MN-FMAS 0510V2

MAS training set

MANUAL

ㆍ Please read this manual before using the training set.

ㆍ We have no responsibility if a matter occurs when you do not
keep the cautions which are described in this manual.
MAS training set
manual

Copyright ⓒ 2008 FESTECH Co., Ltd.

All rights reserved.

Publishing: Mar. 30, 2008

(153-803) RM#706, Daeryung-technotown 5,

493 Gasan-dong, Geumcheon-gu,

Seoul, Korea

Customer Service : 82-2-2107-7800

Fax : 82-2-2107-7801

http://www.festech.co.kr

※ Specifications and appearances are subject

to change without prior notice.

MAS training 2
 FESTECH

TABLE of INDEX

Important information

Warnings and Precautions

Chapter 1. Introduction ..................................................................6

1.1 Manufacturing automation system training set.........................6

1.2 Specifications and components................................................7

1.3 Module specification & order number......................................10

Chapter 2. Installation ................................................................. 21

2.1 Install......................................................................................21

2.1.1 Standard model...................................................................21

2.1.2 Modular model.....................................................................24

2.2 System flowchart....................................................................31

Chapter 3. PLC program .............................................................. 33

3.1 Starting GMWIN program........................................................33

3.2 Exercise...................................................................................41

Chapter 4. Trouble shooting.......................................................... 64

3 MAS training
FESTECH

Important information

Lifetime warranty
Every hardware product manufactured by FESTECH is warranted against defects in materials
or workmanship for the life of the product, to the original purchaser. Any products found to be
defective will be repaired or replaced promptly. Cost for the repairing is free for 2 years after
delivery of goods. We do not warrant software errors or defects included in PLC.

Copyright
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form by any means, electronic, mechanical, by photocopying, recording or
otherwise without the prior written permission of FESTECH Co., Ltd.

FESTECH is a trademark of Festech Co., Ltd.

Specifications and appearance are subject to change without prior notice.

The photographs shown in this manual may differ slightly from the standard specifications.

MAS training 4
 FESTECH

Warnings and Precautions

Review the following safety precautions to avoid injury and prevent damage to this product
or any products connected to it. To avoid potential hazards, use this product only as
specified.

Only qualified personnel should perform service procedure.

To avoid possible electric shock or personal injury, follow these guidelines:

z Use the equipment only as specified in this manual or the protection provided by the
equipment might be impaired.

z Install the equipment on a clean, dry and flat place.

z Connect and disconnect properly.

z Use the regular voltage and multi consent(electric outlet) which have earth ground
contact so that protect an electric shock.

z Remove the magnetic substances around the controller to prevent malfunction.

z Do not operate with suspected failures. If you suspect there is damage to this product,
have it inspected by qualified service personnel.

z Do not operate in an explosive atmosphere.

z Do not open the case of controller or modular part.

z Use proper air pressure and do not change pneumatic circuit.

5 MAS training
FESTECH

Chapter 1. Introduction
1.1 Manufacturing Automation System training set

The development and growth of a computer

and high technology brought a lot of changes
in manufacturing site with FA which is a new
producing method. There were many
problems such as increasing labor wages,
cost and weakening competition power and
they had to prepare new producing methods
for developing new products, improving
productivity and faithfulness. Consequently,
companies started to change in their
producing method and to do that, they need
to be trained with new technologies for
operating and maintaining. MAS training set was developed to obtain advanced technology and
experience it through training.

MAS training 6
 FESTECH
■ actuato ■ Training Contents
Main ＊Composition of
featur r
es of control automation system
MAS ＊Easy ＊Basic electric pneumatic
traini control
ng set usage
and ＊Pneumatic sequence
＊
exciting control circuit
Availabl
challen ＊Additional conditions
e with
ge ＊
standard
Safet
and
y and
modular
fault
type
findin
＊
g of
Selectabl
pneu
e
matic
controller
syste
such as
m
a PLC
＊Relay control circuit
or
＊Electric self-holding
PC-
base circuit
d ＊Electric pneumatic
contr
oller system
＊ ＊Electric sequence
Dura
control circuit
bility
＊Various sensor system
and
safet ＊Motor and conveyor
y system
with
a
short
circuit
prote
ctor
＊
Change
able
sequenc
e with
modular
type
＊
Industria
l sensor
and

