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ST.

MARTIN’S ENGINEERING COLLEGE


DHULAPALLY, SECUNDERABAD – 500 014

DEPARTMENT OF MECHANICAL ENGINEERING

JNTUH – R 13 Regulations
4TH YEAR I SEMESTER

COURSE DESCRIPTION

Department : MECHANICAL ENGINEERING

Course Code : A70348

Course Title : MECHTRONICS

Lectures Tutorials Practical’s Credits


Course Structure :
4 - - 4

Course Coordinator : Mr. BALAJI D. TANDLE,

Team of Mr. BALAJI D. TANDLE,


Instructors : Mr. G. NAGARAJU

I. Course Overview:

Mechatronics is rapidly developing interdisciplinary field of engineering. It deals


with the synergetic integration of mechanical engineering, electronic engineering,
computer engineering and control engineering in the development of
electromechanical products, through a unified design approach. Therefore the study
of mechatronics systems requires a multidisciplinary approach. A conventional
undergraduate curriculum in engineering doesn’t provide such abroad and
multidisciplinary concept. The word mechtronics was first used in Japan in the late
1960 spread through Europe and is now commonly used in all other parts of world.

II. Prerequisite(s):

Level Credits Periods / Week Prerequisites


Robotics, computer basics,
Numerical methods, Electrical and
Electronic, Engineering Mechanics,
Engineering Mathematics,
UG 4 5 Control system, information
technology
III. Course Assessment Methods:

Marks Distribution:

University
Total
Sessional Marks End Exam
Marks
Marks
There shall be 2 midterm examinations. Each
midterm examination consists of subjective test. The
subjective test is for 20 marks, with duration of 2
hours. Subjective test of each semester shall contain
5 one mark compulsory questions in part-A and part-
B contains 5 questions, the student has to answer 3
questions, each carrying 5 marks.
First midterm examination shall be conducted for the 75 100
first two and half units of syllabus and second
midterm examination shall be conducted for the
remaining portion.
Five marks are earmarked for assignments. There
shall be two assignments in every theory course.
Marks shall be awarded considering the average of
two assignments in each course.

IV Evaluation Scheme:

S. No. Component Duration Marks

1 I Mid Examination 1 hour 20 min 20

2 I Assignment lot 5

Total 25

3 II Mid Examination 1 hour 20 min 20

4 II Assignment lot 5

Total 25

MID Examination marks to be considered as average of above 2 MID’s


TOTAL

5 External Examination 3 hours 75

GRAND TOTAL 100


V. Course Objectives:

1. Understand the evolution and development of mechatronics as a discipline.


2. To understand the fundamental of sensors and transducers and
understanding working of PN junction diode, construction of BJT and NPN
transistor
3. To understand the basic concepts in C Programming Language, various
Steps in Program development
4. To know the basics of series and parallel circuits, DC Machines, AC
Machines and Electronics.
5. To learn to write programs (using structured programming approach) in C
to solve problems.

VI. Course Outcomes:

After completing this course the student must demonstrate the knowledge and
ability to:

Course Number Statement


C405.1 Ability to Develop Algorithms for a problem and can develop
flow chart diagrams.

C405.2 Understand the functioning of various semiconductor


devices, their performance and applications.

C405.3 Formulate kinematic equations to calculate the position of a


joints

C405.4 Develop code using functions, Arrays, pointers, structures


etc.

C405.5 Ability to write programs (using structured programming


approach) in C to solve problems.

C405.6 Ability Formulate kinematic equations to calculate the


position of a joint.

C405.7 Understanding of the concepts of core technologies necessary


for the design and development of the mechatronics product.

C405.8 To enhance the ability to understand the key elements of


mechatronics system
VII. How course outcomes are assessed:

Program Outcomes Level Proficiency


assessed by
Engineering knowledge: Graduates will be able to
apply the knowledge of mathematics, science,
1 engineering fundamentals, and an engineering Assignments,
3
specialization to the solution of complex Exercises and
engineering problems. Mid exams
Problem analysis: Graduates will gain the
experience to identify, formulate, review research
2 literature, and analyze complex engineering
Hands on
problems reaching substantiated conclusions using 3 Practice
first principles of mathematics, natural sciences, sessions, Mid
and engineering sciences. Exams
Design/development of solutions: Graduates will
obtain the capability to find solutions for complex
engineering problems and design system
3 components or processes that meet the specified Exercises &
needs with appropriate consideration for the public
health and safety, and the cultural, societal, and 2 Assignments
environmental considerations.
Conduct investigations of complex problems:
Graduates will have the ability to use research-
based knowledge and research methods including
4 design of experiments, analysis and interpretation
---
of data, and synthesis of the information to 3
provide valid conclusions.
Modern tool usage: Graduates will have the
capability to create, select, and apply appropriate
5 techniques, resources, and modern engineering
and IT tools including prediction and modeling to Assignments,
2
complex engineering activities with an Exercises and
understanding of the limitations. Mid exams
The engineer and society: Graduates will be able
to apply reasoning based on the available
information by the contextual knowledge and will
6 have the ability to assess societal, health, safety,
legal and cultural issues and the consequent ----
---
responsibilities relevant to the professional
engineering practice.
Environment and sustainability: Graduates will be
able to understand the impact of the professional
7 engineering solutions in societal and
environmental contexts, and demonstrate the Seminars,
knowledge of, and need for sustainable Class
1
development. Interactions
Ethics: Graduates will have the knowledge to
8 apply ethical principles and commite to
professional ethics and responsibilities and norms
--- ----
of the engineering practice.
Individual and team work: Graduates will be able Oral
to function effectively as an individual, and as a Discussions
9 member or leader in diverse teams, and in 1 and
multidisciplinary settings. assignments
Communication: Graduate will gain adequate
expertise to communicate effectively on complex
engineering activities with the engineering
10 community and with society at large, and have the
capability to comprehend and write effective
reports and design documentation, make effective -----
---
presentations, and give and receive clear
instructions.
Project management and finance: Graduates will
be able to demonstrate knowledge and
understanding of the engineering and
11 management principles and apply these to one’s
own work, as a member and leader in a team, to
--- -----
manage projects and in multidisciplinary
environments.
Life-long learning: Graduates will be able to
recognize the need for, and have the preparation
12 and ability to engage in independent and life-long Assignments
learning in the broadest context of technological 3 ,and
change. Discussions

VIII. How Program Specific Outcomes are assessed:

S NO PROGRAM SPECIFIC OUTCOMES LEVELS PROFFICIENCY


ASSESSED BY
Knowledgeable to utilize
fundamentals of core mechanical Mini & Major
engineering subjects which enable Projects and Feed
PSO1 them to innovate, design, maintain 3 back
and manufacture any mechanical
products with confidence.

Capable to apply the latest


mechanical engineering software
PSO2 tools in their chosen design and 2 Mid & Final Exams
development problems of the real Placement records
world applications.

Possess aptitude to serve the society


with zeal and enthusiasm in the field
of mechanical engineering in any Placement records
PSO3 capacity keeping in mind the 2 & Feed back
sustainable growth .
IX. Syllabus:

UNIT – I
Introduction to mechatronics: definition- elements, levels of mechatronics
systems, trends, mechtronics design process, system, measurement system
and control systems, microprocessor based controllers, advantages and
disadvantages of mechatronics systems, sensors and transducers, types,
displacements, positions, proximity, velocity and motion, force, acceleration
and torque, fluid pressure, liquid flows and liquid levels, temperature and light
sensors.

UNIT – II
Solid state electronics devices, PN junction diode, BJT, FET, DIA AND TRIAC,
analog signal conditioning, amplifiers and filtering, Introduction to MEMS,
typical applications.

UNIT – III
hydraulic and pneumatic actuating systems , fluid system , hydraulic and
pneumatic system , components and control valves, electro pneumatic and
hydro pneumatic system , electro hydraulic servo systems , mechanical
actuating systems, electrical actuating systems.

UNIT – IV
Digital electronics and systems, digital logic control, microprocessor and
microcontrollers, programming, process controllers, PLCs versus computers,
applications of PLCs for control.

UNIT – V
System and interfacing and data acquisition, DAQS, SCADA, analog to digital
and digital to analog conversion, Dynamic models and analogies, system
response and design, design of mechatronics system and future trends.

X. List of Text Books / References / Websites / Journals / Others

Text Books:
1. MECHTRONICS Integrated Mechanical Electronics Systems by KP
Ramachandran & GK Vijay raghavan Published by Wiley India
edition/2008.
2. Mechatronics Electronics Control Systems in Mechanical and Electrical
Engineering by W. Bolton, published by Pearson Education press, 3rd
edition, 2005

Reference Books:
1. Mechatronics Source Book by Newton C Braga, Thomson Publication,
Chennai.
2. Mechtronics- N shanmugam / Anuradha Agencies Publications
3. Mechtronics Systems Design/ Devadas shetty/ Rechards/ Thomsons
4. Mechatronics – MD singh and J G Joshi/ PHI
5. Mechtronics – Electronics Control Sytems in Mechanical and Electrical
Engg. 4th Edition, Pearson, 2012 W. Bolton
6. Mechtronics – principles and application Godfrey C Onwubolu Wlsevier,
2006 Indian print

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XI Course Plan:

The course plan is meant as a guideline. There may probably be changes.

