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Powder Technology 286 (2015) 516–526

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Powder Technology

journal homepage: www.elsevier.com/locate/powtec

A new structural parameters model based on drag coefficient for


simulation of circulating fluidized beds
Wenming Liu a,b, Hongzhong Li a,⁎, Qingshan Zhu a,⁎, Quanhong Zhu a
a
State Key Laboratory of Multi-phase Complex Systems, Institute of Process Engineering, Chinese Academy of Sciences, P.O. Box 353, Beijing 100190, PR China
b
University of Chinese Academy of Sciences, Beijing 100049, PR China

a r t i c l e i n f o a b s t r a c t

Article history: This work presented a new scheme to establish structural parameters model, and the model was used to solve
Received 13 January 2015 structural parameters based on the available structure-based drag model. By combining with the Eulerian two-
Received in revised form 27 August 2015 fluid model, the hydrodynamics of circulating fluidized beds (CFBs) was simulated. Different combinations of
Accepted 31 August 2015
clusters properties, including the cluster voidage and diameter, were adopted to fit for Geldart A and B particles
Available online 2 September 2015
and to close the insufficient solving equations, respectively. The simulated solid mass flux, radial and axial
Keywords:
voidage profiles were in agreement with the experimental data. The dilute-top/dense-bottom and the core-
Fluidization annular flow structure were also captured. Moreover the spatiotemporal fluctuation of clusters can be observed
Simulation from those simulations. Simulation results showed the combination of the structural parameters model with the
Hydrodynamics available structure-based drag model can predict well the hydrodynamics for Geldart A and B particles in CFBs.
CFBs © 2015 Elsevier B.V. All rights reserved.
Structure-based drag model

1. Introduction drag models have already been successfully developed to understand


the multiscale nature of heterogeneous two-phase flows in CFBs [13].
Circulating fluidized beds (CFBs) are widely used in various modern The key to solve structure-based drag models is to solve the structural
industrial processes, such as fluid catalytic cracking and coal combus- parameters. Due to the lack of enough number of equations to solve
tion. Because of high flow rate of gas–solid and intensive contacting, these parameters, many researchers adopted minimization stability
CFBs have favorable hydrodynamics, reactions and heat transfer charac- condition to close the insufficient solving equations, such as the energy
teristics. Understanding of the hydrodynamic characteristics is the key minimization multi-scale model (EMMS) [12] and the cluster structure-
to design and the scale-up of such reactors. With the increase of the dependent (CSD) drag coefficient model [14]. Adopting other measures
computational ability, computational fluid dynamics (CFD) has been a to close the equations of structural parameters models has received
valuable tool to predict the fluid dynamics, which is of vital importance much less attention and remains a challenge for the complex heteroge-
to the scale-up of CFBs. neous flows of CFBs.
For heterogeneous gas–solid flows in CFBs, drag models have a sig- With respect to the system of multiscale structures, clusters play a
nificant effect on the simulation of bed hydrodynamics [1–3]. The com- dominant role in gas–solid interaction [15–17]. Clusters have two
petition and compromise in different spatiotemporal scales lead to the major properties, including diameter and voidage; equations of clusters
formation of multiscale structures [4,5]. Conventional drag models, properties have been used by many researchers to improve drag
such as Gidaspow [6] and Syamlal-O’Brien [7], have been proved to models. Gao et al. [15] adopted the cluster diameter, derived from the
over-predict the drag coefficient because they neglect the multiscale experimental particles terminal velocity, to replace the particle diame-
structures [5,8,9] in CFBs. Multiscale structures of CFBs are characterized ter of Gidaspow drag model, and the simulation results were in agree-
by clusters, and heterogeneous flows can be divided into the cluster ment with experimental data. Lu et al. [18] used equations of clusters
phase, the dispersed phase and the inter-phase which are usually de- properties to modify Gidaspow drag model and conservation equations
fined by 8–10 structure parameters [10–12]. Because conventional of the kinetic theory of granular flow. As for EMMS model, Nikolopoulos
two-fluid drag models assume homogeneous conditions inside the con- et al. [19] claimed that the predicted cluster diameter was smaller than
trol volume, they cannot predict structure parameters. Structure-based the diameter of a single particle or negative for averaged solid volume
fraction εs less than 0.01 or greater than 0.44, respectively, and intro-
duced Gu and Chen’s [20] correlation of the cluster diameter to confront
these problems. Wang et al. [10] extended EMMS model from Geldart A
⁎ Corresponding authors. to Geldart B particles by integrating the equation of the cluster voidage.
E-mail addresses: hzli@ipe.ac.cn (H. Li), qszhu@ipe.ac.cn (Q. Zhu). Therefore, clusters properties are of prime importance to the simulation

