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Question No: 1
What would MOST LIKELY be a structural question?
Answer: B
Explanation: A structural question would be if a company would make or buy its parts.
Question No: 2
What is the first step in determining what a customer "wants"?
Answer: C
Explanation: First step is to listen to identify who the customer is. In complex business world, it may not
be as easy as you would think.
Question No: 3
Which of the following are NOT characteristics of a project
A. On-time focus
Answer: C
Question No: 4
Good performance measures should be all of the following EXCEPT
D. Be non-financial in nature
Answer: B
Question No: 5
Quality at the source is one of the most powerful concepts in what?
A. JIT
B. Kaizen
C. Six Sigma
Answer: D
Explanation: Quality at the source is one of the most powerful concepts in Total Quality Management
(TQM)
Question No: 6
What would be considered the BEST measure of a good design?
Answer: D
Explanation: The BEST measure of a good design is that it creates value for the customer
Question No: 7
The pharmaceutical and aircraft industries have one thing in common, they must both
Answer: D
Explanation: Both the airline industry and the pharmaceutical industry must use lot traceability so there is
complete traceability back from the original source all the way through final product.
Question No: 8
A company decides to buy out one of its suppliers. This is a strategic move to be more what?
A. Kanban Integrated
B. Horizontally integrated
C. JIT Integrated
D. Vertically integrated
Answer: D
Explanation: Buying out a supplier would be a strategic move to be more vertically integrated. Vertically
integrated because the company has decided to directly produce more value adding stages from raw
materials to the point of sale of the product to the customer.
Question No: 9
Job or task-level changes are most appropriately defined by what?
A. Work Teams
C. Cross-functional team
D. Quality Circle
Answer: A
Explanation: Job or task-level changes are most appropriately defined by what work teams
Question No: 10
Which of the following are types of distribution channels?
I. Direct shipments
II. Consolidation shipments
III. Local Distribution
C. I & II Only
Answer: D
Explanation: All of the following are types of distribution channels that can get products physically routed
from the production facility to the end user.
1. Direct shipments
2. Consolidation shipments
3. Local Distribution
Question No: 11
A successful Employee involvement program includes which of the following?
I. Common understanding of the employee’s role in the plant
II. Management clearly defining the problems to be solved
III. Provide teams with authority to change work process
IV. Developing a rewards system
Answer: A
Question No: 12
Which of the following in a modern company is the LOWEST cost element?
A. Labor Cost
B. Material Cost
C. Inventory Cost
D. Overhead Cost
Answer: A
Explanation: In a modern company labor cost is usually the lowest and material is the highest. Inventory
is not a cost element because it is considered an overhead cost.
Question No: 13
What are principles of strategic revolution?
I. The bottleneck is at the top of the bottle
II. Strategic planning isn’t strategic
III. Plan then strategize
IV. Strategy planning must be subversive
A. I, III, & IV
C. I, II, & IV
Answer: C
Question No: 14
To purchase a new hole-boring machine to increase capacity of the plant would be considered what?
A. Supply Investment
B. Capacity Investment
C. A financial Investment
D. A capital investment
Answer: D
Explanation: To purchase a new hole-boring machine to increase capacity of the plant would be
considered a capital investment because investing in the future of the company.
Question No: 15
To purchase a new hole-boring machine to increase capacity of the plant would be considered what?
A. Supply Investment
B. Capacity Investment
C. A financial Investment
D. A capital investment
Answer: D
Explanation: To purchase a new hole-boring machine to increase capacity of the plant would be
considered a capital investment because investing in the future of the company.
Question No: 16
What is the BEST way to resolve people issues in change management?
A. Inform users of change as early as possible and include them in the decision making process
C. Punish anyone who does not work with the new process
Answer: A
Explanation: The best way to resolve people issues is to Inform users of change as early as possible and
include them in the decision making process
Question No: 17
What is the MOST important requirement for a jobbing environment?
C. Accurate MPS
Answer: B
Question No: 18
Which of the following are competitive dimensions of manufacturing?
I. Innovation
II. Dependability
III. Inventory
D. I & II Only
Answer: D
5. Innovation
Question No: 19
What is the tool used to formally announce the company's intention, its scope of operations and its
purpose?
A. Corporate Strategy
C. Business Strategy
D. Mission Statement
Answer: D
Explanation: The mission statement is the tool used to formally announce the company's intention, its
scope of operations and its purpose.
Question No: 20
Which of the following are important factors to institutional change?
I. Show how new approaches, behaviors, and attitudes improve performance
II. Create top notch training materials for new users
III. Next generation of managers really personify the new approaches
D. I & II Only
Answer: A
Question No: 21
Which of the following are the three topics under the definition and design phases of a project?
I. Objective
II. Statement of Work
III. Scope
IV. Strategy
Answer: A
Explanation: The following are the three topics under definition and design phase
1. Objective
2. Scope
3. Strategy
Question No: 22
What is MOST appropriate to shorten delivery lead time?
Answer: B
Question No: 23
Which of the following is NOT a part of sustainability to the organization, stakeholders, and supply chain?
A. Profit
B. Environmental
C. Economic
D. Social
Answer: A
Question No: 24
What in project management is the hierarchical description of a project in which each lower level is more
detailed?
C. Organization Chart
D. Statement of Work
Answer: A
Explanation: A work breakdown schedule t is the hierarchical description of a project in which each lower
level is more detailed
Question No: 25
Which of the following are good performance measures?
