12 11 10 9 8 7 6 5 4 3 2 1

SUPPORTING ISMC 125 ISMC 125

1200 1200 ARRANGEMENT LACINGS (TYP.) BILL OF QUANTITES
LACINGS (TYP.) 12THK GUSSET PLATE
273 273 SUPPORTING 273 273 FOR MAIN BEAM 250Ø
ARRANGEMENT (REFER SEPARATE DRAWING) 12Thk. GUSSET ITEM LENGTH NOS. WEIGHT IN KG. No. OF WT. OF ALL
NB PIPE (H) (TYP) DESCRIPTION
A PLATE (TYP) NOS. (IN MM) REQD. UNIT WT. TOTAL WT. WT.PER MK.ER. MK.
FOR MAIN BEAM (TYP)
100

(REFER SEPARATE (TYP)

(TYP) 1 NB 250 PIPE (H) 30400 4 38.90 4730.24
DRAWING) COMPOSITE COLUMN
H (TYP) 250Ø NB PIPE (H) H
ISA 90x90x6THK 8THK GUSSET PLATE 38
20THK 2 ISA 90x90x6THK 887 8.20 276.38
LACINGS FILLED WITH FREE
(TYP) (TYP) TIE PLT
FLOWING CONCRETE
1200

(TYP.) (TYP) 3 195X8 THK. GUSSET. PLATE 400 2 62.80 9.79

(TYP) (M40) (TYP)
8Thk. GUSSET 4 135X8 THK. GUSSET. PLATE 160 2 62.80 2.71
PLATE (TYP) LACINGS
ISA 90X90X6THK 5 ISA 90x90x6THK 1164 34 8.20 324.52
(TYP)
1200

6 195X8 THK. GUSSET. PLATE 660 32 62.80 258.63

(TYP)
(TYP)
Y COMPOSITE COLUMN ITEM NO.11
250Ø NB PIPE (H) 7 160X8 THK. GUSSET. PLATE 175 36 62.80 63.30
X
(TYP) ISMC 125 FILLED WITH FREE
SECTION 4-4 LACINGS
SECTION 2-2 SECTION 3-3 FLOWING CONCRETE
8 195X8 THK. GUSSET. PLATE 700 2 62.80 17.14
1200

(TYP.) (M40)(TYP) 2
9 ISA 90x90x6THK 1258 8.20 20.63
ISA 90x90x6THK COMPOSITE COLUMN
LACINGS 250Ø NB PIPE (H) 10 190X8 THK. GUSSET. PLATE 415 2 62.80 9.90
(TYP.) STRUT-1 FILLED WITH FREE
STRUT-2 (TYP)
ISMC 125 FLOWING CONCRETE
1200

ISA 90x90x8Thk. 11 927X20 THK. TIE. PLT 1200 4 157.00 349.29

ISA 90x90x8Thk. (TYP.) (M40)(TYP)
G LACINGS (TYP.) G
LACINGS (TYP.) 12 NOT USED - - - -
(TYP) (TYP) BASE SLAB
10Thk. GUSSET
10Thk. GUSSET BOTTOM LVL 13 ISA 90x90x8THK 887 38 10.80 364.02
PLATE (TYP) TIE PLT
1200

PLATE (TYP) 0 0
ISA 90x90x8Thk. 20mm 1 4 P) 20mm 1 4 P) 14 220X12 THK. GUSSET. PLATE 395 2 94.20 16.37
Y Y
LACINGS (TYP.) ISA 90x90x8Thk. GAP (T GAP (T
LACINGS (TYP.) 15 170X12 THK. GUSSET. PLATE 180 2 94.20 5.76
10Thk. GUSSET PLUNGE
10Thk. GUSSET COLUMN
PLATE (TYP) ° 0. 5 4 16 ISMC 125 1129 34 13.10 502.85
PLATE (TYP)
1200

(TYP) 6
(TYP)
45 ° 6 17 230X12 THK. GUSSET. PLATE 720 32 94.20 499.18
ISA 90x90x6THK
LACINGS ISMC 125 18 175X12 THK. GUSSET. PLATE 180 34 94.20 100.88
(TYP.) (TYP.)
(TYP) SECTION5-5 CANTILEVER (TYP) 19 200X8 THK. BATTEN PLATE 1200 2 62.80 30.14
1200