http://dx.doi.org/10.1016/j.powtec.2015.08.049
0032-5910/© 2015 Elsevier B.V. All rights reserved.
W. Liu et al. / Powder Technology 286 (2015) 516–526 517

of CFBs, and an improved structural parameters model should be able to consideration the effect of clusters. By incorporating it into an Eulerian
describe the heterogeneous multiscale structures caused by the clusters. two-fluid model, the gas–solid flow hydrodynamics of CFBs was simulat-
In the present work, a new structural parameters model was ed by using CFD software (FLUENT6.2.16). Simulation results were com-
established incorporating with equations of clusters properties, which pared with the experimental data available in literature to validate its
can not only close the insufficient solving equations but also take into feasibility.

2. Mathematical model

2.1. Structural parameters model

Fig. 1 shows multiscale resolution of structure and gas–solid interaction proposed by Wang et al. [10]. The complex heterogeneous flow structures
of CFBs can be divided into three simple homogeneous phases, including the cluster phase, the dispersed phase and the inter-phase. Based on the
homogeneous assumption and Matsen’s [21] investigation, the voidage in dispersed phase εd is defined as 0.9997. The heterogeneous structures
have 9 unknown parameters, namely, Ufd, Upd and αd for the dispersed phase, εc, dc, Ufc, Upc, f and αc for the cluster phase. The solving equations
can be detailed as follows, and the related variables involved in these equations are summarized in Appendix A.
(1) Force balance in cluster phase
The forces on the cluster include cluster-fluid drag force FDcn inside cluster phase, cluster-fluid drag force FDcf outside cluster phase, the collision
force Fpdc from particles in the dispersed phase outside cluster phase and apparent gravity.
The drag force FDcn equals to the drag force of single particle multiplying the effective number of particles inside cluster phase.

F Dcn ¼ nF Dc ð1Þ

The drag force of single particle FDc can be expressed by

π 2
F Dc ¼ dp C Dc ρ f jU sc jU sc ð2Þ
8

The force on the particles of outside surface of the cluster is different from those inside the cluster. The former force is caused by high gas velocity
from the dispersed phase, and the latter force derives from low gas velocity of the cluster phase which means only half of particles of outside surface
are relatively effective. Therefore, the effective number of particles inside cluster phase is calculated by

π 3  3  
dp ð1−ε c Þ 1 πd 2 ð1−ε Þ dc dp
n¼6 π
c c
− π 2 ¼ ð1−ε c Þ 1−2 ð3Þ
dp3 2 dp dp dc
6 4

Fig. 1. Resolution of structure and gas–solid interaction proposed by Wang [10].


518 W. Liu et al. / Powder Technology 286 (2015) 516–526

Then, Eq. (1) is written as:

 3  
π 2 dc dp
F Dcn ¼ dp C Dc ρ f jU sc jU sc ð1−ε c Þ 1−2 ð4Þ
8 dp dc

The drag force outside cluster phase FDcf is expressed by

π 2
F Dc f ¼ dc C Di ρ f jU si jU si ð5Þ
8

When the cluster moves upward at the velocity Upc/(1 − εc), particles in the dispersed phase move upward at the velocity Upd/(1 − εd). Because
the cluster diameter is much bigger than the particle diameter, the particle velocity is faster than the cluster velocity. The particles below the cluster
chase and bump the bottom of the cluster, then the particle velocity would reduced to be Upc/(1 − εc). The transverse collision would be offset be-
cause of symmetry, and the particles above the cluster would not be considered. Therefore, the mass flow rate of particles below the cluster is
expressed as follows:
 
π 2 U pc U pd
Gpdc ¼ dc − ρ ð1−ε d Þ ð6Þ
4 ð1−ε c Þ ð1−εd Þ p

According to the momentum conservation, the collision force Fpdc is written as:

 2
  π U pc U pd
F pdc ¼ Gpdc upd −upc ¼ d2c ρp ð1−ε d Þ − ð7Þ
4 ð1−εc Þ ð1−ε d Þ

Based on the force balance in the cluster phase, the equation is calculated by

π 3  
F Dcn þ F Dc f þ F pdc ¼ dc ð1−ε c Þ ρp −ρ f ðg þ α c Þ ð8Þ
6

Then substituting Eqs. (4), (5) and (7) into Eq. (8), the following equation can be obtained:

3 
π d dp π
ð1−ε c Þ c 1−2 C Dc ρ f jU sc jU sc þ dc2 C Di ρ f jU si jU si
8 dp dc 8 ð9Þ
 2  
π 2 U pc U pd π 3
þ dc ρp ð1−ε d Þ − ¼ dc ð1−ε c Þ ρp −ρ f ðg þ α c Þ
4 ð1−ε c Þ ð1−ε d Þ 6

(2) Force balance in dispersed phase


For unit volume of the bed, the forces on the particles in dispersed phase include the particles–fluid drag force FDdn, the collision force from the
cluster Fpdcn and apparent gravity.
The particles–fluid drag force FDdn can be expressed as a similar way with Eq. (1)

F Ddn ¼ n F Dd ð10Þ

The number of particles in the dispersed phase is written as:

ð1−f Þð1−ε d Þ
n¼ π 3 ð11Þ
d
6 p

The single particle drag force FDd is calculated by

π 2
F Dd ¼ d C ρ jU jU ð12Þ
8 p Dd f sd sd

Therefore, Eq. (10) is changed as:

ð1−f Þð1−εd Þ 3 ð1−f Þð1−ε d Þ


F Ddn ¼ F Dd π 3 ¼ C Dd ρ f jU sd jU sd ð13Þ
dp 4 dp
6

Based on Eq. (6), the collision force Fpdcn is expressed as:


 2
f 3 f U pd U pc
F pdcn ¼ F pdc π ¼ ρp ð1−ε d Þ − ð14Þ
dc
3 2 dc 1−ε d 1−ε c
6
W. Liu et al. / Powder Technology 286 (2015) 516–526 519

According to the force balance in the dispersed phase, the following equation is obtained:
 2
3 ð1−f Þð1−ε d Þ 3 f U pd U pc
C Dd ρ f jU sd jU sd − ρp ð1−ε d Þ −
4  dp  2 dc 1−ε d 1−εc ð15Þ
¼ ð1− f Þð1−ε d Þ ρp −ρ f ðg þ α d Þ

(3) Mass balance of gas and solid

U f ¼ f U fc þ ð1−f ÞU f d ð16Þ

U p ¼ f U pc þ ð1− f ÞU pd ð17Þ

ε f ¼ f ε c þ ð1−f Þεd ð18Þ

(4) The superficial slip velocity


In this work, particles and clusters were assumed to be homogeneously distributed in each phase, which was in accordance with the characteristic
of particulate fluidization, so the well-known Richardson and Zaki equation [22] was selected.

U sd ¼ U t εm
d ð19Þ

U sc ¼ U t εm
c ð20Þ

Ut is the terminal particle velocity, and the exponent m is calculated by the correlation suggested by Garside [23].

5:1 þ 0:28Re0:9
t
m¼ ð21Þ
1 þ 0:10Re0:9
t

(5) Equations for clusters properties


Clusters manifest fluctuations in velocity, voidage, diameter and density over a wide range of space and time scales. The voidage and diameter of
clusters are two major properties which affect the flow behavior of CFBs, and many researchers has performed lots of experiments and theoretical
study [24–27] to propose equations of the cluster voidage and diameter. Different combinations of equations for the cluster voidage and diameter
have a significant effect on the drag coefficient, so different combinations were adopted to fit for Geldart A and B particles, respectively.
For Geldart A particles, adopting the similar way with Gao’s [1] investigation which proposed different drag force correlations by classifying the
bed into four zones by the voidage differences, in this work only two zones (dispersed phase and dense phase) was divided, and the voidage of 0.933
was also used as the dividing criteria.
The equations of the cluster voidage and diameter are as follows:
For voidage εf ≤ 0.933, the equations of the cluster diameter dc of Harris et al. [28] and the cluster voidage εc of Gu [29] are