I. Be-individual oriented
II. Be understood by all
III. Provide accurate and timely feedback
IV. Be revised on a continuous basis
Answer: B
Question No: 26
The first step of preparing others for change is what?
Answer: A
Question No: 27
According to Davenport and Short which of the following is NOT a major process dimension?
A. Process Objects
B. Process Route
C. Process Activities
D. Entities
Answer: B
Question No: 28
The cost of goods forecast to be sold in the next 3 months equal $1,200,000, and the average projected
inventory is $600,000. What is the projected stock turns?
A. 6
B. 8
C. 2
D. 4
Answer: B
Explanation: Stock turns = Projected annual cost of goods sold/ average inventory=(1200000*4)/600000
Question No: 29
Which of the following are phases of change
I. Actioning the plan
II. Systemizing Change
III Gain approval from CEO
C. I & II Only
Answer: C
Question No: 30
According to Kapp, what is the first level of training evaluation?
Answer: B
Explanation: According to Kapp, the first level of training evaluation is to survey after training. These are
the 4 levels of training evaluation.
1. Survey after training. How did it go?
2. Test or demonstration of the skill
3. Evaluation checks to ensure student is using the skills learned in training
4. Bottom line impact of training reviewed
Question No: 31
What is the BEST way to begin changing employee behavior?
Answer: C
Explanation: What is the BEST way to begin changing employee behavior is to change the performance
Question No: 32
Worker idle time should be accepted in any process because of why?
Answer: B
Explanation: Worker idle time should be accepted in any process because workers should have time to
work problems and implement improvements
Question No: 33
Which of the following is MOST related to Quality Function Deployment?
B. JIT Principles
C. House of Quality
Answer: C
Question No: 34
Material Management organization brings together what organizations?
I. Purchasing
II. Scheduling
III. Finance
D. I & II Only
Answer: D
Explanation: Material Management organization brings together purchasing and production that at one
time purchasing reported to finance and scheduling reported to production. Materials management
brought these two groups together.
Question No: 35
What type of environment would MOST likely not control the order status
A. Project
B. Job Shop
C. Batching
D. Flow
Answer: D
Explanation: A flow shop would likely not control the order status because it is "flowing" through the
factory.
Question No: 36
All of the following teams and positions need to be identified for a project EXCEPT
A. Project Manager
D. Supplier
Answer: D
Explanation: The following are the teams and positions that need to be identified for a new project
1. Executive Steering Committee
2. The Change Champion
3. Project Manager
4. Project Team
Supplier would not need to be identified as not all projects require suppliers.
Question No: 37
What is the BEST measure for organization flexibility?
D. Lead Time
Answer: A
Explanation: The best measure is how many skills there are per employee. That can prove for a very
flexible organization.
Question No: 38
The decision to use a functional layout or a process layout is dependent on what?
A. Volumes
B. Inventory
C. Quality
D. Labor
Answer: A
Explanation: The decision to use a functional layout or a process layout is dependent on how much
volume will be going through.
Question No: 39
An important issue with revenue and expenses is the timing of the money received and the expenses paid.
What financial statement helps to highlight this timing issue?
B. Profit Statement
C. Income Statement
D. Balance Sheet
Answer: A
Explanation: The Cash flow statement helps to show revenue and expenses during a period of time
helping to highlight any timing issues. In an expanding business would buy equipment now for future
profits. This is a cash flow issue.
Question No: 40
JIT strives for an economic order quantity of what?
A. 0
C. 1
D. Greater than 1
Answer: C
Explanation: JIT strives for an economic order quantity of one. This is really a goal as it may not be
practical, but it is the goal of a JIT program.
Question No: 41
Which of the following are principles of re-engineering?
I. Link parallel activities instead of integrating results
II. Put a decision point where work is performed
III. Capture info once at the source
IV. Treat geographically dispersed resources separately
A. I, III, & IV
Answer: C
Question No: 42
According to the article "Crafting and Executing Strategy" by Thompson, Strickland and gamble, which of
the following are NOT identified as one of the generic competitive strategies that can be used to give a
company a competitive advantage?
A. Monopoly provider
B. Broad differentiation
Answer: A
Explanation: According to the article "Crafting and Executing Strategy" by Thompson, Strickland and
gamble, monopoly provider is not one of the 5 generic competitive strategies that can be used to give a
company a competitive advantage. Here are the 5 that were identified
1. Low-cost provider
2. Broad differentiation
3. Best Cost Provider
4. Focused Low-Cost Provider
5. Focused Differentiation
Question No: 43
Which of the following is NOT a part of reverse logistics?
A. Customer Purchase
B. Customer Returns
C. Product Recall
D. Reusable containers
Answer: A
Explanation: Reverse logistics include anything going in reverse of normal product purchase process.
Reverse logistics include
1. Customer returns
2. Product recalls
3. Re-usable containers
4. Waste management
5. Hazardous waste
Question No: 44
Costs that include education, quality training, and supplier certification would be what type of quality cost?
B. Appraisal Cost
D. Prevention Cost
Answer: D
Explanation: Costs that include education, quality training, and supplier certification would be a prevention
cost
Question No: 45
If a company has a capacity shortfall due to a machine shortage, what is the quickest and most effective
way to maximize the capacity constraint?
A. Sub contract
C. Overtime
Answer: D
Explanation: The most effective way to maximize the machine is to create a full time second shift to work
the machine. This maximizes the use of the machine without needing to hire or subcontract out some of
the work.
Question No: 46
According to the Gavin article, which of the following is NOT an activity that learning organizations are
skilled at?