SECTION 6-6 CANTILEVER

BRACKET
BRACKET 20 230X12 THK. GUSSET. PLATE 755 2 94.20 32.71
21 ISMC 125 1217 2 13.10 31.88
DETAIL-B DETAIL-C
TYPICAL DETAIL OF
1200

F ISMB 100 F
22 225X12 THK. GUSSET. PLATE 475 2 94.20 20.13
5THK STIFF PLATE
(TYP) CONCRETE BORE 23
(TYP) 170X12 THK. GUSSET. PLATE 180 2 94.20 5.76
120Ø HOLE FOR
C 4MPA UCS VALUE IS CONSIDERED BELOW ISA 90x90x8THK 1381
STRUT FILLING CONCRETE 24 2 10.80 29.82
1200

BASE SLAB LEVEL BASED ON BORE LOG

TOP PLATE CG-BH-04 FOR LD CALCULATION 25 ISA 90x90x8THK 583 4 10.80 25.18
ISMB 100
ISMC 125
LACINGS 12Ø REBAR 26 ISA 90x90x8THK 683 2 10.80 14.75
(TYP.) (TYP)
1200
23400

(TYP) 27 224X10 THK. GUSSET. PLATE 400 2 78.50 14.06

CL OF STRUT (TYP) 28 140X10 THK. GUSSET. PLATE 160 8 78.50 14.06
TOP PLATE
(TYP)
29 ISMB 150 850 4 15.00 51.00
1200

(TYP)
(TYP) 30 35X5 THK. STIFF PLATE 150 10 39.25 2.06
ISMB 150 (TYP)
31 ISMB 100 662 4 11.40 30.18
E (TYP) E
372 ISMB 100 658
Ø 32 4 11.40 30.01
1200

(TYP)
250NB PIPE
5THK STIFF PLATE 33 23x5 THK. STIFF PLATE 100 10 39.25 0.90
(TYP) 250NB PIPE
12Ø REBAR (TYP) 34 ISMC 100 901 4 9.56 34.45
(TYP)
DETAIL-A (TYP)
CONNECTION DETAIL OF
1200

35 ISA 45x45x6THK 1363 4 4.50 36.80

ISMC 100 TYPICAL ARRANGEMENT AT PC & ITEM 29,32,34
TOP OF PLUNGE COLUMN
120Ø HOLE FOR SECTION 7-7 36 350X20 THK. PLATE 450 4 157.00 98.91
FILLING CONCRETE
(TYP) 37 125X12 THK. PLATE 125 16 94.20 23.55
1200

TYPICAL STRUT HOLDING DETAIL CONCRETE INSIDE THIS PORTION SHALL BE 486 87 38 75X12 THK. PLATE 125 8 94.20 7.07 8085.01 8 64680.08
311 120
CHIPPED OFF & TOP PLATE WELDED WITH
TOTAL WT IN Kgs = 64680.08
ANCHOR BARS SHALL BE PLACED OVER THE
ISA 90x90x8THK NB PIPE & AGAIN REFILLED WITH REQUIRED

195
50
1200

160
LACINGS GRADE OF CONCRETE TILL THE TOP OF PLATE.

195

108

108
STRUT
(TYP.) ISMB 100

105
D COMPOSITE COLUMN D
ISMB 100 250Ø NB PIPE (H) ISMC 125 135 660
(TYP) 400
(TYP) FILLED WITH FREE
1200

FLOWING CONCRETE ISA 45x45x6THK

(TYP)
(TYP) 1. GROUTING SHALL BE CARRIED OUT BY 100mm
2. GROUT SPECIFICATION
(I) MAX AGGREGATE SIZE = 7mm
1200

(II) WATER CEMENT RATIO = 0.45

(III) SLUMP = 150±25mm
(IV) CONSISTENCY = PUMPABLE
3. GROUT SHALL BE PUMPED AT MINIMUM OF 1ATM
120 28 PRESSURE AND MAX OF 5ATM PRESSURE.
(TYP) 4. THE GROUT SHALL BE FREE FROM SEGREGATION,
SLUMPING & BLEEDING.
1400

