Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

 Eagle Filters’ Capacity and Competence

▪ 300 000 Filter Elements / year

▪ 100 Power Station Deliveries / year
▪ Yearly CO2 Emission Reduction (=> 100 000 Car Emissions)
▪ Close Cooperation with R&D Institutes and Universities:
▪ VTT – Finland
▪ TTY – Finland
▪ IUTA – Germany
▪ Comprehensive In-house R&D Capabilities

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

 Eagle Filters’ services: Key Elements
• Providing Productivity with lower Heat Rate
High Performing Air Intake
• Power Augmentation with Air Intake Cooling
SwirlFlash Over Spray Cooling
• Online Monitoring System EAGLEi
integrated follow-up of the efficiency
• ESCO Financing Vehicle
PlusE - Energy Performance Service
No Savings = No Payment

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

 Eagle Filters’ Services deliver:

▪ Higher Output 2-5%

▪ Improved Fuel Economy 1-3%
▪ Decreased CO2 Emissions 1-3%
▪ Improved Availability up to 10%
▪ Decreased Maintenance Costs
▪ Improved Filter Service Life
▪ Minimized Soot, Salt, Dust and Moisture Impact
▪ Power Augmentation by Air Cooling > 10%

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

 From clean unused compressor blades…
… to regularly off-line washed blades
24 000 h 
Irrecoverable losses
Heat Rate: +2,5%
Power: - 4,0%

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

 This fouling decreases Output and Efficiency

Just in 8 days =

Efficiency: -1,8%
Power: -3,5%

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

 Our Energy Performance Service

Energy Savings are:

- feasible
- guaranteed

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

Real Life Example of Economic Benefits
Siemens SGT6-8000H CCGT with EF filtration solution, operational since 2015:
GT output 390 MW
Annual operating hrs 8 000 hrs
Increased production (~2.25%) + 80 000 MWhe
Fuel consumption - 290 000 MMBTU
CO2 savings - 16 000 tn
Improved availability + 200 000 MWhe
Electricity sales price, €/MWhe 80
Fuel price, €/MMBtu 10
Increased production revenue 80 000 MWhe * 80 €/MWe = 6 400 000 €
Fuel savings 290 000 MMBtu * 10 €/MMBTU = 2 900 000 €
Improved availability 200 000 MWhe * 80 €/MWhe = 16 000 000 €
Total financial benefits per year 24 300 000 €
EF filter solution cost per year 400 000 €
Payback time 400 000 € / 24 300 000 € = 6 Days
 This fouling defects Cold and Hot Path Components

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

 The Eagle Filters Solution:
OPTIMIZED MULTI STAGE FILTRATION
WITH E-GRADE FINAL STAGE

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

 The Eagle Filters Solution:
OPTIMIZED MULTI STAGE FILTRATION
WITH E-GRADE FINAL STAGE
GASKET
TOP SUPPORT
CAP CAGE

EPA FILTER

FINE
FILTER

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

1-3 Month Customer Payback Time
Typical power plant set up:
 2 * 150 MW gas turbines + Steam turbine 150 MW At installation 1st year
 5000 operating hours / year
Additional cost compared with OEM filters $460 000 Fuel savings $270k
(OEM filter cost appx. $140 000)
 1,13% efficiency gain (for CCGT) Extra margin
 3% more availability from $2.07M
$1.8M
 90 GWh more electricity produced increased
output
 $1,8 M extra margin, at $0,04/kWh electricity and
$3/MMBTU ($0,02 margin/kWh)
 Savings in fuel cost $270k, (90 000 MMBTU) Additional
cost $460k
 $2,07M annual economic benefits
Customer payback time less than 3 months
Performance Tests
Efficiency - %
Performance tested and verified
by large client utilities and
international research institutions
 market leading filtration
efficiency
 consistent performance
throughout product service life
 unparalleled reliability and
durability
 best customer value
Output - MW
Inlet temp. - C
 Advanced
Vortex Seal

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

 Optimizing the Air Intake
Efficiency and Productivity:
creating a perfect air flow through the filter house.
Lower airflow per filter: less pressure drop.

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

 Additional filter stage

Additional level
of filter elements

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

 High-level Air Filtration

Special designed filters MULTI STAGE!