εs
dc jHarris ¼ ð22  aÞ
40:8−94:5ε s
 
ε c jGu ¼ 1−0:64 1−ð1−εs =ε sm Þ3:4 ð23  aÞ

For voidage εf N 0.933, the equations of the cluster diameter dc of Gu [20] and the cluster voidage εc of Harris et al. [28] are
 
dc jGu ¼ dp þ 0:027−10dp εs þ 32ε6s ð22  bÞ

0:58ε 1:48
ε c jHarris ¼ 1− s
ð23  bÞ
0:013 þ ε1:48
s

To avoid discontinuity of these equations, Lu et al. [30] used a switch equation as follows:

arctan½150  1:75ðε i −ε s Þ
φ¼ þ 0:5
π

εi equals to the voidage for the dividing criteria 0.933. Therefore, equations of the cluster voidage and diameter are written as:

dc ¼ φdc jHarr is þ ð1−φÞdc jGu ð22  cÞ

ε c ¼ φεc jGu þ ð1−φÞε c jHarris ð23  cÞ

For Geldart B particles, the equations of the cluster diameter dc of Subbaro [31] and the cluster voidage εc of Harris et al. [28] are
   pffiffiffiffiffiffi 2 
   1=3 2
dc ¼ 1−ε f = ε f −ε c 2ut g 1 þ u2t 0:35 gDt þ dp ð22  dÞ
520 W. Liu et al. / Powder Technology 286 (2015) 516–526

0:58ε s 1:48
εc ¼ 1− ð23  dÞ
0:013 þ εs 1:48

2.2 Computation scheme

For a given system with specified Up, Uf, εf and physical parameters ρg, ρf, μf, dp, to solve 9 independent variables (Ufd, Ufc, Upd, Upc, f, dc, εc, αd, αc), we
adopt the scheme as follows:
1, Calculate εc, dc from Eqs. (22), (23).
2, Combined with εd and εc, calculate f from Eq. (18).
3, Calculate Usc, Usd, from Eqs. (19), (20).
4, Combined with the definition of Usc, Usd, and Eqs. (16), (17), calculate Ufd, Ufc, Upd, Upc,then Usi can be calculated by its definition.
5, Calculate αd, αc, from Eqs. (9), (15).
The values of parameters of Usc, Usd, Usi, αd and αc as a function of voidage are summarized in Appendix B.
According to the Hou et al. [2] analysis, heterogeneous drag coefficient can be expressed as follows:
2 3
 
6ð1−f Þð1−ε d Þ 1 π dp f ð1−ε c Þ 1 π f 1 π 27
4 π 3 C Dd ρ f jU sd jU sd dp2 þ 1−2 2
π 3 C Dc 2 ρ f jU sc jU sc 4 dp þ π 3 C Di 2 ρ f jU si jU si 4 dc 5  ε f
2

dp 2 4 dc dp dc
β¼ 6 6  6 ð24Þ
ug −us

Theoretically, the values of Up, Uf, εf for the every local unit volume are substituted into the present structural parameters model, and every struc-
tural parameters can be calculated. Then the heterogeneous drag coefficient can be obtained and is incorporated into Fluent using the User-Defined
Functions(UDF). But this way, it will lead to increasing of calculation for every local unit volume. Therefore, the heterogeneous index Hd is adopted
which is correlated with local voidage in order to reduce the computational cost and is coupled with UDF to solve the drag coefficient.
For comparison, the Wen and Yu drag coefficient is considered to be a contrast factor, that is
 
3 1−ε f ε f

β0 ¼ ρ f u f −up
C D0 ε−2:7
f ð25Þ
4 dp

The heterogeneous index is defined as the ratio between the heterogeneous drag coefficient β and the Wen and Yu drag coefficient β0, and that is

β
Hd ¼ ð26Þ
β0

3. CFD model and simulation method flows, the solid viscosity, pressure and thermal conductivity can be
expressed by the granular temperature. Appendix C shows the
All the simulations were performed by CFD software (Fluent 6.2.16) governing equations for two-fluid model and constitutive equations.
in 2-D Cartesian space. By employing the kinetic theory of granular Fig. 2 shows the geometry of the riser section, and Fig. 2(a) and
(b) are used to simulate Geldart A particles and Geldart B particles, re-
spectively. Inlet at the bottom was designated as velocity inlet for
both gas and solid phases, and pressure outlet was fixed at a reference
value (atmospheric) for the boundary condition outlet. The solids circu-
lated from outlet to inlet with the same mass flux which was dynamical-
ly calculated. The no-slip wall condition was set for the gas phase, and
the partially slip wall condition was set for the solid phase [33]. Accord-
ing to the literature, initially a certain amount of particles were filled
within the bed with a given voidage 0.5, and the initial bed height was
1.225 m for riser (a) [12] and 2.64 m for riser (b) [10]. Table 1 summa-
rizes the detailed simulation parameters. The simulation for each case is

Table 1
Parameters setting for the simulation.

