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Published in Apr. 2006
Revised in Jul. 2010
INSTRUCTION MANUAL
z Carefully read and understand this manual before using the product.
This instruction manual (referred to as “this manual” hereafter) explains handling instructions and
cautions regarding the FK-F series FK-202F transducer (referred to as “this unit” hereafter).
▊ Important Information ▊
X Carefully read and understand this manual before using the unit. Store this manual in a safe
location so that it can be referenced readily as required.
X If you have any questions regarding this manual or the unit, contact your dealer.
X When using this product, it is necessary to be knowledgeable about not only the contents of this
manual, but also regarding the instrumentation and equipment connected to this unit. For safety,
it is necessary to have standard knowledge regarding safety in addition to the contents
described in this manual.
X When combining this unit with other instrumentation or equipment and then selling or
transferring ownership as an assembly, always make sure to attach this manual as well and
provide it to the end user.
X When disposing of this product, make sure to follow all local laws and regulations.
X This manual contains some explanations for parts of other separately sold equipment, in order
to explain their attachment to this unit.
X The illustrations of parts that are sold separately in this manual may differ from their actual
appearance.
X Any company names and product names listed in this manual are the trademarks or registered
trademarks of their respective companies.
X Shinkawa Sensor Technology, Inc. owns the copyright to this manual. Unauthorized publication
of this content, and any and all copying/duplication of the content are prohibited.
X Shinkawa Sensor Technology, Inc. shall not be liable for any damages or injuries arising from
not following the instructions indicated in this manual, or from carelessness or neglect while
handling this unit or during its installation.
X Compensation shall not be made for any damage, injury, or loss that occurs as a direct or
indirect result of the incorrect use, improper use, modification, or disassembly of this product.
X Shinkawa Sensor Technology, Inc. will not take any responsibility for any items not listed in this
document and in the warranty, including the guarantee of product merchantability, guarantee for
specific objectives or specifications, or for violation of patents, whether they are expressed or
implied.
X The warranty for this unit is at the end of this manual. If a breakdown occurs in the unit, repairs
will be performed according to this warranty.
X Shinkawa Sensor Technology, Inc. will not take any responsibility for any and all results from
using parts other than those recommended by our company.
▊ Index ▊
Page
Important notice ...................................................................................................................1
Exclusion from liability .........................................................................................................2
Confirmation of the unit and package items ........................................................................2
WARNING
Never disassemble or modify this unit. And do not use the unit under conditions outside the
standards specified in the specifications.
Doing so may lead to failures of the unit, fires, or personal injuries.
ATTENTION
Do not use transceivers and other radio equipment/cellular phones near this unit. If this unit or
signal cables are exposed to electromagnetic waves, the unit may not satisfy the precision
indicated in the specifications.
▊ Rules to follow ▊
WARNING
When installing this unit, be sure to follow the procedures described in “Chapter 3 Installation”.
If the procedures indicated are not followed, it may lead to failures of the unit, fires, or
personal injuries.
ATTENTION
• Before operating this unit, be sure to read the instruction manuals for instruments and
equipment that will be connected to this unit.
The person handling this unit must have specialized knowledge regarding instrumentation
and other devices related to this unit.
• Before touching this unit, be sure to touch a metal section near by to discharge any static
electricity.
The device may be damaged if exposed to static electricity from a person’s body.
• When performing a megger test (insulation test) of the signal transmission cable, always
disconnect the cable from the unit and the monitor.
When reconnecting the cable after a megger test, short the cable to ground first before
connecting the cable to discharge any electric charge.
Connecting cables in a charged condition to the unit or the monitor may damage the unit.
• In order to prevent system malfunctions in the case that the unit breaks down, add
interlock features to the system.
• If any one of the following conditions occurs, stop using the unit and contact your retailer.
Continuing the usage in an abnormal condition may result in fires or failures.
- When there is a strange odor coming from the unit.
- When the unit is heating up abnormally.
