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CONTENTS
Welcome to Future! - P3
C4i4 Lab Pune City Centre Inaugurated - P4
Data Analytics: Key to Unlocking the
True Power of IoT - P5
‘Change of Mind Set is the Pre-requisite for Industry 4.0’ - P7
‘Accelerate Digitization through Frugal Innovation’ - P8
Industry 4.0: A Paradigm Shift - P9
Secretary, DHI Unveils Smart Manufacturing Report - P11
SmartEco Discusses Road Map of Industry 4.0 and Lays the
Foundation Stone of C4i4 Lab - P13
CONNECT
2 | April-May 2018
The Centre
Editorial
Welcome to Future!
I am immensely delighted to interact with you all through the
inaugural issue of this unique communication channel of C4i4 Lab
Pune. Starting from April 2018, it will be a bi-monthly periodical to
share the knowledge. Centre for Learning in Industry 4.0 (C4i4) -
Pune was inaugurated by Mr. Rahul Kirloskar, Executive Chairman of
Kirloskar Pneumatic Company Ltd. on December 11, 2017 to increase
awareness on Industry 4.0 and hand-holding the SMEs to plan and
implement relevant Industry 4.0 projects. I also take pride that Pune
has got one of the four common engineering facility centres (CEFC)
approved by the Department of Heavy Industry (DHI), Government
Mr. Dattatraya Navalgundkar of India.
Director,
SAMARTH Udyog Many a times we don’t realize the magnitude of change when we
Technology Forum are a part of that process. Several Indian manufacturers, especially
navalgundkards@kpcl.net
MSMEs and SMEs are still under the impression that Industry 4.0 is a
distant phenomenon. C4i4 Lab Pune intends to change this particular
mind set of industry by adopting various Industry 4.0 practices
in Indian context. We must understand that the ongoing fourth
industrial revolution is not just about automation but far more than
that. While many manufacturers are aware of the terms like Big Data,
Industrial Internet of Things (IIoT), Cyber Physical Interface etc., most
of them are struggling at the application stage. Hence, hand-holding
of big and small companies of diversified industry domains is going
to play a crucial role in successfully transforming manual or semi-
automated factories into smart factories. The founding members of
C4i4 Lab Pune exhibits a perfect blend of manufacturers, platform
providers and educational institutes. Incidentally, all these supporters
are willing to extend their best practices and domain expertise with
other industries to ultimately build an ecosystem where everyone
can leverage by adopting smart manufacturing processes.
The outside world is fast moving in this direction. According to
CONNECT MarketsandMarkets Research, the smart factory market is projected
to reach USD 205.42 billion by 2022, growing at a CAGR of 9.3%
Vol. 1 | Issue 1
between 2017 and 2022. There is no mere coincidence that SAMARTH
April-May 2018
Udyog has set up its lab in Pune. While the city is always known for
its manufacturing and IT industry, it is fast emerging as a start-up
Publisher & Editor :
Mr. Dattatraya hub. That’s why Industry 4.0 has opened an entire new terrain for
Navalgundkar manufacturers and IT-IoT entrepreneurs where they can tap right
opportunities and grow together.
Content Development I do hope that this new publication of C4i4 Lab Pune will help
and Design :
us achieve the intended aim of disseminating the knowledge
MediaNext
Infoprocessors Pvt. Ltd. about Industry 4.0 and creating a conducive ecosystem for the
industrial growth.
CONNECT
4 | April-May 2018
The Beginning
Mr. Rahul Kirloskar, Executive Chairman, Kirloskar Pneumatic Company Ltd. while inaugurating the C4i4 Lab (Centre
for Learning in Industry 4.0) - Pune.
Special Feature
noise. To make sense of such data, it needs to Learning and Complex Event Processing. You
be made available in a form that users can easily need to ensure the IoT Platform is not only
understand. Cloud computing and Big Data capable of processing your big data with in-
analytics can be used to condition this data and stream analytics but also has machine learning
make it more accessible. For Instance, when a algorithms to add temporal analytics and make
certain automotive manufacturer analyzed the sense of processed data and bring patterns.
