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INSTALLATION INSTRUCTIONS
BCE3M & BCS3M SERIES AIR HANDLER
These instructions must be read and understood completely before attempting installation.
This is a safety alert symbol and should never be ignored. When you see this symbol on labels or in
manuals, be alert to the potential for personal injury or death.
B 3/4 (19) C
LINE
Right, VOLTAGE
Left and Top
LOW VOLTAGE
Right Side Only
AIR FLOW
A
CONDENSATE DRAIN
PIPING PLATE (4)
(2-1/4 x 3-3/4)
FILTER ACCESS
SUCTION
LINE
F OPTIONAL DUCT
LIQUID
LINE (Kit allowsADAPTOR KIT
direct connection of the
ductwork to the return air opening
J of the air handler, not required if
an external filter is used
E or if unit is installed on a
platform in upflow applications.)
3/4
(19)
D
G H
2-1/2 (Opening) 2-1/2
2-1/2 (Opening) 1-3/4 (64)
(64) (44)
(64)
FRONT VIEW SIDE VIEW
-024
-018 -030 -036 -042 -048 / -060
Dimension
inches mm inches mm inches mm inches mm inches mm inches mm
A 38 965 40-1/2 1029 43 1092 48 1219 48 1219 52-1/2 1334
B 15 381 18-1/2 470 18-1/2 470 21-7/8 556 21-7/8 556 21-7/8 556
C 22 559 22 559 22 559 22 559 26 660 26 660
D 6 152 6 152 6 152 12-1/4 311 6-1/4 159 6-3/8 162
E 11 279 14 357 16 406 18-7/8 479 17-7/8 454 15-1/4 387
F 3-5/8 92 5-1/2 140 5-1/2 140 5-3/4 146 3-1/4 83 3-1/4 83
G 10 254 13-1/2 343 13-1/2 343 16-7/8 429 16-7/8 429 16-7/8 429
H 17-3/4 451 17-3/4 451 17-3/4 451 17-3/4 451 21-3/4 552 21-3/4 552
J 3-5/8 92 5-1/2 140 5-1/2 140 5-3/4 146 4-5/8 117 6-3/8 162
Supply Air Depth 17 432 17 432 17 432 17 432 21 533 21 533
Opening Width 13 330 16-1/2 419 16-1/2 419 19-7/8 505 19-7/8 505 19-7/8 505
Return Air
Depth 20-3/4 527 20-3/4 527 20-3/4 527 20-3/4 527 24-3/4 629 24-3/4 629
Opening Width 12-1/2 318 16 406 16 406 19-3/8 492 19-3/8 492 19-3/8 492
All models are designed for indoor installation only. The This unit is approved for installation clearance to combustible
installation of the air handler, field wiring, duct system, material as stated on the unit rating plate. Accessibility and
etc. must conform to the requirements of the National service clearances must take precedence over combustible
Electrical Code, ANSI/NFPA No. 70 (latest edition) in the material clearances.
United States, and any state laws, and local ordinances
(including plumbing or wastewater codes). Local authorities The air handler must be installed so that free access is
having jurisdiction should be consulted before installation allowed to the coil/filter compartment and blower/control
is made. Such applicable regulations or requirements take compartment.
precedence over the general instructions in this manual.
Horizontal applications of the air handler must be installed
sloped (approximately 5/8 inch) toward the drain pan
openings to ensure proper condensate drainage.
When these unit are installed in a closet with a louvered 2. If installing a unit in an upflow application, remove the
return opening, the minimum open area for the louvers will horizontal drain pan.
be:
IMPORTANT:
The horizontal drain pan is not required
• 320 square inches for -018 and -024 models; in upflow air discharge installations; its removal provides
• 360 square inches for -030 and -036 models; the best efficiency and air flow.
• 450 square inches for -042 thru -060 models.
3. Place the unit in the desired location and level it. Connect
If the free area is not known, assume a 25% free area for return and supply air plenums as required using sheet
wood or a 75% free area for metal louvers or grilles. Using metal screws.
the louver dimensions and the 25% or 75% assumption,
determine if the open area meets the minimum open area 4. Install units that have no return air plenum on a stand
listed above. that is at least 14” from the floor. This will allow proper
air return.
