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GOVERNING EDG5500
A MERICA
Quikset Menu
WARNING
The EDG5500 is designed to have the most frequently ad-
An overspeed shutdown device, independent of the
governor system, should be provided to prevent loss
justed parameters on the main display. Selecting and modi-
of engine control, which may cause personal injury fying these parameters is performed using the patented Qui-
or equipment damage. Do not rely exclusively on the kset method.
governor system electric actuator to prevent
overspeed. A secondary shutoff device, such as a
fuel solenoid, must be used.
Viewing/Changing Quikset Parameters
All of the Quikset parameters are on the LCD display in five
rows with three parameters in each row. The active row is
WIRING indicated by the parameters in the row being displayed. To
select next row, tap any COLUMN button. Continuously tap-
Basic electrical connections are illustrated in Diagram 2. Ac- ping a COLUMN button cycles through all the rows.
tuator and battery connections to Terminals A, B, E, and F
should be #16 AWG (1.3 mm sq.) or larger. Long cables re- To view the value of a parameter in the current row, press
quire an increased wire size to minimize voltage drops. and hold the COLUMN button under the parameter. To
change that value of the parameter, while still holding the
The battery positive (+) input, Terminal F, should be fused for COLUMN button, tap the UP ARROW to increase the value,
15 amps as illustrated. The EDG5500 SERIES is suitable for or tap the DOWN ARROW to decrease the value. Release
12V DC or 24V DC operations. the COLUMN button to return to the normal display. Holding
down the UP or DOWN ARROW, while changing the value of
Magnetic speed sensor wires connected to Terminals C and a parameter, will scroll through the values.
D MUST BE TWISTED AND/OR SHIELDED for their entire
length. The speed sensor cable shield should ideally be con- Special Menu
nected as shown in Diagram 2. The shield should be insulat-
ed to insure no other part of it comes in contact with engine The “Special Menu” is used to view and change lesser used
ground, otherwise stray speed signals may be introduced parameters. These parameters include Variable Speed /
into the speed control unit. With the engine stopped, adjust Trim select, Soft Coupling (on / off), Lead (on / off), and Dith-
the gap between the magnetic speed sensor and the ring er percent (0-10%).and Filter sampling (1-64)
gear teeth. The gap should not be any smaller than 0.020 in.
(0.45 mm). Usually, backing out the speed sensor 3/4 turn To display the Special Parameters, simultaneously press and
after touching the ring gear teeth will achieve a satisfactory hold all three COLUMN keys, until AUX appears in the text
air gap. The magnetic speed sensor voltage should be at area of the display To change a value in the Special Menu,
least 1V AC RMS during cranking. tap or hold down the UP ARROW to increase the value, or
the DOWN ARROW to decrease the value.
THE USER INTERFACE
The next parameter in the “Special Menu” is selected by
The Display and Buttons pressing the third COLUMN button. The previous parameter
The EDG5500 has a built in user interface. All adjust- is selected by pressing first COLUMN button.
ments are made using the LCD and five buttons – 3 COL-
UMN select buttons, 1 UP ARROW, 1 DOWN ARROW. To return to the Quikset Menu Parameters, simultaneously
See Diagram 1. press and hold all three COLUMN keys for 2 seconds.
With the EDG powered off, place the optional external selec- After the EDG has detected loss of magnetic pickup, the
tor switch in the DROOP position. When the unit is powered, display will flash the RPM along with the warning indica-
tor. No parameters will be allowed to be changed.
DROOP can be changed by incrementing the DROOP pa-
rameter on the Quikset Menu display. When in Droop op-
eration, the engine speed will decrease as engine load in- Trim or Variable Speed Operation
creases. The percentage of droop is based on the change in The EDG5500 is equipped with a Variable Speed / Trim in-
current in the actuator from no load to full load (DRNG in the put. This input accepts a 5K potentiometer connected be-
Special Menu). tween terminals J and G.
There are two modes of droop operation, Speed with Auto Generally, the trim function is used to perform finer adjust-
Offset, and, Droop Speed. These are selected by the droop ments such as in generator frequency. The Variable speed
switch (D SW in the Special Menu). Refer to the table below function is used to operate over a larger RPM range. By de-
for operation: fault, TRIM is selected.
Mode D SW SPEED The table below describes the relationship of the VSPD,
Speed With Auto ON The control is run at SPEED w ith
SPEED, and V.SPEED parameters. Note, SPEED and
Offset an offset by the droop V.SPEED are Quikset Menu parameters; VSPD is a Special
percentage Menu parameter.