Answer: B
Question No: 47
Which of the following is NOT a rule for choosing the right measurement?
B. Measure more
D. Immediately understandable
Answer: B
Explanation: Measure more is not a rule for measurement. Should only measure what is needed, not
everything.
Question No: 48
What would MOST likely indicate that a process should be reengineered rather than incrementally
improved?
Answer: A
Explanation: A process should be reengineered when there is a large gap between customer
requirements and performance.
Question No: 49
Service level cost what as the service level increases?
A. decreases steadily
B. increases steadily
C. increases exponentially
D. decreases exponentially
Answer: C
Explanation: Service level cost increases exponentially as the service level increases.
Question No: 50
Using the following information calculate the payback period
Purchase Price = $50,000
Life span of new machine = 7 years
Annual earnings before depreciation and tax = 20,000
A. 2.5 Years
B. .4 Years
C. 4.5 Years
D. 17.5 Years
Answer: A
Explanation: Payback Period = Initial cash investment/ annual net cash income=50000/20000= 2.5 years
Question No: 51
Using value innovation logic, assets and capabilities should what?
A. not be constrained by what it already has. It must ask. What would we do differently if starting over?
Answer: A
Explanation: Using value innovation logic, assets and capabilities should not be constrained by what it
already has. It must ask. What would we do differently if starting over
Question No: 52
Which of the following are approaches to cutting over to a new technology?
I. Big Bang Approach
II. Step Approach
III. Parallel
D. I & II Only
Answer: B
Explanation: All of the following are approaches to cutting over to a new technology?
1. Big Bang Approach
2. Step Approach
3. Parallel
Question No: 53
Strategic Business Plan should be reviewed
A. day to a month
B. weekly or monthly
D. Monthly or quarterly
Answer: C
Explanation: Strategic Business Plan should be reviewed every 6 months to a year per text. It can be
longer or shorter depending on the cycle of the business, but 6 months to a year is what is recommended
Question No: 54
What are basic data that is needed to draw a Gnat Chart and Critical path network diagram?
I. Task
II. Duration
III. Code
IV. Dependencies
Answer: C
Explanation: All of the basic data is needed to draw a Gantt Chart and Critical path network diagram
1. Task
2. Duration
3. Code
4. Dependencies
Question No: 55
Which of the following is a generic strategy to distinguish from competitors?
I. Cost Leadership
II. Product differentiation
III. Focus responsive delivery
IV. Lowest Inventory
Answer: A
Question No: 56
TQM methodology is for continuously improving a process in small increments. Re-engineering is for
what?
Answer: C
Question No: 57
What is the result from design for manufacturability?
Answer: D
Explanation: Design for manufacturability causes an increase in product quality because special attention
is given to making a product that can be manufactured at high consistent quality.
Question No: 58
Which of the following stage of a product life cycle is NOT related to the market place?
A. Engineering
B. Growth
C. Maturity
D. Introduction
Answer: A
Explanation: Engineering is not a part of the lifecycle. The following are the4 phases of a product life
cycle in the market place
1. Introduction
2. Growth
3. Maturity
4. Phasing Out
Question No: 59
The MOST underutilized resources in a factory is usually what?
A. Materials
B. Workers
C. Building
D. Machines
Answer: B
Question No: 60
Immediate feedback of performance while doing the task would be a requirement of what?
A. Six Sigma
B. JIT
C. Continuous Improvement
Answer: D
Explanation: Immediate feedback of performance while doing the task would be a requirement of quality
at the source.
Question No: 61
The MOST significant impact of electronic business on supply chain management is what?
A. Coordination of information
C. Electronic Kanban
Answer: A
Explanation: The MOST significant impact of electronic business on supply chain management is the
coordination of information
Question No: 62
When two businesses conduct business through the internet, a common acronym for this is what?
A. B2I
B. B2C
C. BPI
D. B2B
Answer: D
Explanation: B2B stands for business to business commerce that is done through the internet.
Question No: 63
Well known service merchandisers like Pizza Hut get into foreign markets by how?
A. Licensing
B. Joint Venture
C. Franchising
D. Exporting
Answer: C
Explanation: Pizza Hut, McDonalds get into foreign markets by usually franchising their name and brand
to a foreign company to market and sell under their brand name/ service.
Question No: 64
The choice to either vertically integrate with a supplier would be directly decided under what strategy?
A. Manufacturing Strategy
B. Marketing Strategy
C. Financial Strategy
D. Engineering Strategy
Answer: A
Explanation: The choice to vertically integrate with a supplier would be a part of manufacturing
strategy's decisions
Question No: 65
Which of the following are critical objectives of process design?
I. Throughput time is reduced to absolute minimum
II. Process supports level of quality to support market
III. Reduce product inventory
IV. Process supports product flexibility to meet market demand
Answer: A
Question No: 66
Which of the following are profit categories?
I. Gross Profit
II. Operating Profit
III. Net Profit
IV. Variable Profit
Answer: A
Question No: 67
Which of the following are assets of a company?
I. Inventory
II. People
III. Rent
IV. Facilities
D. I & IV Only
Answer: B
Question No: 68
What is the MOST critical factor for a company to achieve manufacturing excellence?
B. Quality Improvement
Answer: B
Explanation: The most critical factor would be to improve quality to achieve manufacturing excellence.
Question No: 69
There are 5 performance objectives that are set out to satisfy the market place. The five are Quality,
Speed, Flexibility, Cost, and what is the final performance objective?
