Single Page Comau Robotics Catalogue en Rev 2.0

Robotics
Comau Robotics Product Range
Index
OUR ROBOT FAMILY .2
Rebel-S robots .4
Racer robots .6
Standard robots .8
Special robots .14
Hollow Wrist .16

TECHNICAL SPECIFICATIONS .20
NJ4 ADVANTAGES .52
AUXILIARY EQUIPMENT .64
TP5 TEACH PENDANT .76
CONTROL UNIT .78
SOFTWARE .82
PRESS AUTOMATION .86
CUSTOMER SERVICES .92

Spare parts and logistic .96
Training .98
Technical assistance .102
Refurbishment .106
1
The Culture of Automation

Designing advanced automation solutions means thinking about the
industry in a new way, developing new scenarios, designing innovative
products and creating ways to streamline production processes.
It requires more than technical competence; it requires a team of
professionals whose vision is rooted in a culture of excellence. It also
requires a combination of talent, passion and experience that unite to
define new trends in automation.
Here at Comau, our passion for our work reflects who we are.
Meet the Comau robot team
2
All our robots are characterized by high performance in

terms of speed, repeatability, accuracy and flexibility.
Product range extends from small payload robots to the

massive capacity of 650 kg.
Each robot model is designed with a reduced footprint,

large work envelope, highly precise movements and
positioning, great reliability and low maintenance costs.
3
REBEL-S SCARA FAMILY
MODEL Rebel-S6-0.45 Rebel-S6-0.60 Rebel-S6-0.75

AXES 4 4 4
LOAD (kg) 6 6 6
REPEATABILITY (mm) 0.02 0.02 0.03
REACH (mm) 450 600 750
WEIGHT (kg) 20 20 20
MOUNTING POSITION Floor / Wall Floor / Wall Floor / Wall
PROTECTION CLASS IP10 (IP54 Option) IP10 (IP54 Option) IP10 (IP54 Option)
4
Rebel-S6-0.60c6 Rebel-S6-0.75c
4 4
6 6
0.02 0.03
600 750
20 20
Ceiling / Wall Ceiling / Wall
IP10 (IP54 Option) IP10 (IP54 Option)
5
RACER ROBOT FAMILY
MODEL Racer
Racer33 Racer 5 Racer5-0.806
AXES 6 6 6
LOAD (kg) 3 5* 5*
REACH (mm) 630 630 809
WEIGHT (kg) 30 32 32
MOUNTING POSITION FloorFloor

/ Ceiling
/ Ceiling
/ Sloping
/ Wall/ Wall Floor / Ceiling / Wall** Floor / Ceiling / Wall**
PROTECTION CLASS IP54 IP54 (IP65 Option) IP54 (IP65 Option)
*For Pick&Place 6 kg with a limited stroke of the 5th axis

6 ** Allawable with payload limitations
Racer7-1.0 Racer7-1.4
6 6
7 7
0.02 0.03
999 1436
173 180
Floor / Ceiling / Sloping / Wall Floor / Ceiling / Sloping (Max 45°)
IP65 IP65
7
STANDARD ROBOTS
MODEL SIX NS 12 - 1.85 NS 16 - 1.65

AXES 6 6 6
LOAD (kg) 6 12 16
REACH (mm) 1400 1850 1650
WEIGHT (kg) 160 335 335
MOUNTING POSITION Floor / Ceiling / Sloping (max 45°) Floor / Ceiling / Sloping (max 45°) Floor / Ceiling / Sloping (max 45°)
PROTECTION CLASS IP65 IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version
8
NJ 16 - 3.1 NJ 40 - 2.5 NJ 60 - 2.2

6 6 6
16 40 60
0.10 0.06 0.06
3108 2503 2258
680 655 645
Floor / Ceiling / Sloping (max 45°) Floor / Ceiling / Sloping (max 45°) Floor / Ceiling / Sloping (max 45°)
IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version
9
STANDARD ROBOTS
MODEL NJ 110 - 3.0 NJ 130 - 2.0 NJ 130 - 2.6

AXES 6 6 6
LOAD (kg) 110 130 130
REACH (mm) 2980 2050 2616
WEIGHT (kg) 1070 740 1050
MOUNTING POSITION Floor / Ceiling Floor / Ceiling Floor / Ceiling
PROTECTION CLASS IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version
10
NJ 165 - 3.0 NJ 220 - 2.7 NJ 290 - 3.0

6 6 6
165 220 290
0.09 0.08 0.15
3000 2701 2997
1240 1220 2150
Floor / Ceiling Floor / Ceiling Floor
IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version
11
STANDARD ROBOTS
MODEL NJ 370 - 2.7 NJ 370 - 3.0 NJ 420 - 3.0

AXES 6 6 6
LOAD (kg) 370 370 420
REACH (mm) 2703 2997 2997
WEIGHT (kg) 2100 2450 2450
MOUNTING POSITION Floor Floor Floor
PROTECTION CLASS IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version
12
NJ 450 - 2.7 NJ 500 - 2.7 NJ 650 - 2.7

6 6 6
450 500 650
0.15 0.15 0.15
2703 2703 2703
2400 2400 2450
Floor Floor Floor
IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version IP44 / IP65 Wrist
13
SPECIAL ROBOTS
MODEL PAL 180 - 3.1 PAL 260 - 3.1 PAL 470 - 3.1
AXES 4 4 5
LOAD (kg) 180 260 470
REACH (mm) 3100 3100 3100
WEIGHT (kg) 1250 1250 2250
MOUNTING POSITION Floor Floor Floor
PROTECTION CLASS IP65 IP65 IP65
14
NJ 100 - 3.2 PRESS NJ 130 - 3.7 SH PRESS NJ 165 - 3.4 SH NJ 210 - 3.1 SH
6 6 6 6
100 130 165 210
0.17 0.20 0.10 0.10
3209 3700 3450 3188
1250 1515 1430 1470
Floor Shelf Shelf Shelf
IP44 / IP65 Wrist IP44 / IP65 Wrist IP65 / IP67 Foundry Version IP65
15
HOLLOW WRIST
MODEL Arc 4 NJ4 90 - 2.2 NJ4 110 - 2.2

AXES 6 6 6
LOAD (kg) 5 90 110
REACH (mm) 1951 2210 2210
WEIGHT (kg) 375 685 685
MOUNTING POSITION Floor / Ceiling / Sloping (max 45°) Floor / Ceiling Floor / Ceiling
16
NJ4 170 - 2.5 NJ4 170 - 2.9 NJ4 175 - 2.2 NJ4 220 - 2.4
6 6 6 6
170 170 175 220
0.10 0.10 0.10 0.15
2500 2918 2204 2417
1100 1240 1080 1260
Floor / Ceiling Floor / Ceiling Floor / Ceiling Floor / Ceiling
IP65 IP65 IP65 IP65
17
HOLLOW WRIST
MODEL NJ4 220 - 2.7 NJ4 220 - 3.0 NJ4 270 - 2.7
AXES 6 6 6
LOAD (kg) 220 220 270
REACH (mm) 2738 3002 2703
WEIGHT (kg) 1290 2005 1975
MOUNTING POSITION Floor / Ceiling Floor Floor
18
NJ4 165 - 3.4 SH NJ4 210 - 3.1 SH

6 6
165 210
0.10 0.10
3450 3151
1430 1415
Shelf Shelf
IP65 IP65
19
Innovative Modular
& Scalable SCARA
Rebel-S6-0.45
Rebel-S6-0.60
Rebel-S6-0.75
20
TECHNICAL SPECIFICATIONS
Model Rebel-S6-0.45 Rebel-S6-0.60 Rebel-S6-0.75 Suggested applications

Robot type SCARA SCARA SCARA • Assembly
Payload 6 kg 6 kg 6 kg • Handling
Horizontal reach (radius) 450 mm 600 mm 750 mm
• Machine Tending
Vertical reach (Z-stroke) 200 mm 200 mm 200 mm
Repeatability (X-Y) 0.02 mm 0.02 mm 0.03 mm
Mounting position Floor / Wall Floor / Wall Floor / Wall
Electrical 25 pin-to-pin 25 pin-to-pin 25 pin-to-pin
Internal user wiring / piping
Pneumatical 1 x 4 mm & 2 x 6 mm 1 x 4 mm & 2 x 6 mm 1 x 4 mm & 2 x 6 mm
IP class IP10 (IP54 Option) IP10 (IP54 Option) IP10 (IP54 Option)
Available protection classes
ISO class ISO ISO ISO
Outer diameter of ball-screw-spline 20 mm 20 mm 20 mm
Inner diameter of ball-screw-spline 14 mm 14 mm 14 mm
Z axis down force (long-time) 160 N 160 N 160 N
Robot Weight 20 Kg 20 Kg 20 Kg
Temperature +5° - +45° C +5° - +45° C +5° - +45° C

Environmental conditions
Relative humidity 5 - 95%* 5 - 95%* 5 - 95%*
Applicable controller R1C-4 R1C-4 R1C-4
*without condensation
Rebel-S6-0.45 Rebel-S6-0.60 Rebel-S6-0.75
21
Innovative Modular
& Scalable SCARA
Rebel-S6-0.60c
Rebel-S6-0.75c
22
Model Rebel-S6-0.60c Rebel-S6-0.75c Suggested applications

Robot type SCARA SCARA • Assembly
Payload 6 kg 6 kg • Handling
Horizontal reach (radius) 600 mm 750 mm
• Machine Tending
Vertical reach (Z-stroke) 200 mm 200 mm
Repeatability (X-Y) 0.02 mm 0.03 mm
Mounting position Ceiling / Wall Ceiling / Wall
Electrical 25 pin-to-pin 25 pin-to-pin
Internal user wiring / piping
Pneumatical 1 x 4 mm & 2 x 6 mm 1 x 4 mm & 2 x 6 mm
IP class IP10 (IP54 Option) IP10 (IP54 Option)
Available protection classes
ISO class ISO ISO
Outer diameter of ball-screw-spline 20 mm 20 mm
Inner diameter of ball-screw-spline 14 mm 14 mm
Z axis down force (long-time) 160 N 160 N
Robot Weight 20 Kg 20 Kg
Temperature +5° - +45° C +5° - +45° C

