af Designation: D 3299 - 00 Standard Specification for Filament-Wound Glass-Fiber-Reinforced Thermoset Resin Corrosion-Resistant Tanks" “Tis sand 6 te under heed desimaion 329%; ne mb mmedey following the degra indicts te yar of term pense ese the yea of st capper A ‘Sper pion) indents on edt sage since telat eon a eye. 1, Scope * 1.1 This specification covers cylindrical ranks fabricated by filament winding for above-ground vertical installation, 1 contain aggressive chemicals al almwspherie pressure as clase sified herein, and mace af a commercial-grade. polyester oF Vinylester resin. Included are requirements for materials, prop= rts, design, construction, dimensions, tolerances, workman: ship, and appearance, 1.2 Lhis specification does not cover the design of vessels iimended for pressure above atmospheric, vacuum conditions, excep! as classified herein, or vessels intended for use with Tings Heated lave ht at pints 13 The dalues given in parentheses are provided for infor- mation purposes only. No 1S design camvration stn tae given ty aces salject to superimposed mechanical forces, such a earthquakes, wind Tea spittin aed to veel sujet to sevice ener i exten of IMU (42°C), and to vezele wih uncupponed botome. Nous P—Thete ise ilar egien ISO Subd 1.4 the following safety hazards caveat pertains only t the test method portion, Section 1, of this specification: Thus standard does not purport to address all of the safety concerns, ‘Fany, associated with ts use. Its the responsibility of the user af this standard 10 establish apprepriaie safewy and health ipractes and determine she applicability of regulary limita 2, Referenced Documents 2.1 ASTM Standards: C581 Practice for Determining Chemical Resistance of ‘Thermaserting Resins Used in Glass Fiber Reinforced Stauctures evil fr Tigi Seaview (©582 Specification for ContactMolded Reinforced, Ther- mosctting Plastic (RTP) Laminates for Corrosion Resistant Equipment? DOl¥ Proctice for Conditioning Plastics and Electrical Insulating Materials for vesting? "this spscietion is under the jarditon of ASTM Comite 0:20 on asin a he ues regusy ot Seeomiee D2023 tn Reed Gane ion aprved ch 10,300 Pid one 208. Ong poblated D339) 74 Las previo con D129 : "dnl Bok of ATH Sars Wl 08.0 pant Rk of ASTM Soa NOD +A Sumnany of CI 1 D883 ‘Terminology Relating to Plast 1D 1599. Test Method for Short-Time Hydraulic Failure Pres sure of Plastic Pipe, Tubing, and Fittings? 12130 Specification for Woven Roving Glass Fabric for Polyester 19 03 3S 20,408) 215 600) a9) "a a) Ys) a» wan Dat) svn) ote esa) ar es) 2 ian 26,610) 221813) ies) tea) Ean 20 uur E005 (1 6m) (ROMEO! B 186) {55003 (0 TS am) contort cantar of ajoent bot ols (ASMEIANS 816, cin (45 rl accents between bak cle 9 centr of ous wii? (OG ky’) Uaoppedstnd at equivalent weight ‘of chopped roving. or shall be comprised of chopped-strand tat or chopped roving and such additional number of alter nating plies of 21 ozivd" (O81 kam’) woven roving 18 ‘oz/yd? (0.61 ky) nonwoven biaxial fabri to a thickness as, required to meet the physieal properties that are used for the siesign. The use of woven roving Is optional, The designations fof shave specific weighs aP glass teinfiement ane for reference only and may be comprised of other weight combi nations of reinforeement materials, when agreed to betwen the fabneator and purchaser. Each suecessive ply or pass of reinforcement shall be well rolled prior to the application of ditional reinforcement. Where woven roving i= used, chopped-strand glass reinforcement shall be used a alternating and final layers. All woven roving, nonwoven fibric, and sung ta salle erty Tap in segue Layers shall be siaggeved at last 2.25 in. (60 wim) fan Lys i the rcceding layer 7.13.3 When the outer surface ofthis structural layer isto be subject to spillag or a corrosive envitonment, a resin-reh layer, in accordance with 7.1.1, shall be applied over the final layer of reinforcement. 7.13.4 Tanks used for outdoor service or subject 10 ultrae violet expasine sl incaporate provisions enim wee Violet degradation. Suitable methods inchude use of ulvaviolet, absorbers. incorporation of pigment of suficient opacity inthe outer surioce resin-rich layer. or use of resins inherently resistant to ultraviolet degradation. Since pigmentation makes inspection ifieult, it shall be added after inspection ot otherwise by agreement between the purchaser and fabricator. 