A. Inventory
B. Management Team
C. Dependability
D. Suppliers
Answer: C
Explanation: The fifth performance objective is dependability. It is saying that a company delivers the
goods or services in the time frame promised. The customer can rely on the company when needed.
Question No: 70
Which of the following is not an area under Theory of Constraints?
B. Performance Measurements
C. Elimination of Waste
D. Process Tools
Answer: C
Explanation: Elimination is not under theory of Constraints but in a bigger idea of Lean and JIT. All other
choices are areas under Theory of Constraints
Question No: 71
What are principles of strategic revolution?
I. Planning must be different than strategizing
II. Planning is about programming, strategizing is about discovery
III. Planning is for technocrats
IV. Strategizing is for dreamers
D. I, III, & IV
Answer: B
Question No: 72
When a provider is targeting to provide extra special attributes that satisfy niche needs and cost is not the
key factor. Which of the 5 generic competitive advantages identified by the text "Crafting and Executing
Strategy" by Thompson, Strikland and Gamble would be described?
A. Focused Differentiation
B. Broad Differentiation
D. Low-Cost Provider
Answer: A
Explanation: When a provider is targeting to provide extra special attributes that satisfy niche needs and
cost is not the key factor is called focused differentiation
Question No: 73
According to Davis- what are the biggest problems of major implementations?
I. Not a strong project manager
II. Conflicting interpretations of business goals
III. Uncoordinated choosing and implementation of changes
C. I & II Only
Answer: B
Question No: 74
What measures net profit over the cost of all capital to create the profit?
C. Inventory Turns
Answer: B
Explanation: Economic Value Added measures net profit over the cost of all capital to create the profit?
Question No: 75
When each link in the supply chain builds in extra safety in the planned requirements creates what?
A. Higher Quality
B. Reduced Inventory
D. Bullwhip effect
Answer: D
Explanation: When each link in the supply chain builds in extra safety in the planned requirements creates
the bullwhip effect. Synchronization across the supply chain is the only way to resolve this bullwhip
effect.
Question No: 76
Supplier Relationship Managements MOST important intent is to what?
C. Higher Quality
Answer: A
Question No: 77
Sub-contracting is normally planned by whom?
A. Executive Management
B. MPS Planner
C. Operations Director
D. Marketing Manager
Answer: B
Question No: 78
Which of the following are differences from conventional strategic logic and value innovation?
I. Value innovation build on strengths and weaknesses compared to competitors to build a strategic
advantage
II. Value innovators ask what if we start a new
III. Value innovators tackle reducing material costs first
C. I & II Only
Answer: C
Explanation: The following are differences from conventional strategic logic and value innovation
1. Value innovation build on strengths and weaknesses compared to competitors to build a strategic
advantage
2. Value innovators ask what if we start a new
Neither tackle material costs first.
Question No: 79
Using the following information calculate the average return on investment
Purchase Price = $50,000
Life span of new machine = 7 years
Annual earnings before depreciation and tax = 20,000
A. 450%
B. 40%
C. 250%
D. 70%
Answer: B
Explanation: Average Return on investment = annual net income * 100/ Initial cash
investment=(20000*100)/50000= 40%
Question No: 80
What is a tool to ensure that each component of work is assigned to a responsible person?
C. Statement of Work
D. Project Schedule
Answer: A
Explanation: A responsibility assignment matrix ensures that each component of work is assigned to a
responsible person
Question No: 81
Which of the following are product mix flexibility measurements?
I. Manufacturing cycle time
II. New Product introduction time
III. Multi-skilled workers
IV. Supplier quality
Answer: B
Question No: 82
There are three elements in a project that if you change one you must change one or both of the other two.
Which of the following is NOT included in the project management triangle?
A. People
B. Quality
C. Duration
D. Cost
Answer: A
Explanation: The project triangle includes project costs, duration, and quality. If you change to a shorter
duration you will either need to increase costs or decrease quality. People would be considered a cost in
this model since they are charging their time to the project.
Question No: 83
Out of the different approaches to cutting over to a new technology, which one utilizes the least amount of
human resources?
A. Parallel Approach
B. Step Approach
D. Local Approach
Answer: C
Explanation: The big bang approach utilizes the least amount of human resources?
Question No: 84
Which of the following are a basic approaches to compensation?
I. Cost Based
II. Fixed Rates
III. Skills Based
IV. Profit Sharing
Answer: A
Question No: 85
What is the FIRST thing in the phases of change?
Answer: C
Question No: 86
Which of the following are performance indicator groups?
I. Enablers that promote positive improvements
II. Inhibitors, which encourage the practices that are contrary to the desired principles
III. Disablers - discouraging bad behavior through punishment
A. I & II Only
Answer: A
Question No: 87
The company's vision is made up of from four view points. Which of the following is NOT one of those
viewpoints?
C. The government
Answer: C
Explanation: The following are the four viewpoints that would make up a company's vision
1. The business strategy set by management
2. The operation's staff's input based on experience
3. The resources currently or planned to be available
4. What is believed the marketplace wants
The government would not be involved in forming a company's vision
Question No: 88
Which of the following is NOT one of the five principles of quality?
B. BOM Quality
D. Transcendent Quality
Answer: B
Explanation: BOM quality is not one of the five principal approaches to quality defined by APICS. These
are the 5 principal approaches
1. Transcendent Quality
2. Product Based Quality
3. User Based Quality
4. Manufacturing Based Quality
5. Value Based Quality
Question No: 89
A typical objective of becoming a world class organization is what?