7 MAS training
FESTECH

1.2 Specifications and Components

■ MAS standard model

▶General Specifications

subject contents
Size 800*500*530(WDH)
Weight 20Kg(exc.controller)
Input power AC 220V, 60Hz
Output power DC 24V
Temperature 0 ~ 55℃
2
Pneumatic Max. 7 Kgf/Cm
2
power Min. 2 Kgf/Cm
Signal type PNP

▶Components

No. Component Qty. No. Component Qty.

1 profile plate & frame 1 19 work piece set 1
2 distribution cylinder unit 1 20 cable set 1
3 optical fiber sensor 1 21 manual 1
4 drill motor 1
5 drill transfer cylinder unit 1
6 transfer cylinder unit 1
7 inductive sensor 1
8 capacitive sensor 1
9 Optical sensor(reflective) 1
10 sorting cylinder unit 1
11 conveyor unit 1
12 storing box 2
13 5/2-way single SOL. valve 3
14 5/2-way double SOL. valve 1
15 MAS control unit 1
16 tower lamp unit 1
17 PLC unit(data cable) 1
18 pneumatic service unit 1

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 FESTECH

■ MAS modular model

▶General Specifications
subject Contents
Size 1200*750*530(WDH)
Weight 40Kg
Power AC 220V, 60Hz
operating DC 24V
power
temperature 0 ~ 55℃
2
Pneumatic Max. 7 Kgf/Cm
2
power Min. 2 Kgf/Cm
Signal type PNP

▶Components

No. Components order number Qty.

1 profile plate & frame 1

2 Distribution module 25022 1

3 Drill module 25023 1

4 Transfer module 25024 1

5 Sensor module 25025 1

6 Sorting module 25026 1

7 conveyor module 25027 1

8 storing box 25031 2

9 solenoid valve module 25028 1

10 MAS control module(display) 25007 1

11 tower lamp unit 25030 1

12 motor controller 25015 1

13 Remote Input terminal 25017 1

14 Remote Output terminal 25017 1

15 PLC unit(data cable) 1

16 pneumatic service unit 1

17 work piece set 1

18 cable set 1

19 Manual 1

20 Power supply(option) 1

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FESTECH

■ MAS modular model(PTP)

▶General Specifications
Subject contents
Size 1200*750*530(WDH)
Weight 40Kg
Power AC 220V, 60Hz
operating DC 24V, Max.3A
power
temperature 0 ~ 55℃
2
Pneumatic Max. 7 Kgf/Cm
2
power Min. 2 Kgf/Cm
Signal type PNP

▶Components

No. Components order number Qty.

1 profile plate & frame 1
2 Distribution module 25022 1
3 Handling module 25032 1
4 Sensor module 25033 1
5 Sorting module 25026 1
6 conveyor module 1
7 storing box 25031 2
8 solenoid valve module 25028 1
9 MAS control module(display) 25035 1
10 tower lamp unit 25030 1
11 motor controller 25015 1
12 Remote input terminal 25017 1
13 Remote output terminal 25017 1
14 PLC unit(data cable) 1
15 work piece set 1
16 cable set 1
17 Manual 1
18 Power supply(option) 1

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1.3 Module specification & order number

11 MAS training
FESTECH
MAS control module
order number : 25007

Specifications

power DC 24V (external supply)

Input socket 4-switch, 3-proximity sensor, 1-optical fiber sensor, 8-autoswitch

Output socket 3-lamp, 5-solenoid valve, 2-motor

Socket type 4mm standard

Signal type PNP

※Notice

- Please plug the wire after check the input and output.

- All systems are PNP devices.

MAS training 12
MO T O R CO N T RO L UN
IT
order number : 25015

Specifications

power DC 24V (external supply)

Drive method Pulse Width Modulation (PWM)

Speed range 0 ~ 3 m/min

Counter 4 digits pulse counter(positive signal)

Counter reset Push button switch or remote signal

※ 1. Suitable speed of conveyor motor is 1.8 ~ 2.5.

