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1. INTRODUCTION S P i t c h length
I n t h e standard design method f o r a x i a l flow U Blade v e l o c i t y
fans it i s necessary t o choose the blade cross
section e a r l y i n the design process. With t h i s r Radial d i s t a n c e from t h e a x i s of the fan
choice made a s a t i s f a c t o r y design t o meet t h e
input s p e c i f i c a t i o n s can be evolved (1). The V Absolute velocity
complete blading s p e c i f i c a t i o n w i l l then c o n s i s t
of t h e type of blade section to be used, the W Relative velocity
number of blades, the chord length and t h e
stagger and camber angles a t any r a d i a l position. U
i Angle of incidence of an i s o l a t e d a e r o f o i l
(See nomenclature and Figure 1.) i n an i n f i n i t e f l u i d = al-< ( f i g u r e s 1
Successful designs of a x i a l flow fans have and 2 ) .
been produced using a l l t h e d i f f e r e n t types of
blade section f o r which a e r o f o i l data is a Angle of incidence of a e r o f o i l i n cascade
available, t h e more prominent being t h e
Gottingen series, t h e NACA 65 s e r i e s , t h e C4
= u
m
-
5 ( f i g u r e s 1 and 2 ) .
series and cambered p l a t e s . The choice of any
al,a2,am A i r angles (Figure 2 )
section has so f a r been a r b i t r a r y and dependent
only on t h e designer's experience and personal
8 Blade angle
preference ( 1 , 4 ) , a s there w a s no adequate
method of comparing and contrasting t h e
6 Deviation angle
performance of the various blade p r o f i l e s f o r
which data is readily available. Further, once
5 Stagger angle ; d i r e c t i o n of the chord of
the blade s e l e c t i o n has been made it is not easy
the blade r e l a t i v e t o the a x i a l d i r e c t i o n
t o s e l e c t t h e optimum operating point on t h e
c h a r a c t e r i s t i c curves of the p a r t i c u l a r blade
9
Stage efficiency (n = *PTH - "LOSSES
f
section. I t w i l l be shown presently t h a t by
APTH
r e p l o t t i n g t h e a v a i l a b l e data i n t h e way pro-
posed i n t h i s paper it is possible t o compare
e Camber angle (angle between tangents t o
t h e camber l i n e a t its two extremities)
t h e various blade sections and f i n d the con-
= 8, - p ( f i g u r e 1)
d i t i o n s i n which each w i l l y i e l d t h e b e s t per- 2
formance. The r e p l o t t e d data presented here can
0 c/s = solidity
a l s o be used t o generate values of the optimum
camber angle @ and stagger angle C once t h e a i r
Ap Pressure r i s e across the fan
angles 01 and a2 (Figures 1 and 2) have been
determined from t h e design specifications. Thus
Subscripts
there is no need t o use empirical c o r r e l a t i o n s
as has been necessary previously.
C cascade
2. NOTATION i isolated
m mean
C Chord length ( a s t r a i g h t l i n e joining
the ends of the camber l i n e ) . U whirl
DRAG FORCE 1 befdre blade
CD Drag c o e f f i c i e n t =
4 P wjL x area 2 a f t e r blade
LIFT-FORCE
CL L i f t coefficient =
P w i 2 x area TH theoretical
c, -
YL:
K -= Interference c o e f f i c i e n t t blade t i p
cLi
P Presslire
a e r o f o i l p r o f i l e i t s e l f to be made. These
additional advantages a r e n o t a v a i l a b l e i n t h e
method using the correlations.
(7)
As a f u r t h e r check a fan design by Eck
( 4 , p.285) was a l s o transposed onto t h e 8 - ai The value of Av can be calculated from the
U
plane. The design which uses Gottingen p r o f i l e relationship
blades gave points near t h e optimum area of t h e
blade p l o t s , as shown i n Figure 4 . Eck assumes
some expertise i n fan design t o be necessary
since t h e choice of the c o e f f i c i e n t s of l i f t
A value of rl has t o be estimated s i n c e a t the
from root t o t i p of t h e blade i s made i n h i s
beginning of t h e design only Ap, p , u and v
procedure by inspection of t h e blade perfomance 1
are known. With an assumed value f o r n i t IS
curves ( C and C a g a i n s t % ) . This i s not
L possible t o c a l c u l a t e Av from eqGation (81, a2
necessary when &e carpet p l o t s presented i n U
from equation ( 7 ) and a1 and a can be evaluated
t h i s paper a r e used a s they enable t h e designer t o since, m
make h i s choice simply and c l e a r l y .