If a return air plenum is used, the return air grille should be
immediately in front of the opening in the plenum to allow Upflow Configuration
for the free flow of return air. When not installed in front of
the opening, there must be adequate clearance around the
air handler to allow for the free flow of return air.
INSTALLATION
General Information
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, personal
injury or loss of life. Installation and service must be
performed by a qualified installer or service agency.
Figure 1
Figure 2
Left-Hand Discharge
1. Determine knockouts required for drain line connections.
2. With access door removed, knock out drain line opening Figure 4
for installing drain lines.
4. The horizontal configuration is shown in Figure 3. Remove both Horizontal & Main Drain Pan Brackets
Figure 3
Figure 7
Figure 6
Figure 8
On units of this type, where the blower “draws” rather than “blows” air through the coil, traps must be installed in the
condensate drain lines (primary and auxiliary, if used). Traps prevent the blower from drawing air through the drain
lines into the air supply.
Figure 9
NOTE: When making drain fitting connections to the drain 3. Correct any leaks found.
pan, hand tighten the fitting and use a sealant. Over-
tightening the fittings can split connections on the drain pan. Duct System and Filters
DUCT SYSTEM
3. If the auxiliary drain line is to be used, remove the plug The air handler is provided with flanges for the connection
and route the drain line so that water draining from the of the plenum and ducts. The air handler is equipped with
outlet will be easily noticed by the homeowner. The flanges that can form a filter rack for the installation of the
auxiliary drain line does not required venting or a trap. air filter, or the filter may be installed as part of the return
Refer to local codes. air duct system.
-018 12” X 20” X 1 3. Connect the suction and liquid lines to the evaporator
-024 15” X 20” X 1 coil.
-036 18” X 20” X 1 4. To avoid damaging the rubber grommets in the cabinet
while brazing, slide the rubber grommets over the
-042,-048 and -060 18” X 24” X 1 refrigerant lines until they are away from the heat
source.
Supply plenum should be the same size as the flangedopening
provided
around the blower outlet and should extend at 5. Braze using an alloy of silver or copper and phosphorus
least 3 ft. from the air handler before turning or branching with a melting point above 100°F.
off plenum into duct runs. The plenum forms an extension
of the blower housing and minimizes air expansion losses
from the blower. NOTE: Do not use soft solder.
INSTALLING DUCT SYSTEM 6. Reinstall the rubber grommets after brazing is finished.
Install the conditioned air plenum, ducts and air filters (not
provided) in accordance with NFPA 90B Standard for the 7. Make sure outdoor unit has been put in place according
Installation of Warm Air Heating and Air-Conditioning to the Installation Instructions and is connected to the
Systems (latest edition). refrigerant lines.
Connect supply air duct to the flange on top of the air handler.
If an isolation connector is used, it must be nonflammable.
Sealing the Unit
Seal the unit so that warm air is not allowed into the cabinet.
A return air duct system is recommended. If the unit is Warm air introduces moisture, which results in water blow-
installed in a confined space or closet, a return connection off problems. This is especially important when the unit is
must be run, full size, to a location outside the closet. installed in an unconditioned area.
WARNING
Connecting Refrigerant Lines
Refrigerant lines must be connected by a qualified technician There must be an airtight seal between the bottom
in accordance with established procedures. of the air handler and the return air plenum. Use
fiberglass sealing strips, caulking, or equivalent sealing
method between the plenum and the air handler
cabinet to ensure a tight seal. Return air must not
IMPORTANT be drawn from a room where this air handler or any
gas-fueled appliance (ie., water heater), or carbon
monoxide-producing device (ie., wood fireplace) is
Refrigerant lines must be clean, dehydrated, refrigerant- installed.
grade copper lines. Air handler coils should be installed
only with specified line sizes for approved system
combinations.
Electric shock hazard! - Disconnect all 3. Route the field supply wires to the air handler electrical
power supplies before servicing. connection box.
