ALUM. STEEL ALUM. 126 126
SIZE OFFSET OFFSET SECTION OFFSET OFFSET
150 x 75 110 150 200UB 110 150
65 80
180 x 75 110 150 250UB 110 150
200 x 75 110 150 310UB 130 150
230 x 75 110 150 360UB 130 150 ANGLE MOUNTED ONLY From 15°-45°
560
250 x 90 130 150 410UB 130 150 Hole size 17.5 mm typical. Hole size 17.5 mm typical.
300 x 90 130 150 460UB 130 165 All steel base plates All Aluminium base
are 10mm thick. plates are 12mm thick.
380 x 100 130 165 530UB 140 165
R
Aluminium Stanchion centres should not exceed 1800mm.
75 Steel SO Stanchion offset should not exceed 250mm if compliance
with AS 1657 is required. 14° °
° - 30
or 0 5° - 45°
RADIUS R F r1 °-
51 Fo r 31
Steel & Stainless Steel 90mm 60 Fo
OFFSET Aluminium 140mm 45
22
AccessBrochure08new 20/03/2008 3:43 PM Page 25

Bends/Closures/Gates
Horizontal Closure Bends (HCB)
Standard Pipe:

32NB 3.2mm WT

MONOWILLS HANDRAILS
457
Available in other pipe sizes. See specifications on page 25. 460

260

Angle Closure Bends (ACB) 300

Standard Pipe:

32NB 3.2mm WT
457
Available in other pipe sizes. See specifications on page 25.
460
Available with a value from 1° - 45°

TOP

260 260
Rail Bends (RB) L2mm

Standard Pipe:

Handrail 32NB 3.2mm WT


Knee rail 25NB 3.2mm WT
L1mm

TYPICAL ALL BENDS AND CLOSURES

Standard Leg:
300mm x 300mm
Non-Standard Leg:
L1 + L2 =<6500 L2mm
m
m
L1

Slip Joints
Steel Aluminium
SJ20G - Suits 20NB rail SJ40A - suits 40 OD rail
SJ25G - Suits 25NB rail SJ46A - suits 46 OD rail
SJ32G - Suits 32NB rail
SJ40G - Suits 40NB rail

Gates/Drop Barriers
Maximum
1000 1500
32NB

25NB

Gate/Drop Barrier Types


• Spring Loaded
• Self Closing
• Gravity Drop Important
• Padlock Option When ordering self closing gates,
• Combine with any stanchion it is essential to nominate
• Bracket variations for welding to columns the swing direction, and type NW swing SW swing NE swing SE swing
• Double Gates of Stanchion.
• Locking Devices
• Kickplate Optional
23
AccessBrochure08new 20/03/2008 3:43 PM Page 26

Options/Ordering

Chain
hook
Nominate Centres
MONOWILLS HANDRAILS

Nominate Centres Nominate Centres


DLSO DRSO
Drill Left Side Only Drill Right Side Only
Nominate
Centres Nominate Centres Nominate Centres As viewed from walking surface

ONE BALL THREE BALL MULTI BALL


DBSO DTSO
Drill Bottom Side Only Drill Top Side Only
Nominate Drillings & Centres