E f f i c i e n c y ( 0 ): 80%
Hub 0.6 44.97 46.17 45.68 45.24 44.27
5.66 0.7 54.54 54.03 54.26 54.62 59.5
Axial v e l o c i t y v1 =
1/4 (0.7622 -
0.4572)
=19.38
m/s
Hub Conditions 0.8 60.68 59.7 60.42 60.63 60.73
a = tan
-1 34.22 - 14.86/2
= 54.12O
a t the hub where i n t h e p r e s e n t design the uni-
m 19.38 form camber a n g l e of 25O w a s r e t a i n e d . Wallis
does n o t check whether the a i r l e a v e s t h e b l a d e
Now from equation (4) assuming a = 6 a t t h e d e s i r e d value of a2. For example, .using
C h i s f i g u r e s a t r/r = 0.7, a = 53.8', whereas
2
then e = 2(a - a = 20° the desired v a l u e Ts 54.5O and a t r/r = 1.06
m 2
An i n s p e c t i o n of t h e c a r p e t p l o t s i n d i c a t e s t h a t
0
a = 69.3 whereas t h e d e s i r e d v a l u e 1s 68.1 .
AZthough t h e d i f f e r e n c e s are small i n t h i s case,
both Gottingen and C4 p r o f i l e s would g i v e h i g h t h e y could be s i g n i f i c a n t i n other s i t u a t i o n s and
v a l u e s of CL/CD. However, Wallis (1) s o l v e d t h e it i s as w e l l t o check.
problem using cambered p l a t e s , t h e r e f o r e d a t a
from f i g u r e 3 w i l l be used i n t h i s example. Using REFERENCES
a camber of 20°, from f i g u r e 3 t h e first estimates
are a = 3O, CL = 0 . 7 and C /CD = 27. From 1. Wallis, R.A., Axial flow f a n s , Design and
equatfon (11) u = 1.22 and k o m equation (3) P r a c t i c e , George Newnes 1961.
5 = 51.1O. Using f i g u r e 1 , K = 0.95 which
modifies C t o 0.67 and CLc/CD t o 26. 2. W a l l i s , R.A., A r a t i o n a l i s e d approach t o
Lc
For t h e s e v a l u e s 0 = 1.25, and frgm equations (6) blade element d e s i g n , a x i a l flow f a n s , 3rd
and ( 1 2 ) a2 = 46.76' and ac = 4.8 . A u s t r a l i a n Conf. on Hydraulics and F l u i d
Further i t e r a t i o n s on a2 l e a d to a = 5.7O, Mechs., Paper No. 25999, 1968.
.
u = 0.96, 5 = 48.4 0 Note t h a t this is near t h e
s t a l l l i n e as d e f i n e d i n this paper. S i m i l a r 3. Nakashima, Y. and Shiramoto, Design method
0
c a l c u l a t i o n s f o r 8 = 25O and 30 y i e l d of t h e axial-flow b l a d e row on modified
isolated aerofoil t h e o r y w i t h i n t e r f e r e n c e ,
0 0
e = 2s0 a = 4.5 u = 1.0 5 = 49.6 B u l l . of t h e JSME 1973, 16, No. 93, p.541.
0
e = 30° a = 4.9O o = 0.89 5 = 49.2 4. Eck, B., Fans, 1973, Pergamon, p.286.
@ IMechE 1978
8. Emery, J.C., Erwin, J . R . , Herrig, L.J. and 9. Ruglen, N. , Low speed wind tunnel tests on a
Felix, A.E., Systematic two-dimensional series of C4 section aerofoils, Australian
cascade tests of NACA 65 series compressor Aero. Research Labs, Note 275 (1965).
blades at l o w speeds, NACA report 1368
(1958). 10. Vavra, M.H., Aero-thermodynamics and flow in
turbomachinery, Wiley 1960.
AVu -,I
_- ZL
Fig. 1. Definitions and profile nomenclature Fig. 2 Inlet and outlet velocity triangles
\
1.0
'r
10
8 -
-
ECK DESIGN ----
CL =1.L
\
6-
L-
2-
CL =
0-
-2 -
-4 -
-6 I I I I I
I I I I I
-6' I I I
I I I I I I
0 5 10 15 20 25 30 35 LO L5 0 5 10 15 20 25 30 35 LO 15
eo eo
Fig. 3. Carpet plot for circular arc cambered plates Fig. 4. Carpet plot for Gottingen profilet
a;
a:
1L
11
12
12
10
10
a
a
6
-, 6
L
2
2
0
-L
--- 0
-4 -2
I I I I I I I I I -4
-f
5 10 15 20 25 30 35 LO 45 0 5 10 15 20 25 30 35 LO
e' eo
Fig. 5. Carpet plot for NACA 65 profiles Fig. 6. Carpet Not for C4 profiles
"i
12
-
S
C
- 2 0.5
--- 1.0
I I I I
Fig. 7. Interference coefficient Fig. 8. Loci of optimum points from Howell and Carter correlations
for Gottingan profiles
1L
12
10
6
ao
L
- 2
- L -
0 5 10 15 20 25 30 35 LO 45
I 8"