2. The control panel and motor controller are combined in standard model.
solenoid valve module
order number : 25028

Specifications

power DC 24V (external supply)

solenoid valve type 5/2-way single solenoid valve, piloted

Manual OP. Possible

Qty. 4 EA

Power 24V, 100 mA

pneumatic fitting 4mm

relay type 2C contact

Qty. 2 EA

power 24V, 50 mA

size
Distribution module
order number : 25022

Specifications

2
Nominal cylinder pressure 5~6 Kgf/Cm

auto switch DC 24V

pneumatic connector 4mm, adjustable flow rate

optical fiber sensor DC 24V,

Φ40 ㎜
Magazine

Material aluminum
Drilling module
order number : 25023

Drill cylinder

Auto switch

DC 0V power

Drill motor on
(DC 24V)

Drill motor
Sensor out(DC 24V)
DC 24V power

Specifications

2
Nominal cylinder pressure 5~6 Kgf/Cm

auto switch DC 24V

pneumatic connector 4mm, adjustable flow rate

drill motor DC 24V, geared motor

Material aluminum
Sensor module
order number : 25025

Specifications
sensor Reflective capacitive inductive

Detecting All material except high

All material metal
material absorptivity of light

Power DC 12~24V

Range 200 ㎜ 8㎜ 5㎜

Switching
100 mA 100mA 75~400mA
current
-25℃~+70℃
Temperature

Switching
Max. 800Hz Max. 100Hz Max. 400Hz
frequency

Type Cylindrical

Size 18 ㎜

protection IP 67
Handling module
order number : 25032

Z cylinder X cylinder

(black) Output (DC 24V)

(red) DC 24V power

Suction Vacuum
cup sensor

Specifications

2
Nominal cylinder pressure 5~6 Kgf/Cm

auto switch DC 24V, LED included, 4EA

pneumatic connector 4mm, adjustable flow rate

vacuum sensor DC 24V, contact

※ This is a MAS PTP option item.

REMOTE I/O module order number : 25017
z input : 16
z output : 16
z connector : D-sub 25P

order number : 25024

Transfer module

z power : DC24V
z cylinder : for transferring
z auto switch : 2ea
-a-contact, LED
-switching capacity : 10W
-response time: 2 ㎳

order number : 25026

Sorting module

z cylinder : for sorting

z auto switch : 2ea
-a-contact LED
-switching capacity : 10W
-response time : 2 ㎳

order number : 25027

Conveyor module

z conveyor belt
-geared motor
-adjustable
z geared motor
-speed : 50rpm
-torque : 1.5 N㎝
z power : DC24V
Work piece set order number : 25029
z aluminum, blue, black

tower lamp module order number : 25030

z red, orange, green lamp

Storing box module order number : 25031

z storing case
z metal

Height test module order number : 25033

z limit switch for height testing
z MAS PTP option
MAS PTP control module order number : 25035
z 4 switches
z sensor monitoring LED
z 3D graphic board
z external input
z external output
z power: DC24V

[controller]PLC(option) order number :

z industrial PLC(selectable)
z digital input: 16
z digital output: 16(relay)
z Power + CUP + DI + DO
z 4mm socket

[controller]PC-based(option) order number :

z standard fieldbus system

(Interbus, Profibus, Ethernet)
z digital input: 16
z digital output: 16
z Bus coupler + DI + DO
z 4mm socket

(refer to the catalog)

[controller]Microprocessor(option) order number :

z CPU: 8051(Atmel 89S51)

z digital input: 16
z digital output: 16
z MCU module + converter module

(refer to the catalog)

■ Table
 ▲advanced profile table 1
▲ profile table (option)

−table size: 1200(L)×750(W)×900(H) (order

production)

−material : aluminum

−feature: easy moving and installing

(caster with brake)

−groove distance: 25 ㎜

-drawers (refer to the right images)

▲advanced profile table 2

※ The table is a option item.