7.13.3 Whote alr-inhibited resin Is exposed to ale, full surface eae a ths inner sufi shall he vane by ensuing such surface with a coat of vesin enlaining 0.2 ta 0.6% paraffin wax, having « melting pont between 122 and 1267 (50 and 52°C), Other techniques such as sprayed, wrapped, or overlaid lms are also acceptable methods Yo attain surface 72 Joon 72.1 The width ofthe fst layer of joint overlay shal be 3 in (76 wm) ininum Suecersive Layers shall unitrnly Jncrease in width in that specified in Table ¥ ts fa a south contour laminate tha is centered on the joint 7.22 A highly filled resin paste shall be placed in the oy cexevives between joined pieces. wee ar lay-up. 7.2.3 The cuted tesin surfaces of parts to be joined shall be roughened using 36 of eourser abrasive grit media to expose lass fibers. This roughened area shall extend beyond the lay-up areas £0 that no reinforcement is applied to an unpre pared surface. The entice roughened area shall be coated with poate! resin after Join averlay Is made 7.24 The intern uverlay af a joint shall consist of minimum of two plies of 1.5 o2/ (0.46 kg/m) chopped strand mat rvinforccment. followed hy a resinetich layer reintoreed with surfacing mat, This overlay shall be the ‘equivalent of 71.1 and 7.1.2 combined, and shall be centered ‘om the joint. t shall be finished in accordance with 7.1.35. 7.25 The outer structural overlay ofa jit shall be centered ‘onthe juin, fabricated in gecordance with 63.4.2, and shall be nish iv wcuandhaee with 719.5 73 Fittings und Accessories 73.1 The surfaces of fittings. tank accessories, and the laminates required for their installation that are exposed to the corrasive media, shall be consiructed in accordance with 7.11 and 7.1.2, except for those fitting surfaces which are made by ‘manufacturing processes other than contact molding (see 635) FAIA The eu edges of all laminates exposed tthe chemical environmeat shall be sealed with a laminate eonfoun ing to 7.1.1 and 7.1.2. Where shape. thickness, or other restrictions preclude covering the edges with the preceding laminate such cut edges and ny machined flange #aees shal be at least coated with resin. In either ease, the rosin used shall be that used in the equipment laminate and finished in aceonfance with 7.1.3.5 742 Norsle and Mamway fnvatlavian—Flange nay be installed with the pesto fs tank shell (lush type. Fig. 4) or projecting inside the tank (penetrating type. Fig. $)- 13.2.1 Nossle Projection Ihe nsalled nozzle shall masn- tain a minimum clearance of 3 an, (6 man) between the back face of the flange and the exterior of the cutout opening reinforcement. In addition this clearance shall not be less than el Fee iain the ne ing Se with he isi the shes ligtane ey (see 7.3.3). 73.2.2 Cutout Reinforcement Laminate — When a vesselv 2200 sell or head is cut in an area bearing hydrostatic pressure, P, the cutout shall be reinforced on a circular area concentric with 5. Acceptable pattorns of reinforeement placement are shown in Fig. 73.2.3 Cutout Reinforcement Diameter—The outer diam- ter of the cutout reinforeing laminate, d, shall not be less than ‘evo times the nominal nozzle diameter. For nazzles less than 6 in, (152 mm) in diameter, the minimum cutout reinforcement dd shall be the nominsl nozzle size plus 6 in. (152 finn mm) 13.24 Cutout Reinforcement Thickness of the cutout reinforcement laminate far nozzles installed i cylindrical shells or dished heads shall be determined as follows, The thickaess, 4 = PKS, ay where K = 1.0 for nozzles 6 in. (152 mm) diameter and larger, K_ = di(d=d) for nozzles less than 6 in. (152 mm) diameter, P~ hnydrostate pressure atthe paint of no7zle installation, psi (kPa) 1D = inside diemeter of tank, in. (mm, 5S, = allowable tensile stress (not to exceed Yio of the tohimate strength of the cutout reinforeing laminate); see Table d= nominal nozele diameter. in, (mam), and 4, = cutout reinforcement diameter, in. (mm), This thickness, 4, may be applied tothe outer of inner surlaces, or be divided betwoen thom as shown m Fig, 6 [Nore 18—When ji calulated tobe 16 in, (5.2 mm) or less gan be isveyaudd, as the sueugh egutemes wil be met by 15 (82 Figs. 1 and}.@ 0 3290 7.3.25 When reinforcing materials are cut to facilitate placement around an installed nozzle, joints in successive reinforing, layers Shuuld be stagger! da avei overlapping and (on cylindsical shell installations) shall wot be place so they parallel the axis of the tank. The intent of these require -ments isto avoid orienting joints in reinforcing layers penpen- dicular to the maximum load bearing direction (eircumteren. tial. 7.3.3 Nozzle Installation Laminates—Nozz\e installation Jminsie dimensions are shown in Fig. 1 and Fig. 7 Installation laminate plicenents are shawn ia Fig 6 The alleinterior installation laminate placement is used only when the nozzle being installed has an integral conical gusset preventing application of an exterior laminate. 