- If the unit is dropped
- If the casing of the unit is damaged
• Store this unit in a location away from direct sunlight, under the following conditions. Do
not store in a location exposed to high temperatures and/or humidity, or where corrosive
gasses are present.
- Temperature: -35 to 80 °C
- Humidity: 30 to 95%RH (No condensation)
Chapter 2 Introduction
By combining this unit with our monitor, it is possible to measure the vibration of a rotating shaft,
its eccentricity, thrust position, rotating speed etc. The unit is utilized for continuous
measurement or monitoring of shafts rotating at high speeds, in turbines, generators,
compressors, etc.
• If an approximately 1MHz high frequency current is supplied from the oscillator in this unit to
the FL sensor, a high frequency magnetic field is created at the FL sensor.
• By the interlinkage of high frequency magnetic flux in the target, an eddy current will flow on
the target surface.
• When the eddy current flows on the target surface, a magnetic field is created at the target
side, and the sensor impedance will change.
• The output of the oscillator is detected, and the distance vs. output voltage is made linear by
a linearizer electrically, and the result is output.
Therefore, if the following relationships are identified in advance, it is possible to find the gap
between the FL sensor and the target by measuring the sensor impedance:
• Relationship between the FL sensor and the target gap
• Relationship of the sensor impedance
Block diagram
2.3 Specifications
2.3.1 Specifications of this unit
SPECIFICATIONS NOTICE
CALIBRATION
JIS SCM440 flat surface 1. CALIBRATION MATERIAL
MATERIAL
MEASUREING MODEL FK-202F Transducers are calibrated for JIS SCM440 flat
0.25mm to 2.25mm from sensor tip
RANGE surface (more than 15mm dia.).
SCALE FACTOR 7.87V/mm If the measured target is other than JIS SCM440 flat surface, it will
SCALE FACTOR present a different characteristics. In such a case, calibration by the
Within ±5% of 7.87V/mm (for 5m system)
ERROR*2 connected equipment (e.g. monitor) side should be required for
Within ±6.5% of 7.87V/mm (for 9m system)
(including
Step : 0.25mm, Linear range : 2mm system operation.
interchangeability errors)
LINEARITY*2 Within ±25µm of 7.87V/mm straight line : 2. SHIELD WIRE CONNECTION
(including (for 5m system) Connect shield wire of signal cable (3-wire shielded cable between
interchangeability errors) Within ±38µm of 7.87V/mm straight line :
(for 9m system) driver and minitor) to driver’s “Shield” terminal and monitor’s “COM”
Linear range : 2mm terminal.
FREQUENCY If this is not adhered to, noise may be caused.
DC to 10kHz (-3dB)
RESPONCE*2
MAX. IOUTPUT 3. CONNECTOR ISOLATION, etc.
Approx. -23VDC The connector connecting the sensor cable and the extension cable
VOLTAGE*2
SENSOR ABNORMAL shall be insulated with the attached insulation sleeve (transparent
Approx. -0.6VDC (Sensor OPEN/Sensor SHORT)
OUTPUT VOLTAGE*2 shrink tube) or fluoro resin insulation tape.
OUTPUT
50Ω Current 5mA(max.) The vinyl-insulating tape shall not be used, which may cause the
IMPEDANCE*2
CURRENT wiring trouble in the case of temperature more than 80°C.
CONSUMPTION Max. -15mA The connector shall not be located in the oil environment.
(10kΩ load) The oil penetration to cable through the connector may cause the
OUTPUT NOISE*2 Approx. 15mVpk-pk + power supply noise sensitivity change, due to the change of the cable capacitance.
SENSOR TIP
Approx. 5mm or 8mm dia. 4. MEGGER TEST OF SIGNAL CABLE
DIAMETER
CABLE DIAMETER Approx. 2.7mm or 3.6mm dia. If megger test is made on the signal cable (3-wire shielded cable), be
CONNECTOR sure to discharge the charged electric load before connecting the
Approx. 7.1mm dia.
DIAMETER cable to driver.