data from their paint shop, they found more Real Time data is used to create an automated
particle inclusions in the paint of certain arbitrary stimulus-response system, where changes
units. Using correlation algorithms to cluster the in parameters trigger appropriate responses
parameters measured with parameters from using technologies such as Edge and Fog
other machines in the plant, it was found that Computing. Machine Learning allows analytics
these specific units had passed through the to automatically infer when system parameters
sandblasting machine while it was in operation. are out of bounds by comparing values to
While no particles from the machine directly came previously recorded ones thus improving
in contact with the affected units, the vibrations response times and preventing cascading
from the machine were causing a greater amount failures. Complex event processing is a method
of inclusions. Data analysis revealed a causal by which available information from various
link that would have been nearly impossible to sources is analyzed in real time to correlate and
identify manually. infer vital intelligence which otherwise is not
With Real-Time data, the challenge is not obvious to predict. For example, while it can be
volume, but complexity. Once an IoT architecture simple to note that HVAC units consume more
has been established, it starts to generate huge power on hotter days, on these same days
amounts of data. As the number of devices and productivity in more humid work environments
scale increases so does the complexity of the is lower due to reduced contact times can be a
data generated. The interconnectivity of these harder thing to infer. This analytics reduce a lot of
systems also exponentially increases the kinds of the inferencing required by the user and directly
insights that can be drawn from this data. Here provide actionable insights, reducing user effort
the benefits of analytics come from Machine and eliminating the possibility of human error
due to misinterpretation of the data.
In addition to the derived direct value from
data, analytics also allow systems to become
aware, raise alerts for anomalous behavior,
According to Forbes: notify users in cases where the system cannot
Analytics leaders report 15% gains in respond autonomously and isolate sections of a
operating margins and revenues network in the event of a security breach. With
Analytics can significantly improve risk newer applications of emerging technologies
profiles such as artificial intelligence, neural networks,
Decision makers can model future and deep learning, data analytics will enable the
requirements to take proactive actions IoT to perform functions far beyond its current
Routine decisions can be delegated to scope, creating an intelligent system that works
computers so executives can focus on in conjunction with its human counterparts to
high-value projects achieve new standards of productivity, efficiency,
Managers can more quickly and easily and effectiveness. With the power of big data
optimize resources to increase production analytics, we are capable of finding the unknown
and improve efficiency and use it to build sustainable competitive
advantage and newer business models.
CONNECT
April-May 2018 | 7
'Accelerate Digitization
through Frugal Innovation'
T he
is
World
through an era
going
in the same market, in the same part of the
cities, there are companies that are lagging and
operating with primitive technologies.
of most rapid
change that has How to Bridge this Gap?
happened in the The foremost is infrastructure. However, at the
corporate life. same time, the big advantage we have in India is
In the good old the fourth-generation (4G) mobile technology
Mr. Lalit Jagtiani days, change coming in. We need to look at examples in Africa
Digital Thought Leader, used to take where frugal innovation has come down right to
SAP Asia Pte. Ltd., Singapore place in years as the basic level. The challenge is, if we use the
contact@leadthink.org
an outcome of Western model of high cost and high quality,
a big strategy. the chances of adoption of digitization across
Now-a-days, organizations not just need to India would be not so great. But if we use the
change their strategies every six months, but principles of frugal innovation to find out what
also have to change the way they are doing their is the common minimum input needed to uplift
business. This puts a lot of stress, not only on digital technique or technology or machinery to
employees but also on the organization because make that added delta quality that is something
they have to not only achieve the change but that would work much better.
also to achieve the business. It’s like repairing an
aircraft in the mid-flight. You are changing the Advice to Indian Industries
engine, the air-frame when the plane is flying. While applying Industry 4.0 in the Indian
That’s the level of speed, pace and pressure context, industries should look at how they can
happen during the change. use technology to enhance the quality of the
goods and not just concentrating on lowering
The Sharp Divide the cost of labour like Western countries. One
Digitization is happening not only in India of the biggest challenges today we have in India
but across the world. However, the advantage is that of predictability. That means - can you
in India is we have a rich IT capability within the predict particular delivery schedule; can you
students and within the employee infrastructure, predict certain quality parameters? I think, if we
which allows us to adapt and adopt change, can improve these parameters, the adoption of
particularly from the digital perspective, much digitization can happen much faster. The key,
faster than many other parts of the world. For according to me, is the focus on Indian dynamics
example, the technology landscapes in India of what we need to improve quality rather than the
are far more modern than the technology Western dynamics of how we can reduce labour.
landscapes in Australia. So, India, in a way is in a If C4i4 Lab drives frugal innovation for industries
dichotomy - as on one side there are companies which can’t afford to make huge investments, I
which are adopting advanced technologies and think it can speed up digitization much faster.