A. Business Strategy
C. Corporate Strategy
D. Mission Statement
Answer: D
Explanation: A typical objective of becoming a world class organization is usually included in a mission
statement. Other common objectives in mission statements are to be a leader in a particular field and to
be highly profitable.
Question No: 90
Which of the following BEST describes the weakness of management accounting reports as performance
measures?
Answer: B
Explanation: The biggest weakness of management accounting reports as performance measures is that
they are not directly related to issues such as quality, customer service, reliability, or flexibility.
Question No: 91
When told to eliminate waste, what should you be looking to eliminate?
D. Paperwork Errors
Answer: C
Explanation: When told to eliminate waste, you should be looking to eliminate ANYTHING that is
unnecessary. This can include extra process steps, bad paperwork, or even bad quality products.
Question No: 92
When dealing with a partner company, which of the following are risks to a partnership?
I. Each partner want to be the senior leader
II. Difference in language
III. Different operating practices
IV. Gaining direct access to a foreign market
Answer: D
Explanation: When dealing with a partner company, the following are risks to a partnership
1. Each partner wants to be the senior leader
2. Difference in language
3. Different operating practices
Gaining access to a foreign market would be a benefit to a partnership, not a risk.
Question No: 93
A local manufacturing company knows that its current stock turns equals 4. It also sees that a local
software company has a stock turn of 22. What does this baseline say about the local manufacturing
company?
A. Software company is able to more quickly get their product out the door compared to the local
manufacturing company
B. Software company manages their inventory better than the manufacturing company
D. Software company is slower than the manufacturing company to get their product out the door
Answer: C
Explanation: Because these are two separate companies you will not be able to make a good comparison
between the companies based on stock turns.
Question No: 94
When a provider is targeting the best value for their money, the aim is to provide extra value at a good
price. Which of the 5 generic competitive advantages identified by the text "Crafting and Executing
Strategy" by Thompson, Strikland and Gamble would be described?
A. Broad Differentiation
B. Low-Cost Provider
C. Focused Differentiation
Answer: D
Explanation: When a provider is targeting the best value for their money and the aim is to provide extra
value at a good price then they are aiming for the Best Cost Provider.
Question No: 95
A company that has a functional layout and utilizing a job shop manufacturing process should use what
type of strategy focus?
A. Service Focus
B. Product Focus
C. Process Focus
D. Business Focus
Answer: C
Explanation: A company that has a functional layout and utilizing a job shop manufacturing process
should use a process focus. This would focus in on making the processes in the job shop more efficient.
Question No: 96
According to Stonebraker and Leong article, which of the following is NOT a dimension of operations
management?
A. Critical Resources
C. Sales
D. Level of interaction
Answer: C
Explanation: According to Stonebraker and Leong the 4 dimensions of operations management are
1. Level of interaction
2. Operations management focus
3. Critical resources
4. Marketing
Question No: 97
For employee empowerment to work properly which of the following choices are needed to be
successful?
I. Education and Training to the employee
II. Proper performance measurements of employees
III. Work procedures and Methods
A. I & II Only
Answer: B
Explanation: For employee empowerment to work properly all three of the following choices are needed to
be successful
1. Education and Training to the employee
2. Proper performance measurements of employees
3. Work procedures and Methods
Question No: 98
A company is considering some brand new equipment that will have a major impact on the production
process. What will likely cause the MOST delays in implementing the new equipment?
Answer: B
Explanation: The longest would be to change personnel and the corporate culture. If there is resistance
with the people that need to use the new machinery will cause many delays in delivering and installing the
new machines.
Question No: 99
Which of the following would NOT contribute to the strategic planning process?
A. Department Heads
B. Unions
C. Competitor Management
D. Top Management
Answer: C
Explanation: Competitor Management would not contribute to the strategic planning process since the
company would be competing with that company.
B. Form a team
D. Choose a facilitator
Answer: A
Answer: A
Explanation: According to Kapp, what is the first level of training evaluation is to survey after training.
These are the 4 levels of training evaluation.
1. Survey after training. How did it go?
2. Test or demonstration of the skill
3. Evaluation checks to ensure student is using the skills learned in training
4. Bottom line impact of training reviewed
A pretest is not one of the levels of training
B. Routing File
C. HOQ Diagram
D. Inventory File
Answer: B
Explanation: A process flow chart could also be described as an expanded routing file. A process flow
chart will usually be more detailed of actions within work centers and between work centers, but when
process mapping the factory floor.
A. Joint Venture
B. Exporting
C. Licensing
D. Franchising
Answer: C
Explanation: The car manufacturer is licensing their product and logo to the foreign company to produce
the goods in a foreign market.
A. Decreased costs
D. No change
Answer: D
Explanation: If additional man-power is needed during the free-slack period of a project there would not
be a change to the overall project schedule because it was in the free slack period time. Free slack
period is not on the critical task so can wait and use extra resources during that time with no effect to the
schedule.
B. I & II Only
Answer: B
Explanation: Which of the following would be included in the liabilities category of the balance sheet?
1. Accounts payable
2. Provisions for taxes
Accounts receivable would be considered under the assets proton of the balance sheet.
D. Manufacturing flexibility
Answer: C
Explanation: A typical advantage of vertical integration is the control over critical capacities. Sometimes
the critical capacity is a raw material so a plant will purchase the raw material supplier in order to control
D. I & II Only
Answer: D
Explanation: Reverse logistics include anything going in reverse of normal product purchase process.