SYSTEM CABLE LENGTH 5m or 9m If this causion is not adhered the driver could be dameged.
OPERATING Sensor : -35 to +177°C
TEMPERATURE Extension Cable : -35 to +177°C 5. SENSOR INSTALLATION
RANGE Driver : -35 to +80°C Not available for rain water at out door use.
Connector : -35 to +125°C It may cause the sensitivity change and insulation down.
RANGE OF TEMPERATURE EX1,7,8 : -20 to +60°C(Sensor, Extension Cable & Driver)
AT EXPLOSION PROOF EX4 : -20 to +85°C(Sensor, Extension Cable & Driver) 6. SCALE FACTOR ERROR
CONSTRUCTION EX5 : -30 to +80°C(Sensor, Extension Cable & Driver) The scale factor error margin provides for examination result in our
TEMPERATURE Sensor : Less than ±3% of F.S. factory. This regulated value is not applied to the examination result in
CHARACTERISTIC Extension Cable : Less than ±4% of F.S. the site.
Condition : Gap=2mm, Target : JIS SCM440
0 to 80°C (at 20°C standard) 7. SAFETY BARRIER
Driver : Less than ±3% of F.S.
Loop : Less than ±6% of F.S. In case of the intrinsically safe specification, the approved following
Condition : Gap=2mm, Target : JIS SCM440 safety barrier is recommended.
0 to 60°C (at 20°C standard) • MTL 796-
OPERATING 30 to 95% RH (non-condensing, non-submerged) Linear range reduces when intrinsic safety system with barrier.
HUMIDITY RANGE (Sensor body : 100%RH)
(to approx. 95%)
POWER SUPPLY -24VDC ± 10%
DIELECTRIC Between each terminals and mounthing plate :
STRENGTH OF DRIVER 1mA or less at 500VAC for one minute
INSULATION Between each terminals and mounthing plate :
RESISTENCE OF DRIVER 100MΩ or more at 500VDC
TERMINAL BLOCK Spring lock terminal
APPLICABLE WIRE
0.2 to 1.5mm2
GAUGE
DRIVER MASS Approx. 200g
*2 The above specification apply at 25°C with -24VDC power supply and
load resistance 10kΩ and JIS SCM440 target (thickness≥5mm).
Sensor Connector Extension Cable
Driver
30506E1.8
- FK-202F Transducer Instruction Manual -
8
Chapter 2 Introduction
FL-202F08
L1 L2 L3
FL-202F08 - - - -
FL-202F08
L1 L2 L3
FL-202F08R - - - -
FK-202F -
System cable length Mounting plate
1 5m 1 DIN rail (35mm) mount
2 9m 2 Screw mount (50.8 × 50.8mm)
Screw mount (92 × 31mm:
3
for VK replacement)
Screw mount multi-pitch
4
(50.8 × 50.8mm and 92 × 31mm)
▊ Terminal Arrangement ▊
Terminal no. Signal
1 OUTPUT
2 COM
3 -24V
4 Shield (COM)
/ EX / GEO
Intrinsically safe Geothermal Spec.
1 TIIS (Ex ia ΙΙC T4)
4 CSA (Ex ia ΙΙC T4)
5 ATEX (EEx ia ΙΙC T4)
7 NEPSI (Ex ia ΙΙC T4)
8 KTL (Ex ia ΙΙC T4)
Use a commercially sold cable to connect the unit and the monitor.
A CVVS 3 core shielded cable (straight) is recommended, but if it is not available, a 3 line
multiple core cable for light electrical instruments (individually shielded) can be used.
Use cables of sizes AWG. No.20 to 16 (0.5mm2 to 1.25mm2).
3 line multiple core cable for light Recommendation: Outer shield is aluminum tape, copper tape
electrical instruments (individually shield
shielded)
The multipair cable can contain a mixture of vibration signals
and displacement signals. However, vibration signals for a high
amplitude vibration can affect other vibration signals and
displacement signals negatively, and these need to be wired on
a separate cable.