Lecture Course Learning


Topics to be covered Reference
No. Outcomes
To understand the unit-1 introduction to mechatronics:
T1: 17.1-17.3
1-2 concept of definition, elements, levels of
Mechatronics mechatronics systems
mechatronics design process, system
To understand the
measurement system and control T1: 17.4-17.6
3-6 scope of
systems, microprocessor based
mechatronics
controllers,
advantages and disadvantages of
To learn about the
mechatronics systems, sensors and
fundamentals of T1: 8.1-8.5
7-13 transducers types, displacements,
sensors &
positions, proximity, velocity and
transducer
motion
To understand the force, acceleration and torque fluid
classification & pressure, liquid flows and liquid T1: 8.6
14-17 selection of levels, temperature and light
transducer sensors
To understand
working of PN unit-2 solid state electronics devices, T1: 8.8
18-21
junction diode and PN junction diode
its application
To understand the
operation & BJT,FET, DIA and TRIAC, analog T1: 8.10
22-25
application opt signal conditioning
isolators
To understand
how doping of
materials impact amplifiers and filtering, introduction
T1:8.12-8.14
26-31 on resistive to MEMS, typical applications
properties of
semiconductor
devices

To appreciate the
unit-3 hydraulic and pneumatic
working of control T1: 8.9
32-33 actuating systems, fluid system,
valves and their
hydraulic and pneumatic system,
application.

To describe the
operation of
components , control valves, electro
pneumatic, T1:15.1-15.6
34-37 pneumatic and hydro pneumatic
electro-pneumatic
actuating system ,
and hydraulic
actuators.
Design fluid
electro hydraulic servo systems,
power circuit T1: 15.8-
mechanical actuating systems,
38-43 diagrams for the 15.12
electrical actuating systems
control action of
cylinders.
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To learn Boolean unit-4 digital electronics and
T1: 13.12
44-45 algebra and logic systems, digital logic control
gates
To understand
Programming T1:13.8
46-48 microprocessor and microcontrollers
fundamentals.

To learn
applications of programming, process controllers, T1: 13.14
49-52
microcontrollers. programmable logic controllers

To understand C T1: 16.1-


PLCs versus computers, applications
53-56 programming 16.14
of PLCs for control
Concepts.
To understand
unit-5 system and interfacing and
hardware and T1: 14.5
57-58 data acquisition,
software for I/O
operations.
To understand
DAQS, SCADA, analog to digital T1: 14.7
59-63 digital signal
processing. and digital to analog conversion,
To learn about
T1: 14.6
64-65 communication Dynamic models and analogies,
philosophies.
To understand
system response and design, T1: 14.8
66-68 power supplies
and protection.
To understand design of mechatronics system and T1: 18.7-
69-71 analog digital future trends 18.21
conversions.

XII. Mapping course objectives leading to the achievement of the


program outcomes:

Course Program Outcomes


Objecti PO PO PO PO PO PO PO PO PO PO PO PO
ves 1 2 3 4 5 6 7 8 9 10 11 12
1 3 3 2 2 3
2 3 3 3 1 3
3 3 2 1
4 3 3
5 3 3 2 2 1 3

1=slight (low) 2= Moderate (Medium) 3=Substantial (High)

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XIII. Mapping course outcomes leading to the achievement of the
program outcomes:

Course Program Specific Outcomes


Outcomes PSO1 PSO2 PSO3

1 3

2 3 2 2

3 3 2 2

4 3 2 2

5 3 2 2

1=slight (low) 2= Moderate (Medium) 3=Substantial(High)

XIV. Mapping course outcomes leading to the achievement of the


program outcomes:
Cours Program Outcomes PSOs
e
Outco PO PO PO PO PO PO PO PO PO PO PO PO Ps Ps Ps
mes
1 2 3 4 5 6 7 8 9 10 11 12 o1 o2 o3
C405.1 3 3 1 1 3 3
C405.2 3 3 2 1 3 2
C405.3 3 3 3 1 2
C405.4 3 1 3 3
C405.5 3 3 2 3 2
C405.6 3 3 3 1 3 2
C405.7 3 3 2
C405.8 3 1 3 3 2

1= Slight (Low) 2= Moderate (Medium) 3 = Substantial (High)

PREPARED BY :BALAJI D. TANDLE


APPROVED BY: HOD-MECHANICAL Date:26th MAR 2016

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