Environmental conditions
Relative humidity 5 - 95%* 5 - 95%*
Applicable controller R1C-4 R1C-4
*without condensation
Rebel-S6-0.60c Rebel-S6-0.75c
23
Precision and speed

meet beauty and passion
Racer3
Racer5-0.63
Racer5-0.80
24
Model Racer3 Racer5-0.63 Racer5-0.80 Suggested applications
Number of axes 6 6 6 • Assembly

Maximum wrist payload 3 kg 5 kg* 5 kg • Cosmetic Sealing
• Handling / Packaging
Additional load on forearm 2 kg - -
• Machine Tending
Maximum horizontal reach 630 mm 630 mm 809 mm
• Measuring / Testing
Torque on axis 4 7.36 Nm 8,83 Nm 8,83 Nm
• Polishing / Deburring
Torque on axis 5 7.36 Nm 8,83 Nm 8,83 Nm
Torque on axis 6 4.41 Nm 4.91 Nm 4.91 Nm
Axis 1 +/- 170° (430 °/s) +/- 170° (400°/s) +/- 170° (360°/s)
Axis 2 -95°/ +135° (450 °/s) -95°/ +135° (360°/s) -95°/ +135° (300°/s) Racer3
Axis 3 -155° / +90° (500 °/s) -155° / +90° (400°/s) -155° / +90° (330°/s) Racer5-0.63
Stroke (Speed)
Axis 4 +/- 200° (600 °/s) +/- 200° (500°/s) +/- 210° (500°/s)
Axis 5 +/- 125° (600 °/s) +/- 125° (500°/s) +/- 125° (500°/s)
(A)
Axis 6 +/- 2700° (900 °/s) +/- 2700° (800°/s) +/- 2700° (800°/s)
(C)
Repeatability 0.03 mm 0.03 mm
(E)
0.02 mm
Tool coupling flange ISO 9409 - 1 - A 40 ISO 9409 - 1 - A 25 ISO 9409 - 1 - A 25 (B) (D)
Robot weight 30 kg 30 kg 32 kg
Protection class IP54 IP54 (IP65 Option) IP54 (IP65 Option)
Mounting position Floor / Ceiling / Wall Floor / Ceiling / Wall** Floor / Ceiling / Wall** Racer5-0.80
A 1081 mm 945 mm 1124 mm
B 630 mm 630 mm 809 mm
(A)
Operating Areas C 37 mm 37 mm 8 mm
(C)
D 530 mm 530 mm 708 mm
(E)
E 136 mm 136 mm 286 mm (B) (D)

** Allawable with payload limitations
25
Precision and speed

meet beauty and passion
Racer7-1.0
Racer7-1.4
26
Model Racer7-1.0 Racer7-1.4 Suggested applications
Number of axes 6 6 • Assembly

Maximum wrist payload 7 kg* 7 kg • Cosmetic Sealing
Additional load on forearm 10 kg 10 kg
• Machine Tending
Maximum horizontal reach 999 mm 1436 mm
Torque on axis 4 13 Nm 13 Nm
Torque on axis 6 7.5 Nm 7.5 Nm
Axis 1 +/- 165° (250°/s) +/- 165° (220°/s) Racer7-1.4

Axis 2 -65° / +150° (250°/s) -85° / +155° (250°/s)
Axis 3 -37° / -165° (300°/s) 0° / -168° (300°/s)

Stroke (Speed)
Axis 4 +/- 210° (550°/s) +/- 210° (600°/s)
(A)
Axis 5 +/- 137° (550°/s) +/- 135° (600°/s)
Axis 6 +/- 2700° (600°/s) +/- 2700° (650°/s)
(C)
(E)
Tool coupling flange ISO 9409 - 1 - A 40 ISO 9409 - 1 - A 40
Robot weight 173 kg 180 kg

(B) (D)
Protection class IP65 IP65
Mounting position Floor / Ceiling / Sloping / Wall Floor / Ceiling / Sloping (45° max) Racer7-1.0
A 1279 mm 1716 mm
B 999 mm 1436 mm
(A)
Operating Areas C
(C)
904 mm 412 mm
D 554 mm 1130 mm
(E)
E 385 mm 801 mm
(B) (D)
27
Precision and reliability
28
Model SIX 6 - 1.4 Suggested applications
Number of axes 6 • Arc Welding

Maximum wrist payload 6 kg • Assembly
Additional load on forearm 10 kg • Cosmetic Sealing
• Dispensing
Maximum horizontal reach 1400 mm
Torque on axis 4 11.7 Nm
• Machine Tending
Axis 1 +/- 170° (140°/s)
Axis 2 +155° / -85° (160°/s)
Axis 3 0° / -170° (170°/s)

Stroke (Speed)
Axis 4 +/- 210° (450°/s)
Axis 5 +/- 130° (375°/s)
Axis 6 +/- 2700° (550°/s)
Repeatability 0.05 mm
Tool coupling flange ISO 9409 - 1 - 40 - 4 - M6
Robot weight 160 kg
(A)
Protection class IP65
Mounting position Floor / Ceiling / Sloping (45° max)
(C)
A 1700 mm
B 1400 mm
Operating Areas C
(E)
428 mm
D 1095 mm
E 745 mm (B) (D)
29
Robust and versatile

small payload robots
NS 12 - 1.85
NS 16 - 1.65
30
Model NS 12 - 1.85 NS 16 - 1.65 Suggested applications
Number of axes 6 6 • Arc Welding

Maximum wrist payload 12 kg 16 kg • Assembly
• Cosmetic Sealing
• Dispensing
• Foundry
Torque on axis 5 39 Nm 41 Nm • Laser Welding / Cutting
Torque on axis 6 20 Nm 23 Nm • Machine Tending
Axis 1 +/- 180° (155°/s) +/- 180° (155°/s)
• Plasma Cutting / Water Jet
Axis 2 -60° / +155° (155°/s) -60° / +155° (155°/s)
Axis 3 -170° / + 110° (170°/s) -170° / +110° (170°/s)
Stroke (Speed) • Press Brake Bending
Axis 4 +/- 2700° (360°/s) +/- 2700° (360°/s)
• Process Machining
Axis 5 +/- 120° (350°/s) +/- 120° (350°/s) • Wood / Glass Machining
Axis 6 +/- 2700° (550°/s) +/- 2700° (550°/s)
Tool coupling flange ISO 9409 - 1 - A63 ISO 9409 - 1 - A63
Protection class
(A)
IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version
Mounting position Floor / Ceiling / Sloping (45° max) Floor / Ceiling / Sloping (45° max)
(C)
A 2150 mm 1951 mm
B 1850 mm 1651 mm
Operating Areas C 950 mm 950 mm
(E)
D 1157 mm 957 mm
E 885 mm 685 mm (B) (D)
31
A perfect solution for medium

payload applications
NJ 16 - 3.1
NJ 40 - 2.5
NJ 60 - 2.2
32
Model NJ 16 - 3.1 NJ 40 - 2.5 NJ 60 - 2.2 Suggested applications
Number of axes 6 6 6 • Arc Welding

Maximum wrist payload 16 kg 40 kg 60 kg • Assembly
• Cosmetic Sealing
Additional load on forearm 12 kg 35 kg 20 kg
• Dispensing
Torque on axis 4 43 Nm 167 Nm 221 Nm
• Laser Welding / Cutting
Torque on axis 5 43 Nm 167 Nm 221 Nm • Machine Tending
Torque on axis 6 23 Nm 98 Nm 118 Nm • Measuring / Testing
Axis 1 +/- 180° (170°/s) +/- 180° (170°/s) +/- 180° (170°/s)
Axis 2 -60° / +125° (150°/s) -60° / +125° (150°/s) -60° / +125° (150°/s)
• Press Brake Bending
Axis 3 0° / -170° (165°/s) 0° / -165° (165°/s) 0° / -165° (165°/s)
Stroke (Speed) • Press to Press
Axis 4 +/- 2700° (265°/s) +/- 2700° (265°/s) +/- 2700° (265°/s)
Axis 5 +/- 120° (250°/s) +/- 123° (250°/s) +/- 123° (250°/s) • Wood / Glass Machining
Axis 6 +/- 2700° (340°/s) +/- 2700° (340°/s) +/- 2700° (340°/s)
Repeatability 0.10 mm 0.06 mm 0.06 mm
Tool coupling flange ISO 9409 - 1 - A63 ISO 9409 - 1 - A100 ISO 9409 - 1 - A100
Protection class IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version
(A)
(C)
Mounting position Floor / Ceiling / Sloping (max 45°) Floor / Ceiling / Sloping (max 45°) Floor / Ceiling / Sloping (max 45°)
A 3258 mm 2653 mm 2408 mm
B 3108 mm 2503 mm 2258 mm
(E)
D 1088 mm 720 mm 686 mm
E 1625 mm 1187 mm 941 mm (B) (D)
33
A light kinematic structure

for better performance
NJ 110 - 3.0
NJ 130 - 2.0
NJ 130 - 2.6
34

Maximum wrist payload 110 kg 130 kg 130 kg • Cosmetic Sealing
• Dispensing
• Laser Welding Cutting
• Machine Tending
Torque on axis 5 638 Nm 638 Nm 638 Nm • Measuring / Testing
Torque on axis 6 291 Nm 314 Nm 314 Nm • Plasma Cutting / Water Jet
Axis 1 +/- 180° (110°/s) +/- 180° (155°/s) +/- 180° (110°/s)
Axis 2 +95° / -75° (110°/s) -60° / +125° (105°/s) -75° / +95° (110°/s)
• Press to Press
Axis 3 -10° / -256° (110°/s) 0° / -165° (150°/s) -10° / -256° (110°/s)
Stroke (Speed) • Process / Machining
Axis 4 +/- 280° (190°/s) +/- 280° (200°/s) +/- 280° (190°/s)
• Spot Welding
Axis 5 +/- 120° (190°/s) +/- 120° (190°/s) +/- 120° (190°/s) • Wood / Glass Machining
Axis 6 +/- 2700° (230°/s) +/- 2700° (230°/s) +/- 2700° (230°/s)
Tool coupling flange ISO 9409 - 1 - A 125 ISO 9409 - 1 - A 125 ISO 9409 - 1 - A 125
(A)
Mounting position Floor / Ceiling Floor / Ceiling / Sloping Floor / Ceiling
(C)
A 3460 mm 2200 mm 3097 mm
B 2980 mm 2050 mm 2616 mm
D 757 mm 720 mm 824 mm
(E)
E 783 mm 733 mm 404 mm (B) (D)
35
Compact design for a

wide range of applications
NJ 165 - 3.0
NJ 220 - 2.7
36
Model NJ 165 - 3.0 NJ 220 - 2.7 Suggested applications