CONNECT
April-May 2018 | 9
Special Feature
Industry 4.0:
A Paradigm Shift
One of the biggest challenges we are facing today is ‘Situational awareness about
Industry 4.0’ followed by a lack of clear digital operations vision and fostering
a strong digital culture. To overcome these challenges a well-coordinated effort
jointly by big companies, SMEs and the Government is required. C4i4 labs will
take the first step in bridging that gap and will ensure the new technology
adoption, development and innovation across the functions.
CONNECT
10 | April-May 2018
INDUSTRIAL REVOLUTION
Industry Update
BENEFITS OF IIoT
IMPLEMENTATION
(3% - 8%)
5% Average Improvement
in Topline
(7% - 50%)
13% Average Improvement
(From left) Mr. Atul Kirloskar, Executive Director, Kirloskar Oil in Productivity
Engines Ltd., Mr. Girish Shankar, Secretary, Department of Heavy
Industry, Government of India and Mr. Rahul Kirloskar, Executive (1% - 8%)
Chairman, Kirloskar Pneumatic Company Ltd. unveiling the Altizon
Smart Manufacturing Report 2017 at a conference. 5% Saving in
Energy Expenses
Reportage
C EOs of more than 125 companies were present for the Smart
Manufacturing Ecosystem (SmartEco 2016) conference to
get an insight of the latest and biggest industrial revolution. Held
Mr. Vikarm Salunkhe said,
“Industry 4.0 is not just about
automation. I strongly believe
at the picturesque campus of Kirloskar Centre for Advanced that in India we will evolve our
Management and Studies (KIAMS, Talegaon) experts from well- own unique model of it over
known companies like Sandvik, GE, Cisco, Bosch, Siemens, Bajaj, the coming years. Right now
Kirloskar, Volkswagen shared their own experiences of adopting we have many questions in
Smart Manufacturing practices. our mind – whether Industry
During the inaugural session the Executive Chairman of Kirloskar 4.0 is real for Indian industry
Pneumatics Company Ltd. Mr. Rahul Kirloskar explained the theme or just a futuristic dream. Can
and reason behind arranging such a conference. Sharing his personal this really be achievable by
experience he said that accumulating data from the machines is the our industry with a fact that
very first step, which his company took correctly. However, he soon most of the industries are still
started finding a need to learn and understand the effective use of in the stage of embracing the
this data. He further said that he realised most of the industry is third industrial evolution and
at this crucial initial stage and that’s the reason behind organizing most importantly whether
this conference where corporate players can come together and Industry 4.0 is just for large
discuss the future roadmap of Smart Manufacturing. MNCs or there is something
The other dignitaries present on the dais for the inauguration for MSMEs and SMEs as well.
include Dr. W. N. Gade, former Vice-Chancellor of Savitribai Phule All these are genuine doubts
Pune University, Mr. John Oberon, Vice President and Head, IoT of and we gather here to discuss
Cisco, Mr. Parag Satpute, Managing Director, Sandvik Asia and Mr. and sort them out.”
Vikram Salunkhe, Managing Director, Accurate Sales and Services SmartEco 2016 laid the
Pvt. Ltd. foundation of C4i4 Lab Pune.
CONNECT
14 | April-May 2018
Inter alia
Members of Fraunhofer, Germany during their visit to Visit of Team C4i4 Lab Pune to Fraunhofer in Germany
C4i4 Lab Pune.
A special team of IIT-B interacted with the steering committee members of C4i4 Lab Pune to discuss the future road
map of the proposed Centre in February 2017.
The steering committee members of C4i4 Lab Pune got engaged with Tata Strategic Management Group (TSMG) - for
need assessment and to know the exact picture and current scenario of the manufacturing industry in India was done
in February 2017. A survey was conducted for this purpose which included around 300 plus companies including large
enterprises and MSMEs.
Become a member of the
Industry 4.0 Innovation Centre.
Key strengths
Specialists training and technology partnerships
Strong industry engagement
Line-up with strong ecosystem (Auto Cluster, ARAI, PPMAI, TAGMA, IMTMA etc.)