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Lead Commissioning
Engineer - Process
RESUME
E mail: tbala1976@yahoo.com
Skype id : bala197683
T.BALASUBRAMANIAN
SUMMARY
PERSONAL INFORMATION
Qualifications
SKILLS
Operating knowledge in Microsoft Window, RTIS, LIMS and SAP application software.
Familiar with sour gas systems, PFD, P&ID drawing and ESD, Safety systems.
1
Classification: General
EMPLOYMENT HISTORY
Dec 06 – Mar 09
NATIONAL PETROCHEMICAL INDUSTRIAL COMPANY, YANBU, SAUDI ARABIA
COMMISSIONING ENGINEER - COMMISSIONING & OPERATIONS.
June 98 – Dec 06
PRAXAIR INDIA PVT LTD., BANGALORE, INDIA
SR.ENGINEER – COMMISSIONING & OPERATIONS.
EXPERIENCE
Leading a team for erection, commissioning activities of gas plant and related piping with high pressure
and high H2S content sour gas systems.
Involved in planning and execution of pre commissioning activities such as Hydro test, Water Flushing,
air blowing, tightness test, inertization, and dry out activities.
Prepared and maintained documents such as pre commissioning and commissioning checklists.
Lead and coordinated with team members for PFD and P&ID review, red line mark up, Plant system
component list database preparation etc.
Lead and participated in SIMOPS study, Risk assessment, HAZID & HOZOP study, Hazard & Effects
register preparation, Operation procedure preparation along with Engineering consultants and QP client
teams.
Lead role in Punch list preparation and clearance in coordination with other discipline teams and in review
meetings
2
Classification: General
Lead and conducted project progression meeting with contractor and site project teams and with
vendors.
Safety oriented person and familiar with PTW and H2S system preparation.
RASGAS COMPANY LIMITED –RGX2 PROJECT, RAS LAFFAN INDUSTRIAL CITY, QATAR.
COMMISSIONING & OPERATIONS ENGINEER (CTJV)
In charge of commissioning activities in sour gas processing facility (2 trains X 7.8MMTPA LNG production
capacity).
Onshore Inlet Gas facilities involving slug catcher (3 phase separator with 5000m3 volume),
Inlet gas heaters, Inlet separators, pressure let down station and KO drums.
Condensate stabilizing unit with steam driven off gas compressors ( Mitsubishi).
Condensate treatment (Merichem process) units with capacity of 1,16,500BPD.
Sour water treatment and well injection section.
Enriched Acid gas compression and injection systems.
Acid Gas removal section involving (Ucarsol) Amine absorber, Rich flash drum and
Regenerator with capacity of 1680 knm3/h sour feed gas flow and 1480m3/hr Ucarsol flow.
Acid gas enrichment section with Acid gas enrichment absorber and MDEA regenerator to
reaction furnace, boilers, waste heat recovery boilers, CLAUS reactor ,condensers, heaters,
such as instrument air, plant air, Firewater Deluge system and fuel gas systems etc.
Dry out and startup of fired heaters, incinerators and pre heaters. Operational
testing of all process equipments, fire & gas and ESD functions.
Day to day co-ordination between commissioning & start-up teams to review intended work
and its implications upon other works & safety.
3
Classification: General
Establish overall control of the scope of work through permit to work system.
Identify and document completion milestones and KPI’s to ensure seamless transition from
commissioning to final handover to operations in strict adherence to HSE regulations.
Ensure performance monitoring, cost control and realistic planning to establish achievable
goals through interface with clients.
To ensure that all project deliverables are maintained through accurate reporting of A, B, C
scope multi discipline check sheets and punch list from FAT’s, vendors, sub-contractors,
contractors and engineering in alignment with the project planned schedule.
Responsible for the day to day co-ordination as area authority and ensuring all works were
correctly and safely carried out. Attending daily progress meetings to update all works
intended, designating restricted/live areas and the release of equipment to be commissioned
deemed energized.
Utility having 3 Nos of High pr. Thermax Boilers with 45 Bar and capacity of 115 T/Hr each and
its WHR Units.
Centrifugal compressors (GE, MAN, Cooper) driven by steam turbines (Siemens, Mitsubishi).
Absorber and distillation columns with Multi down comer, Packed, sieve tray, valve tray and
bubble cap columns.
Natural draft Furnaces, Process fuel gas fired furnaces and incinerators.
4
Classification: General
My duties involved with Preparation of Method statement, System markup P & ID, tests Pack
Review & PTW.
Conduct internal meeting to high light progress of pre-commissioning activities and safety
related issue.
Involved in pre commissioning and commissioning activities of 350TPD & 1000TPD air
separation unit to produce gaseous and liquid nitrogen and oxygen units.
Motor driven compressors, PSA & TSA units, cold box (praxair), fire systems, DM plant &
T.BALASUBRAMANIAN.