Chapter 2. Installation
2.1 install

2.1.1 Standard model

-MAS standard model is basically produced with complete electrical and pneumatic wiring. Consequently
it’s easy to install the equipment.

[Fig 2.1] Install procedure

① As shown in above picture, attach a control unit in left side, PLC module in right side.
A 40P connector at left side of control module should be connected to the terminal where
back side of profile plate.

② According to the I/O allocation table, connect all 4mm cables.

③ Turn on the power of PLC module.
④ After plug to the wall outlet, turn on the switch on left side of control unit.
⑤ Supply compressed air to the system as turn on the shutoff valve on the pneumatic service
unit.

⑥ Put work pieces in to the magazine and then press the green button.
 [Fig 2.2] Electric wiring diagram of MAS standard model

[Fig 2.3] Pneumatic wiring diagram of MAS standard model

 [Table 1] input/output allocation list

Input
No. Control unit PLC unit Remark
1 start %IX0.0.0 start switch
2 stop %IX0.0.1 stop switch
3 reset %IX0.0.2 reset switch
4 emergency %IX0.0.3 emergency switch
5 B1 %IX0.0.4 distribution cyl. retract detection
6 B2 %IX0.0.5 distribution cyl. advance detection
7 B3 %IX0.0.6 drill cylinder retract detection
8 B4 %IX0.0.7 drill cylinder advance detection
9 B5 %IX0.0.8 transfer cylinder retract detection
10 B6 %IX0.0.9 transfer cylinder advance detection
11 B7 %IX0.0.10 sorting cylinder retract detection
12 B8 %IX0.0.11 sorting cylinder advance detection
13 S1 %IX0.0.12 magazine detection sensor
14 S2 %IX0.0.13 Optical sensor
15 S3 %IX0.0.14 capacitive sensor
16 S4 %IX0.0.15 inductive sensor

Output
No. Control unit PLC unit Remark
1 Y1 %QX0.1.0 distribution cylinder advance
2 Y2 %QX0.1.1 distribution cylinder retract
3 Y3 %QX0.1.2 drill cylinder
4 Y4 %QX0.1.3 transfer cylinder
5 Y5 %QX0.1.4 sorting cylinder
6 M1 %QX0.1.5 drill motor
7 M2 %QX0.1.6 conveyor motor
8 L1 %QX0.1.7 Red lamp
9 L2 %QX0.1.8 Orange lamp
10 L3 %QX0.1.9 Green lamp
 2.1.2 Modular model

■ Electric wiring

-MAS modular model is possible to wire each sensor and actuators by users. While wiring, you have to
consider following things:

1) Since the switch and sensor type is PNP, wire them by PNP wiring method.

2) Don’t connect controller output to the motor(conveyor, drill) and use a relay instead.

3) In case of using external power supply, do not mix internal power output of PLC.

4) Sometimes the remote I/O is not used but since the wires are connected from display module to
devices, it can get stuck and not good for a fine sight. Therefore wire safely through remote I/O as
shown in the picture.

[Fig 2.4] electrical diagram of MAS modular model

I/O(Φ4mm cable)

AC 220V
 Display module Controller(PLC)

Remote

Remote
Output
Input

Switch, Sensor... Motor, solenoid, lamp..

[Fig 2.5] basic wiring diagram of modular model

AC 220V
Remote

Remote
Output
Input

[Fig 2.6] wiring diagram of modular model when external power used
 [Fig 2.7] connection diagram of PNP sensor

※ When a microprocessor or PC-based I/O systems are used as a main controller, remove a PLC module
and attach them at that position.

