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Single
Aisle Family
A318/A319/A320/A321
Hydraulic system
Maintenance practices
Single Aisle Family In Service Information - Ref.: ISI 29.00.00173 001
Contents:
1. Simplified schematics 003
2. Reasons and solutions for system failures 009
3. Installation/Removal & Repairs 027
4. Necessary tools for hydraulic system 061
002 Single Aisle Family In Service Information - Ref.: ISI 29.00.00173
AMM references:
• 12-12-29 PB 301
• 12-14-29 PB 301
• 12-32-29 PB 301
• 20-21-12 PB 201
• 20-23-11 PB 201
• 20-23-14 PB 201
• 20-23-21 PB 201
• 20-23-22 PB 201
• 20-29-00 PB 201
• 29-00-00 PB 201
• 29-00-00 PB 601
• 29-10-00 PB 201
• 29-19-00 PB 001
1. Simplified schematics
Single Aisle Family In Service Information - Ref.: ISI 29.00.00173 005
1. Simplified schematics
_
Single Aisle Family In Service Information - Ref.: ISI 29.00.00173 007
1. Simplified schematics
_
2. System Maintenance
Procedures
Root causes
Air can be introduced in the system when a leak occurs,
or during maintenance operation, or because of hydraulic
accumulator defective bladder.
Solution
In case of doubt, an easy check can allow to make sure
that the amount of air contained in the hydraulic system
is within acceptable range (chapter 2.1.1).
0 32 1 710 118
10 50 1 800 124
20 68 1 890 130
30 86 1 970 136
Note: The hydraulic fluid volume in the reservoirs can change with
the temperature. For each 10 DEG.C scale Celsius change in outside
air temperature:
•T he volume in the Green or Yellow hydraulic system reservoir can
change by 0.5 L
• The volume in the Blue hydraulic system reservoir can change by 0.25 L
016 Single Aisle Family In Service Information - Ref.: ISI 29.00.00173
A. Particle contamination
• Contaminated fluid from ground cart
Cart fluid condition has to be monitored
on a periodical basis.
• Component internal wear
Internal leak test as per AMM 29-19-00 PB 001 will allow
identification and replacement of faulty component.
• Maintenance operation on the hydraulic circuit
• Incorrect fluid sampling
AMM 12-32-29 PB 301 recommendations to be strictly
followed (chapter 2.3.1).
Refer to AMM 12-32-29 PB 301 flowchart for correctives
actions.
Single Aisle Family In Service Information - Ref.: ISI 29.00.00173 017
B. Chemical contamination
As for particle, chemical contamination can be introduced by:
• Contaminated fluid used for reservoir servicing or
from the ground cart maintenance incorrect sampling
In service experience show that most of chemical
contamination issues are water or acid related.
Water can also be introduced from hydraulic reservoir
pressurization circuit. The acid accretion is the result
of combination of hydraulic fluid and water in high
temperature environment.
Possible corrective actions in case of chemical
contamination (refer to AMM 12-36-29 PB 301):
• Complete fluid replacement
• Replacement of fluid in the reservoir for acid only
• Use of PALL Purifier for water and chlorine.
Note:
PALL Purifier is also particle filter.
018 Single Aisle Family In Service Information - Ref.: ISI 29.00.00173
Note:
The table that follows is applicable only for Green, Yellow and Blue
Hydraulic Systems. It is not applicable for Alternate-Braking
Low-Pressure System.