Geldart A particles Geldart B particles

Particle diameter(μm) 54 180


Particle density( kg/m3) 930 1420
Grid size Δx (m) 0.00225 0.00508
Grid size Δy (m) 0.035 0.025
Riser height (m) 10.5 16.5
Superficial gas velocity Uf (m/s) 1.52, 2.1 4.28, 4.78
Initial bed height H0 (m) 1.225 2.64
Time step (s) 5.0e-4 5.0e-4
Convergence criteria 10e-3 10e-3
Maximum solid packing volume fraction 0.63 0.63
Fig. 2. Geometry of 2D riser: (a) case 1 [10]; case 2 [12].
W. Liu et al. / Powder Technology 286 (2015) 516–526 521

Fig. 3. Comparison of solid mass flux of Geldart A particles: (a) Uf = 1.52m/s; (b) Uf = 2.1m/s.

performed up to 40 s. In order to maintain sufficient statistical stabiliza- correctly compute multiscale parameters, and provide a suitable drag
tion, the time-averaged samples are computed covering a period of 20– coefficient for CFBs.
40 s. Fig. 5 shows the simulated distribution of instantaneous solids con-
centration for drag model G and L of Geldart A particles at Uf =
1.52m/s. Fig. 6 displays the simulated distribution of instantaneous
4. Results and discussion solids concentration for drag model L of Geldart B particles at Uf =
4.78m/s. As shown in Fig. 5(a), the whole bed seems to be homogeneous
Figs. 3 and 4 present the fluctuation of solid mass flux with time, whatever in the radial and axial direction because of the over-predicted
which can manifest the value of the drag coefficient, and the experi- drag coefficient calculated by drag model G. However, for drag model L
mental data and simulated solid mass fluxes are summarized in from Fig. 5(b), the core-annular flow structure which means more par-
Table 2. It can be seen that for drag model G (Gidaspow drag model), ticles gather near the wall than in the center can be clearly observed in
the average values of solid mass flux are greater than the experimental the radial direction, and a dilute-top/dense-bottom flow structure can
data [34,35]. This is mainly because drag model G is based on average also be seen in the axial direction. Therefore, the conventional drag
approach and neglects the effects of multiscale structures, leading to model G cannot simulate heterogeneous structures of CFBs, but the
the over-prediction of the drag coefficient [5,8,9]. Whereas, for drag present drag model L can correctly simulate the dilute-top/dense-bot-
model L (the present drag model), the average values of solid mass tom and core-annular flow structure. Moreover, the spatiotemporal
flux close to the experimental data. Besides, errors for drag model G fluctuation of clusters can be observed from those simulations, indicat-
are quite large, but errors for drag model L range from 7.9% to 40% ing the formation and disaggregation of clusters with time. Clusters in
which are very small, demonstrating that the improved structural pa- the dense phase resist the up-flowing of gas and solid and result in
rameters model can predict well the drag coefficient. Whether solving the wriggling movement, which has been observed by Rhodes et al.
correctly drag coefficient or not greatly depends on considering the ef- [36] from the experiment. When clusters move into the upper dilute
fects of multiscale structures. Therefore, the structural parameters phase, they are blown into particles and leave out the bed or fall against
model, considering the effect of heterogeneous flow structures, can the wall. During the fluctuating movement of clusters, the cluster

Fig. 4. Comparison of solid mass flux of Geldart B particles: (a) Uf = 4.28m/s; (b) Uf = 4.78m/s.
522 W. Liu et al. / Powder Technology 286 (2015) 516–526

Table 2
Summary of experimental data and simulated solid mass fluxes.

Geldart A particles Geldart B particles

Uf (m/s) 1.52 2.1 4.28 4.78


Exp. (Gs, kg/m2/s) 14.3 24.1 13.0 22.0
Drag model L (c, kg/m2/s) 11.6 26.0 16.2 30.8
Drag model G (Gs, kg/m2/s) 58.5 73.3 232.6 208.5
Drag model L error (%) 18.9 7.9 24.6 40
Drag model G error (%) 309.1 204.1 957.3 1503.8

