Bharat Heavy Electricals Limited, Bhopal

A.C.Machines Engineering Division
Technical Data for HV Induction Motor
W.O.No : 49215A421-61/62/63/64/65 Date : 04.03.2011
Customer : Elena Power Limited
Project : 5 X 270MW , Amravati
Document No: BP-DG-352-139-0002
MOTOR DATA SHEET( Rev.03)

S.No.Description Particulars
1. Manufacturer : BHEL Bhopal.

2. Type and frame size & design code no. : Cage Rotor & 1RN7718-4

3. Nos. required : 3+3+3+3+3

4. Application : BFP APPROVED CAT-A

NAME : SUNIL KUMAR

5. Specification & Codes : IS:325

6. Capacity for SIGN.: Dt. 16.03.2011

i) for specified climatic conditions (500C) : 4900 KW

ii) At 400C ambient : 5200 KW INDIABULLS POWER LIMITED.

7. Location for installation : Indoor

8. Type of enclosure & ventilation : CACW

9. Degree of protection : IP 55

10. Type of duty : S1

11. No. of phases, frequency & voltage : 3, 50 Hz, 6600 V

12. Permissible variations in

a) Voltage : ± 10%
b) Frequency : ± 5%
c) Combined : 10% Abs.

13. At rated voltage & frequency

a) Full load current : 497 A
b) Full load speed : 1492 RPM
c) No load current : 110 A

14. Minimum permissible voltage during : 80% Rated Voltage

starting
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15. Maximum permissible time at minimum : 70% RV momentarily, 5 sec
permissible voltage during running at full load.

16. Maximum permissible time at 75% of rated : 5 min.

voltage during running at full load.

17. Whether motor stalls at 70% of rated volts. : No

18. Efficiency & power factor

Load(% of full load) Efficiency Power factor
100 : 97.0 0.89
50 : 96.8 0.85
25 : 95.0 0.70
0 : --- 0.043 APPROVED CAT-A
At start : --- 0.120 NAME : SUNIL KUMAR
Duty Point : 96.9 0.89
SIGN.: Dt. 16.03.2011
19 Stator winding
i) Connection : Star
INDIABULLS POWER LIMITED.
ii) Type & nos. of terminals Brought out : 3+3
iii) Resistance bet. terminals at 200C : 0.06547 Ω
iv) Resistance per phase at 200C : 0.03274 Ω
v) Inductance per phase : 3.662 mH
vi) Capacitance per phase : 0.130 µF

20. Starting current as % of full load current :

i) With IS tolerance : 450% FLC

21. Torque at full load : 31.37 kN-m

22. Break away torque in % of FLT : 65

23. Pull up torque in % of FLT : 65

24. Pull out torque in % of FLT : 205

25. Starting time in sec.

Without mechanism coupled or Mechanism
coupled through hydraulic coupling when
it may be presumed that load is transferred
to motor shaft only after attaining almost full speed.
i) with rated voltage : 2.0 Secs.
ii) with 80% of rated voltage : 4.4 Secs.
iii) with 110% of rated voltage : 1.5 Secs.

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26. Starting time in sec. With mechanism : NA
coupled through Flexible coupling.
i) with rated voltage : ---
ii) with 80% of rated voltage : ---
iii) with 110% of rated voltage : ---

27. Safe stall time (hot motor)

i) At rated voltage : 11.0 Secs.
APPROVED CAT-A
ii) At 80% of rated voltage : 20.0 Secs.
iii) At 110% of rated voltage : 9.0 Secs. NAME : SUNIL KUMAR

28 Safe stall time (Cold motor) SIGN.: Dt. 16.03.2011

i) At rated voltage : 14.0 Secs.
ii) At 80% of rated voltage : 25.0 Secs. INDIABULLS POWER LIMITED.
iii) At 110% of rated voltage : 11.0 Secs.

