Training Ingersoll

Ingersoll

Training Schedule

Classroom Review – 30 Minutes

1. Review AHU

Site Review – 20 Minutes

1. Identify AH Units Maintenance Requirements
 Ingersoll
Packaged Heating Units Venmar CES
AHU-101
AHU-401
 Configurations AHU-101, AHU-401

Heating Coil Fans DD Pre Filter Damper

Acoustic Louver

Indirect Fired Gas

Burner
 Configurations AHU-101, AHU-401

Acoustic
Louver
Kinetics Noise Control – KCPL-F/2
 Configurations AHU-101, AHU-401

Outside Air
Damper
Damper Tamco – 9000 Insulated

Actuator – Open Closed

 Configurations AHU-101, AHU-401

Filter
Section

Pre-filters
Merv 8 – 2” thick AAF Perfect Pleat
(3) 20 x 20 inches

Average Pressure Drop = 0.5” WG

Change Filters at 1.0” WG
68.5°F
Filters Side Load
Access Door on side
 Configurations AHU-101, AHU-401

Fan
Section
Motor
 Configurations AHU-101, AHU-401

Fan
Section

Back
Draft
Air Entering Side Damper
Configurations AHU-101, AHU-401

Skematic Layout
Unit has 2 Fans
c/w controlled by 1
VFD

The controller will

determine how
many fans are on
based on outdoor &
indoor temperature
 Configurations AHU-101, AHU-401

Skematic Layout
Intake Side
If only 1 fans in
operation

the back draft

Back damper on off fan
Side will close.
 Configurations AHU-101, AHU-401

Fans

• (2)12” Diameter Direct Drive

Fans c/w 1 Hp Motors

• No Belts – Motors are

prelubricated.
 Configurations AHU-101, AHU-401

Hot Water
Heating
Coil
3 Row Coil

37 kW Capacity
 Configurations AHU-101, AHU-401

Indirect
Gas Burner
Stainless Drum and Tube.
Provides Heat for Winter only
During Summer shut of main
valve

46 kW Capacity
Configurations AHU-101, AHU-401

Skematic Layout
Ease of Maintenance

WHEEL
15 lbs

MOTOR
60 lbs
 Ease of Maintenance

Change Filters on a Regular

Basis. Have a schedule to
change.

There is a Dwyer Gauge

Mounted on unit. Do not allow to
go above 1 inch wg.
 Configurations AHU-101, AHU-401

If Supply Air is below 4.4 C (40 F) for 240

seconds, unit will shut down.

If Supply Air Temperature is above 51.67 C

( 125 F ) for 240 seconds the unit will shut
down.
 Configurations AHU-101, AHU-401

Hand Off Auto

Off - Unit is shut down

Hand – Unit is fully operational – Regardless of start

contact Status

Auto – Unit is fully operational – Start Contact is

closed. This start contact is building management
 Maintenance &
Service Contact

Local Service
Ambient Mechanical Ltd - 905-738-1768 ext 108
www.ambientmechanical.ca

JDM Air Power Services Inc 519-624-2131

www.jdmairpower.com
 Ingersoll
Unitary Heating
Ruffneck FX5- EUH-101,102
Ouellet OAS - EUH-401,402,403,404,603,604
Ouellet OWD-EUH-405,406,407,409,409,501,502,601,602
 Electric Heat
Baseboard Heaters
Explosion Rated

Check heating element,

guard, fan, louvers motor of
dirt build up and clean.

Check Unit every heating

season 8 step inspection.
Ruff Neck FX 5 EUH-101,102
 Ruff Neck FX 5

1. Check all terminal connections and electrical

conductors for damage, looseness, defects, fraying, etc.
and replace or tighten where applicable.
2. Inspect contactor contacts. If badly pitted, burned
or welded shut, replace with factory supplied contactor. It
is recommended that the contactor be replaced every
three (3) years.
3. Inspect thermal delay fuses. Fuse rating and type
are printed on circuit board. Correct fuse must be in the
“ACTIVE” fuse clip. An extra fuse should be stored in the
clips marked “SPARE”.
Ruff Neck FX 5