diameter and voidage change with the variation of voidage in the dense
or dilute phase, and it is agreement with the trend of the Eqs. (22) and
(23) in the structural parameters model. Fig. 6 also shows the similar
phenomenon which accords with the typical hydrodynamic character-
istics of CFBs. It can be found that drag model L can correctly simulate
the heterogeneous flow structures of CFBs.
Figs. 7 and 8 show the axial profile of time-averaged voidage at dif- Fig. 6. Simulated voidage distribution of Geldart B particles at U f = 4.78m/s for drag
ferent riser heights using drag model L, and their comparison with the model L.
experimental data [34,35], respectively. As can be seen from Figs. 7
and 8, drag model L can predict the flow structure of dilute-top and
dense-bottom which can also be seen in Figs. 5 and 6, and is reasonable distribution of voidage for the whole bed. It can be seen that by consid-
agreement with experimental results. The trends of curves are similar to ering multiscale structures, the computed drag coefficient can predict
other simulation results [3,10,12,37], although the values have quantita- well the voidage in the axial direction for Geldart A and B particles at dif-
tive discrepancies at the dense bottom bed which may be attributed to ferent riser heights and superficial gas velocity.
the inaccurate evaluation of solid inventory or incomplete 2D descrip- Figs. 9 and 10 show the radial profile of time-averaged voidage at
tion [12,37]. The interaction between gas and solid is determined by various riser heights between the simulation results and the experi-
drag force, and suitable drag coefficient could predict well the mental correlations of Tung et al. [38]. It can be found that the computed
results of drag model L are in agreement with the experimental correla-
tions, and core-annular flow structure, which can also be found in Figs. 5
and 6, can be reflected by the trends that the voidage in the core zone is
greater than that in the annulus zone. Therefore, suitable structural pa-
rameters model and drag coefficient play a vital role in the prediction of
voidage in the CFBs.

5. Conclusions

The structure-based drag model has recently been an effective


approach to understand the multiscale nature of heterogeneous two-
phase flows in CFBs, and the key to solve structure-based drag

Fig. 5. Simulated voidage distribution of Geldart A particles at Uf = 1.52m/s: (a) drag


model G; (b) drag model L. Fig. 7. Axial voidage profile of Geldart A particles: (a) Uf = 1.52m/s; (b) Uf = 2.1m/s.
W. Liu et al. / Powder Technology 286 (2015) 516–526 523

in CFBs were simulated by the CFD software with the structure-based


drag model.
The solid mass flux, radial and axial voidage profile were obtained. It
was shown that the present drag model predicted the experimental
data considerably better than the Gidaspow drag model. Moreover,
the heterogeneous hydrodynamics of CFBs, including the dilute-top/
dense-bottom and core-annular flow structure, could be simulated by
the present drag model. Besides, the formation and disaggregation of
clusters with time can be observed. Understanding the properties of
clusters is of prime importance to study the gas–solid interaction and
establish drag models of CFBs. Therefore, the present structural param-
eters model incorporating the equations of clusters properties can com-
pute correctly the drag coefficient, and is a valuable tool to simulate the
hydrodynamics of gas–solid flows in CFBs.

Nomenclature
CD drag coefficient
CDc drag coefficient in cluster phase
CDd drag coefficient in dispersed phase
CDi drag coefficient between cluster and gas in dispersed phase
CD0 drag coefficient for single particle in gas flow
CD averaged drag coefficient
dc diameter of cluster, m
dp diameter of particle, m
FD total drag force of flow gas on the particles in unit volume of
flow, N/m3
Fig. 8. Axial voidage profile of Geldart B particles: (a) Uf = 4.28m/s; (b) Uf = 4.78m/s. FDc drag force of flow gas on single particle in cluster phase, N
FDcn drag force of flow gas in cluster phase on the particles in sin-
coefficient is to establish structural parameters model. An improved gle cluster, N
structural parameters model should be able to describe the heteroge- FDcu drag force of gas flow on particles in unit volume of cluster
neous multiscale structures caused by the clusters. In this work, a new phase, N/m3
structural parameters model based on the available structure-based FDd drag force of flow gas on the single particle in dispersed
drag model was established incorporating with equations of clusters phase, N
properties. The hydrodynamic characteristics of gas–solid flow behaviors FDi drag force of flow gas in dispersed phase on the single cluster, N

Fig. 9. Radial voidage profile of Geldart A particles: (a) Uf = 1.52m/s, H = 8 m; (b) Uf = 1.52m/s, H = 5 m; (c) Uf = 2.1m/s, H = 8 m; (d) Uf = 2.1m/s, H = 5 m.
524 W. Liu et al. / Powder Technology 286 (2015) 516–526

Fig. 10. Radial voidage profile of Geldart B particles: (a) Uf = 4.28m/s, H = 10 m; (b) Uf = 4.28m/s, H = 5 m; (c) Uf = 4.78m/s, H = 10 m; (d) Uf = 4.78m/s, H = 5 m.