Maximum wrist payload 165 kg 220 kg • Cosmetic Sealing
• Dispensing
• Laser Welding Cutting
• Machine Tending
Torque on axis 5 1230 Nm 1230 Nm • Measuring / Testing
Torque on axis 6 712 Nm 712 Nm • Plasma Cutting / Water Jet
Axis 1 +/- 180° (100°/s) +/- 180° (100°/s)
Axis 2 -95° / +180° (90°/s) -95° / +75° (90°/s)
• Press to Press
Axis 3 -10° / -256° (110°/s) -10° / -256° (110°/s)
Stroke (Speed) • Process Machining
Axis 4 +/- 2700° (130°/s) +/- 2700° (130°/s)
• Spot Welding
Axis 6 +/- 2700° (195°/s) +/- 2700° (195°/s)
Tool coupling flange ISO 9409 - 1 - A 160 ISO 9409 - 1 - A 160
Protection class IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version
(A)
Mounting position Floor / Ceiling Floor / Ceiling
(C)
A 3430 mm 3131 mm
B 3000 mm 2701 mm
D 730 mm 786 mm
(E)
E 738 mm 425 mm (B) (D)
37
Robust mechanics and the

best-in-class payload / reach ratio
NJ 290 - 3.0
NJ 370 - 2.7
NJ 370 - 3.0
38

Maximum wrist payload 290 kg 370 kg 370 kg • Foundry
• Machine Tending
Torque on axis 5 1668 Nm 2109 Nm 2109 Nm • Polishing / Deburring
Torque on axis 6 1177 Nm 1177 Nm 1569 Nm • Press Brake Bending
Axis 1 +/- 180° (90°/s) +/- 180° (85°/s) +/- 180° (85°/s)
• Spot Welding
Axis 2 +/- 75° (90°/s) +75° / - 60° (85°/s) +75° / - 60° (85°/s)
• Wood / Glass Machining
Axis 3 0° / -220° (90°/s) -10° / - 231° (85°/s) -10° / - 231° (85°/s)
Stroke (Speed)
Axis 4 +/- 2700° (105°/s) +/- 2700° (90°/s) +/- 2700° (90°/s)
Axis 5 +/- 125° (105°/s) +/- 125° (90°/s) +/- 125° (90°/s)
Axis 6 +/- 2700° (160°/s) +/- 2700° (120°/s) +/- 2700° (120°/s)
Tool coupling flange ISO 9409 - 1 - 200 - 6 - M12 ISO 9409 - 1 - 200 - 6 - M12 ISO 9409 - 1 - 200 - 6 - M12
Mounting position Floor Floor Floor
(A)
A 3680 mm 3680 mm 3680 mm
(C)
B 2997 mm 2997 mm 2997 mm
D 433 mm 433 mm 433 mm
(E)
E -118 mm -118 mm -118 mm (B) (D)
39
High payload models for the

most demanding applications
NJ 420 - 3.0
NJ 450 - 2.7
40

Maximum wrist payload 420 kg 450 kg • Foundry
• Machine Tending
Torque on axis 5 2550 Nm 2550 Nm • Polishing / Deburring
Torque on axis 6 1569 Nm 1569 Nm • Press Brake Bending
Axis 1 +/- 180° (85°/s) +/- 180° (85°/s)
• Spot Welding
Axis 2 +75° / -60° (85°/s) +75° / -60° (85°/s)
Axis 3 -10° / -231° (85°/s) -10° / -231° (85°/s)
Stroke (Speed)
Axis 4 +/- 2700° (90°/s) +/- 2700° (90°/s)
Axis 5 +/- 125° (90°/s) +/- 125° (90°/s)
Axis 6 +/- 2700° (120°/s) +/- 2700° (120°/s)
Tool coupling flange ISO 9409 - 1 - 200 - 6 - M12 ISO 9409 - 1 - 200 - 6 - M12
Mounting position Floor Floor
(A)
(C)
A 3680 mm 3292 mm
B 2997 mm 2703 mm
D 433 mm 486 mm
(E)
E -118 mm 181 mm (B) (D)
41
Strongest models for the

most demanding applications
NJ 500 - 2.7
NJ 650 - 2.7
42

Maximum wrist payload 500 kg 650 kg • Foundry
• Machine Tending
Torque on axis 5 2550 Nm 3060 Nm • Polishing / Deburring
Torque on axis 6 1569 Nm 1766 Nm • Press Brake Bending
Axis 1 +/- 180° (85°/s) +/- 180° (75°/s)
• Spot Welding
Axis 2 +75° / -60° (85°/s) -60° / +75° (75 °/s)
Axis 3 -10° / -231° (85°/s) -231° / -10° (75 °/s)
Stroke (Speed)
Axis 4 +/- 2700° (90°/s) +/- 2700° (90 °/s)
Axis 5 +/- 125° (90°/s) +/- 125° (90°/s)
Axis 6 +/- 2700° (120°/s) +/- 2700° (120°/s)
Tool coupling flange ISO 9409 - 1 - 200 - 6 - M12 ISO 9409 - 1 - 200 - 6 - M12
Protection class IP65 / IP67 Foundry Version IP44 / IP65 Wrist
(A)
(C)
A 3392 mm 3392 mm
B 2703 mm 2703 mm
D 486 mm 486 mm
(E)
E 181 mm 181 mm (B) (D)
43
Fast and robust

palletizing robots
PAL 180 - 3.1

PAL 260 - 3.1
PAL 470 - 3.1
44
Model PAL 180 - 3.1 PAL 260 - 3.1 PAL 470 - 3.1 Suggested applications
Number of axes 4 4 5 • Pallettizing

Maximum wrist payload 180 kg 260 kg 470 kg • Handling

PAL 180 / 260
Axis 1 +/- 180° (120°/s) +/- 180° (120°/s) +/- 180° (85°/s)
Axis 2 -49° / + 95° (100°/s) -49° / + 95° (90°/s) -60° / + 75° (85°/s)
Stroke (Speed) Axis 3 -68° / - 208° (110°/s) -68° / - 208° (110°/s) -45° / - 205° (85°/s)
(A)
Axis 5 - - Axis bound to balance
Axis 6 +/- 2700° (280°/s) +/- 2700° (260°/s) +/- 2700° (180°/s)
(C)
Repeatability 0.10 mm 0.10 mm 0.15 mm (D)
Tool coupling flange

(B)
ISO 9409 - 2 - 200 - 6 - M12 ISO 9409 - 2 - 200 - 6 - M12 ISO 9409 - 1 - A 200
Robot weight 1213 kg 1213 kg 2310 kg PAL 470
Protection class IP65 IP65 IP65
Mounting position Floor / Shelf Floor / Shelf Floor / Shelf
A 3147 mm 3147 mm 3522 mm
(A)
B 3099 mm 3099 mm 3050 mm
Operating Areas
C 952 mm 952 mm 480 mm
D 1182 mm 1182 mm 793 mm
(C)
(D)
(B)
45
Dedicated press-shop
automation machines
NJ 100 - 3.2
NJ 130 - 3.7 SH
46
Model NJ 100 - 3.2 PRESS NJ 130 - 3.7 SH PRESS Suggested applications
Number of axes 6 6 • Handling / Packaging

Maximum wrist payload 100 kg 130 kg • Press to Press
50 kg 15 kg
Additional load on forearm
NJ 100 - 3.2
3209 mm 3741 mm
Maximum horizontal reach
638 Nm 1225 Nm
Torque on axis 4
638 Nm 1225 Nm
Torque on axis 5
280 Nm 648 Nm
Torque on axis 6
Axis 1 +/- 180° (120°/s) +/- 180° (120°/s)
(A)
Axis 2 -49° / +95° (108°/s) -60° / +170° (95°/s)
Axis 3 -222° / -68° (120°/s) -292° / -21° (112°/s)

Stroke (Speed) +/- 200° (190°/s) +/- 2700° (180°/s)
Axis 4
(C)
+/- 120° (190°/s) +/- 125° (175°/s)
Axis 5 (D)
+/- 200° (250°/275°/s) +/- 2700° (250°/s) (B)
Axis 6
0.17 mm 0.20 mm NJ 130 - 3.7 SH
Repeatability (F)
ISO 9409 - 1 - A 125 ISO 9409 - 1 - A 160

1250 kg 1520 kg
Robot weight
IP44 / IP65 Wrist IP44 / IP65 Wrist
Protection class
(A)
Floor
Shelf Shelf
Shelf
Mounting position
A 2780 mm 3391 mm
B 3209 mm 3741 mm
(C)
C 1035 mm 692 mm
Operating Areas
D 642 mm 712 mm
(E)
E - 2386 mm
F - 850 mm (B) (D)
47
Shelf robots
for wider
operation areas
NJ 165 - 3.4 SH
NJ 210 - 3.1 SH
48
Model NJ 165 - 3.4 SH NJ 210 - 3.1 SH Suggested applications