020 Single Aisle Family In Service Information - Ref.: ISI 29.00.00173
(See Note 6)
Static Seals
(at unions and None 2 drops in 10 min
connections)
Static Casing
1 drop in 10 min 1 drop/min
HYD PUMPS (Housing)
(EDP, EMP, Shaft Seal
RAT) (System 2 drops/min 8 drops/min
pressurized)
EDP: 5 drops/min EDP: 60 drops/min
Shaft Seal EMP: 5 drops/min EMP: 30 drops/min
(In operation) RAT: 1 drop/min RAT: 1 drop/min
PTU: 5 drops/min PTU: 30 drops/min
(See Note 6)
Static Seals
(System None 2 drops in 10 min
pressurized)
SERVO Elevator:
CONTROL 6 drops in 10 min
Elevator, (See Note 1)
Aileron,
Rudder, Aileron:
Dynamic Seal 6 drops in 10 min
Spoiler & (System 1 drop in 10 min
Yaw Damper (See Note 1)
pressurized)
(See Note 4) Rudder:
30 drops/min
Spoiler:
30 drops/min
Single Aisle Family In Service Information - Ref.: ISI 29.00.00173 021
Normal
Dispatch limit
Equipment Location Operation
to avoid delay
Limit
Elevator:
3 drops in 10 cycles
SERVO
(See Note 1)
CONTROL
Elevator, Aileron:
Aileron, Dynamic Seal 3 drops in 10 cycles
1 drop in 10 cycles (See Note 1)
Rudder, (In operation)
Spoiler & Rudder:
Yaw Damper 15 drops/cycle
(See Note 4)
Spoiler:
15 drops/cycle
(See Note 6)
ACTUATORS
LG Actuator, Static Seals None 2 drops in 10 min
LG Door Rod Seal
Actuator & (System 1 drop/min 30 drops/min
Cargo Door pressurized)
Actuator
(Note 7) Rod Seal
1 drop/cycle 2 drops/cycle
(In operation)
(See Note 6)
Removable 2 drops in 10 min
None
Pipe to Pipe (See Note 2)
Permanent
None None
Pipe to Pipe
Swivel fitting None 30 drops/min
CONNEC-
Manifold 2 drops in 10 min
TIONS None
Fitting (See Note 2)
2 drops in 10 min
Bobbins None
(See Note 2)
Removable 2 drops in 10 min
None
Pipe to Pipe (See Note 2)
1 drop in 10 min
Sliding unions Slight leakage
(See Note 2)
022 Single Aisle Family In Service Information - Ref.: ISI 29.00.00173
(See Note 6)
2 drops
Static Seals None
in 10 min
Dynamic Seal
None 1 drop/min
(System pressurized)
Hyd Motor Shaft Seal:
Slats, Flaps, THS
5 drops/min 30 drops/min
(pressurized and
in operation)
Constant Speed
1 drop/min 6 drops/min
Motor/Generator
Alternate Brake System (See Note 3) (See Note 3)
Note1:
For the elevator and the aileron servo-controls, two leaks of more
than the normal operation limit are not permitted on the same flight
surface.
Note2:
It is mandatory that the connection is tight and the correct torque
value is applied.
Note3:
It is mandatory that no component or connection in the alternate
brake system (such as the safety valves, manifold, etc.) have leaks
which are more than 10 drops per minute.
Note4:
Obey the leakage limits for the Yaw Damper Servo-Actuators:
• If the leakage rate is less than 4 drops per minute , no more steps
are necessary
• If the leakage rate is between 4 and 14 drops per minute, replace
the yaw damper
servo-actuator(s) before the subsequent 750 flight hours
• If the leakage rate is between 15 and 30 drops per minute, replace
the yaw damper
servo-actuator(s) before the subsequent 100 flight hours
• If the leakage rate is more than 30 drops per minute, replace
the yaw damper servo-actuator(s) immediately
• Do the visual inspection of the yaw damper servo actuators
with the part number SC4700-3
Note5:
A leak rate of 10 drops per minute is permitted, if the temperature
is less than -40 deg.C (-40.00 deg.F).
024 Single Aisle Family In Service Information - Ref.: ISI 29.00.00173
Note6:
If one or more components have an external leak rate that is more
than the normal operation limit, the aircraft can be dispatched if:
• The leak rate of the component(s) is less than the dispatch limit
• Only one hydraulic system has component(s) with a leak rate that
is more than the normal operation limit
• For a given hydraulic system, the leakage is less than the dispatch
limit
• The fluid level in the hydraulic reservoirs is correct. It is necessary
to do the above checks again before each flight.
