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Article history: This work presented a new scheme to establish structural parameters model, and the model was used to solve
Received 13 January 2015 structural parameters based on the available structure-based drag model. By combining with the Eulerian two-
Received in revised form 27 August 2015 fluid model, the hydrodynamics of circulating fluidized beds (CFBs) was simulated. Different combinations of
Accepted 31 August 2015
clusters properties, including the cluster voidage and diameter, were adopted to fit for Geldart A and B particles
Available online 2 September 2015
and to close the insufficient solving equations, respectively. The simulated solid mass flux, radial and axial
Keywords:
voidage profiles were in agreement with the experimental data. The dilute-top/dense-bottom and the core-
Fluidization annular flow structure were also captured. Moreover the spatiotemporal fluctuation of clusters can be observed
Simulation from those simulations. Simulation results showed the combination of the structural parameters model with the
Hydrodynamics available structure-based drag model can predict well the hydrodynamics for Geldart A and B particles in CFBs.
CFBs © 2015 Elsevier B.V. All rights reserved.
Structure-based drag model
http://dx.doi.org/10.1016/j.powtec.2015.08.049
0032-5910/© 2015 Elsevier B.V. All rights reserved.
W. Liu et al. / Powder Technology 286 (2015) 516–526 517
of CFBs, and an improved structural parameters model should be able to consideration the effect of clusters. By incorporating it into an Eulerian
describe the heterogeneous multiscale structures caused by the clusters. two-fluid model, the gas–solid flow hydrodynamics of CFBs was simulat-
In the present work, a new structural parameters model was ed by using CFD software (FLUENT6.2.16). Simulation results were com-
established incorporating with equations of clusters properties, which pared with the experimental data available in literature to validate its
can not only close the insufficient solving equations but also take into feasibility.
2. Mathematical model
Fig. 1 shows multiscale resolution of structure and gas–solid interaction proposed by Wang et al. [10]. The complex heterogeneous flow structures
of CFBs can be divided into three simple homogeneous phases, including the cluster phase, the dispersed phase and the inter-phase. Based on the
homogeneous assumption and Matsen’s [21] investigation, the voidage in dispersed phase εd is defined as 0.9997. The heterogeneous structures
have 9 unknown parameters, namely, Ufd, Upd and αd for the dispersed phase, εc, dc, Ufc, Upc, f and αc for the cluster phase. The solving equations
can be detailed as follows, and the related variables involved in these equations are summarized in Appendix A.
(1) Force balance in cluster phase
The forces on the cluster include cluster-fluid drag force FDcn inside cluster phase, cluster-fluid drag force FDcf outside cluster phase, the collision
force Fpdc from particles in the dispersed phase outside cluster phase and apparent gravity.
The drag force FDcn equals to the drag force of single particle multiplying the effective number of particles inside cluster phase.
F Dcn ¼ nF Dc ð1Þ
π 2
F Dc ¼ dp C Dc ρ f jU sc jU sc ð2Þ
8
The force on the particles of outside surface of the cluster is different from those inside the cluster. The former force is caused by high gas velocity
from the dispersed phase, and the latter force derives from low gas velocity of the cluster phase which means only half of particles of outside surface
are relatively effective. Therefore, the effective number of particles inside cluster phase is calculated by
π 3 3
dp ð1−ε c Þ 1 πd 2 ð1−ε Þ dc dp
n¼6 π
c c
− π 2 ¼ ð1−ε c Þ 1−2 ð3Þ
dp3 2 dp dp dc
6 4
3
π 2 dc dp
F Dcn ¼ dp C Dc ρ f jU sc jU sc ð1−ε c Þ 1−2 ð4Þ
8 dp dc
π 2
F Dc f ¼ dc C Di ρ f jU si jU si ð5Þ
8
When the cluster moves upward at the velocity Upc/(1 − εc), particles in the dispersed phase move upward at the velocity Upd/(1 − εd). Because
the cluster diameter is much bigger than the particle diameter, the particle velocity is faster than the cluster velocity. The particles below the cluster
chase and bump the bottom of the cluster, then the particle velocity would reduced to be Upc/(1 − εc). The transverse collision would be offset be-
cause of symmetry, and the particles above the cluster would not be considered. Therefore, the mass flow rate of particles below the cluster is
expressed as follows:
π 2 U pc U pd
Gpdc ¼ dc − ρ ð1−ε d Þ ð6Þ
4 ð1−ε c Þ ð1−εd Þ p
According to the momentum conservation, the collision force Fpdc is written as:
2
π U pc U pd
F pdc ¼ Gpdc upd −upc ¼ d2c ρp ð1−ε d Þ − ð7Þ
4 ð1−εc Þ ð1−ε d Þ
Based on the force balance in the cluster phase, the equation is calculated by
π 3
F Dcn þ F Dc f þ F pdc ¼ dc ð1−ε c Þ ρp −ρ f ðg þ α c Þ ð8Þ
6
Then substituting Eqs. (4), (5) and (7) into Eq. (8), the following equation can be obtained:
3
π d dp π
ð1−ε c Þ c 1−2 C Dc ρ f jU sc jU sc þ dc2 C Di ρ f jU si jU si
8 dp dc 8 ð9Þ
2
π 2 U pc U pd π 3
þ dc ρp ð1−ε d Þ − ¼ dc ð1−ε c Þ ρp −ρ f ðg þ α c Þ
4 ð1−ε c Þ ð1−ε d Þ 6
F Ddn ¼ n F Dd ð10Þ
ð1−f Þð1−ε d Þ
n¼ π 3 ð11Þ
d
6 p
π 2
F Dd ¼ d C ρ jU jU ð12Þ
8 p Dd f sd sd
According to the force balance in the dispersed phase, the following equation is obtained:
2
3 ð1−f Þð1−ε d Þ 3 f U pd U pc
C Dd ρ f jU sd jU sd − ρp ð1−ε d Þ −
4 dp 2 dc 1−ε d 1−εc ð15Þ
¼ ð1− f Þð1−ε d Þ ρp −ρ f ðg þ α d Þ
U f ¼ f U fc þ ð1−f ÞU f d ð16Þ
U p ¼ f U pc þ ð1− f ÞU pd ð17Þ
U sd ¼ U t εm
d ð19Þ
U sc ¼ U t εm
c ð20Þ
Ut is the terminal particle velocity, and the exponent m is calculated by the correlation suggested by Garside [23].