Fpdc collision force, N εc voidage in cluster phase


Fpdcn collision force exerting the dispersed phase in unit volume, εd voidage in dispersed phase
N/m3 εf averaged voidage
f volume friction of cluster phase εi voidage of inter-phase
Gs solids circulation flux, kg/m2/s εmf voidage at minimum fluidization
HD heterogeneity index εmin minimum particle voidage at packing
Rep Reynolds Number for particle εs averaged solid volume fraction
n the number of particles μf viscosity of gas kg/(m s)
Uf superficial gas velocity, m/s ρf density of gas, kg/m3
uf gas velocity, m/s ρp density of particle, kg/m3
Ufc superficial gas velocity in cluster phase, m/s
Ufd superficial gas velocity in dispersed phase, m/s Acknowledgements
Up superficial particle velocity, m/s
up particle velocity, m/s The authors are grateful to the financial support from National Nat-
Upc superficial particle velocity in cluster phase, m/s ural Science Foundation of China under Grant No. 21325628 and from
Upd superficial particle velocity in dispersed phase, m/s the State Key Development Program for Basic Research of China (973
Us superficial slip velocity between gas and particles, m/s Program) under Grant 2015CB251402.
Usc superficial slip velocity between gas and particle in cluster
phase, m/s Appendix A. Variables involved in the structural parameters model
Usd superficial slip velocity between gas and particle in dispersed
phase, m/s Variables involved in the structural parameters model are given
Usi superficial slip velocity between gas in dispersed phase and below.
cluster, m/s Superficial slip velocity in different phases:
Ut the terminal particle velocity, m/s
εc
U sc ¼ U fc −U pc ðA1Þ
Greek symbols 1−ε c
αd the accelerated velocity of particles in the dispersed phase  
m/s2 U fd U pc
U si ¼ − ε ð1−f Þ ðA2Þ
αc the accelerated velocity of particles in the cluster phase m/s2 εd 1−ε c d
β drag coefficient including the heterogeneous flow structure
β0 Wen and Yu drag coefficient εd
U sd ¼ U f d −U pd ðA3Þ
ε voidage 1−ε d
W. Liu et al. / Powder Technology 286 (2015) 516–526 525

Reynolds number in different phases: Appendix C. Governing equations and constitutive equations

ρ f dp U sc Governing equations and constitutive equations are given below.


Rep ¼ ðA4Þ
μf Continuity equation (k = g, s):

ρ f dc U si ∂ðεk ρk Þ
Rep ¼ ðA5Þ þ ∇ðεk ρk uk Þ ¼ 0 ðC1Þ
μf ∂t

εs þ εg ¼ 1 ðC2Þ
ρ f dp U sd
Rep ¼ ðA6Þ
μf
Momentum equation (k = g, s; l = s, g):

Standard drag coefficient: ∂ðεk ρk uk Þ


þ ∇ðε k ρk uk uk Þ ¼ −εk ∇pg þ εk ρk g þ ∇τ k þ βðul −uk Þ ðC3Þ
8 ∂t
< 0:44 Rep N 1000
C D0 ¼ 24  
ðA7Þ
: 1 þ 0:15Re0:687
p Rep ≤ 1000 Gas phase stress:
Rep
τg ¼ 2μ g Sg ðC4Þ

Effective drag coefficient in different phases:


