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Product: WHEEL LOADER

Model: 920 WHEEL LOADER 75J
Configuration: 920 WHEEL LOADER 75J03573-UP (MACHINE) POWERED BY
3304 ENGINE

Disassembly and Assembly

3304 VEHICULAR ENGINE FOR 920 & 930 WHEEL LOADERS
Media Number -REG00974-01 Publication Date -01/12/1977 Date Updated -10/10/2001

Cylinder Head
SMCS - 1100-11; 1100-12

Remove Cylinder Head

start by:

a) remove air cleaner housing

b) remove fuel injection lines

c) remove exhaust manifold

d) remove rocker shaft and push rods

1. Drain the coolant from the cooling system. The capacity of the system is 8
U.S. gal. (30 litre).

2. Remove bolt (1) that holds the wiring harness to the cylinder head.

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3. Remove bolts (3) and (4). Pull breather tube (2) away from the cylinder
head.

4. Remove elbow (5) and the gasket from the cylinder head.

5. Loosen clamps (6) and push the hose from elbow (7). Remove elbow (7) and
the water temperature regulator from the cylinder head.

6. Remove tube assemblies (9) and (10) from the engine.

7. Disconnect temperature sending unit (8) from the cylinder head.

8. Remove bolts (11) to disconnect the water pump elbow from the cylinder
head.

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9. Loosen the bolts that hold the alternator in position to remove the tension
on vee belts (12). Remove the vee belts from the alternator pulley.

10. Fasten a hoist to the fan and fan drive as shown. Remove bolts (13) and
lower the fan and fan drive to the timing gear cover. The weight of the fan and
fan drive is 55 lb. (25 kg).

11. Fasten a hoist to the cylinder head. Remove the bolts that hold the
cylinder head to the cylinder block. Remove the cylinder head and gasket. The
weight of the cylinder head is 150 lb. (68 kg).

Install Cylinder Head

1. Clean the surfaces of the cylinder head and the cylinder block that make
contact with each other. Make sure the surfaces are clean and dry. Install a
new, dry gasket (2) on the cylinder block.

2. Make sure the gasket for elbow (1) is in position.

3. Fasten a hoist to the cylinder head and put it in position on the cylinder
block.

4. Put 9M3710 Anti-Seize Compound on all the head bolts and rocker shaft

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bolts. Install the head bolts and washers that hold the head in place.

NOTE: Do not tighten bolts at this time.

5. Install the push rods and rocker shaft assembly (3). Install the bolts and
washers that hold the rocker shaft assembly in place.

6. Tighten the bolts as follows:

a) Tighten bolts 1 through 18 in number sequence to a torque of 115 lb.ft.

(155 N·m).

b) Tighten bolts 1 through 18 again in number sequence to a torque of

175 ± 5 lb.ft. (240 ± 7 N·m).

c) Tighten bolts 1 through 18 again in number sequence (hand tighten

only) to a torque of 175 ± 5 lb.ft. (240 ± 7 N·m).

d) Tighten bolts A through E in letter sequence to a torque of 22 lb.ft. (28

N·m).

e) Tighten bolts A through E again in letter sequence to a torque of 32 ±

5 lb.ft. (43 ± 7 N·m).

f) Tighten bolts A through E again in letter sequence (hand tighten only)

to a torque of 32 ± 5 lb.ft. (43 ± 7 N·m).

7. Make adjustments until the intake valve clearance is .015 in. (0.38 mm) and
the exhaust valve clearance is .025 in. (0.64 mm). See ENGINE VALVE LASH
as shown in OPERATION, LUBRICATION AND MAINTENANCE GUIDE.
Tighten the locknuts for the adjustment screws to a torque of 21 ± 5 lb.ft. (26
± 7 N·m).

8. Put the valve cover in position and install the bolts. See INSTALL VALVE
COVER for correct torque and tightening sequence.

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9. Install pipe assembly (4) and the gasket on the cylinder head.

10. Install bolts (6) to hold the elbow to the cylinder head.

11. Connect water temperature sending unit (7) to the cylinder head.

12. Use a hoist to put fan and fan drive (5) in position. Install the bolts that
hold the fan drive bracket to the cylinder head.

13. Put the vee belts in position on the alternator pulley.

14. Make an adjustment of the vee belts. See, Install Alternator.

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15. Install tube assemblies (10) and (11).

16. Install water temperature regulator (9) in the cylinder head with the
spring toward the inside.

NOTICE

If the water temperature regulator is installed wrong,

it will cause the engine to overheat.

17. Put the gasket and elbow (8) in position and install the bolts to hold it.
Connect the hose from the radiator top tank to elbow (8) and tighten the
clamps.

18. Install the bolt and washer to hold wiring harness (12) to the cylinder
head. Install the glow plug wire lead assembly and connect it to wiring
harness (12).

19. Put breather tube (14) in position. Install the two bolts (15) and the bolts

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that hold tube (14) to the timing gear cover and fuel injection pump housing.
Tighten the clamps on hose (13).

20. Fill the cooling system with coolant to the correct level.

end by:

a) install exhaust manifold

b) install air cleaner housing

c) install fuel injection lines

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