5. APPROPRIATE NON SHRINK ADMIXTURES SHALL BE

50

50
USED FOR THE GROUT CONSISTENCY.

160
300

20THK TIE PLT

175
ENSURE THAT CONCRETE SHALL BE FILLED
(TYP)
C OUTSIDE THE NB PIPE THROUGHOUT THE C
ITEM NO.10
1200

BASE SLAB
ISA 45x45x6THK
ITEM NO.07 ITEM NO.08 EMBEDMENT LENGTH TILL THE BASE SLAB BOTTOM.
BOTTOM LVL
CONCRETING SHALL BE DONE AS PER APPROVED
(TYP) METHODOLOGY TO ENSURE THE QUALITY OF
400
CONCRETE INSIDE NB PIPE FOR COMPOSITE ACTION
ISA 45x45x6THK ISMB 150
245 155

52

54
(TYP) SECTION 9-9 ENSURE THAT CONCRETE SHALL BE OF FREE FLOWING
EMBEDMENT LENGTH

ISMC 100 ISMB 150

99 TYPE & THERE SHALL NOT BE ANY VOIDS INSIDE THE PIPE.
SECTION 8-8

120

224
120
5500

283 180 109 534

109 501
155 246

50
180

52
50
50

475
ITEM NO.27

120
220

230

367
230
170

28 120

175
340 340

121
108

121

121

170
99

120
PLUNGE COLUMN PC1 395 50
720 50 755
B ALONG X-X AXIS 180 B
225
SPECIAL HOLES SHALL BE PROVIDED AT SIDES
OF NB PIPE AT BOTTOM EMBEDMENT LENGTH ITEM NO.14 ITEM NO.15 ITEM NO.17 ITEM NO.18 ITEM NO.20 ITEM NO.22 ITEM NO.23
PORTION FOR SPREADING OF GROUT
1. ALL DIMENSIONS ARE IN MILLIMETRES. MUMBAI METRO RAIL CORPORATION LTD.
2.ALL NB PIPES SHALL CONFIRM TO IS 1161-1998 AND OF GRADE YSt310.
3.ALL WELDS ARE 5mm FILLET WELDS UNLESS OTHERWISE SPECIFIED
4. THE CUT LENGTH OF MEMBERS AND THE Nos. REQUIRED SHALL BE
DETERMINED AT SITE BY FULL SCALE LAYOUT.
5. GRADE OF STRUCTURAL STEEL SHALL BE E250(FE410W) GRADE A (OR) B
& SHALL BE IN ACCORDANCE WITH IS 2062.
CHURCHGATE STATION
6.THIS DRAWING SHALL BE READ IN CONJUNCTION WITH OUR LATEST
DRAWING NO: LTS-CVG-SCP-2083-001
FABRICATION DETAIL OF
7.GRADE OF INFILL CONCRETE FOR PIPE SHALL BE M40 AS MENTIONED IN PLUNGE COLUMN PC1 FOR
SPECIFIED LOCATION
8. TOLERANCE FOR PLUNGE COLUMN 1:200 (OR) 75mm WHICHEVER IS LESS
Mumbai Metro Line - 3 SUPPORTING TRAFFIC DECKING
A 9. EMBEDMENT LENGTH IS CALCULATED BASED ON BORE LOG CGBH-04 A
PARAMETERS AVAILABLE IN GEOFACTURAL REPORT
10. ALL WELDS SHALL BE TESTED BY DYE PENETRATION TEST LTS-CVG-SCG-3082-001 B0 D
11.TO ACHIEVE REQUIRED HEIGHT OF PIPE NB PIPE SHALL BE B0 04.09.17 REVISED AS PER SITE REQUIREMENT L&T – STEC JV MUMBAI
CONNECTED BY FULL PENETRATION BUTT WELD, SPLICE JOINT OF EACH D.LINGESH ARAVIND ASHOK A VIJAYAKUMAR T
PIPE IN A GROUP SHALL BE STAGGERED AND AT ANY CASE SPLICE OF A 12.07.17 DBRN FOR APPROVAL DLH ARD TVK
MORE THAN ONE PIPE SHALL NOT COME IN A PLANE
1:50 BASKARAN D 12.07.2017 LTS-CVG-SCG-3082-001
12 11 10 9 8 7 6 5 4 3 2 1