7.3.3.1 Installation Laminate Thickness Une mside and outside installation thicknesses (4, and J,) combined shall be at least 2$ thick as the nozzle neck. 7.332 Inside Insrallaion Lamrinare Construction—The ine side installation baminate sball Ike conseucie using only roncantinns glass reinfawcements, except that when wowen roving is included to strengthen the laminate. it shall be preceded and fallowed by a layer of 114-07 (0.458 kein?) mat and then covered wit a laminate equivalent to 7.1.1 and 7.1.2 ‘When the inside laminate consists only of a eorrosion barrier, the length of the laminate, A, shall be a minimurn of 3 in, and ‘nha be the lesser af 3 in. (76mm) or the nominal radius of fhe sine 73.3.3 Installation Laminate Lengrhis—The length of the outside laminate, fy, and the inside laminate. fh, shal each be equal to the shear length, fi given in Table 6 based on the thickness of the mdividual laminates, 7.3.3.4 In nozale installations where the installation overlay {s installed before the cutout reinforcement has fully cured, that partion of the overlay which extends onto the tank shell may be emusidered to become a part af the eulowt reinforcement laminate if the installation laminate length iy extended te he required eutout reinforcement diameter. 3.3.8 Monolithic Installation The total bond thickness, oo shall be the greater of either the cufout reinforcement thickness, t, or the outside bond thick 73.4 Guscets—If gussets (ether plate or conical) are used to stiffen the installed nozzle, gusset installation laminates are jn altos ts the requirements af 704 Typical ple espe snl conical type gussets are shown in Fig. 6 and Fig. 7. Other ‘gusseted nozzle installations may be used as agreed upon between fabricator and purchaser. 1.35 Location of Calouts on the Shell For cutouts made within 6 in, (152 mm) of the knuckle radius area of @ head or within 6 in, (152 mm) of a shel-to-shell or shell-to-head join, Additional hole cutout reinforcemont is required, unless the area of installation is at a point within the vessel that is not ‘exposed 10 hydrostatic pressure 736 All nuvzrles sal mays shall fe install in acon dance with Fig. | and Fig. 7. The interiur overlay shall present the same corrosion resistance to the fuid as specified in 7.1.1 and 7.1.2, 8, Dimensions and Tolerances 8.1 Standard tank diameters, based on antemal measure ‘ments with the tank in the vertical position, aro listed in Table 7. Tolerance on the inside diameter, including outof- nurs, shall be 1% R2 Where emplayed, shell taper shall he additive 10 the figure used for the tank diameter, unless aherwise specified hy the manufacturer and accepted by the purchaser. The shell taper shall not exeoed "4° per side 8.5 Tolerance on overall tank height shall be ot exceed Ym, (1) mm) 8.4 Nozzle flange faces shall be perpendicular tothe axis of he pipe within tolerances shown in Fig. 8, and shall be flat within | Mn in (OR an) thse 1 in (887 mm) mance size and M0 in. (1.6 mm) for laige nozzle sizes. Tolerances en: installation are shown in Fig. 8 8.5 The standard orientation of flanges shall provide bolt holes straddling the normal centerlines ot the tank. Holt holes of flanges located on the tank top or bottom, shal straddle the principal centerline ofthe vessel or lines parallel to its shown in Fig § 86 An alternative mettual af orientation af Manges on the (ach top ot bot, wits die bolt oles suing the cada centerlines, shall be by agreement between the purchaser and {abricator 8.1 The location of nozzles shall be held to the tolerance shown in Fig, 8 but shatt 9. Workmanship, Finish, and Appearance 9.1 The minimum acceptable level for workmanship and finish of the finished laminate shall conform to the requite- cuts specified in Sertion 9 af Spewiiention © $82 Nove 19—A representative Ina sample may be used for deters tion of an acceptable surface fish and acceptable evel of visual inmperietions 10, Requirements 10.1 Degree of Cure Degree of eure of the laminate shall be found by determining the Horcol hardness as indicated 1m us, Nate 20 wie technique to check the cure of « nom molded TABLE 6 Shoor Bond Length (ace Figs. 1 and 7) Nont_1_When intemal over serves only comonian bon, th otal aber nth must be plas on the exsio ove WelrPauind Unis 7 Ovi insres mew anergy le oe) ignoring eetib D 3299 Py 2 8 36 i surface ofa polyester resin