Note7:
The limit of 2 drops in 10 min is for the time of the pressurization
and operation of the Cargo Door.
Note8:
The following fittings; PERMASWAGE, HARRISON elastomerically
swaged, HARRISON internal roller-swaged, EATON, RYNGLOCK,
CRYOFIT couplings and H-fittings are swaged permanent connections.
Single Aisle Family In Service Information - Ref.: ISI 29.00.00173 025
Refer to AMM
29-00-00 PB 601
Leak
within limits?
A/C
dispatch
under MEL?
Leaking
component
replacement possibility?
Repair
possibility?
Repair
Replacement AMM 20-23-11 Contact AIRTAC
DISPATCH
026 Single Aisle Family Hydraulic system - Ref.: SEE34/951.1497/99 - Feb 2016
3. Installation/Removal
& Repairs
Note:
These hydraulic repairs are applicable only to tubes located
in airframe area:
• Titanium alloy (Ti 3Al 2.5V) tubes (ABS5004) ; sizes -04 to -16
• CRES (21-6-9) tubes (ASNA3288) ; ALL sizes
• Aluminium alloy (6061-T6) tubes (ASNA3410 or DAN40) ;
sizes -04 to -16 and -24.
Usually, tube repair is carried out with a tube made of the same
material, but if this is not available, the tube can be repaired
as follows:
• Aluminum alloy (6061-T6) tubes, ref. ABS5144 or
ASNA3410 or DAN40:
with Corrosion-Resistant Steel (CRES) (21.6.9) tubes,
ref. ASNA3288 or titanium alloy (Ti A3L 2.5V) tubes,
ref. ABS5004
• CRES (21.6.9) tubes, ref. ASNA3288:
with titanium alloy (Ti A3L 2.5V) tubes, ref. ABS5004
(but not in the pylon)
• Titanium alloy (Ti A3L 2.5V) tubes, ref. ABS5004:
with CRES (21.6.9) tubes, ref. ASNA3288.
Single Aisle Family In Service Information - Ref.: ISI 29.00.00173 029
Permaswage Unions
Y P P P P P P P P
AMM 20-23-11-300-001
Harrison elastomer
N P P P P P P P P
AMM 20-23-11-300-002
Harrison Roller
N - - - - - - - -
AMM 20-23-11-300-005
Rynglok R8
Y P P P P P P P P
AMM 20-23-11-300-007
Cryofit
Y P P P P P P P P
AMM 20-23-11-300-006
H-fitting
Y P P P P P P - -
AMM 20-23-11-300-003
MS21922 sleeve
Y T T T T T T T T
AMM 20-23-11-300-004
Welding
N T T T T T T - T
AMM 20-23-11-300-008
Hoses
Y T T T T T T T T
AMM 20-23-11-300-009
Single Aisle Family In Service Information - Ref.: ISI 29.00.00173 035
HP or LP lines In LP lines
situ
Size -4 -6 -8 -10 -12 -16 -24
Thickness (inch) 0,035 0,035 0,035 0,035 0,035 0,048 0,035
Permaswage Unions
Y P P P P P P P
AMM 20-23-11-300-001
Harrison elastomer
N P P P P P P P
AMM 20-23-11-300-002
Harrison Roller
N - - - - - - -
AMM 20-23-11-300-005
Rynglok R8
Y P P P P P P P
AMM 20-23-11-300-007
Cryofit
Y P P P P P P P
AMM 20-23-11-300-006
H-fitting
Y P P P P P P -
AMM 20-23-11-300-003
MS21922 sleeve
Y T T T T T T T
AMM 20-23-11-300-004
Welding
N - - - - - - -
AMM 20-23-11-300-008
Hoses
Y T T T T T T T
AMM 20-23-11-300-009
036 Single Aisle Family In Service Information - Ref.: ISI 29.00.00173
Minimum distance:
6 mm (023 in.) for rigid pipe
12 mm (0.47 in. for flexible hose
Movement
Movement
B. P
rotection from Vibration and Chafing
for Hydraulic pipes
When the clearance is less than the minimum distance,
lacing tapes, bumpers, spacers and clamps can be used:
• To get the minimum distance
• To prevent chafing.