MATERIAL HOW TO ORDER CLOSURES AND BENDS


Mild Steel
1. Choose a type from page 23.
Stainless Steel
Aluminium 2. Choose a material.
3. Choose a treatment.
TREATMENT 4. Choose a leg length if not standard.
Untreated Black- Steel 5. Choose a pipe size.
Galvanised - Steel
6. Choose an angle if an ACB or RB.
Electropolished - Stainless Steel
Powder Coated - Steel, Stainless Steel or Aluminium
Painted - Steel, Stainless Steel or Aluminium Examples:
Mill - Stainless Steel or Aluminium ACB 32 G 45...... Angle Closure 32NB Galvanised 45°
Anodised - Aluminium ACB 25 G 45...... Angle Closure 25NB Galvanised 45°
HOW TO ORDER STANCHIONS HCB 32 B .......... Horizontal Closure 32NB Black
1. Choose a type from page 20-21. HCB 25 B .......... Horizontal Closure 25NB Black
2. Choose a material type. RB 25 G 90........ Rail Bend 25NB Galvanised 90°
3. Choose a treatment. RB 32H B 135.... Rail Bend 32NB Heavy Duty Black 135°
4. Nominate a kickplate bracket height. See table page 22.
5. Nominate an offset if SO type stanchion.
HOW TO ORDER GATES/DROP BARRIERS
6. Nominate an angle if an angle type stanchion.
7. Nominate the required options.
1. Choose a type from page 23.
8. Enclose a sketch if needed to explain specials.
2. Choose the stanchion type from page 20-21.
3. Choose material.
Examples:
4. Choose a treatment.
PG ...................... Platform Galvanised
5. Nominate a kickplate if required.
WB...................... Welded Black
6. Nominate the swing direction.
PA ...................... Platform Aluminium
7. Nominate the centre to centre dimension of the
SOG 110.............. SO Galvanised 110 offset stanchions .... or advise if other.
SOGK 110 R140 .. SO Galvanised 110 offset RH Kickplate D=140 8. Photocopy the sketch on page 23 and fill in the
SOGK 125 L160.. SO Galvanised 125 offset LH Kickplate D=160 details if needed.
SOHG 110 .......... SO Heavy Duty Galvanised 110 offset
AMB 45 .............. AM Black 45° Examples:
SG Special.......... S Galvanised Drill 32/32 Gate with two PG stanchions. Galvanised No Kickplate.
CG Special.......... C Galvanised. Centres 450/450/550. 1250 centres. NW swing.
...................... Drill 32/25/25. See Sketch Supplied. Gate without stanchions. Galvanised. With Kickplate.
1000 centre to centre of 32 NB pipe. SW swing.
Drop bar. Painted yellow. 700 inside styles.

24
AccessBrochure08new 20/03/2008 3:43 PM Page 27

Specifications
Type Standard Jumbo
Material Mild Steel Stainless Steel Aluminium Steel
Grade

MONOWILLS HANDRAILS
250 316L 6063-T6 250

STANCHION - STANDARD
NB 40 65
OD 48.3mm 48.26mm 50mm 76mm
Wall Thickness 3.2mm 2.77 sched 10 4.0mm 3.6mm

STANCHION - HEAVY
NB 40 65
OD 48.3mm 48.26mm 76
Wall Thickness 4.0mm 3.68mm sched 40 4.5mm
BALL OD 76mm 76mm 76mm 125mm

RAILS - STANDARD - HAND


SPECIFICATIONS

NB 32 65
MATERIAL

OD 42.4mm 42.16mm 38mm 76mm


Wall Thickness 3.2mm 2.77mm 2.0mm 3.6mm
Weight 3.17kg 2.73kg 1.27kg 6.57kg

RAILS - STANDARD - KNEE


NB 25 65
OD 33.7mm 33.40mm 38mm 76mm
Wall Thickness 3.2mm 2.77mm 2.0mm 3.6mm
Weight 2.46kg 2.11kg 0.95kg 6.57kg

RAILS - SPECIALS
- HAND & KNEE
NB 25 to 40
OD 33.7mm to 48.3mm
Wall Thickness 3.2mm to 4.0mm

PIPE
OD= < 50mm +/-0.2mm +/-0.2mm +/-0.2mm –
OD>50mm & = < 75mm – – – +/-0.25mm
Thickness Variation +/-10% +/-10% +/-10% +/-10%
MANUFACTURING

BASE PLATES +/-1mm +/-1mm +/-1mm +/-1mm


TOLERENCES

SPHERES DRILLING 2-4mm oversize 2-4mm oversize 2-4mm oversize 2-4mm oversize
SPHERES HOLE ANGLE +/-1° any horizontal +/-1° any horizontal +/-1° any horizontal +/-1° any horizontal
axis 0.5° in slope axis 0.5° in slope axis 0.5° in slope axis 0.5° in slope