Reverse logistics include
1. Customer returns
2. Product recalls
3. Re-usable containers
4. Waste management
5. Hazardous waste
Answer: B
Explanation: The objective of a product launch is to get in front of the prospective customers and tempt
them to buy. While there are many things to think about in the product launch stage, in that stage the
B. Have not happened yet, but will guarantee happen in the future
Answer: D
Explanation: Risks are potential failures that may happen, but have not happened yet. Issues are
failures that have already happened and are currently working.
B. number of non-conformances
C. Percentage of non-conformances
Answer: C
A. Economic
B. Social
C. Profit
D. Environmental
Answer: D
Explanation: Reducing energy consumption would be part of the environmental portion of sustainability.
B. Kaizen
C. Six Sigma
D. Poka Yoke
Answer: D
Explanation: This would be considered poka yoke. Poka yoke is also known as mistake proofing/ a fail
safe. Because the components cannot be placed in the wrong area would be mistake proofing the
assembly of the product.
A. Employee Involvement
B. Prototyping
C. Kanban Event
D. Quality Circles
Answer: B
Explanation: Prototyping is the MOST helpful in transition the design phase to the production phase
smoothly
A. I & II Only
C. III Only
Answer: B
A. fixed costs
B. Sales Revenue
C. Variable costs
D. Manufacturing costs
Answer: D
Explanation: The difference between gross margin and profit margin is manufacturing costs. Gross
margin includes gross margin and profit margin does not include that number.
A. Business Focus
B. Product Focus
C. Marketing Focus
D. Process Focus
Answer: B
Explanation: A chocolate factory in Canada produces a limited number of products in high volume should
use a product focus. In a product focus manufacturing usually has dedicated lines of work cells.
Answer: C
A. CRP
D. RCCP
Answer: C
Explanation: The overall control would be maintained by the master production schedule.
Answer: B
Explanation: Allocating an individual to a task should happen in the planning portion of the project.
A. House of Quality
Answer: D
B. Management analysis
D. Payback Method
Answer: B
A. Facility Size
B. Close to supplier
C. Labor Rates
Answer: A
Explanation: Biggest does not always mean best. Going by facility size only can cause many issues if
you are not near your customers, suppliers, or a transportation hub.
D. IT systems skills
Answer: C
Explanation: The most important for an employee is to have problem solving skills. All are important, but
problem solving skills would be the worst.
A. Interview management
C. Customer Survey
Answer: C
Explanation: The BEST way to document customer wants in a product is directly survey or interview a
customer. While there are many sources to get a glimpse at what a customer may want, the best is to go
to the source on what they want.
Answer: A
Explanation: Companies that not only take on the responsibility of the physical movement of goods
between a supplier and a customer, but also take more of the supply chain service requirements are
called a fourth party logistics company
A. Competitive Advantage
B. Pricing Strategy
C. Business Strategy
D. Manufacturing Strategy
Answer: A
Explanation: A company's business strategy must reflect company's competitive advantage. It must
focus on the company's strong points.
D. No difference
Answer: A
Explanation: The difference between a bottleneck and a capacity constrained resource is that capacity
constrained is not a bottleneck, but it is close to becoming one.
A. Inventory Turns
B. Equipment utilization
C. Labor efficiency
D. Overhead variances
Answer: A
Explanation: What performance measurement would be BEST for measuring JIT manufacturing
operations would be inventory turns. Inventory turns would show a reduction in lead time which is the
goal of JIT.
D. I & II Only
Answer: C
Explanation: All of the following are critical design to manufacturing performance measures
1. Percentage of common parts
2. Percentage of non-value added operations
3. Number of Suppliers
B. Involve everyone in reviews and approvals through the design and implementation of the system
Answer: B
Explanation: When implementing a large scale IT project, to involve users in the design and
implementation process is the MOST likely to provide end-user support for the new system
A. Module training
C. Full Deployment
Answer: D
Explanation: Conference room pilot is used to prove that the decisions made in the project meetings do in
fact work as expected, and to train the users in the system.
A. Implement Kanban
D. Implement JIT
Answer: D
Explanation: Implementing JIT removes wait times between operations and is the best process to
implement to remove inventory.
A. Manufacturing Instructions
B. Set-Up Time
D. Current Inventory
Answer: D
Answer: B
Explanation: 6 rules for choosing the right measurements (this came up 3 times on my final test! Know
these)
1. Multiple measures are better than single
2. Should provide a basis for decisions
3. Immediately understandable
4. Easily and correctly interpreted
5. Economical to obtain and supply
6. Must cause correct response from a strategic perspective
Answer: A
Explanation: 3 reasons businesses lose focus on strategic planning and don't refocus Whitney
1. Preoccupied with the past or the present
2. Misunderstand the future
3. They have no formal procedure to cut back, only grow.
C. Business Planning
D. Distribution Planning
Answer: D
Explanation: Top management completes all of the following in Manufacturing Planning and Control
System EXCEPT distribution planning. Distribution planning would be done by operations management,
not top management.
A. Time
B. Manufacturing Strategy
C. Quality
D. Flexibility
Answer: B
Explanation: The four elements of competitive advantage are time, cost, quality, and flexibility.
Manufacturing strategy, while important, is not one of the four elements of competitive advantage.
