Documente Academic
Documente Profesional
Documente Cultură
19.1.2004
Shigeaki Tonomura
Energy Conservation Technology Development Department
NEDO Technology Development Organization
NEDO
2.Programs、Strategic R&D on Energy Conservation
& Business-units subsidy system in NEDO
in Industry/Housing/ Buildings
Corroboration Projects
Programs Practical Application Projects
NEDO
Technology Map
Commercial Improvement of Heat Utilization Air Conditioning,
Heating,Hot-water supply system
/Domestic use Energy conservation of Structure
Energy Conservation of Lightning, other Electrical Equi
New Energy Management technology development
in Domestic Use
Energy Conservation of off-duty equipment
ex. Charger, power adopter
Commercial Energy Control of Lightning, Air Conditioning
/Business use Energy Conservation of main body
Energy conservation of Structure
Energy conservation for Information Technology
On Site Dispersed Power Supply ・Storage of Electricity
Transportation improvement with Conventional Power System
use improvement with Advanced Power System
Introduction of Advanced Motor Fuel and Spread
Improvement of Distribution/ Transportation System
Industrial use Reduction of Fixed Energy of Industrial Region
Improvement of Steam Utilization
Energy conservation of Motor, Power electronics
Improvement of Heating, drying system
Energy conservation of Utilization Process of Cold
Temperature
Utilization of Heat NEDO
Potential of Pinch Technology
for Energy Conservation
NEDO
Conventional Process(example)
condencer B
H 60℃ 90℃ 40℃
800KW
100℃ 72℃ 70℃
C Product2
A 130℃
1240KW 2400KW 1200KW
30℃ 86℃ 120℃ reboiler
H R1 R2
80℃ 180℃ 180℃ 130℃
2000KW Distillation Column
80℃
Product1
Heater 2040KW
Cooler 1200KW
A B
in Temp out Temp ΔT UnitVolume Heat Unit in Temp out Temp ΔT UnitVolume Heat Unit
30 85.6 55.56 36 2000 60 90 30 80 2400
180 80 -100 20 -2000 130 70 -60 40 -2400
ΔT=50℃ ΔT=10℃
NEDO
Improved Process(example)
B
1200KW 85℃ 60℃ 60℃
H
A 100℃ R2 Product1 condencer
180℃ 80℃
30℃ 120℃ 120℃ 2000KW 72℃ 60℃
R1
49℃ 130℃
reboiler
3240KW Heater 1200KW
130℃
Cooler 360W
Distillation Column
360KW
C Product2
49℃ 40℃
A B
in Temp out Temp ΔT Volume Heat Unit in Temp out Temp ΔT Volume Heat Unit
30 120 90 36 3240 60 85 25 80 2000
130 49 -81 40 -3240 180 80 -100 20 -2000
ΔT=19℃ ΔT=20℃
NEDO
Comparison of Processes
heat serverA
Conventional Process heat serverB
heat recieverA
ΔT=10℃ heat recieverB
100
80 problem2
volume
60 ΔT=50℃
40
20
0
0 20 40 60 80 100 120 140 160 180 200
problem1 Tempetature
Required Required
40℃ 80℃
heat serverA
Improved Process ΔT=20℃
heat serverB
ΔT=19℃ heat recieverA
heat recieverB
100
80
volume
60
40
20
0
0 20 40 60 80 100 120 140 160 180 200
Tempetature
Required
Required
80℃
NEDO
40℃
Composite Curve (0)
Attention;Temperature is not directly the function
of Heat Flow. Figure shows solely the
ΔT
Intensive Variable2)
relationship between Temperature and Heat Flow
Temperature
T T
180° - 180° -
20
0
=2
1 only
=
CP
CP
1
130° - 130° -
= 60
1 and 2
CP
80° - 80° -
40
40
= 2 only
=
CP 2
P
C
40° - 40° -
H H
NEDO
Composite Curve(1)
Conventional Process
heat recieveing curve
heat supplying curve
200
Temperature
150 2040
extra cooling
100
1200 extra heating
50
0
0 1000 2000 3000 4000 5000 6000 7000 8000
Heat Flow(kW)
NEDO
Composite Curve(2)
Improved Process
heat recieveing curve
heat supplying curve
200
Temperature
150 1200
extra cooling
100
extra heating
50
360
0
0 1000 2000 3000 4000 5000 6000 7000 8000
Heat Flow(kW)
NEDO
Composite Curve(3)
Comparison of Composite Curves
heat supplying heat receiving(conventional)
heat receiving(improved) heat receiving(ideal)
200
180
120 cooling 960
Temperature(℃)
160
140 360 1200 heating
120 2040
1200
100
80
60
40
=10℃
ΔTmin
20
0
0 1000 2000 3000 4000 5000 6000 7000 8000
Heat Flow(kW)
NEDO
Pinch technology
for Co-production system
Pinch technology for Pinch technology for
Thermal analysis Material analysis
Material reuse
Heat recovery
Purity of Material
Temperature
100,000
cost($/day)
80,000 -
-
60,000 18%
26%
40,000
20,000
0
conventional pinch,thermal co-pro pinch
& material
seperately
NEDO
Example of Correlation Between
Steel Plant and Oil Refining Plant
IroOre
Lime Sintering Plant
stone Blast furnace Converter Crude steel
Reformer gasoline
Petroleum HDS Units of
Column
Naphtha,
kerosene, kerosene
Gas oil Hydrogen desulphurization
NEDO