Replace all parts and panels before 4. Use UL-listed wire nuts to connect the field supply
operating. conductors to the unit black and yellow leads, and the
ground wire to ground terminal marked “GND.”
Failure to do so can result in death or
electrical shock. 5. Replace the air handler access panel.
Making Electrical Connections
WARNING
ELECTRIC SHOCK HAZARD
• Electrical wiring, disconnect means and over-current 2. Remove the air handler access panel.
protection are to be supplied by the installer. Refer to
the air handler rating plate for maximum over-current 3. Using the wiring diagram located on the unit access
protection, minimum circuit ampacity, as well as panel as a reference, move the 2 connected black
operating voltage. transformer leads from the 240 volt terminal on the
transformer to the 208 volt terminal on the transformer.
• The power supply must be sized and protected
according to the specifications supplied on the product.
WARNING
• This air handler is factory-configured for 240 volt, single
phase, 60 cycles. For 208-volt applications, see “208 Electrically ground air handler. Connect
Volt Conversion” later in this section. ground wire to ground terminal marked
“GND”.
• For optional field-installed electric heat applications,
refer to the instructions provided with the accessory for Failure to do so can result in death or
proper installation. electrical shock.
Figure 12
Cabinet Insulation
IMPORTANT
DAMAGED INSULATION MUST BE REPAIRED OR
REPLACED before the unit is put back into operation.
Insulation loses its insulating value when wet, damaged,
separated or torn.
Figure 14
Figure 15
NOTE: If the date of original installation cannot be verified, the warranty period will be deemed to begin ninety (90) days after the date of manufacture.
The LF24 unit heaters are not eligible for the extended warranty coverage.
EXCLUDED COMPONENTS
The following components are expressly not covered by this Limited Warranty: cabinets, cabinet pieces, air filters, driers, refrigerant, refrigerant line sets, belts, wiring, fuses, oil nozzles, unit accessories
and any parts not affecting unit operation
CARE OF EQUIPMENT
All new Allied Air units must be properly installed, operated and maintained in accordance with the unit installation, operation and maintenance instructions provided with each Allied Air unit. Failure to maintain
the equipment per Allied Air instructions will void this Limited Warranty.
WARRANTY PROCEDURE
When service or warranty parts are required:
1. Call a local licensed service dealer or contractor.
2. If the installing dealer is unable to provide warranty service, check online at www.alliedair.com.
3. Be prepared to furnish the following information:
a. complete model and serial number;
b. proof of required periodic maintenance, installation date and location; and
c. an accurate description of the problem.
WARRANTY LIMITATIONS
1. This Limited Warranty is void if the covered equipment is removed from the original installation site.
2. This Limited Warranty does not cover damage or defect resulting from:
a. flood, wind, fire, lightning, mold, or installation and operation in a corrosive atmosphere, or otherwise in contact with corrosive materials (chorine, fluorine, salt, recycled waste water, urine, fertilizers,
or other damaging substances or chemicals); accident, or neglect or unreasonable use or operation of the equipment including operation of electrical equipment at voltages other than the range
specified on the unit nameplate (includes damages caused by brownouts);
b. modification, change or alteration of the equipment, except as directed in writing by Allied Air;
c. operation with system components (indoor unit, outdoor unit and refrigerant control devices) which are not an AHRI match or meet the specifications recommended by Allied Air;
d. operation of furnaces with return air temperatures of less than 60ºF (16ºC) or operation of a furnace field installed downstream from a cooling coil; and
e. use of contaminated refrigerant or refrigerant not compatible with the unit.
The installation of replacement parts under the terms of this Limited Warranty does not extend the original warranty period.
Allied Air makes no express warranties other than the Limited Warranty specified above. All implied warranties, including the implied warranties of merchantability and fitness for a particular
purpose, are excluded to the extent legally permissible. Should such exclusion or limitation of this Limited Warranty be unenforceable, such implied warranties are in any event limited to a
period of one (1) year. Liability for incidental and consequential damages is excluded. Some states do not allow limitation of incidental damages, so these limitations or exclusions may not
apply to you. Allied Air will not pay electricity or fuel costs, or increases in electricity or fuel costs, for any reason whatsoever, including additional or unusual use of supplemental electric
heat. This Limited Warranty does not cover lodging expenses or labor charges.