Maximum wrist payload 165 kg 210 kg • Cosmetic Sealing
• Dispensing
• Laser Welding / Cutting
• Machine Tending
Torque on axis 5 804 Nm 1177 Nm • Measuring / Testing
Torque on axis 6 411 Nm 677 Nm • Plasma Cutting / Water Jet
Axis 1 +/- 180° (85°/s) +/- 180° (110°/s) • Polishing / Deburring
Axis 2 -50° / +170° (90°/s) -50° / +170° (90°/s)
• Press to Press
Axis 3 -18,8° / -288° (110°/s) -21,3°/ -288° (110°/s)
Stroke (Speed) • Process Machining
Axis 4 +/- 2700° (130°/s) +/- 2700° (130°/s)
• Spot Welding
Axis 6 +/- 2700° (195°/s) +/- 2700° (195°/s)
(F)
Tool coupling flange ISO 9409 - 1 - A 160 / 200 ISO 9409 - 1 - A 160
(A)
Mounting position Shelf Shelf
A 3100 mm 2801 mm
B 3450 mm 3151 mm
(C)
C 449 mm 547 mm
Operating Areas
D
(E)
397 mm 93 mm
E 2100 mm 1800 mm
F 850 mm 850 mm (B) (D)
49
Hollow Wrist arc welding robot

50
Model Arc 4 Suggested applications
Number of axes 6 • Arc Welding

Maximum wrist payload 5 kg
Additional load on forearm 10 kg
Maximum horizontal reach 1951 mm
Torque on axis 4 14 Nm
Torque on axis 5 14 Nm
Axis 1 +/- 180° (170°/s)
Axis 2 -60° / +155° (175°/s)
Axis 3 -170° / +110° (185°/s)

Stroke (Speed)
Axis 4 +/- 185° (360°/s)
Axis 5 +/- 123° (375°/s)
Axis 6 +/- 270° (550°/s)
Repeatability 0.05 mm
Tool coupling flange ISO 9409 - 1 - 63 - 4 - M6
Robot weight 375 kg
Protection class
(A)
IP65
Mounting position Floor / Ceiling / Sloped (45° max)
A 2251 mm
(C)
1951 mm
Operating Areas C 49 mm
(E)
D 1257 mm
E 986 mm (B) (D)
51
Best Hollow Wrist in the market

• 100% INTEGRATED DRESSING
• COMPACT DIMENSIONS: no need for external cables
• LOW MAINTENANCE COSTS: integrated dressing
means the reduction of cable failures
• HIGHER PERFORMANCE: agile and light structure
allows higher performance and efficiency
52
NJ4 ADVANTAGES
TRADITIONAL SOLUTION WITH FULLY INTEGRATED DRESSING

EXTERNAL DRESSING Comau Hollow Wrist advantages:
• Lean and compact solution
Unpredictable product life • No offset flange - gun
• Easier access through tooling and framing gates
• Unknown torsion, bending & stretching
• No risk of snagging
• Friction, wear
• Simplified tooling design
• Best results from off-line programming
HIGH RISK OF PRODUCTION STOPS • Outstanding dressing-MTBF
53
The most compact

Hollow Wrist robots
NJ4 90 - 2.2
NJ4 110 - 2.2
54
Model NJ4 90 - 2.2 NJ4 110 - 2.2 Suggested applications

Maximum wrist payload 90 kg 110 kg • Handling / Packaging
• Machine Tending
• Spot Welding
Axis 1 +/- 180° (170°/s) +/- 180° (170°/s)
Axis 2 -60° / +125° (125°/s) -60°/+125° (125°/s)
Axis 3 0° / -165° (165°/s) 0° / -165° (165°/s)

Stroke (Speed)
Axis 4 +/- 200 (200°/s) +/- 200° (200°/s)
Axis 5 +/- 200° (200°/s) +/- 200° (165°/s)
Axis 6 +/- 200° (265°/s) +/- 200° (265°/s)

ISO 9409 - 1 - 125 - 6 - M10 ISO 9409 - 1 - 125 - 6 - M10
ISO 9409 - 1 - 160 - 6 - M10 ISO 9409 - 1 - 160 - 6 - M10
(A)
(C)
A 2360 mm 2360 mm
B 2210 mm 2210 mm
(E)
D 712 mm 712 mm
E 893 mm 893 mm (B) (D)
55
Best-in-class Hollow Wrist

for high payload applications
NJ4 170 - 2.5

NJ4 170 - 2.9
NJ4 175 - 2.2
56
Model NJ4 170 - 2.5 NJ4 170 - 2.9 NJ4 175 - 2.2 Suggested applications
Robot applications

Maximum wrist payload 170 kg 170 kg 175 kg • Handling / Packaging
• Machine Tending
• Spot Welding
Axis 1 +/- 180° (110°/s) +/- 180° (100°/s) +/- 180° (110°/s)
Axis 2 -75° / +95° (110°/s) -75° / +95° (90°/s) -75° / +95° (110°/s)
Axis 3 -10° / -230° (110°/s) -10° / -230° (110°/s) -10° / -230° (110°/s)
Stroke (Speed)
Axis 4 +/- 200° (180°/s) +/- 200° (130°/s) +/- 200° (180°/s)
Axis 5 +/- 200° (140°/s) +/- 200° (125°/s) +/- 200° (140°/s)
Axis 6 +/- 200° (190°/s) +/- 200° (170°/s) +/- 200° (190°/s)

ISO 9409 - 1 - A 125 ISO 9409 - 1 - A 125 ISO 9409 - 1 - A 125
ISO 9409 - 1 - A 160 ISO 9409 - 1 - A 160 ISO 9409 - 1 - A 160
Protection class IP65 IP65 IP65
(A)
Mounting position Floor / Ceiling Floor / Ceiling Floor / Ceiling
(C)
A 2981 mm 3357 mm 2685 mm
B 2501 mm 2927 mm 2204 mm
D 720 mm 744 mm 959 mm
(E)
E 387 mm 436 mm 360 mm (B) (D)
57
A proven innovative solution

for spot welding applications
NJ4 220 - 2.4

NJ4 220 - 2.7
58

• Machine Tending
• Spot Welding
Axis 1 +/- 180° (100°/s) +/- 180° (100°/s)
Axis 2 -75° / +95° (90°/s) -75° / +95° (90°/s)
Axis 3 -10° / -256° (110°/s) -10° / -256° (110°/s)

Stroke (Speed)
Axis 4 +/- 200° (130°/s) +/- 200° (130°/s)
Axis 5 +/- 200° (125°/s) +/- 200° (125°/s)
Axis 6 +/- 200° (170°/s) +/- 200° (170°/s)

ISO 9409 - 1 - A 125 ISO 9409 - 1 - A 125
ISO 9409 - 1 - A 160 ISO 9409 - 1 - A 160
(A)
(C)
A 2847 mm 3168 mm
B 2417 mm 2738 mm
D 465 mm 779 mm
(E)
E 436 mm 464 mm (B) (D)
59
Strong mechanical structure

for Hollow Wrist high payload robots
NJ4 220 - 3.0

NJ4 270 - 2.7
60

• Machine Tending
• Spot Welding
Axis 1 +/- 180° (90°/s) +/- 180° (90°/s)
Axis 2 -75° / +75° (90°/s) -75° / +75° (90°/s)
Axis 3 -231° / 0° (90°/s) -231° / 0° (90°/s)

Stroke (Speed)
Axis 4 +/- 200° (115°/s) +/- 200° (115°/s)
Axis 5 +/- 200° (125°/s) +/- 200° (125°/s)
Axis 6 +/- 200° (170°/s) +/- 200° (170°/s)

ISO 9409 - 1 - A 160 ISO 9409 - 1 - A 160
ISO 9409 - 1 - A 200 ISO 9409 - 1 - A 200
(A)
(C)
A 3685 mm 3392 mm
B 3002 mm 2703 mm
D 804 mm 804 mm
(E)
E 123 mm -181 mm(*) (B) (D)
(*) This dimension is negative because the wrist center can not reach positions below the floor level.
61
The Hollow Wrist

shelf version
NJ4 165 - 3.4 SH

NJ4 210 - 3.1 SH
62
Model NJ4 165 - 3.4 SH NJ4 210 - 3.1 SH Suggested applications

• Machine Tending
• Spot Welding
Axis 1 +/- 180° (85°/s) +/- 180° (85°/s)
Axis 2 -50° / +170° (90°/s) +95° / -75° (110°/s)
Axis 3 -19,4° / -288° (110°/s) -21° / -288° (110°/s)

Stroke (Speed)
Axis 4 +/- 200° (130°/s) +/- 200° (130°/s)
Axis 5 +/- 200° (140°/s) +/- 200° (125°/s)
Axis 6 +/- 200° (170°/s) +/- 200° (190°/s)

(F)

ISO 9409 - 1 - A 160 ISO 9409 - 1 - A 160
ISO 9409 - 1 - A 200 ISO 9409 - 1 - A 200
(A)
Mounting position Shelf Shelf
A 3027 mm 2837 mm
B 3377 mm 3187 mm
(C)
C 472 mm 535 mm
Operating Areas
(E)
D 323 mm 131 mm
E 2027 mm 1837 mm
F 850 mm 850 mm (B) (D)
63
Enabling equipment for

increased functionality
64
Slides
Fast and precise slides, perfectly managed with the C5G controller,
ensure maximum flexibility by widening the operating area of
the robot
External Axis
A wide range of external axes, with motors from 0.75 Nm to 33 Nm
that are seamlessly integrated with the C5G controller, allowing
you to fully manage your automation needs
65
Positioner modules
MP 500 - MP 1000
MP 1250 - MP 2500 - MP 5000
66
Model MP 500 MP 1000 MP 1250 MP 2500 MP 5000 Suggested applications