Note:
Hydraulic pipes shall not be attached to pipes of other systems
or electrical harnesses.
Identification
mark Identification
Adhesive mark
Cable tie sealant
NSA935401 Cable tie Adhesive
NSA935401 sealant
Spiral tie
NSA849000
Single Aisle Family In Service Information - Ref.: ISI 29.00.00173 039
Grommet
Nose ABS0648
Inner
part
CORRECT INCORRECT
After correct installation, the pipe can move approximately
15 Deg. in each direction.
Clamp NSA5516
Identification Clamp
mark NSA5516
Clamp installation
Adhesive sealant
Without time limit With time limit Without time limit With time limit
• D <1.5 x OD • D< 20% of the
• D < OD x 1%
• Damage must be • D < 5% of tube wall thickness
• For ABS5004 Size
in the straight pipe the Tube wall • Damage must be
-16: D < OD x 1.4%
area, not in bend thickness in the straight pipe
area, not in bend
Outside Diameter Dash Outside Diameter (OD) Outside Diameter Dash Outside Diameter (OD)
mm in. mm in.
-4 6.35 1/4 -12 19.5 3/4
-6 9.53 3/8 -16 25.4 1”
-8 12.7 1/2 -20 31.75 1” 1/4
-10 15.88 5/8 -24 38.1 1” 1/2
B. S
pecial Cases
Chafing area
W
D
Single Aisle Family In Service Information - Ref.: ISI 29.00.00173 043
Note:
Do not apply lubricant on the contact surfaces between the sleeve
and the sealing surface of the fitting. Lubricant can cause the pipe
to turn when torquing the sleeve nut.
Tube
Note:
It is important to know the material and the parts dimensions
of the assembly. If the connection has different materials,
torque value has to be used for the weakest material.
Note:
The double tightening torque is not applicable for the installation
of plug-in fittings installed on manifold or equipment.
Single Aisle Family In Service Information - Ref.: ISI 29.00.00173 045
Sleeve nut
Typical Permaswage connection Union Nut Sleeve
Hold the union with a second
wrench and tighten the sleeve
nut to the applicable torque
value. (chapter 3.3.3.).
Hold Tighten
046 Single Aisle Family In Service Information - Ref.: ISI 29.00.00173
Sleeve nut
Hold Tighten
Hold the union with a second wrench and tighten the sleeve
nut to the applicable torque value (chapter 3.3.3.).
Fitting Hose
sleeve nut Hold
Tighten
Plug-in union
Equipment
Tighten
Hold
Sleeve nut
Equipment
Tighten
Plug-in union
Hold Hold
Locknut Locknut
Special Bulkhead
fitting swaged Union Tighten
on the tube Tighten
Hold
Hold Tighten Tighten
Sleeve nut
Sleeve nut
Special Bulkhead Sleeve Tighten
fitting swaged nut
on the tube
Tighten Hold
Elbow union
Hold
Locknut
(not tightened)
Sleeve nut Tighten
First, hold the swivel union with a second wrench and tighten
the sleeve nuts to the applicable torque value (chapter 3.3.3.).
Elbow union
Hold
Locknut Tighten
Then hold the swivel union with a second wrench and tighten
the locknut to the applicable torque value (chapter 3.3.5.).
050 Single Aisle Family In Service Information - Ref.: ISI 29.00.00173
Tightening Torques
Item Outer DIA Cres and Titanium Tubes
code Mini Maxi
in. mm m.daN Ibf in. m.daN Ibf in.
