Project: Intel.

COMPRESSOR AIR REQUIRMENT

1. Compressor Air Requirement - 228 cfm

PROPOSED COMPRESSOR SIZE - 228 CFM

Pressure - 10 bar

OPTION – 1

Assume Pipe Size - 40 mm

Pipe Length - 70 m

Equivalent length of 90 º bends - 4no x 6.2
24.8m

Total Pipe Length - 70+24.8 =94.8m

Maximum Allowable pressure Drop - 1psi

Maximum Allowable CFM for 40mm Pipe- 143.29cfm (As per Annexure – 1)

Above Pipe Size is not sufficient for this Application so considering next Pipe Size 63mm.

OPTION – 2

Assume Pipe Size - 63 mm

Pipe Length - 70 m

Equivalent length of 90 º bends - 4no x 6.2
24.8m

Total Pipe Length - 70+24.8 =94.8m

Maximum Allowable CFM for 63mm Pipe- 462.50cfm

Pressure loss for 63mm pipe at 462.50cfm - 1psi (As per Annexure – 2)

PROPOSED Air PIPING SIZE = 63 mm (For Future Requirement)

Last Modified: 29.09.10 1 POTENTIALSERVICE CONSULTANTS (P) Ltd.,

Rev: R0
 Project: Intel.

CONSIDERING COOLING WATER PIPE SIZE = 25 mm

FRICTIONAL LOSS (Per Meter Length of Pipe in bars) Pf = 6.05 x (10)5 x (Q) 1.85
©1.85 x (D) 4.87

Q = 60 Lpm

C = 120(Constant for GI Pipe)

D = Mean bore of the Pipe in mm

Pf = 6.05 x (10)5 x (60)1.85

(120)1.85 x (25)4.87

= 0.02611 bar/m

Total Length of the Pipe - 24m

24 x 0.02611

.6267 bar

CONSIDERING COOLING WATER PIPE SIZE = 32 mm

FRICTIONAL LOSS (Per Meter Length of Pipe in bars) Pf = 6.05 x (10)5 x (Q) 1.85
©1.85 x (D) 4.87

Q = 60 Lpm

C = 120(Constant for GI Pipe)

D = Mean bore of the Pipe in mm

Pf = 6.05 x (10)5 x (60)1.85

(120)1.85 x (32)4.87

= 0.007848 bar/m

Total Length of the Pipe - 24m

24 x 0.007848

.188bar

PROPOSED COOLING WATER PIPING SIZE = 32mm

Last Modified: 29.09.10 2 POTENTIALSERVICE CONSULTANTS (P) Ltd.,

Rev: R0
 Project: Intel.

Air Receiver Size

Air Receiver Size

C x Pa V= Receiver Volume ft3

V= Tx Time allowed (minutes) for Pressure DropP1
P1 -P2
T= - P2
C= Air Demand, CFM of free air
C = 228 cfm Pa = Absolute atmospheri Pressure,psia
Pa = 14.7 psia P1 = Intial receiver Pressure,psig
T = 15 Secs P2 = Final receiver Pressure psig
P1 - P2 = 13 psig 1 ft3 = 0.02831685 m3

V = 64.45385 ft3
V = 1.83 m3

Last Modified: 29.09.10 3 POTENTIALSERVICE CONSULTANTS (P) Ltd.,

Rev: R0