Allied Air shall not be liable for any default or delay in performance under this Limited Warranty caused by any contingency beyond its control.
This Limited Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
NOTE TO CUSTOMER:
Please complete information below and retain this warranty for your records and future reference.
Outside Unit Model Number: __________________________________________________ Serial Number: _______________________________________ Installed Date: __________________
Furnace / Air Handler: _______________________________________________________ Serial Number: _______________________________________ Installed Date: __________________
Indoor Coil Model Number: ___________________________________________________ Serial Number: _______________________________________ Installed Dare: __________________
This 5-Year Limited Extended Parts Warranty applies only to the original purchaser of the equipment and cannot be transferred. If during the coverage period, a covered part fails
because of a defect in materials or workmanship under normal use and maintenance, Allied Air will provide a free replacement part to the purchaser through a licensed service contractor
utilizing an authorized Allied Air distributor. The purchaser must pay shipping costs and all other costs of warranty service. Allied Air will not pay labor involved in diagnostic calls or in
removing, repairing, servicing or replacing parts.
EXTENDED COVERAGE -
PARTS/COMPRESSORS
Covered equipment and parts are warranted by Allied Air for a total of 10 YEARS (Standard Limited Parts Warranty) from installation, except as provided below
HEAT EXCHANGERS
Covered residential heating equipment’s heat exchanger is warranted by Allied Air for a LIMITED LIFETIME from date of original installation, except as provided below.
EXCLUDED COMPONENTS -
The following components are expressly not covered by this 5-Year Limited Extended Parts Warranty: cabinets, cabinet pieces, air filters, driers, refrigerant, refrigerant line sets, belts,
wiring, fuses, oil nozzles, unit accessories, R-22 compressors, and any parts not affecting unit operation.
If this 5-Year Limited Extended Warranty does not apply, then parts are warranted under the Standard Limited Parts Warranty for a period of 5 YEARS and heat exchangers for 20
YEARS. If the Standard Limited Parts Warranty periods differ from the original warranty certificate, the periods stated on the original warranty certificate apply.
This 5-Year Llimited Extended Parts Warranty does not apply to, and no warranty is offered by Allied Air, on any unit ordered over the internet. Proof of purchase may be required.
Any part replaced pursuant to this 5-Year Limited Extended Parts Warranty is warranted only for the unexpired portion of the limited extended warranty term remaining for the original part.
The installation of replacement parts under the terms of this 5-Year Limited Extended Parts Warranty does not extend the warranty period.
Steps for obtaining replacement parts under this 5-Year Limited Extended Parts Warranty:
If you suspect a defect in your equipment, please contact the installer of the unit to obtain assistance. If unsuccessful, please contact an Allied Air dealer or distributor in
your area. If unable to obtain local assistance, refer to Allied Air’s website (www.alliedair.com) or contact Allied Air at 800-448-5872.
This 5-Year Limited Extended Parts Warranty is an extension of Allied Air’s Standard Limited Parts Warranty. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE ON THIS PRODUCT IS LIMITED IN DURATION TO THE TERM OF THIS LIMITED EXTENDED WARRANTY. Some states and provinces do not allow
limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
ALLIED AIR SHALL IN NO EVENT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO EXTRA UTILITY EXPENSES OR
DAMAGES TO PROPERTY. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not
apply to you
The parties intend this writing as a final expression of their agreement with respect to warranties. Allied Air makes no other warranty beyond that which is expressly
contained in this writing.
Allied Air shall not be liable for any default or delay in performance under this warranty caused by any contingency beyond its control, including the unavailability of replacement parts.
This warranty gives you specific legal rights, and you may also have other rights that vary from state to state or province to province.
1
Excludes residents of states or provinces where registration requirements are prohibited, such as California and Quebec. Residents of these states or provinces may either register as noted above or
provide proof of when the unit was purchased and installed, such as an original invoice from the contractor with the Owner’s name, address, purchase date, serial and model number.