[Fig 2.8] pneumatic circuit diagram of MAS PTP

 [Table 1] input/output allocation list

Input
No. Control unit PLC unit Remark
1 S1 %IX0.0.0 Magazine workpiece detection
2 S2 %IX0.0.1 Height test sensor
3 S3 %IX0.0.2 Conveyor end position
4 S4 %IX0.0.3 Vacuum suction
5 SW1 %IX0.0.4 start switch
6 SW2 %IX0.0.5 stop switch
7 SW3 %IX0.0.6 reset switch
8 SW4 %IX0.0.7 emergency switch
9 B1 %IX0.0.8 Distribution cyl. retract detection
10 B2 %IX0.0.9 Distribution cyl. advance detection
11 B3 %IX0.0.10 Ejecting cylinder retract detection
12 B4 %IX0.0.11 Ejecting cylinder advance detection
13 B5 %IX0.0.12 X-axes cylinder retract detection
14 B6 %IX0.0.13 X-axes cylinder advance detection
15 B7 %IX0.0.14 Z-axes cylinder retract detection
16 B8 %IX0.0.15 Z-axes cylinder advance detection

Output
No. Control unit PLC unit Remark
1 L1 %QX0.1.0 Green lamp
2 L2 %QX0.1.1 Orange lamp
3 L3 %QX0.1.2 Red lamp
4 M1 %QX0.1.3 conveyor motor
5 %QX0.1.4
6 %QX0.1.5
7 %QX0.1.6
8 %QX0.1.7
9 Y1 %QX0.1.8 Solenoid for distribution cylinder
10 Y2 %QX0.1.9 Solenoid for ejecting cylinder
11 Y3 %QX0.1.10 Solenoid for X-axes cylinder
12 Y4 %QX0.1.11 Solenoid for Z-axes cylinder
13 Y5 %QX0.1.12 Solenoid for vacuum suction ON
14 Y6 %QX0.1.13 Solenoid for vacuum suction OFF
▶ Examples of module composition

distribution module + conveyor module

conveyor module + sorting module + storage box

 distribution module + transfer module

distribution module + transfer module + drill module

 transfer module + drill module + conveyor + sensor module + sorting module

distribution module + transfer module + drill module + conveyor + sensor module + sorting module
2.2 System flow chart
■ Flow chart 1

-The following flow chart describes a full cycle of MAS training set from distribution to storage.
Depending of the type of sensor, it is sorted by size, color and material.

START

NO

MAGAZINE
WORKPIECE

YES

DISTRIBUTION

DRILLING

TRANSFFER

SENSING NO

YES

SORTING EJECTING

END

[Fig 2.9] system flow chart 1

■ Flow chart 2 [PTP MODEL]

- The following flow chart describes a full cycle of MAS training set from distribution to storage. After
testing the work piece, when it comes to the end point of conveyor, handling module transfers it into the
storage box.

START

NO

MAGAZINE
WORKPIECE

YES

DISTRIBUTION

TRANSFFER BY
CONVEYOR

HEIGHT NO
SENSING

YES NO
EJECTING CONVEYOR
END POS.

YES

PICK UP
BY PTP MODULE

END

[Fig 2.10] system flow chart 2

Chapter 3. PLC programming
3.1 Starting GMWIN program

Click: Start > Programs > LSIS > GMWIN 4

GMWIN initial screen

STEP 1: Connection method

1) RS-232C

Connect the PLC with serial port designated in GMWIN in the PC with RS-232C cable.

○ Menu: Project > Option > Connection option tab

○ Select RS-232C and communication port.

○ Select depth of connection.

▪ Case 1: Local

○ Select local connection

○ Menu: Online > Connect

▪ Case 2: Remote (Refer to GLOFA Fnet/Mnet manual)

○ Configure network type, Bus number, Slot

○ Menu: Online > Connect

STEP 2: Making project

○ Menu: Project > New project

○ Type in each blank and select PLC type

○ Click next
STEP 3: Define program

○ Default file name is noname00.src (You may skip this)

○ Default instance name is INST0 (You may skip this)

○ Click next

○ Select program language (LD)

○ Enter simple program comments and click finish.

STEP 4: Edit program

1) input contact / output coil

○ Select open contact in tool bar and left click on row 0 in LD window.

○ Select coil and put on the right side of open contact.

○ Select and put on row 1

2) functions

○ Select function

○ Put it on right side of the contact of row 1 and function window is pop up as below.

○ Select ADD which is arithmetic function and click ok.

3) Variables

○ Double-click first contact on row 0

○ Type in switch 1 as the name of variable and click ok.

○ Add/Edit Variables window is pop up

○ Click ok and edit coil and function as this way.

