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INTRODUCTION
The information presented in this paper was gathered from various postgrad-
uate projects incorporating power mosfets as switching devices. The work
was a joint venture between the Department of Control Systems and Electrical
Engineering, College of Technology, Kevin St., Dublin 8, and the Depart-
ment of Electronic and Electrical Engineering, University College Dublin.
Three separate projects provided the basis for the paper. All three projects
involved design of full-bridge (H) mosfet converters. Two of the converters were
for use in high frequency welding circuits, while the third was used in an
induction motor speed controller.
By adopting three separate projects, various design techniques were investi-
gated leading to an overall body of knowledge in gate drive circuits for both
Nand P-type mosfet devices.
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FIG. 2 Mosfet bridge arrangements for (a) design A: four N-channel devices
supplying a transformer load. (b) design B: two P-channel and two N-channel
devices supplying a transformer load, and (c) design C: four N-channel devices
feeding a single-phase induction motor.
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In order to arrive at a suitable operating frequency for the bridge, the circuit
of Fig. 3 was designed. The combination of the external capacitor C, and 20 K
potentiometer R, enabled frequency variation from 30 kHz to 230 kHz.
The PWM has dual outputs A and B, each of these outputs providing
signals to diagonally opposing mosfets in the bridge circuit of Fig. 2.
While it is possible to turn on a power mosfet directly from TTL logic, it is
not possible to achieve rapid turn-on times without interfacing with some
suitable buffer circuit. The International Rectifier Hexfet Power Mosfet
Designers Manual provides an informative article wherein calculations are
performed to estimate the amplitude of current pulses drawn by the gate
circuit of a mosfet at switching intervals 1.
In order to supply the current pulse, a CMOS quad power driver (0469 by
Siliconix Incorporated) was used as a buffer between the PWM outputs and
the mosfet gate terminals.I Each output of the D469 may be configured as
being logically inverting or non-inverting and can sink or source a peak
current of 0.5 A. Outputs may be paralleled to increase the available drive
current.
The drive circuit for one half of the bridge incorporating the lower N-
channel device and the upper P-channel device is shown in Fig. 4. The lower
devices are directly driven from D469 drivers connected in the non-inverting
mode. Electrical isolation was not used for these ground-connected devices.
In order to protect the silicon oxide layer between gate and source of the
devices a zener diode was placed close to the gate and source terminals. The
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upper P-channel devices require electrical isolation for their control circuitry.
This was achieved by using transformer isolation. The isolation (pulse) trans-
formers were designed with three windings, the extra winding ensuring core
desaturisation during the gate pulse off period. A Siemens torroidal ferrite
core ofN27 type materials was used. The three windings, comprising IS turns,
were wound uniformly on the core. The third (tertiary) winding was connec-
ted in the opposite sense to the primary and secondary windings. This winding,
together with diode D I provides transformer demagnetisation when Q I is
switched off by returning the transformer magnetic energy into the input
supply rail. A 10 volt power supply, referenced to the positive rail, is gener-
ated for the D469's ground pin with a zener diode, a capacitor and resistor.
couplers 7 were used in design B. Fig. 5 shows the drive circuits for half the
bridge of design B.
In order to exercise some control over the rates of turn-on and turn-off
times of the mosfet devices, variable-resistor/diode circuits were added to the
D469 output stages.
To limit parasitic oscillations at switching points, ferrite beads were installed
on the drive leads close to the gate terminals.
Test waveforms are shown in Fig. 6. Fig. 6(a) shows a plot of the gate-source
voltage. The PWM frequency was set at 100 kHz with a pulse on-time of 4 J.1S.
Fig. 6(b) shows the 5 V peak opto-coupler output waveform. Figs 6(c)and
6(d) indicate the drive circuit outputs for unloaded and loaded conditions
respectively. Potentiometer adjustment was made prior to recording waveform
6(d). This is indicated by the slower rise and fall times. Fig. 6(e)demonstrates
that a pulse of current is drawn from the drive circuitry at the on and of
switching intervals. As outlined above this current is due to the capacitive
load presented by the mosfet at switching. Fig. 6(f) shows the load voltage
waveform recorded across the transformer primary winding indicating a
peak-to-peak voltage of 200 V. Waveforms 6(a) to 6(f) were made on the
JJ Instruments PL3 distance/time recorder.
Analysis ofgate-drivecircuit
The first stage of the circuit, comprising a comparator OAI, diode D3, resistor
R3, capacitor CI and zener diode ZDI, provides a small delay on the positive
switching edge of the push-pull output stage (Q2 and Q3). This enables a
dead-time between one transistor in a branch of the inverter switching off
and the other switching on. This is important as it gives the former transistor
time to recover and switch off completely before the other device turns on.
The next stage in the circuit provides some flexibility in controlling the
turn-on speed of mosfets. The rate of rise of voltage on the collector of Q I is
controlled by adjusting R8, hence controlling the rate of turn-on of the mosfet.
This helps to minimise the possibility of current pulses passing through the
drain source capacitance of the mosfet which is off when the other mosfet in
the arm of the bridge is turned on.
The secondary side of one of the pulse transformers is shown in Fig. 8.
Ferrite beads together with resistor R I serve to damp out oscillations on the
gate of Q3. Two zener diodes provide positive and negative voltage limiting
on the gate. R2 and CI control the rate of discharge of the gate of Q3 when no
signal is applied. In the event of a failure in the control system it is important
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that the main mosfet Q3 should turn itself off after a short period. Adjusting
R2 allows almost linear control of this period. CI also reduces the amount of
reflected voltage on the gate from the drain of Q3 by effectively increasing the
gate-source capacitance.
The device firing sequence operates in the following way. When a positive
going pulse appears across the terminals of the pulse transformer, Q 1
turns off and its intrinsic diode conducts. Q2 and Q3 both turn on as their
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FIG.10 Control voltage and current waveforms: (a) gate current waveform.
(b) gate-source voltage ofan upper mosfet and (c) drain-source voltage ofan
upper mosfet.
damping effect of the snubber is evident on the tum-off (positive going) edge
of the waveshape.
CONCLUSIONS
It is hoped that the information contained in the paper will be of help to final-
year undergraduate electrical engineering students who may be required to
complete a power electronics project. The study should also be of help to
postgraduate Master of Engineering degree students.
The great advantage of mosfet devices over thyristors and power transistors
is their ability to be switched at much higher operating frequencies than the
latter. The designer must take into consideration that the very fast switching
capabilities of the mosfet can impose stress on other circuit components.
Care must be exercised in the choice of items such as rectifying diodes, zener
diodes and capacitors for use in mosfet switching circuits. Fast-acting soft
recovery rectifiers should be used where possible.
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REFERENCES
[I] International Rectifier; Hexfet Power Mosfet Designers Manual, 233 Kansas St., EI Segundo,
California.
[2] Severns, Rudy, and Armijos, Jack, Mospower Applications Handbook, Siliconixs
Incorporated, Santa Clara, California.
[3] Siliconixs Incorporated; Integrated Circuits Data Book (1985).
[4] Chryssis, George; High Frequency Switching Power Supplies, Power General Corporation.
[5] Siemens; Ferrites Data Book (1986/87).
[6] Faulkenberry, Luces M., Systems Troubleshooting Handbook. J. Wiley.
[7] Hewlett Packard, Optoelectronics Designers Catalogue (1991-92).