Payload 500 kg 1000 kg 1250 kg 2500 kg 5000 kg • Positioning
Max inertia 250 kgm2 400 kgm2 400 kgm2 1100 kgm2 2500 kgm2
MP 5000
Static torque on main axis 600 Nm 1000 Nm 1500 Nm 5000 Nm 4000 Nm
MP 1000
Turnover moment (Max moment of flexure) 2000 Nm 3500 Nm 3500 Nm 7000 Nm 50000 Nm
Max axial thrust 1150 daN 1500 daN 1500 daN 2000 daN 3000 daN
MP 1250
Acceleration time 0.60 s 0.75 s 0.80 s 0.70 s 0.50 s MP 2500

Output rotation speed 150 (°/s) 150 (°/s) 150 (°/s) 100 (°/s) 27 (°/s) MP 5000
Repeatability at 500 mm 0.05 mm 0.06 mm 0.06 mm 0.09 mm 0.10 mm
Motors AC brushless

-2700°
Weight 53 kg 90 kg 90 kg 290 kg 2000 kg
Flange diameter - D 190 mm 370 mm 370 mm 600 mm 900 mm

0°
Diagram: Payload – P (kg) / Distance Y (mm) Diagram: Payload – P (kg) / Distance X (mm)
from center of gravity related to rotation axis. from center of gravity related to flange plane.
+2700°
6000 6000
MP 500 MP 500
MP 1000 MP 1000
MP 1250 MP 1250
5000 MP 2500 5000 MP 2500
MP 5000 MP 5000
D
4000 4000
P (kg)
P (kg)
3000 3000
Y
2000 2000
X
1000 1000
0 0
0 50 100 150 200 250 300 350 400 450 500 0 500 1000 1500 2000 2500 5000
Y (mm) Y (mm)
67
Orbital single lathe positioner
PTS ORB1000
68
Model PTS ORB 1000 Suggested applications
Payload 1000 kg • Positioning

Max inertia 400 kgm2
Static torque on main axis 1000 Nm

PTS ORB1000
Turnover moment 2060 Nm
(Max moment of flexure)
Max axial thrust 1150 daN
Acceleration time 0.75 s
Output max rotation speed 150 (°/s)
Output max rotation speed 2 90 (°/s)
Repeatability at 500 mm 0.06 mm
Motors AC brushless
Weight 630 kg
Flange diameter - D 288 mm
Diagram: Payload - P (kg) / Limit position Diagram: Payload - P (kg) / Limit position
of center of gravity related Axis X of center of gravity related Axis Y

3NJ
3NJ
3NJ
3NJ

X

Y

;PP
;PP <PP
<PP
69
Double action
horizontal positioners
PTDO 750 - 1.2

70
Model PTDO 750 - 1.2 Suggested applications

2.0 3.1 4.0 4.5 • Positioning
Payload 2x750 kg 2x750 kg 2x750 kg 2x750 kg
Static torque on main axis 1000 Nm 1000 Nm 1000 Nm 1000 Nm

PTDO 750 - 1.2
Approx. time for 180° changeover 3.7 s 3.7 s 3.7 s 3.7 s
Max load difference between stations 350 kg 350 kg 350 kg 350 kg
Max inertia 270 kgm 2

270 kgm 2
270 kgm 2
270 kgm2
Main axis rotation angle
$
from -90° to+90° from -90° to+90° from -90° to+90° from -90° to+90°
)
$
Secondary axis rotation angle from -180° to +180° from -180° to +180° from -180° to +180° from -180° to +180°
$
@ $
Repeatability at 500 mm 0.15 mm 0.15 mm 0.15 mm 0.15 mm
A 1200 mm 1200 mm 1200 mm 1200 mm
/
B 1430 mm 1430 mm 1430 mm 1430 mm
$
(
C 1405 mm 1405 mm 1405 mm 1405 mm
*
H 2720 mm 2720 mm 2720 mm 2720 mm $
L 2000 mm 3100 mm 4000 mm 4500 mm

L1 4086 mm 5186 mm 6086 mm 6586 mm

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IURPFHQWHURIJUDYLW\UHODWHGWRURWDWLRQD[LV
$
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$
$

@ $

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7RN
$

(

*
$

@TT
71
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Double action vertical positioners
PTDV 250 - 500 - 750 - 850

72
Model 250 500 750 850 Suggested applications

1.1 - 1.6 1.2 - 2.0 1.2 - 2.5 1.2 - 2.0 1.2 - 2.5 • Positioning
Payload 2x250 kg 2x500 kg 2x500 kg 2x750 kg 2x850 kg
PTDV 250: 1.1 - 1.6
Static torque on main axis 600 Nm 1000 Nm 1000 Nm 1000 Nm 1000 Nm
PTDV 500: 1.2 - 2.0 / 1.2 - 2.5
Approx. time for 180° changeover 5.3 s 4.9 s 5.3 s 4.7 s 4.8 s
PTDV 750: 1.2 - 2.0
Max load difference between stations 250 kg 500 kg 500 kg 750 kg 850 kg
Max inertia 60 kgm2 200 kgm2 200 kgm2 350 kgm2 350 kgm2 PTDV 850: 1.2 - 2.5
Main axis rotation angle from -90° to+90°
Secondary axis rotation angle from -180° to +180° +180 ° -180 ° -180 ° +180 °
Repeatability at 500 mm 0.15 mm 0.16 mm 0.20 mm 0.16 mm 0.20 mm +180 ° -180 ° -180 ° +180 °
A 1100 mm 1200 mm 1200 mm 1200 mm 1200 mm Y
H
A
B
Y
1700 mm 2150 mm 2150 mm 2150 mm 2150 mm
H
A
C
C 1100 mm 795/677 mm 795/677 mm 795/677 mm 795/677 mm
C
H 1969 mm 2003 mm 2003 mm 2003 mm 2003 mm
= B =
L 1600 mm 2056 mm 2556 mm 2056 mm 2556 mm = B =
L1 3300 mm 3956 mm 4400 mm 3956 mm 4400 mm
Diagram: Payload - P (kg) / Distance Y (mm)

from center of gravity
Diagram: Payloadrelated
- P (kg)to/ rotation
Distanceaxis.
Y (mm)
1000 from center of gravity related to rotation axis.
1000 Smart PTDV 850
900 Smart
Smart PTDV
PTDV 750 850
900 Smart PTDV 750
800 Smart PTDV 500
800 Smart PTDV 500
Smart PTDV 250
700 Smart PTDV 250
700
600
600
500
500
P (kg)
400
P (kg)
400
300
300
200
200
100 100
0 0
0 1
000 100200 200300 300 400 400 500 500 600 600 700 700 800800
Y (mm)
Y (mm)
73
Rotary tables
TR 1000 - TR 3000 - TR 4500 - TR 6000

74
Model TR 1000 TR 3000 TR 4500 TR 6000 Suggested applications
Payload 1000 kg 3000 kg 4500 kg 6000 kg • Positioning

Max inertia 1400 kgm2 3500 kgm2 7000 kgm2 15000 kgm2
TR 1000
Static torque on main axis 850 Nm 4200 Nm 4250 Nm 5800 Nm
TR 3000
Turnover moment (Max moment of flexure) 10000 Nm 41000 Nm 45000 Nm 75000 Nm
TR 4500
Approx. time for 180° changeover 3.5 s 3.8 s 4.3 s 5.9 s
Main axis rotation angle 69 (°/s) 50 (°/s) 55 (°/s) 33 (°/s) TR 6000
Repeatability at 500 mm 0.10 mm 0.10 mm 0.15 mm 0.20 mm
Tilting angle up to 10° yes yes yes no
Availability in single-turn/multi-turn ST ST/MT ST/MT ST/MT
H 780 mm 660 mm 660 mm 800 mm
T X
17 mm 23 mm 23 mm 23 mm
D
X
D
X
D
D 750 mm 900 mm 900 mm 1500 mm

T T X
T D
Diagram: Payload – P (kg) / Distance X (mm) H H

H from center of gravity related to rotation axis.
7000 H
Smart TR 6000
6000 Smart TR 4500

Smart TR 3000
5000 Smart TR 1000
+180° +180°
4000
+180°
+180°
0° 0° X X
3000
0° X 0° X
P (kg)
2000 -180° -180°
-180° -180°
1000
0
0 1000 2000 3000 4000 5000
X (mm)
75
As simple as a touch
Enhanced ergonomics, wrist fatigue reduction,
ease of use, reduced overall weight, increased
manageability. The power is in your hands.
76
TEACH PENDANT
Style and design
• Intensive design study and attention to detail to guarantee enhanced ergonomics
• Enabling keys on the back reduce wrist fatigue and ensure easier use of the
central keyboard area
• It can be handled in multiple ways to reduce operator fatigue at work
• Lightweight and high manoeuvrability
• The practical upper handle enables the TP to be hung and used even when far from
the controller
• The ease of use allows quick learning by the operator via a “natural evolution”
Hardware and software architecture

• Improved graphics for more intuitive use
• Faster USB port
Display and keyboard

• 7” touch screen provides simplified and faster interaction
• Optimized operations, even when using only the keyboard,
for enhanced use in hard production environments
• Simplified keyboard designed to locate keys more easily during the
programming phase thanks to special tactile marks on the membrane
• Improved keyboard feedback when buttons are pressed
77
All your needs are under control

Fast processing, modular system for drive units, I/O and fieldbus,
free and ergonomic space to integrate application functions,
compact dimensions. Everything you need is under control.
C5G - C5Compact - R1C

C - R1
R
R1C-4
1C-4
78
CONTROL UNIT
High processing power
The controller uses the latest generation of industrial PC board with a CPU
that is capable of obtaining high performance with low energetic consumption
Energy saving
• Lowest consumption in stand-by, low consumption during operations
• Cooling system is proportional to control unit’s operations
• Energy network recover system with a high dynamic content program
Flexibility and reliability