STEP 5: Compile and Make

○ Menu: Compile > Compile/Build all

STEP 6: Program download

○ Menu: Online > Connect+Write+Run+monitor ON

3.2 Exercise

STEP 1: Read the description and draw flow chart

STEP 2: Make allocation list(input/output)

STEP 3: Wire each input and output component

STEP 4: Program with GMWIN(PLC software)

STEP 5: Download program and test its action

EX1. Lamp control

1) Start switch on => Green lamp on, Start switch off => Green lamp off

2) Start switch on => Red lamp on, Stop switch on => Red lamp off

(Solution 1: self-holding circuit)

(Solution 2: Set / Reset control)

3) Lamps are blinking as following condition:

Yellow lamp blinks with interval of 1 second after downloading

Start switch on => Green lamp blinking

Stop switch on => Red lamp blinking

Emergency switch on => All lamps turn off

Emergency switch release => Yellow lamp blinking

Program TIP:

_T1S : BOOL Data Type and using pre-defined variable with 1 second clock.
4) Start switch on-off 5 times:
1sec delay => Red lamp on => 1sec delay => Yellow lamp on => 1sec delay => Green lamp
on => 1sec delay => All lamps turn off : 3 times(count)
 Program TIP

TON function block

CTU function block

EX 2. Cylinder Control

1) Distribution cylinder control with single solenoid valve

Start switch on => Cylinder advance, Start switch off => Cylinder retract

2) Distribution cylinder control with double solenoid valve

Start switch on => Cylinder advance, Start switch off => Cylinder retract

3) Start switch on => 1sec delay => Cylinder advance and retract automatically

− Case 1: using single solenoid valve

− Case 2: using double solenoid valve
EX 3. Distribution module control

1) Description
When magazine workpiece check sensor is turned on, cycle starts by a start switch. The
distribution cylinder advances and transfer workpiece in magazine.

If the distribution cylinder advances completely, after 1 sec, it retracts.

− Case 1: using single solenoid valve

− Case 2: using double solenoid valve

2) Additional conditions

Continuous cycle
After finish one cycle, if a workpiece is exist in the magazine, cycle is repeated.
If a workpiece is not exist in the magazine, cycle is stopped.

Lamp
If a workpiece is exist in the magazine, yellow lamp blinks with 1 second interval. When
cycle is started the yellow lamp is turned off and green lamp is turned on.
If continuous cycle is finished, green lamp is turned off and yellow lamp blinks with 1
second interval.

Emergency
If an emergency switch is pressed, distribution cylinder retracts right away.
In the case of emergency, red lamp is turned on.

Emergency release
If an emergency switch is released, all system is initialized.
− Case 1: using single solenoid valve
− Case 2: using double solenoid valve
EX 4. Drill and Transfer module control

1) Description
If start switch is pushed, drill motor is work and at same time drill cylinder advances.(down)
After advance, keep the sequence in 3 seconds and then drill cylinder retracts.(up)
After retract, drill motor stops and transfer cylinder advances to move the workpiece.
2) Additional conditions

Lamp
Yellow lamp blinks with 1 second interval. When cycle is started the yellow lamp is turned
off and green lamp is turned on.
If cycle is finished, green lamp is turned off and yellow lamp blinks with 1 second interval.

Emergency
If an emergency switch is pressed, all cylinders retract right away.
In the case of emergency, red lamp is turned on.

Emergency release
If an emergency switch is released, all system is initialized.
EX 5. Conveyor module control

1) Description
If start button is pushed, conveyor motor runs.
If stop button is pushed, conveyor motor stops.

2) Additional conditions

− Lamp
Initially yellow lamp blink with 1 second interval.
If start button is pushed, green lamp blinks.
If stop button is pushed, green lamp is turned off and yellow lamp blinks.

− Emergency
If emergency switch is pushed, conveyor stops. Red lamp blinks.