Contact
 Ruff Neck FX 5

Contact - 25
 Ruff Neck FX 5

4. Check for fluid leakage from heat-exchanger. The

heat exchanger is filled with a mixture of water and inhib-
ited ethylene glycol, which is poisonous, and is factory
vacuum-sealed. If fluid leakage occurs, remove heater
from service and have the heat-exchanger replaced by a
factory replacement unit. Refer to “Repair and
Replacement” section for complete details.
 Electric Heat
Unit Heaters OHX
Explosion Rated

5. Check motor shaft bearing play. Replace motor if

play is excessive or if motor does not run quietly and
smoothly. Motor bearings are permanently lubricated.
6. Check fan blade. Replace immediately if cracked
or damaged.
7. Check louvers. Louver screws should be tight.
Louvers must not be set less than 30 degrees of the
closed position.
8. Turn heater motor on for a minimum of 10
minutes. Crackling or pinging noises within heater during
start-up are normal. Check for air exiting heater through
louvers and smooth running of motor.
 Electric Heat - Unit Heaters

Once a year use vacuum

cleaner to remove dust from
inside unit.

Heater to be disconnect prior

to cleaning
Ouellett
Model OAS EUH-401,402,403,404,603,604
 Electric Heat
Unit Heaters

Unit can be washdown

Check to make sure inlet and outlet is

not blocked

Not to be used for summer Ventilation

Ouellett Heater to be disconnect prior to cleaning

Model OWD
EUH-405,406,407,409,409,501,502,601,602
 Ingersoll
Fans
TCF Model DCRU: EF-101,102,401,402
MK Plastics Model RBK: EF-404
Aerovent Model CDD: SF-401
TCF Model DSI: SF-501,SF-601
Aerovent Model DDP: EF-501
TCF Model TCPE: EF-601, 602
TCF Model DCRU: EF-101,102,401,402

•Maintenance
Routine maintenance should cover the following items:
a. Tighten all setscrews, bolts and wire connections.
B. Cleaning of unit, wheel and damper (if present).
•All motors containing ball bearings are permanently
lubricated from the factory. No additional maintenance
is required.
1. Before performing any maintenance on the fan, be
sure power is turned off and locked in the OFF position
at the service entrance.
2. Ventilators should be carefully checked at least
once a year. For critical or rugged applications, a
routine check every two or three months is suggested.
 MK Plastics Model RBK: EF-404

Maintenance
Establish a schedule for inspecting all parts of the fan.
The frequency of inspection depends on the operating
conditions of the fan.
Fans exhausting contaminated air should be inspected
every three months, or sooner.
•It is recommended the following inspection be
conducted twice per year.
•Inspect bolts and setscrews for tightness. Tighten as
necessary. Worn setscrews should be replaced
immediately.
•Inspect for cleanliness. Clean exterior surfaces only.
Removing dust and grease on motor housing assures
proper motor cooling. Removing dirt from the wheel
and housing prevents imbalance and damage.
Aerovent Model CDD: SF-401

General Maintenance

Fan Wheel: The fan wheel in a centaxial fan must be

kept reasonably clean if it is to perform properly.
Where dirt build-up is slight, very little unbalance can
result. Air heavily laden with grease and dirt will
deposit a great deal on impeller blades. Conditions
should be observed and cleaning performed as
required for smooth fan operation and, in the case of
grease, removal of this type of fire hazard.

Screws and Bolts: Check tightness of all screws

•and bolts throughout the assembly.
TCF Model DSI: SF-501,SF-601

Routine maintenance should cover the following items:

•a. Tighten all setscrews, bolts and wire connections.
•b. Cleaning of unit, wheel and damper (if present).
1. Before performing any maintenance on the fan, be
sure power is turned off and locked in the OFF
position at the service entrance.
2. Fans should be carefully checked at least once a
year.
Aerovent Model DDP: EF-501
TCF Model TCPE: EF-601, 602

Routine maintenance should cover the following items:

•a. Tighten all setscrews, bolts and wire connections.
•b. Cleaning of unit, wheel and damper (if present).
1. Before performing any maintenance on the fan, be
sure power is turned off and locked in the OFF
position at the service entrance.
2. Fans should be carefully checked at least once a
year.