PETROJET

QA/QC Department

WELDING PROCEDURE SPECIFICATION (WPS)

Company Name: PETROJET/GAS Supporting PQR No.: JBL 09/2011

Welding Procedure Specification No.: JBL 09/2011
Revision No.: 1 Date: April,26,2018
Welding Process: SMAW Type: Manual
CODE: API 1104 20th ED Nov 2005 & SAES-W-12 Project:Fuel Supply To Yamama New Project
BASE METALS (5.3.2.2 - 5.3.2.3)
API GROUP B To API GROUP B
Specification type and grade: API 5L X 60 , X52
to Specification type and grade: API 5L X 60 , X52
Chem. Analysis and Mech. Prop.: API 5L
to Chem. Analysis and Mech. Prop.: API 5L
Base Metal: Groove 4.8 mm TO 19.1mm Fillit: ALL
Deposited Weld Metal
Pipe Dia. Range Groove All Diameter Fillit: ALL
Other Impact at 0ºC
JOINTS (5.3.2.4)
joint Design: as drawing 30°+5°
Backing : No -0

1.6+0.8 mm

2-3 mm

FILLER METAL (5.3.2.5)

A-NO A1 A1
F-NO F3 F4
Spec. No.(SFA) A5.5 A5.5
Filler Metal Group 2 3
AWS No. (Class.) E8010G E8018G
Size Of Filler Metals 2.5, 3.25 mm 2.5, 3.2,4.0 mm
Electrode-Flux(class.) N/A N/A
Flux Trade Name N/A N/A
Consumable Insert N/A N/A
Brand ZULFI ZULFI
Other E8010G N/A

Title QC Mech.Supervisor Petrojet QA/QC Mang. CSD Log. No. :

Name KHALILUR RAHMAN MOHAMMED A.HAMEED Aramco GAS

Date
Sign.
 PETROJET
QA/QC Department

WELDING PROCEDURE SPECIFICATION (WPS)

WPS No. JBL 09/2011 Rev. 1
POSITIONS (5.3.2.8 - 5.3.2.9) POSTWELD HEAT TREATMENT (5.3.2.13)
Position of Groove 5G Temperture Range N/A
Welding Progression All Up hill Time Range N/A
Position of Fillet ALL Heating Rate N/A Cooling Rate: N/A
PREHEAT (5.3.2.13 - 5.3.2.10) GASES (5.3.2.14)
Preheat Temp.(min.) 26 C° Gas mix. Comp.% Flow Rate
Interpass Temp.(max) 250 C° Shielding N/A N/A N/A
Preheat Maintenance N/A Trailing N/A N/A N/A
Other Lap Time Betwee 1St & 2nd Pass 15 Min.s Backing N/A N/A N/A

TECHNIQUE (5.3.2.11 - 5.3.2.12)

String or Weave Bead : Both Max. Weave Width: 3 Time electrode Dia.
Orifice or Cup Size N/A
Initial and Interpass Cleaning(Brushing,Grinding) Both
Method of Back Gauging N/A
Oscillation N/A
Contact Tuber to work Distanse N/A
Multiple or Single Pass (per side) Multi
Multiple or Single Electrodes Single
Travel Speed Range 11.0 To 18.0 cm/min.
Peening N/A
Other Internal Clamp is used for 16" and over, and External Clamp is used for less than 16"
Internal Clamp is removed only after root is completed, and external clamp may
be removed after 50% of the root pass is complete
ELECTRICAL CHARACTERISTICS (5.3.2.6)
Current (AC or DC) DC Polarity: ( + ) VE
Amps(Range) : 80 TO 200 AMP. Volts(Range): 20 TO 34 VOLT
Tungsten Electrode Size and Type N/A
Mode of Metal Transfer for GMAW N/A
Electrode Wire Feed Speed Range N/A

Weld Filler Metal Current Travel Speed

Process Other
Layer Class. Diameter Polarity Amp. Range Volt Range Range
1 ST SMAW E8010G 3.25 mm ( + ) VE 65-95 20-28 7-8.5 cm/min
2 ND SMAW E8018G 2.5 mm ( + ) VE 80-110 20-27 6-8 cm/min
FILL SMAW E8018G 3.25 mm ( + ) VE 90-120 24-34 7-9 cm/min

CAP SMAW E8018G 2.5 mm ( + ) VE 80-100 20-26 8-9 cm/min