5:1 þ 0:28Re0:9
t
m¼ ð21Þ
1 þ 0:10Re0:9
t
εs
dc jHarris ¼ ð22 aÞ
40:8−94:5ε s
ε c jGu ¼ 1−0:64 1−ð1−εs =ε sm Þ3:4 ð23 aÞ
For voidage εf N 0.933, the equations of the cluster diameter dc of Gu [20] and the cluster voidage εc of Harris et al. [28] are
dc jGu ¼ dp þ 0:027−10dp εs þ 32ε6s ð22 bÞ
0:58ε 1:48
ε c jHarris ¼ 1− s
ð23 bÞ
0:013 þ ε1:48
s
To avoid discontinuity of these equations, Lu et al. [30] used a switch equation as follows:
arctan½150 1:75ðε i −ε s Þ
φ¼ þ 0:5
π
εi equals to the voidage for the dividing criteria 0.933. Therefore, equations of the cluster voidage and diameter are written as:
For Geldart B particles, the equations of the cluster diameter dc of Subbaro [31] and the cluster voidage εc of Harris et al. [28] are
pffiffiffiffiffiffi 2
1=3 2
dc ¼ 1−ε f = ε f −ε c 2ut g 1 þ u2t 0:35 gDt þ dp ð22 dÞ
520 W. Liu et al. / Powder Technology 286 (2015) 516–526
0:58ε s 1:48
εc ¼ 1− ð23 dÞ
0:013 þ εs 1:48
For a given system with specified Up, Uf, εf and physical parameters ρg, ρf, μf, dp, to solve 9 independent variables (Ufd, Ufc, Upd, Upc, f, dc, εc, αd, αc), we
adopt the scheme as follows:
1, Calculate εc, dc from Eqs. (22), (23).
2, Combined with εd and εc, calculate f from Eq. (18).
3, Calculate Usc, Usd, from Eqs. (19), (20).
4, Combined with the definition of Usc, Usd, and Eqs. (16), (17), calculate Ufd, Ufc, Upd, Upc,then Usi can be calculated by its definition.
5, Calculate αd, αc, from Eqs. (9), (15).
The values of parameters of Usc, Usd, Usi, αd and αc as a function of voidage are summarized in Appendix B.
According to the Hou et al. [2] analysis, heterogeneous drag coefficient can be expressed as follows:
2 3
6ð1−f Þð1−ε d Þ 1 π dp f ð1−ε c Þ 1 π f 1 π 27
4 π 3 C Dd ρ f jU sd jU sd dp2 þ 1−2 2
π 3 C Dc 2 ρ f jU sc jU sc 4 dp þ π 3 C Di 2 ρ f jU si jU si 4 dc 5 ε f
2
dp 2 4 dc dp dc
β¼ 6 6 6 ð24Þ
ug −us
Theoretically, the values of Up, Uf, εf for the every local unit volume are substituted into the present structural parameters model, and every struc-
tural parameters can be calculated. Then the heterogeneous drag coefficient can be obtained and is incorporated into Fluent using the User-Defined
Functions(UDF). But this way, it will lead to increasing of calculation for every local unit volume. Therefore, the heterogeneous index Hd is adopted
which is correlated with local voidage in order to reduce the computational cost and is coupled with UDF to solve the drag coefficient.