SPACING
AS1657 2000mm 2000mm 1800mm –
AS1657 App.B
STANCHION
SPACINGS

Stanchion P 3000mm 3000mm 1800mm 4000


Stanchion S 2700mm 2700mm 1800mm –
Stanchion W 3000mm 3000mm – –
Stanchion SO 3000mm 3000mm 1600mm –
Stanchion C 3000mm 3000 mm 1800mm –

+ - L/100

Type Steel Aluminium


3.2mm WT 4.0mm WT
± 1 mm
PC, C, CA, SA,SC 4.85kg 5.30kg 2.10kg
P, PA 4.75kg 5.20kg 2.05kg
W, WA, AMW 3.85kg 4.40kg 1.66kg
S 5.00kg 5.60kg 2.16kg L ± 2mm
SO 5.35kg 5.85kg 2.52kg
MASS

SOAL / SOAR 5.30kg 5.60kg 2.29kg


AM 4.45kg 5.00kg 1.92kg
L 1.60kg 1.90kg 0.69kg ± 1 mm
M 2.0kg 2.30kg 0.86kg
K 1.30kg 1.60kg 0.69kg
IG, IGA 6.0kg 7.0kg 2.64kg

25
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GALLERY Our Products

26
AccessBrochure08new 20/03/2008 3:43 PM Page 29

Barrier Products
Fabrication
All the items shown on the preceding pages can be supplied • Ball to rail welding : for AS1657 20mm Tack Weld.
loose or fabricated into panels ready for installation on site. for all others seal weld
• Untreated. • Fabricated from your drawings.

MONOWILLS HANDRAILING
• Hot Dip Galvanised after fabrication. • Modular panels as detailed below. Call the Webforge office
for these Drawings in more detail. STD-003, STD-034.

15
1000, 1500 or 2000 or Special 00
or
2 00
0o
r1
/3
SP
32NB 3.2WT. EC 45
IAL 00
15 or
00 60
00
or or
57

20
45

NOMINATE 00 SP
STANCHION or EC
25NB 3.2WT. 1/3 IAL
TYPE
SP
32 EC
NB IAL
3 .2W 15
T. 00
560

100 X 6 25 or
NB 2 00
3.2 0o
W r1
D

T. /3
SP
EC
REF Pg 22 NOMINATE STANCHION IAL
TYPE = 0 - 200 Ramps require kick plate
2H/1000, 2H/1500, 2H/2000 & 2H/S = 26.5 - 450 Stars
Stairs

457
3000 or 4000 or SPECIAL 4R/4500, 4R/6000 & 4R/S

485
1500 or 2000 or 1/2 SPECIAL 1500 or 2000 or 1/2 SPECIAL

32NB 3.2WT.
457

25NB 3.2WT.
560
0

100 X 6
15
00
D

o r2
00 30
0 00
NOMINATE STANCHION or or
REF Pg 22 TYPE 1/2 40
00
3H/3000, 3H/4000, & 3H/S SP
EC
IAL
or
SP
EC
15 IA L
00
NOMINATE or
STANCHION 20
00
TYPE or
1/2
32 SP
4500 or 6000 or SPECIAL NB EC
3 . 2W IAL
T.
25
1500 or 2000 or 1/3 SPECIAL 1500 or 2000 1/3 SPECIAL 1500 or 2000 or 1/3 SPECIAL NB
3.2
W T.
32NB 3.2WT.
457

= 0 - 200 Ramps require kick plate


457

= 26.5 - 450 Stars


Stairs
485

25NB 3.2WT.

3R/3000, 3R/4000 & 3R/S


560

100 X 6
D

NOMINATE STANCHION
REF Pg 22 TYPE
4H/4500, 4H/6000, & 4H/S
15
00
or
20

Installation
00
or
SP
32 EC
NB IAL
3. 2
WT
.
NOMINATE 25
NB
We can supply and install the complete package on site. STANCHION 3.2
W T.
TYPE
457
485

= 0 - 200 Ramps require kick plate

= 26.5 - 450 Stairs


Stars

2R/1500, 2R/2000 & 2R/S

27
AccessBrochure08new 20/03/2008 3:43 PM Page 30

Balustrade

BAL-SP
B A LU S T R A D E

• Your choice of infill


• Your choice of stanchion type
• Jumbo stanchions

BAL-1
Standard:
12mm diameter rods
Jumbo:
16mm diameter rods
120

Base Plate detail. See page 22.