− Emergency release
if emergency switch is released, system is initialized.
EX 6. Conveyor + Sensor module control

1) Description

Put a workpiece on the start position of conveyor and push start button.
If the workpiece is metallic material, red lamp turns on, non-metallic material to yellow lamp
and non-metallic and black color to green lamp.
2) Additional conditions
When sensors detect workpiece, lamp turned on and keep for 5 seconds.

emergency
emergency switch on => conveyor stop. Red lamp blink

emergency release
emergency switch off => initial condition
EX 7. Distribution + Conveyor module control

1) Description
Optical fiber sensor in workpiece magazine detects workpiece and if start button is pushed
distribution cylinder advances and retracts to transfer it to conveyor.
Conveyor motor is turned on when the workpiece is exist in the magazine and stopped after
10 seconds if there is no workpiece.

2) Additional conditions

Continuous cycle: While there is a workpiece in the magazine cycle is repeated.

If there is no workpiece in the magazine, cycle is stopped after finishing last cycle.

Lamp: If a workpiece is in the magazine, yellow lamp blinks. When cycle is started yellow
lamp is turned off and green lamp is turned on.

Emergency: If emergency switch is pressed distribution cylinder retracts and conveyor stop
too. All lamps are turned on.

Emergency release: When emergency switch is released, all system is initialized.

EX 8. Distribution + Drill + Transfer module control

1) Description

Optical fiber sensor in workpiece magazine detects workpiece and if start button is pushed
distribution cylinder advances and stay to clamp workpiece.

And then drill cylinder advances as drill motor is on to make a hole in workpiece.

After drill cylinder advances, stay to process a workpiece for 3 seconds and drill cylinder and
distribution cylinder retract. Lastly, transfer cylinder advances and retracts to move workpiece
into conveyor.
2) Additional conditions

Continuous cycle: While there is a workpiece in the magazine cycle is repeated.

If there is no workpiece in the magazine, cycle is stopped after finishing last cycle.

Lamp: If a workpiece is in the magazine, yellow lamp blinks. When cycle is started yellow
lamp is turned off and green lamp is turned on.

Emergency: If emergency switch is pressed distribution cylinder retracts and conveyor stop
too. All lamps are turned on.

Emergency release: When emergency switch is released, all system is initialized.

EX 9. Distribution + drill + Transfer + conveyor module control

1) Description
Optical fiber sensor in workpiece magazine detects workpiece and if start button is pushed
distribution cylinder advances and stay to clamp workpiece.
And then drill cylinder advances as drill motor is on to make a hole in workpiece.
After drill cylinder advances, stay to process a workpiece for 3 seconds and drill cylinder and
distribution cylinder retract. Lastly, transfer cylinder advances and retracts to move workpiece
into conveyor.

Sensor detect workpiece and sort into two cases.

2) Additional conditions
Continuous cycle: While there is a workpiece in the magazine cycle is repeated.
If there is no workpiece in the magazine, cycle is stopped after finishing last cycle.
Lamp: If a workpiece is in the magazine, yellow lamp blinks. When cycle is started yellow
lamp is turned off and green lamp is turned on.

Emergency
① If distribution cylinder is advancing, first finish advance and then retract.
② If drill cylinder advancing, retract instantly and after retract drill motor stop.
③ When clause 1 and 2 condition is satisfied, transfer cylinder advance and retract to eject
workpiece

④ Conveyor stops instantly.

⑤ If workpiece is exist mid position of each module, remove it manually.
Emergency release: When emergency switch is released, all system is initialized.
Chapter 4. Trouble shooting
Any case of unexpected trouble, please check the following table. If the problem is unresolved
or other problem, please contact to the customer service center.

Symptoms Simple Solution

A pneumatic cylinder is not act.
A cylinder moves too fast or slowly.
Electric power is not supplied.
The conveyor belt moves too fast or
slowly.
Power is supplied correctly but
some parts are not operated.
Check the power of external air compressor.
Open the shut-off valve on pneumatic service
unit.
Adjust a flow rate screw of the cylinder properly.
Adjust a flow rate screw of the cylinder properly.
Check the main power of control module and
main switch which is on left side of the module.
Adjust a VR knob on motor controller.
Check the connector which is in back side of an
aluminum plate and make sure to perfectly
connect.