L: Cable length
Point Always combine the components of this unit (FL sensor, FW extension
cable, and FK driver) so that it will be configured as follows. If this unit is
not configured as shown below, or if the FW extension cable is not used in
combining the FL sensor and FK driver, the output characteristics will differ
dramatically.
Please use a sensor of sensor cable length 5.0m for a system cable length of 5m.
Chapter 3 Installation
WARNING
• Installation work, wiring and connections must be performed by a person with knowledge
in instrumentation.
• Always perform grounding. Never apply power until all wiring work and connection work
has been completed. If this is not followed there is a possibility of electrocution.
ATTENTION
• Before touching this unit, be sure to touch a metal section near by to discharge any static
electricity. The device may be damaged if exposed to static electricity from a person’s
body.
• Before applying power, make sure that all wiring is properly connected.
There is a possibility of damage to the unit and fire if improperly connected.
• Do not pull or bend the FL sensor cables and FW extension cables with excessive force.
The conductor in the cable may become cut off.
The allowable tension of the FL sensor cables and FW extension cables is 98.1N (10kgf).
The allowable bend radius is as follows.
Without armored cable: 30mm
With armored cable: 50mm
With fluoro resin coating armored cable: 75mm
• After completing installation work, confirm the attachment conditions of the unit.
Install the FK driver in a location that satisfies the following environmental and install conditions.
▊ Environmental conditions ▊
• Ambient Must be in a range between -35 to 80 °C when devices are
temperature : operating.
• Ambient humidity : Must be in a range between 30 to 95%RH (no condensation) when
devices are operating.
• Vibrational Must be 10m/s2 or less at 10 to 150Hz.
conditions :
• Air cleanliness : It is desirable to have an air dust particle amount of 0.2mg/m3 or
less.
It is also desirable to have an especially low amount of corrosive
gasses such as hydrogen sulfide, NOx gas, and chlorine, and
conductive particles such as iron dust and carbon.
(The allowable amount of hydrogen sulfide and NOx gas is based
on JEIDA-29 (1979) CLASS S1.)
JEIDA: Japanese Electronic Industry Development Association
JEIDA-29 (1979) CLASS S1
Hydrogen sulfide : 0.01ppm or less NOx gas: 0.05ppm or
less
(Ambient temperature: 25 °C ± 5 °C, humidity: 40 to
80%RH)
▊ Install conditions ▊
• If there are walls or other obstacles at the cable connection surface of the FK driver, make
sure to keep spacing as shown in the figure below, and take care not to bend the cable
excessively.
• Do not locate above heat emitting objects.
Install the FL sensor at a location that satisfies the following environmental and install
conditions.
▊ Environmental conditions ▊
• Ambient temperature: Must be in a range between -35 to 117 °C when devices are
operating.
• Vibration conditions: Must be 10m/s2 or less at 10 to 150Hz.
(If the sensor vibrates, an accurate measurement cannot be made.)
Other environmental conditions are the same as the content described in “3.1.1 FK driver
installation environment” (" Page 19).
▊ Installation conditions ▊
• Do not install at a location exposed to rain or other moisture. It can lead to reduced sensitivity
of the FL sensor, and reduced insulation.
• A target surface area of 15 mm dia. centered on the FL
sensor is required.
Installation example 4
If dimension X is less than 9mm, it will be affected by
the attachment plate.
Installation example 5
If dimension Y is less than 15mm, it will be affected
by the attachment plate.
Installation example 6
If the attachment plate around the sensor top is
chamfered, it will be affected by the attachment
plate.
Installation example 7
If the target and the sensor top are not parallel
(dimension X1 and X2 are not the same), it will affect
the reading.
Installation example 8
If dimension X is 0.25mm or less, measurement will
not be possible. The area 0.25mm or less is a
non-sensitive area.
For FK-202F
-2, FK-202F
-3, and FK-202F
-4, they will be directly mounted on the housing
or panel.
Point It is possible to remove the FK driver by pushing down on the slide lock
with a flat tip screwdriver.