The new generation of field bus, based on Hilscher technology and integrated by
B&R in their remote I/O X20 family, guarantees a flexible and reliable interface in
every customer application. Modular interfaces are available, such as digital I/O,
analog I/O as well as the position transducer encoder, resolver, etc. Functional diagram (C5G case)
RobotSAFE
Safe robot controller models allow a safety-rated management of the robot
motion (joint or cartesian mode) and speed, offering advantages in terms of
smaller layouts and the absence of physical fences. Using sensors, we ensure
the safety of your automatic cell without affecting your productivity
Modular and expandible

Modular system for drives with up to 13 axes in the C5G cabinet(*)
Simultaneous management of several robots

and or additional axes
Hardware architecture designed to manage up to 16 axes(*) in “multi-arm”
configuration with application box
*Depending on the robot model
79
C5G
• Fast processing with dual core architecture
• Modular system for drives unit, I/O and fieldbus
• Free and ergonomic space for application function integration
• Energy saving system
• Also available in safe version
• Also available in open controller version
• Runs up to 16 axes with application box
Main technical data

• Dimensions: 800x500x1100 mm
• Weight: 125 kg
• Working temperature: 5 to 45°C (5 to 55°C with cooler)
• Humidity: from 5% to 95%, without condensation
• Extended line power range: 400 to 500V
• Available for: Racer7, NS, NJ, NJ4 and PAL (all models)
80
C5Compact
CONTROL UNIT
• 65% smaller than the standard version, lighter and easier to integrate
• Power saving, 50% less installed power than the standard version
• Runs up to 8 axes depending on the robot model
• Also available in safe version
• Also available in open controller version
Main technical data

• Weight: 100 kg
• Working temperature: 5 to 45°C
• Extended line power range: 400 to 500V
• Available for: Racer7, NS
R1C - R1C-4
• 6 axes (R1C) or 4 axes (R1C-4), equipped with brushless synchronous
motors and high resolution encoder
• Interfaces with the most common field bus and communication protocols
• Can become an Ethernet network node to facilitate remote updates and
diagnostics
• Programmable via software and by the Comau Teach Pendant
Main technical data

• Weight: 23 kg
• Working temperature: 5 to 45°C
• Extended line power range: 230V ±10%
• R1C available for: Racer3, Racer5 / R1C-4 available for: Rebel-S
81
Options to enhance
system perfomances
In addition to the standard system software, it is possible to
add a wide set of option functionalities and application
packages in order to accomplish all application needs
82
SOFTWARE
Software functionalities
Cooperative Motion: geometrically coordinated motion management for Palletizing Motion: this optional feature allows any anthropomorphic or
two robots, or for a robot and a positioner, in which the trajectory and speed of parallelogram robot with a 6-axis, spherical wrist to be used as a palletizer.
the worker robot are defined referring to the moving positioner (for C5G only) The robot will always keep the flange parallel, in a downward position to the floor;
axis 4 is not used
Collision Detection: emergency stop of the robot in case of a collision
protects the mechanical equipment Interference Regions: limits the robot working space by dynamically defining
regions of various shapes (for C5G only)
Automatic Payload Identification: automatic identification of payload
optimizes the robot movements Advanced Interference Regions: automatic handling of inter-blocks
Joint Soft Servo: enables individual robot joints to yield to external forces as RoboSAFE Cartesian: the RoboSAFE Cartesian SW primarily controls that
required by each specific application (for C5G only) all the monitoring points of the Robot kinematics are confined or external to a 3D
area defined by the user. This option is suitable only Safe version of Comau the
Synchronized Arms: synchronized movement management between two control unit (for C5G only)
robots or between a robot and other axes groups like the positioner. This means
that all the axes start and stop at the same time (for C5G only) Quick Stop: the robot decreases the stopping distance 50% in case of emergency
(for C5G only)
Sensor Tracking: applies a real time correction of the Cartesian trajectory
based on information from an external sensor PDL2 Read/Write on TCP/IP: enables communication from external devices
to the internal PDL2 program
Conveyor Tracking: tracks workpieces on linear and circular conveyors
(reading the position from an external transducer) VP2.Builder: VP2.Builder helps the programmer, who developing a user interface
with the VP2 language, to easily create VP2 objects and edit their properties (for
Weaving Motion: weaving is an oscillating motion superimposed on a example, the position on a pane, the color, the text, etc..)
Cartesian trajectory used to distribute material in gaps with large cross sections
relative to the material bead. It is used for arc-welding applications (for C5G only) Axes Pursuit: makes it possible to move one or more axes belonging to one
arm while allowing one or more axes of a different arm to pursue it, and works the
Robot Absolute Accuracy: an algorithm that enables the adaptation of the same Automatic and Programming mode (for C5G only)
actual kinematics to a theoretical model that has been programmed off-line (for
C5G only) Low Resolution Euler’s Angles: lower the precision in the orientation angles
on axes X and Y. It is useful to manipulate points such as POSITION type
Speed Control for Arm: an alternative way to control the motion of an axis Wrist Singularity Management: an optional function for spherical wrist
under speed control (for C5G only)
SMART family robots that helps programming in cases where there could be motion
Multipass: a trajectory can be executed several times keeping a certain distance through the wrist singularity. It enables the trajectory planner to evaluate whether or
in relation to the programmed trajectory in arc-welding applications (for C5G only) not to automatically modify the “W” attitude flag and evaluation modality
83
Application software
SmartGlue: the SmartGlue application package provides full support for SmartIP Interpress: SmartIP software handles the complete interpress
material delivering, gluing and sealing processes process and in particular, features a smart and user-friendly interface for
managing process cycles including:
SmartHand: this application package provides full management for tools
• Interpress transfer cycles
such as grippers that are used for material handling and attach to the end of
• Line loading cycles from the centering table
the robot arm
• Line unloading cycles from table or mat
SmartArc: SmartArc incorporates a dedicated application software that allows • Hand-over cycles with part overturning
the operator to set welding parameters and manage the complete system from • Cycles with part transfer onto intermediate table
the Teach Pendant, by means of a dedicated user interface • Double pick-up and double deposit cycles
SmartTool Change: this software allows you to easily manage your Tool Change SmartRivet: The SmartRivet software library supplies a set of ready-to-use
Systems. Simply select the devices to manage and the software application does technical instructions to manage your rivet system processes, with no need for
the rest with no need for integration or additional programming code process integration or code programming
SmartStud: the SmartStud software application features a set of ready-to-use SmartSense: VP2 interface for sensor tracking application
technical instructions to manage your stud welding systems and the most
common types of fieldbuses, with no need for process integration or additional
SmartSpot: The SmartSpot application package provides a full support and
management of resistance welding technological process
programming code
84
SOFTWARE
PC software
Comau Robosim PRO: 3D simulation software for offline programming.
It gives you the possibility to simulate the behavior of our robots with other
equipment and also to extract the pdl2 programs
Smart Payload: this tool can be used for checking that the self-determined
values fits in the (static and dynamic) loading bend of the robot.
VP2.Frames: VP2.Frames is an application program to be executed on a PC

allowing, when connected to a Controller, to display VP2 pages on the screen
of the PC as they would be shown on the Teach Pendant device. VP2.Frames is
particularly useful during the development of a program written in VP2 (see also
VP2.Builder)
WinC5G Full and WinR1C Full: they are an extension of the standard PC
interface (belonging to the default software version) to the robot controller.
85
Complete turn-key solutions

for press lines
86
87
The PRESS
Excellence Center
The know-how of Comau Robotics results from a long and well-established
experience gained in the automation of the press lines in traditional cold stamping
and modern hot forming methods.
Since 1984, Comau has been developing highly efficient solutions with its dedicated
PRESSbooster robot family and Smart IP Interpress software. During these years,
Comau has improved its skills and gained experience in automatic press lines,
making Comau a global leader in its sector.
With different levels of automation and customized products, Comau’s turnkey

solutions grant high production flexibility and a quick return on investment.
88
PRESS automation OVER 200

benefits INSTALLED LINES
WORLDWIDE
Faster start
Increased of production
production
rate
Complete
robot range
and
Higher line accessories
reliability:
over 97%
Flexible for complete
line Upgrade
and of manual
modular Easily press line
switch with robots
to manual
mode
Short return
on investment
89
Comau Robotics provides different levels of automation, performance and Tandem press lines
classification
investment, from a portion of the line to the automation of the entire press
line, according to instantaneous press speed, automation production rate
increases, depending on the robot type and management software.
Performance with Higher performance Top performance

standard handling with dedicated with dedicated
1° PRESS SIZE (Ton) PRESS DISTANCE (m) COMAU ROBOT TYPE
robots (lower machines machines and sync
ppm investment) software
18
G1: 2000 T
16 NJ130-3.7 P
XL and XXL 7.0 to 9.0
NJ140-3.7 F
size blanks
14
12
10 NJ130-3.7 P
G2+: 1600 T
6.0 to 8.0 NJ140-3.7 F
L size blanks
NJ100-3.2 P
8
4
G2: 1000 T
M and L 5.0 to 7.0 NJ100-3.2 P
2 size blanks
Basic Performance High performance

solution solution solution
G3: 600 T
S and M 4.0 to 6.0 NJ100-3.2 P
G3 ppm G2 ppm G1 ppm size blanks
90
Destacking station – Front of Line (FOL) Press-to-press handling stations with:

Robots handle blanks from pallet to leading press. ‣ Part TURNOVER option with 2 robots
Station can be equipped with optional cleaning system. ‣ INTERPRESS with 1 robot
Comau can provide a destacking station that is Fitting to single or double action press.
fully integrated in existing lines.
Automatic Tool Changer (ATC) EOL station with manual or automatic racking station
Sliding carts, rotating tables, Station behind last press with 1 or 2 robots handling parts from die
stationary tables. to conveyor. Parts can be handled into containers:
‣ Manually by operators
For high speed die change
‣ Automatically by additional racking robots
and ergonomics.
Comau also offers automatic racking stations as a modular
upgrade to existing lines.
91
92
Comau Robotics Customer Services
Our business is taking care of your business Training at either Comau Training Center or customer’s sites with multi-language
sessions.
Customer satisfaction is always a top priority of the Comau Robotics On-line support with remote diagnostics and aids through Comau new robot
strategy. control connection capacity.
We provide prompt and flexible service close to customers throughout Activities developed by experienced technicians at customer’s site,
the life cycle of their equipment. We offer a complete range of services to delivery of spare parts, repairs and re-conditioning services and
maximize the performance of Comau’s solutions. worldwide maintenance plans.
93
Offered Services
94
OFFERED SERVICES
Spare parts and logistics Training

