Table of Contents

Table of Contents
Introduction and Safety .......................................................................................................... 5
Introduction ............................................................................................................................. 5
Safety ...................................................................................................................................... 6
Safety terminology and symbols ........................................................................................... 6
Environmental safety ............................................................................................................ 7
User safety ........................................................................................................................... 8
Ex-approved products .......................................................................................................... 9
Product approval standards .................................................................................................. 10
Product warranty ................................................................................................................... 11

Transportation and Storage ................................................................................................. 12

Inspect the delivery ............................................................................................................... 12
Inspect the package ........................................................................................................... 12
Inspect the unit ................................................................................................................... 12
Transportation guidelines ...................................................................................................... 12
Pump handling ................................................................................................................... 12
Lifting methods ................................................................................................................... 12
Storage guidelines ................................................................................................................ 15
Pump storage requirements ............................................................................................... 15
Frostproofing ...................................................................................................................... 15

Product Description .............................................................................................................. 16

General description 3196 i-FRAME ...................................................................................... 16
Part description 3196 .......................................................................................................... 17
General description i-ALERT® Condition Monitor .................................................................. 18
Nameplate information .......................................................................................................... 20
Nameplate information .......................................................................................................... 23

Installation ............................................................................................................................. 26
Preinstallation ....................................................................................................................... 26
Pump location guidelines .................................................................................................... 26
Foundation requirements ................................................................................................... 26
Baseplate-mounting procedures ........................................................................................... 27
Prepare the baseplate for mounting ................................................................................... 27
Install the baseplate using shims or wedges ...................................................................... 27
Install the baseplate using jackscrews ................................................................................ 28
Install the baseplate using spring mounting ........................................................................ 31
Install the baseplate using stilt mounting ............................................................................ 32
Baseplate-leveling worksheet ............................................................................................. 34
Install the pump, driver, and coupling .................................................................................... 35
Pump-to-driver alignment ...................................................................................................... 35
Alignment checks ............................................................................................................... 35
Permitted indicator values for alignment checks ................................................................ 36
Alignment measurement guidelines ................................................................................... 36
Attach the dial indicators for alignment ............................................................................... 37
Pump-to-driver alignment instructions ................................................................................ 37
C-face adapter .................................................................................................................... 40
Grout the baseplate .............................................................................................................. 40
Piping checklists ................................................................................................................... 42
General piping checklist ..................................................................................................... 42
Suction-piping checklist ...................................................................................................... 43
Discharge piping checklist .................................................................................................. 45

Model 3196 i-FRAME Installation, Operation, and Maintenance Manual 1