Jumbo Base Plate Detail. See Page 30.

BAL-1D
75

As for BAL-1, with the addition


of extra railing to comply with
870

requirements of AS1428.1 for 288O

disability access.
Additional rail may be applied to
other balustrade types by suffix “D”.

BAL-2
Standard: 12mm diameter rods
Jumbo: 16mm diameter rods
• Cranked
• As Drawn
• Opposite hand
• Alternating

28
AccessBrochure08new 20/03/2008 3:43 PM Page 31

Balustrade

BAL-3

B A LU S T R A D E
16 x 16mm square rods
with middle twist.

BAL-4

Perforated plate
• 2mm PGI
• 6.5mm Ø holes
• 40% open area
• 25mm border all sides

BAL-5

6mm toughened glass


Die cast clamp

BAL-6
20 x 5mm Flat
Zig – Zag

29
AccessBrochure08new 20/03/2008 3:43 PM Page 32

Jumbo
JUMBO

JP JC JW JS JS
Jumbo Platform Jumbo Cored Jumbo Welded Jumbo Side Jumbo Side BASEPLATE

65NB

450
Hole dia. 20mm

16mm Thick
65NB

550

700

150

JAM JAMW JSAL JSAR JCA JWA


Jumbo Angle Jumbo Angle Jumbo Side Jumbo Side Jumbo Cored Angle Jumbo Welded Angle
Mounted Mounted Welded Angle Left Angle Right

65NB

450

65NB

485 (Stair)
550(Ramp) 550

700

50
50

30
AccessBrochure08new 20/03/2008 3:43 PM Page 33

Bends/Closures/Bumprail

Closures and Bends


Horizontal Closure Bends (HCB)

JUMBO
Standard Pipe:

65NB 3.6mm WT
See specifications on page 25.

Angle Closure Bends (ACB)


Standard Pipe:

65NB 3.6mm WT
See specifications on page 25.
Available with a value from 1° - 45°

L2mm

Rail Bends (RB)


Standard Pipe:
L1mm

65NB 3.6mm WT
See specifications on
page 25.

Sandard Leg:
L2mm
400mm x 400mm
Non-Standard Leg:
L1 + L2 =< 6500
m
m
L1

Bumprails
Choose stanchion type and nominate dimensions

125

31
AccessBrochure08new 20/03/2008 3:43 PM Page 34

GALLERY Our Products

32
AccessBrochure08new 20/03/2008 3:43 PM Page 35

Through its network of operations throughout


Australia, New Zealand and Asia, Webforge has the
resources and experience to service a complete
range of projects whatever the complexity or size.
AccessBrochure08new 20/03/2008 3:43 PM Page 36