Answer: D
Explanation: According to Stonebraker and Leong the 4 dimensions of operations management are
1. Level of interaction
2. Operations management focus
3. Critical resources
4. Marketing
I. Implementation document
II. Project schedule
III. Responsibility Assignment Matrix
IV. Work Breakdown Structure
Answer: C
Explanation: The following documents are created during the planning phase
1. Statement of Work (SOW)
2. Work Breakdown Structure (WBS)
3. Project Schedule
4. Responsibility Assignment Matrix
5. Resource Requirements and Budget.
The implementation document is not created until the implementation phase of the project
A. Technical Partnering
B. Sales Partnering
C. Strategic Partnering
D. Operational Partnering
Answer: A
Explanation: Technical partnering comes from a product level where the supplier shares the cost of
developing a specific product and the customer will use the product in their production.
What type of costing identifies each variable cost and also assigns fixed costs to each unit of production?
A. Common Costing
B. Absorption Costing
D. Traditional Costing
Answer: B
Explanation: Absorption costing is when both fixed and variable costs are allocated per unit of production
D. I & II Only
Answer: C
Explanation: To enhance productivity from the workforce which of the following must happen?
1. Poka yoke a process
2. Reorganize people and equipment to match product flow
Specialize worker assignments would not increase productivity
A. Joint Venture
B. Franchising
C. Licensing
D. Exporting
Answer: D
Explanation: The local factory is taking an international distribution channel strategy of exporting their
goods to the foreign market.
A. Batch Manufacturing
B. Group Technology
C. Cellular Manufacturing
D. Traditional Layout
Answer: C
Explanation: Lowest utilization would usually come from cellular layout because of its layout it can have
very low utilizations on machines compared to a traditional work center approach where there will be
much higher utilization.
A. Recognition by peers
D. Money
Answer: D
A. Quality Circle
B. Employee Support
C. Employee Empowerment
D. Concurrent engineering
Answer: C
Explanation: Employee empowerment gives employees the responsibility to make decisions regarding
their own jobs and tasks?
A. Measurements
B. Change
C. Strategic plan
D. Skills
Answer: D
Explanation: Schroeder and Conden alignment process says technology can follow strategy and strategy
can follow technology, however strategy and technology can NOT follow skills.
Answer: D
Explanation: Long term contracts with suppliers contributes the MOST to improving supplier delivery
reliability
Answer: A
C. Subsume info processing work into the real work that produces info
D. Have those that use the output of the process perform the process
Answer: A
C. lack of training
Answer: C
Explanation: The biggest reason why projects fail is the lack of education.
A. start project when resources becomes available - barely meets minimum threshold
Answer: C
Explanation: If the hurdle rate is 25% and the rate for the project is 22% then the minimum requirement is
not met and the project should not start based on the internal company's hurdle rate.
A. I & IV Only
B. I & II Only
Answer: B
Answer: D
Explanation: When a company "flattens their organization" this means that layers are removed from top
management to the workers. This is a flattening of the overall organizational structure removes middle
management.
A. Internal Focus
D. Continuous Improvement
Answer: A
Explanation: Internal focus is not the focus of quality, customer focus is.
A. Non-compulsory
B. Legislation
C. Government
D. Compulsory
Answer: A
Explanation: Non-compulsory includes industry and non governmental organizations that can restrict
association's members in the way they operate. This is like Dr's being a part of a medical association
and how they conduct business is regulated by the medical council.
Answer: B
A. Suppliers
B. Skilled Employees
C. Design Documentation
D. Inventory
Answer: B
Explanation: Most important in a jobbing environment are skilled laborers that can read and build what is
needed from a set of drawings.
A. Functional
B. Matrix
C. Centralized
D. Decentralized
Answer: C
Explanation: When human resources function and accounts payable is located and reports into the head
office is a centralized type of organization structure. Centralized means that control and operational
control is held centrally.
A. Order qualifier
B. Driver
C. Deterrent
D. Order winner
Answer: D
Explanation: If a customer always buys whoever has the lowest cost then cost would be the order winner
because it is the one item that will win the job for this customer.
B. Common Distribution
C. ABC analysis
D. Pareto Diagram
Answer: A
Explanation: Discounted cash flow is what is used for internal rate of return
Answer: B
D. I & II Only
Answer: B
Explanation: On a balance sheet, the assets category contains all of the following
1. Fixed assets
2. Current assets
3. Accounts receivable
4. Cash on hand
Answer: C
Answer: B
Explanation: The Next thing to do after determining that the process if valuable to improve is to document
the as-is process flow.
I. Financial strategy
II. Product development strategy
III. Marketing Strategy
IV. Operations Strategy
Answer: C
B. SWOT Analysis
C. Market Analysis
Answer: B
Explanation: The best process is to review SWOT analysis. SWOT stands for Strengths, Weaknesses,
Opportunities, and Threats. You would want to know suppliers customer satisfaction scores and cost,
however that is only one variable to look at.
A. Kanban Square
B. Process Map
C. Breakeven analysis
D. House of Quality
Answer: C
Explanation: A breakeven analysis compares the two choices of make or buy and sees when each of
them would break even. This is important to know when deciding to either make the investment in the
plant or hire out the job to someone else.
A. Push system
D. Kanban Squares
Answer: A
Explanation: A push system is not a visual technique. You receive the material and start to process it
because it arrived, not because of any signal light or distribution board.
Answer: A
Answer: B
A. Manager is now allowed to punish his employees more than he used to be able to
D. Where the manager used to only control one department he now controls multiple functions and
departments
Answer: D
Explanation: Span of control takes a manager and increases the amount of people/ responsibilities. A
good example of this is when a manager is selected to manage more than one group/ department, where
he used to only manage one department. This is increasing the manager's span of control.