isa follows: Rub a ow rons of aestone on the laminate srfce uml cepts. the surface becomes soened or tacky it sand indiation of under car Tate JI-The vse of organic cenfrcing materials nay eed ‘Barcol hardness rsadines without noseasarily indistine undereurs ‘ane 22--Bacel harness sales ay wary when teste ge conducted st emoeratures that ie fom thote shown in the 1, Test Methods 11 Canvey Condition the spocinens pion Ws test a 7OWw 77°F 23 + 2°C) for wt eos aa 40 hein actonlance wi, Procedure A of Methods D618, for those tests when condi- tioning 1s required, and in all eases of disogrecment L1.2 Lest Conditions. Conduct the test im a laboratory temperature of 70 10 77°F (23 = 2°C), unless otherwise specified. LL. Chemical Resistance of Resin—Derermine the chemi« cal sexiatanor of tla sin in acanebance wits Pravfive: C81 U4 Glass Conteut—Determine the glass content of the innerliner and interior layer combined, Obtain atest sample by carefully splitting these combined arcas trom the structural layer. Ihe glass content of the separated sample shall be determined in accordance with Test Method D 25%t. 11S Degree of Cure—Degree of cure of the laminate shall be found by determining the Barcal hardness using Barcot Muwkel No. GYZI934 1. Tosteumnent calibration sacl method shall be as desccdbed in Test Medd D 2383. 11.6 Physical Properties: 11.6.1 Contact Molded Laminates—Where required, physi- cal properties of contact molded laminates shall be determined in accordance with the test methods listed in Specification C82, 11.62 Filoniont-Wound Laminates—Verity design stresses ex af elasticity af Gaentewenne tanks hy maniac test data based upon, 1.6.2.1 Strain (that is, modulus) measurements of small- ameter filament-wound eylinders made to the same laminate construction, helix angle, glass content, ner construction, and the Full-size tank, in accordance with Test Method 1599 with restrained end closures that prevont the applica tion of axial tensile stess, oF: 1.6.2.2 Strain swith water. 1g¢ (hoop-clongation) tests on tanks filled "Nore 23—Practeal est methods on samples cut For flament-aund specimens are not avilable t cove ll canes of sting Bilement wound leninates Oer test methods fr determination at hoop properties may he ‘when the lrcaor can venfy the validity ofthe sclestod method 12, Product Marking 12.1 The tank shall be marked to identify the producer, date of manufacture, capacity, all resins used, inner surface rein- ficenents, specific gonviy, design temperature, and the words “Pressure-Atmospheric.” or the operating pressure aut vacuum, shall be imprinted on the tank, 122 Additional marking requisements may be needed for ‘compliance with local codes. It is the responsibility of the purehaser/user fo specify additional labeling requirements for the vessel, such as liquid content, operating and safety instruc tions, and any other waminge necessitated by local code, 13, Packaging and Package Marking 13.1 All packing. packaging. and marking provisions of Practice D 3892 shall apply to this specification 14, Shipping 14.1 Since there ane variations in the design of support cradles, Hiting- and ballad Ings, aul mettunle af Shipping, the manufacturer's special instructions shall be followed in all 14.2 Tanks shall be mounted on cradles if shipping horizon- tally, or on a suitable skid or pallet if shipping in the vertical Position. The cradles or skid shall be padded and secured to the bed of the vehicle in such a manner that will prevent damage tw the tank with normal handling. The tank shall be secured to the eradles or skid so that there can be na movement of the tank in etation the skid ar evade eer nara Healing, 143A suitable means shill be provides! at the open end of rey anh hep tne Ted tank ei 144 Tanks shall be loaded to provide: at lewst 2 in (51 sm) clearance between the tank (including fitings) and he bulk Incads or bed of the vehicle 14.5 When two or more tanks are shipped on the same vehicle, sufficient clearance or padding shall be provided between tanks to prevent contact in transi 146 Upon arrival at the destination, the purchaser shall be responsible for inspection for damage in transit. If damage has ‘occurred, a claim should be fled with the carrier by the purchaser, and the supplier should be notified, Ifthe damage is ‘not first repaired by the fabricator prior ro the tank being put ino service, the putehaver aceepis all finaee responsibilty for the effects of tank failure vesulting fiom such damage 18. Keywords 15.1 above ground; atmospheric: filament wound; polyester: tank; vinylester