Webforge Worldwide Centres


Australia Asian Centres Phillippines
Webforge (NSW) China Webforge Phillippines, Inc.
73-75 Bassett Street Guangzhou Webforge Grating Co Ltd Main Avenue cor. Hologram Street
Mona Vale NSW 2103 No. 6 Jinhua 3rd Street Light Industry and Science Park 1
Phone: (02) 9997 8555 Economic & Technological (L.I.S.P.1)
Fax: (02) 9997 7546 Development Zone Cabuyao, Laguna 4025
Postal: PO Box 440 Guangzhou 510730 Phillippines
Mona Vale NSW 1660 China Phone: 63 49 543 0441
Email: nsw_sales@webforge.com.au Phone: 86 20 8221 2739 Fax: 63 49 543 0440
Fax: 86 20 8221 2792 Email: sales@webforge.com.ph
Webforge (QLD) Email: gmgco@gdnet.com.cn
1149 Kingsford Smith Drive Singapore
Pinkenba QLD 4008 Wuxi Webforge Grating Co. Webforge (Singapore) Pte Ltd
Phone: (07) 3260 1064 No. 5 Taishan Road 31 Jurong Port Road #02-12M
Fax: (07) 3260 1130 National Hi-Tech Development Zone Jurong Logistic Hub
Postal: PO Box 1452 Wuxi, Jiangsu 214028 Singapore 619115
Eagle Farm QLD 4009 China Phone: 65 6861 3611
Email: qld_sales@webforge.com.au Phone: 0510 8521 1188 126 Fax: 65 6861 8344
Fax: 0510 8521 5188 Email: sales@webforge.com.sg
Webforge (VIC) Email: webwuxi@public1.wx.js.cn
Fact. 2, 142-146 Fairbank Rd Thailand
Clayton South VIC 3169 Indonesia Webforge (Thailand) Ltd
Phone: (03) 9551 1911 PT. Webforge Indonesia (Head Office & Factory)
Fax: (03) 9558 0730 Kawasan Industri Jababeka Amata City Industrial Estate
Postal: Private Bag 155 JI. Jababeka V Kav. V-9 7/110 Moo 4
Clayton South VIC 3169 Cikarang - Bekasi 17530A Tumbol Mapyangporn
Email: vic_sales@webforge.com.au P.O. Box BO5/BKSLC/17550A Amphur Pluakdaeng
Indonesia Rayong 21140
Webforge (WA) Phone: 62 21 893 4513 Thailand
24 Tennant Street Fax: 62 21 893 4516 Phone: 66 38 956 099
Welshpool WA 6106 E-mail: sales@webforge.co.id Fax: 66 38 956 097
Phone: (08) 9361 8933 Email: sales@webforge.co.th
Fax: (08) 9361 7057 Malaysia
Postal: PO Box 151 Webforge (KL) Sdn Bhd (Sales & Marketing)
Bentley WA 6982 Lot 3, Jalan Gudang 16/9 899 Thai CC Tower
Email: wa_sales@webforge.com.au Section 16, 40700 Shah Alam Room #161, 16th Floor
P.O. Box 7601, 40720 Shah Alam South Sathorn Road, Yannawa
Webforge (North Queensland) Selangor Darul Ehsan Sathorn, Bangkok 10120
2 Boyne Street Malaysia Thailand
Stuart Qld 4811 Phone: 60 3 5519 0652 Phone: 66 2 672 3972
Phone: (07) 4753 1666 Fax: 60 3 5519 0749 Fax: 66 2 672 3966
Fax: (07) 4729 1899 Email: webkl@webforge.com.my
Postal: PO Box 123 Vietnam
Wulguru QLD 4811 Middle East Representative Office in Vietnam
Email: tville_sales@webforge.com.au Webforge Middle East Webforge (KL) Sdn Bhd
P.O. Box 18641 Unit 614, Me Linh Point Tower
New Zealand LOB 14 544 2 Ngo Duc Ke, District 1
Webforge (NZ) Ltd Jebel Ali Free Zone Ho Chi Minh CIty
23 Kelvin Grove Road Dubai, U.A.E Vietnam
Palmerston North NZ Phone: 9714 887 3346 Phone: 84 8 520 2787
Phone: (06) 356 1246 Fax: 9714 887 3347 Fax: 84 8 827 4661
Fax: (06) 356 7782 Email: webforge@emirates.net.ae Email: webforgekl_khanh@hcm.vnn.vn
Postal: PO Box 1506
Palmerston North NZ
Email: nz_sales@webforge.com.au

Brochures also available


Architectural Screens
Civil Products
Expanded Metal Products
Planking Products
Outlook Sunscreens

www.webforge.com.au
Disclaimer: While Webforge has taken all reasonable care in preparing
this brochure, Webforge takes no responsibility for loss resulting from
relying on its contents. Customers should make their own enquiries as
to whether any products described in this brochure are suitable for their
intended use. Information in this brochure may change without notice.

AP Issue 5 03 / 08

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