Droop Speed OFF The control is run to DSPD. A
(DSPD in Special manual offset is required for
Mode VSPD SPEED V. SPEED
Menu) operation.
Trim OFF Rated Speed for Percentage to allow
Application (e.g., speed trim (e.g., 5% = ±
1800RPM) 90RPM)
Accessory Input Variable ON Minimum speed Maximum Speed w hen
The AUX Terminal (M) accepts input signals from load shar- Speed w hen pot is at
low est resistance
pot is at the highest
resistance (e.g., 2000
ing units, auto synchronizers, and other governor system ac- (e.g., 1000 RPM) RPM)
cessories, GAC accessories are directly connected to this
terminal. It is recommended that this connection from acces-
sories be shielded as it is a sensitive input terminal.
Note 1: In Trim Mode, V.SPEED represents the RPM TRIM of the SPEED parameter dictated by the limits of the potentiometer input.
For example, if VSPD is OFF, with SPEED set to 1500 RPM and V. SPEED set to 5 RPM, then the lower end of the potent will set the
requested speed to 1495 RPM and the upper end will set it to 1505 RPM. (Based on a 5k potentiometer).
In Variable Speed Mode, V.SPEED represents the maximum speed and SPEED parameter represents the minimum speed. For
example, VSPD is ON, and SPEED is set to 1000 and V. SPEED set to 2000, then the lower end of the pot is set to 1000 and the
upper end is set to 2000. The center of the pot is 1500 (assuming linear taper).
• When a multiplier is changed (e.g. GMUL) the corresponding parameter (e.g., GAIN) on the QUIKSET menu will
normalize. If the multiplier is decreased by 1, the corresponding QUIKSET value will double in value (i.e., if GMUL
is changed from 17 to 16, and GAIN was 2, GAIN will normalize to 4). Increasing the multiplier halves the corre-
sponding QUIKSET value (i.e., if GMUL is changed from 16 to 17, and GAIN was 15, GAIN will normalize to 7).
• CAUTION: Multiplier Changes can make drastic changes to the ranges and even overflow at the top and bottom.
Terminal Definition
A&B Actuator (+ / -)
G Ground Signal
H Not Used
System Inoperative
If the engine governing system does not function, the fault may be determined by performing the voltage tests described
in Steps 1 through 3. Positive (+) and negative (-) refer to meter polarity. Should normal values be indicated during trouble-
shooting steps, and then the fault may be with the actuator or the wiring to the actuator. Tests are performed with battery
power on and the engine off, except where noted. See actuator publication for testing procedure on the actuator.
Unsatisfactory Performance
4. Defective actuator.
5. Fuse opens. Check for short in actuator or harness.
Engine remains 1. Measure the actuator output, Terminals A & 1. If voltage measurement is within 2V DC or more of the battery supply voltage
below desired B, while running under governor control. level, then fuel control restricted from reaching full fuel position. Possibly due
governed speed to mechanical governor, carburetor spring, or linkage interference.
2. Speed setting too low.
Instability
Instability in a closed loop speed control system can be cat-
egorized into two general types. PERIODIC appears to be si-
nusoidal and at a regular rate. NON-PERIODIC is a random
wandering or an occasional deviation from a steady state
band for no apparent reason.
Performance INPUT/OUTPUT
*Though governing speeds are entered into the EDG in RPM, it is operating range is specified in flywheel frequency. This is because RPM is dependent on the number of teeth specified on the flywheel (#
TEETH parameter). For example, isochronous governing at 1,800 RPM with # TEETH set to 150, the EDG will govern at 4,500 Hz. If variable speed operation is used and the desired operating range is
1,000 to 2,000 RPM, and # TEETH is set to 150, the EDG will govern between 2,500-5,000 Hz.
**Droop is based on a speed sensor frequency of 4000 Hz. and an actuator current change no load to full load. Applications with more actuator current change will experience higher percentages of
droop. See droop description for specific details on operation of droop ranges. When used with the ADC100 actuator the droop percentage will be less due to the actuators low current consumption.
***Protected against reverse voltage by a series diode. A 15 amp fuse must be installed in the positive battery lead.
****Protected against short circuit to actuator (shuts off current to actuator), unit must have a power down reset to resume operation after the short is cleared.