Professional consultancy and flexible solutions for your spare parts logistics Education and training with learning paths ranging from «basic» to «advanced»
and stock. levels supplied at our Training Center, at the customer premises and with our
new web-base interactive platform.
Support and management of parts, exchange units and repairs with a reliable
response time in order to assure continuous production. A complete training catalogue including basic use and programming,
advanced programming, diagnostics and maintenance, application packages
and more.
Technical assistance and agreements Advanced services, refurbishment and upgrades

Local teams to support customers, provide process reliability, improve Analysis of customer needs and process improvement packages that
product performances and maintain investment value. combine experience and knowledge with new technologies to enhance
system performance or reconfigure existing applications.
Help Desk support, remote diagnostics and fault analysis by highly skilled
engineers to support troubleshooting and address critical emergency situations. Industrial engineering support, upgrades, new software versions and hardware
renewal and reconditioning.
A range of service agreement solutions to cover any specific need.
95
Spare Parts and Logistics
96
Spare parts and logistics SPARE PARTS AND LOGISTICS
Introduction Robot arm spare parts

‣ Spare parts and Repair services available for at least 10 years following the ‣ Immediate availability of wrist, reduction gears and balancing groups
discontinuation of production ‣ Wrist repair and revision
‣ HQ warehouse with 20.000 available items ‣ Reduction gear repair and revision
‣ Special packages of recommended spare parts and/or consignment stock ‣ Motor repair and revision
based on installed robot c/o the customers ‣ Test benches for measurements and lost motion/backlash check
‣ Full one year warranty on all spare parts
‣ Fast repairs via an exchange service
Electronic spare parts

‣ Electronic boards repair and complete revision
‣ Servo drive modules repair and complete revision
‣ Teach pendant repair and complete revision
‣ Software upgrades
Logistics
‣ Urgent delivery (within 24 hours in most Countries)
‣ Spare parts available directly in 12 Countries through local COMAU sites
‣ HUB Logistic Centers in Italy, Brazil, US and China
97
Training
98
TRAINING
Personalized solutions for efficient results Comau Web Academy

Our courses mix in a coherent way: The Comau Web Academy manages the Comau on-line training offer.
‣ Challenging practical activities The courses are accessible from PC and tablet.
‣ Tools
The participants can access their registered courses whenever they wish
‣ Theoretical content
and can pause and resume their use of content according to their needs.
We adopt an innovative learning methodology, combining classroom
training, business experience and multimedia tools. Each course consists of a training part and an evaluation part (test) to verify
the progressive learning of the content.
Solution 1: e-learning + in-person training At the end of an on-line course a final test is scheduled and a certificate of
E-learning - to explore processes and behaviours, practice, reflect and receive attendance will be issued.
feedback After completion, the content of each on-line course remains available on
‣ Theoretical content (videos, animations, texts) the Comau Web Academy platform. Materials for in-depth analysis are also
‣ Practical content (exercises and simulations) available.
‣ In-depth analysis
‣ Test + feedback
In-person training - to share knowledge and practice on robotic systems
‣ Hands-on activities and real exercises in Comau offices Use and Programming
‣ Reflection and sharing with Comau experts
Solution 2: in-person training with multimedia

Maintenance Programmer/Integrator
During the classroom training, teacher and participants can share content,
exercises and tests through multimedia tools (smart whiteboard, tablet and PC).
This solution increases the involvement of participants, who are active subjects Electrical Mechanical PDL2 Fieldbus
and share knowledge and experience.
Multimedia classroom - content shared with multimedia tools
‣ Theoretical content (videos, animations, texts) Application
Courses
‣ Practical content (exercises and simulations)
‣ In-depth analysis
‣ Test + feedback
Smart Arc Smart Spot ... and more
In-person training - to share knowledge and practice on robotic systems
‣ Hands-on activities and real exercises in Comau offices
‣ Reflection and sharing with Comau experts
99
Mobile Training Cell
100
TRAINING
You can’t come to us?
The Mobile Training Cell will come to you!
The perfect solution for teaching the basics of robotics
and industrial automation, wherever you want.
Comau has developed a mobile cell for training which is easily

transportable and compactible with retractable robot. Features
This helps minimize its size from 1140x940x1700 to 1140x940x970, ‣ Transportable on euro pallet ISO2 size 1200x1000 mm
which is optimal for transport. ‣ Height of the Cell transport box 1110 mm
‣ Total weight 250 kg
‣ Compactible with retractable robot
The Mobile Training Cell performs basic and advanced programming
exercises and processes management applications. ‣ Equipped with small size Racer3 robot
Racer3, a six axis robot and the smallest of the Comau family, is optimal ‣ Height of the open Cell in working position 1700 mm
and comprehensive for learning the robotics basics from both a ‣ Height of the collapsed Cell 970 mm
theoretical and practical point of view. ‣ Forkliftable
It is equipped with a camera mounted on the structure to permit the ‣ Easy movement due to the wheels
screening of the work area on the external monitor. ‣ The work surface can be fitted with accessories to do programming
This enables the teacher to manage the training of large groups and exercises
ensure an equal learning experience for all.
‣ Transportable on commercial vehicles such as small vans
The perforated work surface makes it possible to assemble various ‣ Cell and robot power supply 230 Vac ± 10% 50-60 Hz (±2 Hz) 3 kW
options developed by Comau, thanks to an anchoring system with
main switch rated current 16 A @ 250 Vac
quick release pins which are available on the market.
Therefore users will also be able to develop specific equipment (tools)

based on their own needs, which can be easily installed on the Comau
Mobile Training Cell.
An excellent tool for schools, universities and training and research

centers.
101
Technical Assistance
and Agreements
102
TECHNICAL ASSISTANCE
Technical assistance is committed to support customers Available agreement options
throughout the entire product life cycle of a robot by providing: • Help desk from 8:00 to 17:00
• Installation, commissioning and programming support • Intervention within 24 hours (6-12 optional), Italy restricted availability, one solar year
• Prepaid technical assistance hours packages (16 or 48) hours within one solar year
• Preventive maintenance, auditing and consultancy services to
• Special discount 20% for maintenance during February-May and October-November
extend the Mean Time Between Failure (MTBF)
• Special discount: 10% off spare partes and 5% off repairs
• Help Desk support, Remote Monitoring and Response Time • Optional refurbished spare parts (around 50% less expensive) depending on availability
services to reduce downtime (MTTR) • Shipping spare parts within the same day if order is made before 13:00
• Battery/Fan/Oil replacement packages: replacement advised every 2-3 years
A complete Agreement Portfolio to meet • Warranty extension on Robot 1-3 years
the specific requirements of each single customer • Warranty extension on Spare Part 12-18 months on service intervention (standard 6 months)
• “Slim” Warranty option (50% discount on spare parts during service intervention) - 1 year coverage
• IoT (Internet of Things) Remote monitoring - tool & service
POLAND
UK GERMANY CZECH REPUBLIC
USA RUSSIA CHINA
FRANCE ROMANIA
SPAIN ITALY
TURKEY
INDIA
MEXICO THAILAND
BRAZIL
ARGENTINA
A global team to serve local needs
103
Preventive Maintenance
104
TECHNICAL ASSISTANCE
Preventive maintenance Typical maintenance
The purpose of preventive maintenance is to maintain the efficiency of ROBOT ARM
the robot over time by retaining its original integrity. Annual controls and activities
• Check calibration position
This helps to eliminate production stops caused by the failure to execute • Check backlash and lost motion
controls and calibrations that together form the basis for efficient operation. • Visual check of lubricant leaks
To achieve this objective, Comau offers a set of maintenance agreements, • Check wiring harness
• Clean calibration references
tailored for the entire robot family, including the careful control of
• Clean robot
mechanics and electronics.
• Reset recovery position
A planned and scheduled preventive maintenance enables the identification • Specific intervention (depending on the Robot model)
of malfunctions and critical parts in need of replacement, which could • Fill out the maintenance card with relevant observations
compromise the reliability of the entire production line. Controls and activities (every 3 years)
• Replace gearbox lubricants
• Replace thrust bearing lubricant
• Grease bearings
• Specific intervention (depending on the Robot model)
ROBOT CONTROLLER C5G/C4G

Annual controls and activities
• Save user programs on USB
• Check fans and clean cooling system
• Control emergency button on the TP / on the Control (C4G)
• UPS & APC battery check (C5G) / CU battery (C4G)
• Check grounding strips
• Control connections, clamping connectors and screws
• Control main voltage (380/500 V +/- 15%)
• Control SDM voltage (C5G) / APS and FIA board voltage (C4G)
• Control NET filters voltages
• Check dial functionality of the TP
• Check selector functionality on TP
• Check general integrity of the system (C5G or C4G)
• Fill out the maintenance card with relevant observations
105
Advanced Services,
Refurbishments and Upgrades
106
REFURBISHMENT & UPGRADE