Fine Engineered solutions, based on

FILTER
customer needs
EPA
FILTER

High-Level filters, scientifically tested & field proven

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

 High-level Air Filtration
Siemens SGT6-5000F (V84.3A)
Before Eagle Filters: Eagle Filters combination:
• Problems with salt, soot particles • Coalescer Mistroyer M5 357 pcs
• Compressor efficiency degradation > 4 %-units • Pre-filter EfiCELL F8 357 pcs
• EPA filter Magnum E11 357 pcs
Compressor efficiency degradation < 0,5 %

Fine
FILTER

HEPA
FILTER

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

 High-level Air Filtration
GE Frame 7FA+e Eagle Filters combination:
Before Eagle Filters • 528 pairs of cartridge TurboMaster
• Problems with salt, unburned hydrocarbons #1: M5 pre-filter sock
• Loss in output average of 5 MW/a #2: F8 fine Filter
• Corrosion in compressor blades, #3: E11 HEPA-Filter
high humidity increases dP • Degradation within 8000 hours:
< 0,5%-units

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

 High-level Air Filtration
Siemens SGT5-4000F – 280MW
Before Eagle Filters:
• Problems with soot and high humidity
• Regular off-line washings,
inefficient use of fuel
• Serious wear and corrosion of compressor
• high humidity increases dP
Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland
Eagle Filters combination:
• compact cell Mistroyer G4 + MAGNUM F8/E11.
• Degradation within 8000 hours < 0,5%-p.
• High availability: no compressor washings
• Service life: >one year for pre-filter
>two years for HEPA-filter
 SwirlFlash
Very efficient and clean

Water of 130 bar & 180 °C is injected in the GT inlet

-> water is still liquid (Swirl)
Instant evaporation of water uses lots of energy
-> water goes from liquid to vapor (Flash)

=> inlet air is cooled.

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

 SwirlFlash
High performance in all atmospheric circumstances

Different ambient conditions = different GT performance

- Higher ambient temperature gives less GT output
- Higher relative Humidity means less evaporation possible

Swirl Flash = overspray: more water is injected than saturation

Result: More GT Power Output at higher ambient
temperatures and less impact of R.H.

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

 SwirlFlash
High performance in all atmospheric circumstances
Performance of GT with Evaporative Cooling vs. Swirl Flash
20,00

15,00
Effect on GT Output [%]

SwirlFlash

RH = 40%
60% RH = 60%
10,00 RH = 80%
RH = 100%

Evaporative Cooling
5,00 RH = 40%
RH = 60%
60% RH = 80%
RH = 100%
0,00
10 15 20 25 30 35 40
Ambient Temperature [°C]

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

 SwirlFlash
Perfectly safe
AIR STREAM

Forceful evaporation:

- Water droplets explode

into even smaller droplets (<5μm)

= ”Flashing”

- These droplets act like aerosol.

= no erosion!

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

 SwirlFlash
Perfectly safe
AIR STREAM

Forceful evaporation:

- Water droplets explode

into even smaller droplets (<5μm)

= ”Flashing”

- These droplets act like aerosol.

= no erosion!

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

 The Plus-E service
Plus-E: the Energy Performance Service of Eagle Filters
➢ Project Planning & Management
➢ System Delivery
➢Equipment and installation
➢Introduction and training
➢ Service and Maintenance
➢Incl. spare parts during contract period
➢ Financing of the whole Project
➢ Verification of Savings and Reporting
All this organised in one Energy Performance Contract by Plus-E.

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

 The Plus-E service Heat Rate 07-11.2015 vs Heat Rate 11.2015 - 04.2016
E11 - Heat Rate 11.2015 - 04.2016
How it works: E10 - Fit of Heat Rate 07-11.2015

Heat Rate [GJ/MWh]

E11 - Fit of Heat Rate 11.2015 - 04.2016
12
➢First needed an efficiency analysis of
the process by history data
➢Uses data of the plant’s I&C-System and 11
the GT Correction Curves
➢Data will be corrected and analyzed by EAGLEi 10
monitoring system to evaluate Plus-E feasibility
100 120 140 160 180 200
➢Together we decide technical and operational measures to be done Power [MW]

➢Focus: not only output, but also higher total efficiency, reduced maintenance and safe operation

Optimal air-intake = more efficiency, more availability, more profit

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

 The Plus-E service
The Plus-E Service: Easy and Safe way of saving:

➢We carry out the whole investment in turnkey!

➢The responsibility of savings realization is ours and payments base
on measured savings!
➢Service and Maintenance is included in this contract!

No cure = no pain

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland

 Your partner for increased efficiency, higher availability and better profitability.

Eagle Filters Ltd | Pajatie 69 | 48601 Kotka | Finland