Solid phase stress:
8
> −4:7
< C D0 εc εc ≥ 0:8
τs ¼ ½−ps þ λs ∇μ s δ þ 2μ s Ss ðC5Þ
C Dc ¼ ð1−ε c Þμ f 7 ðA8Þ
>
: 200 ε3 ρ d U þ 3ε 3 εc b 0:8
c f p sc c
Deformation rate:
8
> −4:7
< C D0 εi εi ≥ 0:8 1h i 1
ð1−ε i Þμ f Sk ¼ ∇uk þ ð∇uk ÞT − ∇uk δ ðC6Þ
C Di ¼ 7 ðA9Þ 2 3
: 200 ε3 ρ d U þ 3ε 3
> εi b 0:8
i f p si i
Solid phase pressure:
8
> −4:7
< C D0 εd εd ≥ 0:8 ps ¼ εs ρs Θ½1 þ 2ð1 þ eÞεs g 0  ðC7Þ
C Dd ¼ ð1−ε d Þμ f 7 ðA10Þ
: 200 ε 3 ρ d U þ 3ε 3
> εd b 0:8
d f p sd d Solid phase shear viscosity:
rffiffiffiffi 2
4 2 Θ 2μ s:dilute 4
Appendix B. The values of Usc, Usd, Usi, αd and αc as a function μs ¼ εs ρs dp g 0 ð1 þ eÞ þ 1 þ ð1 þ eÞεs g 0 ðC8Þ
3 π ð1 þ eÞg 0 5
of voidage
5 pffiffiffiffiffiffiffi
μ s:dilute ¼ ρ dp πΘ ðC9Þ
The values of Usc, Usd, Usi, αd and αc can be solved by the nonlinear 96 s
equations under a given system with specified Up, Uf, εf and physical pa-
rameters ρg, ρf, μf, dp. Traverse εf within [εmf, 1], those values as a func- Solid phase bulk viscosity:
tion of voidage εf can be obtained as follows: rffiffiffiffi
4 2 Θ
λs ¼ εs ρs dp g 0 ð1 þ eÞ ðC10Þ
3 π
Geldart A particles:

U sc ¼ ε
20:97ε f 2 −30:93ε f 2 þ11:55
3 −179:8ε 2 −150:2ε þ346:7
Uf = 1.52 m/s, Uf = (B1) Radial distribution functions:
f f f
2.1 m/s
Usd = 0.0825 Uf = 1.52 m/s, Uf = (B2) "  1=3 #−1
εg
2.1 m/s g0 ¼ 1− ðC11Þ
U si ¼ −23:9ε f 3 þ 42:92ε f 2 −22:21ε f þ 4:146 Uf = 1.52 m/s (B3) εsm
U si ¼ −23:85ε f 3 þ 38:16ε f 2 −14:53ε f þ 1:654 Uf = 2.1 m/s (B4)
ε −0:5603 2 Uf = 1.52 m/s (B5) Granular temperature equation:
α c ¼ 9:79  105 ; exp½−ð f 0:2123 Þ 
6 ε f −0:5623 2
α c ¼ 1:863  10 ; exp½−ð 0:2109 Þ 
Uf = 2.1 m/s (B6)
3 ∂ðεs ρs ΘÞ
ε −0:4323
α d ¼ −7:691  109 ; exp½−ð f 0:2047 Þ 
2 Uf = 1.52 m/s (B7) þ ∇ðεs ρs us ΘÞ ¼ τs : ∇us −∇q−γ þ βC g C−3βΘ ðC12Þ
2 ∂t
ε −0:4341 2 Uf = 2.1 m/s (B8)
α d ¼ −1:454  1010 ; exp½−ð f 0:2041 Þ 
Collisional energy dissipation:
Geldart B particles:
20:75ε f 2 −43:22ε f 2 þ23:05 Uf = 4.28 m/s, Uf = (B9)
" rffiffiffiffiffiffiffiffiffi #
U sc ¼ ε 3 þ723:7ε 2 −1455ε þ731:4  
2 2 4 Θ
γ ¼ 3 1−e ε s ρs g 0 Θ −∇us ðC13Þ
f f f
4.78 m/s
Usd = 0.9707 Uf = 4.28 m/s, Uf = (B10) dp π
4.78 m/s Flux of fluctuating energy:
U si ¼ −161:3ε f 3 þ 333:8ε f 2 −220:3ε f þ 49:12 Uf = 4.28 m/s (B11)
U si ¼ −198:2ε f 3 þ 414:3ε f 2 −277ε f þ 62:48 Uf = 4.78 m/s (B12) q ¼ −k∇Θ ðC14Þ
ε f −0:3778 2 Uf = 4.28 m/s (B13)
α c ¼ 3:378  107 ; exp½−ð 0:2311 Þ 

α c ¼ 4:076  107 ; exp½−ð


ε −0:3838 2
f
Þ 
Uf = 4.78 m/s (B14) Conductivity if the fluctuating energy:
0:2299

k 2
12 ε −0:1139 2 Uf = 4.28 m/s (B15)
α d ¼ −3:375  10 ; exp½−ð f 0:2449 Þ 
2k 1 þ 65 ð1 þ eÞεs g0 c
α d ¼ −3:894 
ε −0:1212 2
1012 ; exp½−ð f 0:244 Þ 
Uf = 4.78 m/s (B16) k¼ þk ðC15Þ
ð1 þ eÞg 0
526 W. Liu et al. / Powder Technology 286 (2015) 516–526

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