Comau Services is always by the Customer’s
side to identify and implement innovative upgrades
and refurbishment solutions to improve efficiency
throughout the product lifecycle.
Robot
Efficiency
Advanced Services,
Refurbishments and Upgrades
Technical assistance,
Agreements and Training
Spare Parts
(traditional lifecycle)
Time
Time
A refurbished robot is a used robot that has undergone an overhaul to return it to its
original condition.
This procedure prolongs its operational lifetime.
After careful inspection, each robot is load tested for twenty-four hours.
Refurbished robots are guaranteed 12 months after shipping date.
● Process improvement projects (in terms of Performance Efficiency and Cycle time)
● HW and SW upgrade
● Robot configuration upgrade
● Consultancy services
● Relocations and end-of-life services (Refurbishment)
● Total cost of ownership reduction
● Used Robot sale
107
Refurbishment Services
108
REFURBISHMENT SERVICES
Components to be refurbished Always
Lubrication & backlash check Visual inspection of all parts As necessary
Application
loom and
wiring Wrist
harness revision
replacement
Spring
Axes 4-5-6 bearings
gearboxes replacement
replacement
Axis 2
motor
Axis 3
revision
gearbox
replacement Axis 2
gearbox
Axis 3 replacement
motor
revision
Axis 1
gearbox
revision
Axis 1 thrust
bearing
replacement
109
110
Long term experience is engraved into Comau’s

history: experience is continuously driving Comau
to widen its offer, to meet Customers’ improvement
targets by anticipating Smart Factory requirements and
accomplishing World Class Manufacturing standards.
111
COMAU S.p.A. Comau Poland Sp.Z.O.O. Comau Mexico S. de R.L. de C.V. Comau (Shanghai) Engineering Co. Ltd.
Headquarters - Robotics and Automation Products Headquarters - Robotics and Automation Products Automation System - Robotics and Automation Products Headquarters - Automation System - Powertrain Machining
Via Rivalta, 30 - 10095 Grugliasco (TO) Italy Ul. Turynska 100 - 43100 Tychy - Poland Autopista Chamapa - Lecheria Km 2.5 Int B017 1353 Jiu Gan Road - Sijing Town, Songjiang Ditrict
Tel. +39-011-0049111 Tel. +48-32-2179404 San Martin Obispo - Cuautitlan Izcalli - C.P. 54769 - México 201601 Shanghai P.R.China
Powertrain Machining - Automation System Service Tel. +11-52-55 5899 69 00 Tel. +86-21-37616222
Via Rivalta, 49 - 10095 Grugliasco (TO) Italy Ul. Grażyńskiego 141 - 43300 Bielsko-Biała - Poland Dalian Branch
Tel. +39-011-0049111 Tel. +48-32-2179404 Comau LLC. Rm A1005, Hanguo Center, No. 85 Jinyu Avenue
Headquarters - Automation System Liangjiang New District 401120 Chongqing - P.R. China
Comau France S.A.S. Comau Romania S.r.l. Robotics and Automation Products Tel.+86-23-6746 0367
Headquarters - Automation System Automation System 21000 Telegraph Road - Southfield, MI 48034 - USA Shenzhen Branch
5-7, rue Albert Einstein - 78197 Trappes Cedex - France Sos. Borsului, 53B - 410605 Oradea, Bihor - Romania Tel. +1-248-353-8888 - Toll Free +1-888-888-8998 Rm 412, Building 2 - China Phoenix Tower - Futian
Tel. +33-1-30166100 Tel. +40-259-414769 Powertrain Machining District - 518035 Shenzhen P.R. China
Powertrain Machining 2800 West 14 Mile Road - Royal Oak, MI 48073 - USA Tel. +86-755-8320 5737
Rue de l’Industrie - Z.I. de Mélou Comau Czech s.r.o. Tel. +1-248-353-8888
81104 Castres Cedex - France Innovation Campus Comau (Kunshan) Automation Co. Ltd.
Robotics and Automation Products
Tel. +33-5-63715050 Hornopolní 3308/40 - Ostrava - Moravská Ostrava 21175 Telegraph Rd., Southfield, Michigan 48033 - USA Robotics and Automation Products
702 00 Česká Republika Tel. +1-248-353-8888 No.232 Yuanfeng Road, Kunshan Hi-Tech Park
Comau UK Ltd. Tel. +420 597 570 501 Novi Industries 215300 Jiangsu P.R. China
44000 Grand River, Novi, Michigan 48375 - USA Tel. +86-512- 3682 1000
Headquarters - Automation System Tel. +1-248-353-8888
Unit A2 Swift Park - Old Leicester Road - Rugby CV21 1DZ Comau Russia OOO
Comau India Pvt. Ltd.
Tel. +44-1788-554 500 Headquarters Comau do Brasil Ind. e Com. Ltda. Automation System - Robotics and Automation Products
Comau UK Limited (North East Office) Leningradsky prosp., 37a, bld.14, BC “Arcus”
Unit 6c Spire Road, Glover Industrial Estate,Washington, Minas Gerais Site 34Km Milestone - Pune-Nagar Road
Moscow, 125167, Russia
Tyne and Wear. NE37 3ES Avenida do Contorno, nº 3455, Distrito Industrial Paulo Shikrapur - Pune - 412 208 India
Tel. +7 495 7885265
Camilo Pena Betim, MG - CEP: 32.669-900 - Brazil Tel. +91-2137-678100
Tel: +44 (0) 191 4178180 Automation System - Robotics and Automation Products
Street SH-2, 2/7, SEZ «Alabuga» Tel. + 55-31-21237203
Comau Deutschland GmbH The Republic of Tatarstan, Elabuga, 423600, Russia São Paulo Site Comau (Thailand) Co. Ltd.
Tel. +7 85557 52209 Avenida Alexandre de Gusmão, 1395 Capuava No. 1-7 Zueling House Building - 9th floor
Automation System - Robotics and Automation Products Santo André SP - CEP: 09.110-901 - Brazil Unit 0909 - Silom Road
Hugo-Eckener-Straße 20 - 50829 Köln - Germany Powertrain Machining
Frunze str., 14Б, BC “Kvadrat”, office 334 Tel. + 55 11 3563-1500 Kweang Silom - Khet Bangrak - Bangkok
Tel. +49-221-76 0060 Tel. +66-2-231 8138
The Samara Region, Togliatti, 445037, Russia
Automation System - Robotics and Automation Products
Tel. +7 8482 270089 Comau Argentina S.A.
Graf-Zeppelin-Platz 2 - 71034 Böblingen - Germany
Córdoba Site
Tel. +49-7031-73400
Automation System - Robotics and Automation Products Comau Robot ve Sìstemlerì A.Ş. Service - Automation System - Powertrain Machining
Ruta 9, Km 695 - 5020 - Ferreyra, Córdoba - Argentina
Leopoldstraße 254/256 - 80807 München - Germany Robotics and Automation Products
Alaaddinbey Mh.632 SK. Tel. +54 351 4103311
Tel. +49-89-3540486-0
Çamkoru İş Merkezi No: 4-D Buenos Aires Site - Service
Nìlüfer/Bursa - Turkey C.M. Della Paolera 299 - Piso 27
Comau Service Systems S.L. Ciudad de Buenos Aires - C1001ADA - Argentina
Tel. +90 (224) 443 27 43-44
Avenida da Aragon, 402 - 28022 Madrid - Spain Tel.+54-11-5776 5352
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Robotics

Comau Robotics Product Range

NJ4 ADVANTAGES .52

AUXILIARY EQUIPMENT .64

TP5 TEACH PENDANT .76

CONTROL UNIT .78

PRESS AUTOMATION .86

CUSTOMER SERVICES .92

The Culture of Automation

Meet the Comau robot team

All our robots are characterized by high performance in

Product range extends from small payload robots to the

Each robot model is designed with a reduced footprint,

REBEL-S SCARA FAMILY

MODEL Rebel-S6-0.45 Rebel-S6-0.60 Rebel-S6-0.75

REPEATABILITY (mm) 0.02 0.02 0.03

REACH (mm) 450 600 750

MOUNTING POSITION Floor / Wall Floor / Wall Floor / Wall

Ceiling / Wall Ceiling / Wall

IP10 (IP54 Option) IP10 (IP54 Option)

RACER ROBOT FAMILY

REPEATABILITY (mm) 0.02 0.03 0.03

REACH (mm) 630 630 809

MOUNTING POSITION FloorFloor

PROTECTION CLASS IP54 IP54 (IP65 Option) IP54 (IP65 Option)

*For Pick&Place 6 kg with a limited stroke of the 5th axis

Floor / Ceiling / Sloping / Wall Floor / Ceiling / Sloping (Max 45°)

MODEL SIX NS 12 - 1.85 NS 16 - 1.65

REPEATABILITY (mm) 0.05 0.05 0.05

REACH (mm) 1400 1850 1650

WEIGHT (kg) 160 335 335

NJ 16 - 3.1 NJ 40 - 2.5 NJ 60 - 2.2

0.10 0.06 0.06

3108 2503 2258

680 655 645

MODEL NJ 110 - 3.0 NJ 130 - 2.0 NJ 130 - 2.6

LOAD (kg) 110 130 130

REPEATABILITY (mm) 0.07 0.07 0.07

REACH (mm) 2980 2050 2616

WEIGHT (kg) 1070 740 1050

MOUNTING POSITION Floor / Ceiling Floor / Ceiling Floor / Ceiling

NJ 165 - 3.0 NJ 220 - 2.7 NJ 290 - 3.0

165 220 290

0.09 0.08 0.15

3000 2701 2997

1240 1220 2150

Floor / Ceiling Floor / Ceiling Floor

MODEL NJ 370 - 2.7 NJ 370 - 3.0 NJ 420 - 3.0

LOAD (kg) 370 370 420

REPEATABILITY (mm) 0.15 0.15 0.15

REACH (mm) 2703 2997 2997

WEIGHT (kg) 2100 2450 2450

MOUNTING POSITION Floor Floor Floor

NJ 450 - 2.7 NJ 500 - 2.7 NJ 650 - 2.7

450 500 650

0.15 0.15 0.15

2703 2703 2703

2400 2400 2450

Floor Floor Floor

LOAD (kg) 180 260 470

REPEATABILITY (mm) 0.10 0.10 0.15

REACH (mm) 3100 3100 3100

WEIGHT (kg) 1250 1250 2250

MOUNTING POSITION Floor Floor Floor