29 Limiting motor temperature to : 4500C

determine safe stall time

30. Permissible maximum accelerating

time (hot motor)
i) At rated voltage : 13.0
ii) At 80% of rated voltage : 24.0
iii) At 110% of rated voltage : 11.0

31. Permissible maximum accelerating

time (cold motor)
i) At rated voltage : 17.0
ii) At 80% of rated voltage : 30.0
iii) At 110% of rated voltage : 13.0

32. Insulation
i) Class of insulation : F, Temperature rise limited to Class’B’
ii) Material & treatment of : Epoxy Mica, Vacuum Pressure
insulation Impregnation

33. Whether insulation is suitable : Yes

for 415 V, 6.6KV, ungrounded system

34. Temperature rise under normal conditions

over 500C ambient temperature and Cold Water of 380C
i) By resistance method : 820C over cold water temp.
ii) By Thermometer method : NA

35. Method of starting : DOL

36. Permissible starting duty cycles : 2 Cold, 1 Hot. & 3 equally spread starts /Hr
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37. Stator thermal time constant : 30 min.

38. Maximum permissible voltage during high : 150% RV , Winding overhangs are
speed suitably bus transfer & special design braced
feature.

39 Time required for voltage to decay down to

APPROVED CAT-A
when driving voltage is removed.
i) At 50% of rated voltage : 2.6 Secs. NAME : SUNIL KUMAR

ii) At 40% of rated voltage : 3.4 Secs.

iii) At 25% of rated voltage : 5.1 Secs. SIGN.: Dt. 16.03.2011
iv) At 0% of rated voltage : •15 Secs
INDIABULLS POWER LIMITED.
40. Method of cooling

41. Details of water cooling system

i. No. of cooler : 1
ii. Water requirement per cooler : 490 LPM
iii. Losses removed by cooler :
iv. Max. permissible temperature : 380C
Of cooling water at inlet
v. Max. permissible temperature : 430C( 50C rise)
Of cooling water at outlet
vi. Maximum permissible pressure : 6 Bar.
At water outlet
vii. Water pressure drop through : 0.4 kg/ sq.cm
The cooler
viii. Temp. of cold air coming out & : 500C
entering the machine for permissible
cooling Water temp.
ix. Temp. rise of air passing through : 300C
machine at full load.
x. Air pressure drop through cooler : 10 mm WC
xi. Temp. rise of water through cooler : 50C
xii. Protection against leakage of water : Water Leakage Detector.
xiii. Arrangement to ensure the water flow : Water Flow Indicator

42. Bearings
i. Number : 2
ii. Type : Sleeve
iii. Lubrication system : Forced Oil
iv. Quantity of lubrican reqd. for both the : 6.6 LPM per Bearing
bearings.
v. Life in hours at rated speed : 1,00,000 Hrs.
vi. Recommended lubricant : ISO VG 46
vii. Bearing end play : 6 ± 3 on either side.
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viii. Inlet oil pressure :
ix. Temp. rise of oil through Bearing : 100C
x. Max. permissible temp. of Bearing : 90
xi. Max. permissible temp. of oil :
xii. Permissible running time without forced : Motor can coast down to rest.
oil at full load & full speed
xiii. Whether bearings are provided with 4 : 3 Wire PT-100, Duplex(1 on DE + 1 on NDE)
wire, platinum RTD having 100-ohm
resistance at 00C for remote temp.
indication.
xiv.Whether bearings are provided with : Yes/No
local temperature indicator having two
adjustable contacts rated for 2A at
240V AC or 0.2A at 220V DC.
xv. If forced lub oil system provided : With Pump Lube Oil System.
a) Qty of lubricant required for initial :
filling.
b) Recommended period after which : APPROVED CAT-A

lubricant should be replaced NAME : SUNIL KUMAR

c) Bearing cooling water requirement :
d) Max. permissible bearing cooling : SIGN.: Dt. 16.03.2011
water inlet temp. (permissible) :
e) Max. permissible bearing cooling : INDIABULLS POWER LIMITED.
water outlet temp.