ATTENTION
Point The installation methods described for the FL sensor in this manual
complies with API Standard 670.
Installation example
Installation example
ATTENTION
WARNING
● Make sure the wiring and connections are performed by a person with knowledge in
instrumentation.
● Always perform grounding. Never apply power until all wiring work and connection work
has been completed. If this is not followed there is a possibility of electrocution.
ATTENTION
Point ● When connecting the connectors, make sure that the cable is not
twisted.
If there is twisting stress on the cable, it may slowly loosen the
connection.
If a twisting force is applied to the direction where the collar will be
loosened, twist the extension cable slightly to the opposite direction of
the collar tightening direction before connecting, then connect the
connector and tighten the collar.
● We recommend that excessive extension cables be stored in the cable
storage box. If it is unavoidable to store inside the driver housing, do
not force excessive cables into the housing.
When using the FW extension cable, connect the FL sensor and FW extension cable as shown
below.
Point The connection area of the connector must not be used in a condition
where it is exposed to water or oil. If water or oil enters the connector, the
cable capacity will increase, and will cause a loss in sensitivity.
ATTENTION
If no spare insulation sleeve is available, protect the connector with a fluorine resin tape.
Recommended insulation tape: Manufacturer: Nitto Denko Corporation
Product name: Nitoflon adhesive tape (903uL)
Temperature spec.: -60 to +180 °C 0.08mm thickness
ATTENTION
When using a cable that has been subject to a megger test, make sure to short the cable to
ground before connecting, to discharge any electric charge in the cable.
Connecting the cable in a charged condition to the unit or the monitor may damage the unit.
Point The terminal block is affixed by the 2 screws on the ends of the terminal
block. If these screws are loosened for installation or inspection work,
make sure to affix the terminal block after work is complete by tightening
the screws.
Refer to “6. INFORMATION ABOUT INTRINSICALLY SAFE
APPLICATION”in case of the intrinsically safe spesification. (" Page 45)
● Make sure that there are no loose terminals, and that all wiring is connected properly.
● Check that the power line for the power source is connected to PWR (-24V) of the monitor
terminal block.
● Make sure that the FK driver and FL sensor are installed at locations where the installation
environmental conditions are satisfied.
Make especially sure that there are no problems with the FK driver and FL sensor installation
conditions and that they are not installed at the following types of locations.
- Locations with high temperatures and high humidity
- Locations with a lot of dust
- Locations exposed to vibration
- Locations where there are metal objects other than the target near the sensor
After checking all items, check the set gap voltage values.
Point Data indicated in “5.1 Standard static characteristics” are measured for a
SCM440 flat target (dia. more than 15mm). When the target material or
shapes differ, the output characteristics (gain) will differ, and it will be
necessary to compensate with later equipment.
ATTENTION
Always tighten the lock nut at the specified torque. (" Page 26)
Chapter 4 Maintenance/Inspection
The following is a description of maintenance and inspection procedures for this unit.
Point The deterioration of this unit depends on the surrounding environment, and
may be even shorter than 10 years. In order to secure system stability, 10
years should be considered a guideline, and early replacement is
desirable.
4.3 Troubleshooting
Possible problems with the unit are indicated below.
Static characteristics, temperature characteristics, and other characteristic data are supplied
here. Refer to the characteristics data in this chapter for determination of the gap, etc..
6-2 CSA
6-3 ATEX
The following descriptions are typically recommended issues in regards to cable wiring and
laying.
● Cables for pulse signals (phase marker, rotation) are to be on a separate cable from
vibration and variation signals.
● Do not mix signal transmission cables and control/power system cables.
● All cable constructions are to be with conduit pipe or cable racks.
● A single ground is installed.
The warranty here covers the delivered product only, and we will not take
responsibility for any direct or indirect damages caused by the malfunction
of the delivered product.
Warranty periods and coverage of warranties for devices manufactured by
those other than our company will be at the responsibilities and conditions
of those respective manufacturers, regardless of this document.