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LIST OF SYMBOLS
1 INTRODUCTION
A m2 area
c m/s velocity In order to improve the thermal efficiency of the basic cycle of gas
CD - discharge coefficient turbine engines, an increase of the turbine inlet temperature is a
d mm orifice diameter well-known necessity. These temperature levels exceed the criti-
D mm pitch circle diameter of orifices cal temperature of the blade material. Consequently, an efficient
k m2/s2 turbulent kinetic energy cooling system, which combines the demand of safe operation of
1 mm orifice length the engine with a minimized internal air mass flow, is required.
m kg/s massflow In addition, a large variety of other tasks, such as preventing the
Presented at the International Gas Turbine and Aeroengine Congress and Exposition
The Hague, Netherlands — June 13-16, 1994
This paper has been accepted for publication in the Transactions of the ASME
Discussion of it will be accepted at ASME Headquarters until September 30, 1994
I
Rhode, Richards, Metger (1969), who also determined the influ- 9 ^, y
shell
ence of an inclined orifice axis. Similar studies are presented by
Hay, Henshall and Manning (1992). Lichtarowicz, Duggins and
Markland (1965) published measurements under variation of the rotating
1
orifice length, Jobson (1955) and Bragg (1960) on the influence of
-
Plwm-
.r- 4 ^_ Rotating Disk
AMlgier
A high degree of flexibility considering geometrical variations is
obtained by using cylindrical shells. The orifices are bored into
the shells, which provides easy modification of the geometry. The
length of the orifices can be varied by mounting disks of different
^
— PTN
thickness. The disks are fixed to the shaft using a flexible junc- ce
tion element, that is clamped by a nut. PC
80386
Programming
To meet the demand of high rotational speeds, precision bearings Fig. 2: LDV-Setup
are used. Thus, a maximum rotational speed of 10000 rpm could
shaft disk
com pressor orifice
air
inflow^
region
outflow
region
outer wall
Fig. 4: Numerical grid
The resolution of pressure and velocity gradients is achieved by The difference between the rotating and the non-rotating case is
a local grid refinement as shown in Fig.5. Consequently, the ap- shown by Fig.7, where the numerical solution for a stationary and
proximation of the circular geometry of the orifice is improved. a rotating orifice is presented for a circumferential intersection (r
In order to resolve recirculation zones in front of and behind the = const.). The thickness of the disk is I = 40mm with the orifice
orifice, the embedded grid is extended into the tangential direc- diameter d = 15mm and the radial position of the orifice axes
tion. The total number of nodes of the main and embedded grid r = 105mm.
is 60,000. The grid independence of the calculated discharge co-
efficients and the velocities in front of and behind the disk was In the non-rotating case, the well-known flow structure with con-
tested by use of refined grids. vergent afflux, separation at the inlet corner, vena contracta and
Fr r 11 rri i,,, ,, i r
t
stationary r r r I r'r direction '"- r r, ,,,.
I
I
r
disk r
r r r
1I1
I of motion r" ^^ ii
,.
r 1 r r ,,---- 11
1 1
, , ,.,.. . ^///
ill 1 1 1 1 1 1
: 1 i r, r,
r t t t I,i I i,
I , I t
I, I I„ I, I , r
III
100 m/s t r , I i„ r, r
rrI I,t I I I t I
lit
till? I,I„t 1 r I t I
dissipating core on the downstream side of the disk is obtained. velocity vectors in the exit cross-section turn out to be almost
Considering a rotational speed of 4500 rpm (U/e = 0.38) and a perpendicular to the disk, due to the relatively large ratio of ori-
pressure ratio of 7r = 1.1, there is a tangential afflux due to the fice length-to-diameter, which is causing a tangential acceleration
rotating frame of reference. Consequently, the velocity vectors at of the flow. In the exit plane, the tangential flow velocity is al-
the inlet plane show an inclination angle towards the orifice axis, most equal to the disk speed. The jet discharged is deflected into
which leads to separation and a large recirculation zone on the the tangential direction, due to the crossflow of the stationary air
"suction side", filling almost the whole length of the orifice. The (rotating frame of reference).
0
U
-o
EN
u I
>..0
0I
o O
a)
O
I
The velocity profiles of the outflow region measured in a cross- The vector plot in Fig.10 gives a superposition of the measured
section at x = 61mm are shown by Fig.8 and 9, presenting the axial and tangential component along the trajectory of the ori-
axial and the tangential component for a clockwise rotating disk. fice axes. As outlined in the plot, the angular extension of the
The two orifices of the disk are mirrored in the two peaks of orifice is 8°. On the other hand, the extension of the core of the
the axial velocity distribution. The "wake flow" of the jets dis- jet is approximately 4 0 at x = 46mm. This is a consequence of
charged is expressed by a "tail" extending into the circumferential the separation bubble on the suction side of the orifice (Fig.7),
direction. Towards the center of the disk, a recirculation zone is blocking parts of the flow area. The reattachement of the flow
indicated by negative axial velocities, being detected for small takes place in the rear part of the orifice, but the core of the jet is
radial coordinates. With the exception of the peaks, the general confined to the pressure side. Fig. 10 also shows an expansion of
velocity profile has a concave shape like a soup-plate. On the the jet into the downstream direction, due to secondary motions
outside of the measuring plane, the jets are dragging ambient air. and the wake of the crossflow.