43. Terminal designation correspond to : Machine terminal UVW to BYR

direction of rotation (Facing driving end). CCW from Main DE

44. Terminal boxes with accessories separate :

terminal boxes provided.
i) Main : Yes
ii) Space heaters : Yes
iii) Winding temp. detectors : Yes
iv) Bearing temp. detectors :
v) Moisture detectors : On Water leakage Detector
vi) Neutral terminals : Yes

45. Main terminal box details

i) Type & Nos. : Phase Separated
ii) Fault level permissible for 0.25 sec. : 450 MVA
iii) Location : RHS looking at DE
iv) Cable gland size & no. : 1RX1CX630 mm2, Al/ phase.
v) Direction of cable entry. : Bottom

46. Neutral Terminal Box details

i) Type & Nos. : Fabricated Terminal Box, 1 Nos
ii) Suitable for mounting CTs : suitable for mounting 3 Nos. CTs
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47. Space Heater
i) Number : 2
ii) Location : Below winding Overhang
iii) Capacity of each : 600 W
iv) Total power requirement : 1200 W
v) Voltage. : 240 V

48. Details of 4 wire platinum RTD having : 3 Wire PT-100 Simplex.

100 Ω resistance at 0 C for wdg temp. detector.
o

i) Nos. provided : 12 Nos

ii) Location : Between Coil sides in Slot.

49. Whether CTs for differential protection are : Yes, 3 in NTB

provided
i) If Yes, no. of CTs supplied alongwith motors. Details required from Customer
a. C.T. ratio :
b. Knee point voltage :
c. Magnetising Current : APPROVED CAT-A

d. Resistance : NAME : SUNIL KUMAR

50. Type of mounting : B3 SIGN.: Dt. 16.03.2011

51 Shaft orientation : (Horizontal) INDIABULLS POWER LIMITED.

52 Shaft extension : Bare

53 Grounding pads size nos. & location : Two Nos. diagonally opposite,70x65x25 mm
For details refere OGA No. 14020041021
54. Method of coupling to driven mechanism : Thru’ Hydraulic Coupling.

55. Motor GD2 : 560 kg-m2

56. Lifting device : Lifting Holes

57 Weight
i) Weight of stator (wound) :
ii) Weight of rotor (wound) : 3350 Kg.
iii) Weight of base plate. : 1650 Kg.
iv) Weight of cooler : 1300 Kg.
v) Net weight of motor : 14200 Kg

58 Shipping dimensions & weight : 16000 Kg.

59 Thermometer provided
i) In cold air path : One DTT
ii) In hot air path : One DTT
iii) For measurement of oil temp. : No
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60 Characteristic curves furnished

i) Speed vs. current at rated voltage : Yes / No
ii) Speed vs. torque at 110%, 100%, & : Yes / No
80% of rated voltage: Yes / No
iii) Thermal withstand curve for hot & cold : Yes / No
conditions. :
iv) Efficiency vs. load : Yes / No
v) P.F. Vs. load : Yes / No
vi) Current vs. time : Yes / No
vii) Negative phase sequence curve : Yes / No

61. Drawings furnished

i) General arrangement of motor : Yes / No APPROVED CAT-A
ii) Main terminal box showing the : Yes / No
NAME : SUNIL KUMAR
method of terminating the Board’s
incoming cables
SIGN.: Dt. 16.03.2011
iii) Instruction manuals. : Yes / No
62. Paint Shade of Motor along with all Aux. terminal Box : RAL 7032
63. Noise Level : 85 db at 1 mtr distance INDIABULLS POWER LIMITED.
64. Vibration Level : 2.3mm/sec(rms) & 40 µ(p-p) as per IS:12075
65. Vibration Pads : 2 Nos. on each endshield, refer OGA

Seal of Company Bidder’s Name :_BHEL_________

Signature :_______________
Name :_A.K.Singh______
Designation :_Sr. Design Engineer_
Date :__4/3/2011______

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APPROVED CAT-A

NAME : SUNIL KUMAR

SIGN.: Dt. 16.03.2011

INDIABULLS POWER LIMITED.

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APPROVED CAT-A

NAME : SUNIL KUMAR

SIGN.: Dt. 16.03.2011

INDIABULLS POWER LIMITED.

9


APPROVED CAT-A

NAME : SUNIL KUMAR

SIGN.: Dt. 16.03.2011

INDIABULLS POWER LIMITED.

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APPROVED CAT-A

NAME : SUNIL KUMAR

SIGN.: Dt. 16.03.2011

INDIABULLS POWER LIMITED.

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APPROVED CAT-A

NAME : SUNIL KUMAR

SIGN.: Dt. 16.03.2011

INDIABULLS POWER LIMITED.

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