A. Sales
B. Quality
C. Inventory
D. Operating costs
Answer: D
B. Direct Labor
C. Inventory
D. Direct Material
Answer: C
Explanation: Variable production costs are direct labor, direct material, and variable overhead costs.
A. Back-flushing
B. Count points
D. Batching
Answer: A
Explanation: Back flushing is MOST associated with a flow line of production activity control because at
the end of a flow line the materials are back flushed through.
A. Group Structure
B. Functional Structure
C. Simple Structure
D. Divisional Structure
Answer: B
Explanation: A functional organization structure includes a formal structure with defined staff reporting
into marketing, sales, manufacturing, etc.
A. Kanban
B. Cross Docking
D. Reverse Logistics
Answer: B
Explanation: A distribution center has implemented a process where when a supplier delivers goods, it is
received, sorted, and then loaded into an outgoing vehicle within the day so the material never reaches
inventory. What is this distribution center is doing cross docking.
C. I, II, & IV
D. I, II, III,& IV
Answer: D
A. Continuous Improvement
B. Quality
C. Mistake Proof
D. Visual Signal
Answer: A
Answer: C
Explanation: Most likely what is happening is they have no formal procedure to cut back/ only grow.
Once the business became mature, lost the way on the strategic direction.
A. Choose a facilitator
D. Form a team
Answer: B
Answer: C
Answer: D
Explanation: Deciding the organization chart would BEST describe an infrastructure choice. Other
choices would be considered structural choices.
Answer: C
Explanation: When a company is using design for manufacturability the result is supposed to be a better
quality product.,
D. I & II Only
Answer: A
Explanation: Two types of process objects from Davenport and Short are physical and informational
A. Benchmarking competitors
B. process used to find out all the key approaches used by a company and the advantages it gives them
in the market place.
Answer: B
Explanation: Environmental scanning is defined as a process used to find out all the key approaches used
by a company and the advantages it gives them in the market place.
A. Quality
B. Implementing JIT
C. Cost
D. Flexibility
Answer: B
A. Overhead Costs
B. Unit Revenue
C. Labor Cost
D. Material Cost
Answer: A
Explanation: Overhead costs would be the most accurate after implementing Activity Based Costing.
Answer: C
Explanation: The FIRST thing to do is review if the process is even valuable enough to improve.
Answer: B
A. Job Enrichment
B. Degree of Specialization
C. Job Enlargement
D. Job Rotation
Answer: C
Explanation: Job enlargement is defined as an in increase in the number of tasks that an employee
performs?
A. Production Plan
B. Business Plan
C. Strategic Plan
D. Operations Plan
Answer: C
Explanation: The strategic plan is used to support the mission, goals, and objectives of the organization
D. Embrace change
Answer: B
A. Manufacturing Strategy
B. Business Strategy
C. Forward Integration
D. Backward Integration
Answer: C
Explanation: If a company decided to buy out a customer that purchases their products for distribution, it
would be defined as forward integration. Backward integration would be defined as a company buying
out a supplier. Both forward and backward integration are forms of vertical integration.
A. Project
B. Job Shop
C. Batch Manufacturing
D. Continuous Manufacturing
Answer: D
Explanation: Continuous manufacturing uses many fixed set of equipment. In order to increase capacity
at a continuous flow plant it will take significant investment for the new fixed equipment.
A. Fixed Profit
B. Gross Profit
C. Operating Profit
D. Net Profit
Answer: D
Explanation: Net profit adds earnings less miscellaneous income and expenses such as royalties, interest,
and tax
A. Supplier Approach
B. Reductionist approach
C. Trade-off approach
D. Overview approach
Answer: A
Explanation: The four approaches to creating the best overall strategy are
1. Overview approach
2. Trade-off approach
3. Reductionist approach
4. Sequential approach
Supplier approach would not be the best strategy for creating the best overall strategy
A. Engineering approval
Answer: B
Explanation: The best measure of a good design is if the customer sees value in the design
Answer: A
A. fixed costs
B. Sales Revenue
C. Variable costs
D. Manufacturing costs
Answer: D
Explanation: The difference between gross margin and profit margin is manufacturing costs. Gross
margin includes gross margin and profit margin does not include that number.
A. Transcendent Quality
Answer: A
A. A - Logical Structure
B. T - Logical structure
C. I - Logical Structure
D. V - Logical Structure
Answer: D
Explanation: The steel manufacturer would be a V- logical structure because they are taking a single raw
material and then exploding it out to many end products. (Looks like a V)
A. Exporting
B. Licensing
C. Direct Ownership
D. Joint Venture
Answer: C
A. Promotion
B. Price
C. Packaging
D. Place
Answer: C
Explanation: The 4Ps of marketing mix are Product, Price, Place, and Promotion. Packaging would not
be a part of the 4 Ps.
A. Strategic Partnering
B. JIT Factory
C. Disintermediation
D. System Removal
Answer: C
C. Future inventory
Answer: A
Explanation: Engineering change notes (ECN) are a good indicator of the effectiveness of the design
process
Answer: C
Explanation: During the close out stage should be documenting lessons learned
Answer: D
A. Unconstrained Demand
B. Lagging Demand
C. Tracking Demand
D. Leading Demand
Answer: D
Explanation: The strategic approach being used is leading demand because they are increasing capacity
in anticipation of future demand.
3. reduction
4. sequential
4. Dependability
5. Innovation