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University of Hartford
College of Engineering, Technology, and Architecture
Department of Mechanical Engineering
Figure shows the nomenclature for a turning tool holders and inserts.
A. What is the length of the insert edge indicated for the tool holder indicated in the figure 1?
12 mm
C. What fields in the insert nomenclature and the tool holder nomenclature must match?
2. Figure shows a 100 mm dia end mill with eight teeth machining a 125 mm wide × 500 mm
long ×30 mm thick slab. The mill is symmetrically located on the block as shown. The cutter is
set to an axial depth of cut, 𝑎𝑝 set at 15 mm and the feed per tooth of 0.5 mm per revolution
while cutter rotates at 360 RPM
100
i) A ii) B
50
cos 𝜙𝑠 = → 𝜙𝑠 = cos −1 0.8 → 𝜙𝑠 = 36.9°;
62.5
50
cos(180 − 𝜙𝑒 ) = → 𝜙𝑒 = 180 − cos −1 0.8 → 𝜙𝑒 = 180 − 36.9 = 143.1°
62.5
𝑚𝑚3
𝑄 = 𝑎𝑒 𝑎𝑝 𝑣𝑓 = 100 × 0.5 × 1,440 = 72,000 = 72𝑐𝑚3 /𝑚𝑖𝑛
𝑚𝑖𝑛
F) power required for the milling operation in specific cutting energy of the material is given as
3,000 𝑁/𝑚𝑚3
𝑚𝑚
𝑃 = 𝑢𝑄 = 3,000 × 72,000 = 𝑁 = 3,600𝑊 = 2.6𝑘𝑊
𝑚𝑖𝑛
B) What is the specific material removal rate (per unit width of grinding)?
𝑄𝑤 0.6 𝑖𝑛3
𝑄′𝑤 = = = 4.8 /𝑖𝑛
𝑎𝑒 0.125 𝑚𝑖𝑛
𝑖𝑛
𝑉𝑠 = 𝜋𝐷𝑁 = 𝜋 × 10 × 2,500 = 78,450 = 6,545 𝑓𝑝𝑚
𝑚𝑖𝑛
𝑉𝑠 2,356.2
𝑞= = = 157.1
𝑉𝑤 15
𝑄𝑤 12 × 4 × 0.008
𝐺= =𝜋 = 1.22
𝑄𝑠 (102 − 9.962 )0.5
4
F) Determine the grain depth of cut if the aspect ratio is 8 and the density of abrasive particles on
the grinding wheel is 2,000 grains /in2
1 1
4 𝑉𝑤 𝑎𝑝 2 √ 4 15 0.008 2
𝑡𝑚 = √ ( ) = × ( ) = 0.00038 𝑚𝑚
𝐶𝑟 𝑉𝑠 𝐷𝑒 2,000 × 8 2,356.2 10
G) power required for grinding if the specific cutting energy is given as 3,000 N/𝑚𝑚2
N
3,000 = 435 𝑘𝑠𝑖
𝑚𝑚2
𝑖𝑛 𝑖𝑛
𝑃 = 𝑢𝑄 = 435,000 × 0.6 𝑙𝑏 = 261,000𝑙𝑏 = 0.66 ℎ𝑝
𝑚𝑖𝑛 𝑚𝑖𝑛