3 3/16 4.76 1.1 97 1.2 106
4 1/4 6.35 1.5 133 1.7 150
5 5/16 7.93 2.0 177 2.3 204
6 3/8 9.52 2.9 257 3.2 283
8 1/2 12.70 5.4 478 5.9 522
10 5/8 15.87 7.5 664 8.3 735
12 3/4 19.05 8.5 752 9.5 840
16 1” 25.40 8.5 752 9.5 840
20 1” 1/4 31.75 8.5 752 9.5 840
24 1” 1/2 38.10 8.5 752 9.5 840
Note:
If one of the constituents is made of aluminum,
(union, sleeve or nut), apply the aluminum alloy values.
Single Aisle Family In Service Information - Ref.: ISI 29.00.00173 051
Tightening Torques
Item Outer DIA Aluminium alloy
code Mini Maxi
in. mm m.daN Ibf in. m.daN Ibf in.
3 3/16 4.76 - - - -
4 1/4 6.35 1.2 106 1.3 115
5 5/16 7.93 1.5 133 1.7 150
6 3/8 9.52 1.8 159 2.0 177
8 1/2 12.70 3.0 266 3.3 292
10 5/8 15.87 3.9 345 4.3 381
12 3/4 19.05 4.8 425 5.3 469
16 1” 25.40 8.1 717 8.9 788
20 1” 1/4 31.75 9.7 859 10.7 947
24 1” 1/2 38.10 9.7 859 10.7 947
Note:
If one of the constituents is made of aluminum,
(union, sleeve or nut), apply the aluminum alloy values.
052 Single Aisle Family In Service Information - Ref.: ISI 29.00.00173
Tightening Torques
Item Outer DIA Aluminium alloy
code Mini Maxi
in. mm m.daN Ibf in. m.daN Ibf in.
3 3/16 4.76 0.83 73 0.94 83
4 1/4 6.35 1.21 107 1.32 117
5 5/16 7.93 1.21 107 1.32 117
6 3/8 9.52 1.63 144 1.75 155
8 1/2 12.70 3.47 307 3.58 317
10 5/8 15.87 5.03 445 5.14 455
12 3/4 19.05 7.29 645 7.40 655
16 1” 25.40 11.64 1 030 11.86 1 050
20 1” 1/4 31.75 13.44 1 190 13.67 1 210
24 1” 1/2 38.10 14.10 1 248 14.30 1 266
054 Single Aisle Family In Service Information - Ref.: ISI 29.00.00173
B
Crow-foot
wrench adapter
Torque wrench B
Open end
wrench
adapter
A B
Example:
• Specified Torque (T) = 2 m.daN (177 lb.in)
• Length of torque wrench
(A) without adapter = 300 mm (11.8 in.)
• Length of adapter (B) = 100 mm (3.9 in.)
• Torque value to read off T’:
T’ = (2 m.daN x 300 mm)/(300 + 100 mm) = 1.5 m.daN
Single Aisle Family In Service Information - Ref.: ISI 29.00.00173 057
Red marking
058 Single Aisle Family In Service Information - Ref.: ISI 29.00.00173
CORRECT Pull
Push
INCORRECT
1 2
3.4.3. Removal/ installation of hydraulic bobbins
Please refer to AMM TASK 20-23-21-911-001-A
Note:
Instead of O-ring and square seal removal/installations, please note
that bobbin assembly NSA8687 can be installed.
Back-up ring
NSA 8674
Square
Component side
seal
Manifold side
O-Ring
Component Groove
Bobbin
Tool set
062 Single Aisle Family In Service Information - Ref.: ISI 29.00.00173
4. Tool set
_
Tool name PN Tool Tool Picture
In situ
DLT series or D12000
Repair swaging
series tools
tool kit
In situ
RTSTx or RTSTxR Tool
Rynglock tooling
Inst/Rem Bobbin
97A29102090000
Tool set