Therefore, there are no negative velocities. In the center, the 76
swirl flow causes a recirculation zone.
70 50 nv's
The tangential velocity distribution in the vicinity of each orifice
is characterized by a small, local maximum followed by a mini-
mum and a large maximum. Since in the rotating frame of refer-
ence, the flow is discharged into a crossflow of ambient air, there C 55
0 50 100 150
[O]
10 •
150
direction 0 — axial
O — tangential
of motion
orifice
N 100
E
C It=1.1 flow
>S
C 10 m/s U/c. = 0.38
>< n = 4500 rpm U
=40 mm 0 direction d = 15 mm
t° CD 0 I = 40 0 r
r=105 m
\\\\111111^^ n 4500 rpm
stationary r = 105 mm
frame of —50 - I - -
20 reference -25 0 25 50 75
so 70 eo 90 100 x [mm]
[ O ]
Fig. 12: Velocity distribution on the upstream side - measure- Fig. 13: Velocity distribution along the orifice axis - computa-
ment tion
1.00 1.0
0— n 1.1
o — U/cu. = 0
x-,r=1.5
A — U/c a , = 0.27
+— = 0.60
0.75 n = 1.2
0.8 O
— 0. — measurement
U° 0.50 --- computation
U
e e
e '
0.6
0.25 geometry.
number: 2
length: 40.0 mm
diameter: 15.0 mm
0.00 0.4
0.00 0.25 0.50 0.75 1.00 0 1 2 3 4 5 6 7
U ^Cax I/d
Fig. 14: Discharge behaviour of rotating orifices Fig. 15: Influence of 1/d - measurement
100 m/s
--A.
increased discharge coefficients. Consequently, the lines of con tational effects strongly influence the flow through orifices. Pre-
stant U/c a in Fig.15 are converging for increasing length.
,
sently, extensive studies are under way on the influence of ra-
diused inlet corners, which was found to be of significant impor-
tance.
5 SUMMARY
A study on the basic properties of the flow through rotating ori-
fices and a discussion of discharge coefficients was presented. The ACKNOWLEDGEMENTS
flow has been analyzed by experimental and numerical methods.
The experimental activities covered the determination of local Thanks are due to M. Heldner and H. Guntner for their assis-
flow velocities in a rotating frame of reference, using a 2D Laser- tance in carrying out the measurements, M. Hlilou for his co-
Doppler-Velocimeter. The measurements had been carried out in operation in producing the numerical data and H. Zimmermann
front of and behind high speed rotating orifices, where an angular of "Motoren- and Turbinen-Union", Munchen, for helpful discus-
resolution of 0.5° could be obtained. Furthermore, discharge coef- sions. This work was supported by the "Forschungsvereinigung
ficients had been determined, varying the most important param- Verbrennungskraftmaschinen e.V.".
eters. For the numerical predictions, a 3D Finite-Volume-Code
with body-fitted coordinates and local grid embedding had been
used. The experimental and numerical data about the flow con-
veyed a revealing insight into the physical phenomena.
The parameters which have been investigated, consisted of the
REFERENCES
pressure ratio, the rotational speed and the ratio of length to di-
ameter. Considering long, sharp edged orifices, the influence of Becker, B.; Schwerdtner, 0.; Hosenfeld, H.-G. (1977): Investi-
rotation causes a separation bubble on the suction side of the gation of the Cooling Air Flow from Stationary to Rotating
orifice, which is almost filling the whole length. The maximum Components, 12th International Congress on Combustion En-
of the axial velocity is shifted towards the pressure side. In a ro- gines, CIMAG, 1977
tating frame of reference, there is an inclined inflow and an axial Benedict, R.F.; Wyler, J.S.; Brandt, G.B. (1975): The Effect
outflow. of Edge Sharpness on the Discharge Coefficients of an Orifice,
Regarding the influence of the length to diameter ratio, orifices Journal of Engineering for Power, October 1975
with l/d 1 are mostly affected by rotation. Due to the influ-
Bragg, S.L. (1960): Effect of Compressibility on the Discharge
ence of the pressure side wall, causing a compression of the vena Coefficient of Orifices and Convergent Nozzles, Journal of Me-
contracta and a strong separation on the suction side, there will chanical Engineering Science, Vol.2, No.1
be a maximum reduction of the massflow discharged, if the disk
rotates. Increasing the orifice length, there is a reattachement of Callaghan, E.E; Bowden, D.T. (1949): Investigation of Flow Co-
the flow on the suction side wall, leading to an enclosed low pres- efficient of Circular, Square and Elliptical Orifices at High Pres-
sure separation bubble. Consequently, an expansion of the vena sure Ratios, NACA, Technical Note 1947, Sept.1949
contracta is causing increased discharge coefficients for constant Hay, N; Henshall, S.E.; Manning, A. (1992): Discharge Coef-
rotational speeds. ficients of Holes Angled to the Flow Direction, ASME-Paper
The results and conclusions presented in this paper show, that ro- 92-GT-192
10