For comparison, the Wen and Yu drag coefficient is considered to be a contrast factor, that is
3 1−ε f ε f
β0 ¼ ρ f u f −up
C D0 ε−2:7
f ð25Þ
4 dp
The heterogeneous index is defined as the ratio between the heterogeneous drag coefficient β and the Wen and Yu drag coefficient β0, and that is
β
Hd ¼ ð26Þ
β0
3. CFD model and simulation method flows, the solid viscosity, pressure and thermal conductivity can be
expressed by the granular temperature. Appendix C shows the
All the simulations were performed by CFD software (Fluent 6.2.16) governing equations for two-fluid model and constitutive equations.
in 2-D Cartesian space. By employing the kinetic theory of granular Fig. 2 shows the geometry of the riser section, and Fig. 2(a) and
(b) are used to simulate Geldart A particles and Geldart B particles, re-
spectively. Inlet at the bottom was designated as velocity inlet for
both gas and solid phases, and pressure outlet was fixed at a reference
value (atmospheric) for the boundary condition outlet. The solids circu-
lated from outlet to inlet with the same mass flux which was dynamical-
ly calculated. The no-slip wall condition was set for the gas phase, and
the partially slip wall condition was set for the solid phase [33]. Accord-
ing to the literature, initially a certain amount of particles were filled
within the bed with a given voidage 0.5, and the initial bed height was
1.225 m for riser (a) [12] and 2.64 m for riser (b) [10]. Table 1 summa-
rizes the detailed simulation parameters. The simulation for each case is
Table 1
Parameters setting for the simulation.
Fig. 3. Comparison of solid mass flux of Geldart A particles: (a) Uf = 1.52m/s; (b) Uf = 2.1m/s.
performed up to 40 s. In order to maintain sufficient statistical stabiliza- correctly compute multiscale parameters, and provide a suitable drag
tion, the time-averaged samples are computed covering a period of 20– coefficient for CFBs.
40 s. Fig. 5 shows the simulated distribution of instantaneous solids con-
centration for drag model G and L of Geldart A particles at Uf =
1.52m/s. Fig. 6 displays the simulated distribution of instantaneous
4. Results and discussion solids concentration for drag model L of Geldart B particles at Uf =
4.78m/s. As shown in Fig. 5(a), the whole bed seems to be homogeneous
Figs. 3 and 4 present the fluctuation of solid mass flux with time, whatever in the radial and axial direction because of the over-predicted
which can manifest the value of the drag coefficient, and the experi- drag coefficient calculated by drag model G. However, for drag model L
mental data and simulated solid mass fluxes are summarized in from Fig. 5(b), the core-annular flow structure which means more par-
Table 2. It can be seen that for drag model G (Gidaspow drag model), ticles gather near the wall than in the center can be clearly observed in
the average values of solid mass flux are greater than the experimental the radial direction, and a dilute-top/dense-bottom flow structure can
data [34,35]. This is mainly because drag model G is based on average also be seen in the axial direction. Therefore, the conventional drag
approach and neglects the effects of multiscale structures, leading to model G cannot simulate heterogeneous structures of CFBs, but the
the over-prediction of the drag coefficient [5,8,9]. Whereas, for drag present drag model L can correctly simulate the dilute-top/dense-bot-
model L (the present drag model), the average values of solid mass tom and core-annular flow structure. Moreover, the spatiotemporal
flux close to the experimental data. Besides, errors for drag model G fluctuation of clusters can be observed from those simulations, indicat-
are quite large, but errors for drag model L range from 7.9% to 40% ing the formation and disaggregation of clusters with time. Clusters in
which are very small, demonstrating that the improved structural pa- the dense phase resist the up-flowing of gas and solid and result in
rameters model can predict well the drag coefficient. Whether solving the wriggling movement, which has been observed by Rhodes et al.
correctly drag coefficient or not greatly depends on considering the ef- [36] from the experiment. When clusters move into the upper dilute
fects of multiscale structures. Therefore, the structural parameters phase, they are blown into particles and leave out the bed or fall against
model, considering the effect of heterogeneous flow structures, can the wall. During the fluctuating movement of clusters, the cluster
Fig. 4. Comparison of solid mass flux of Geldart B particles: (a) Uf = 4.28m/s; (b) Uf = 4.78m/s.
522 W. Liu et al. / Powder Technology 286 (2015) 516–526
Table 2
Summary of experimental data and simulated solid mass fluxes.
diameter and voidage change with the variation of voidage in the dense
or dilute phase, and it is agreement with the trend of the Eqs. (22) and
(23) in the structural parameters model. Fig. 6 also shows the similar
phenomenon which accords with the typical hydrodynamic character-
istics of CFBs. It can be found that drag model L can correctly simulate
the heterogeneous flow structures of CFBs.
Figs. 7 and 8 show the axial profile of time-averaged voidage at dif- Fig. 6. Simulated voidage distribution of Geldart B particles at U f = 4.78m/s for drag
ferent riser heights using drag model L, and their comparison with the model L.
experimental data [34,35], respectively. As can be seen from Figs. 7
and 8, drag model L can predict the flow structure of dilute-top and
dense-bottom which can also be seen in Figs. 5 and 6, and is reasonable distribution of voidage for the whole bed. It can be seen that by consid-
agreement with experimental results. The trends of curves are similar to ering multiscale structures, the computed drag coefficient can predict
other simulation results [3,10,12,37], although the values have quantita- well the voidage in the axial direction for Geldart A and B particles at dif-
tive discrepancies at the dense bottom bed which may be attributed to ferent riser heights and superficial gas velocity.
the inaccurate evaluation of solid inventory or incomplete 2D descrip- Figs. 9 and 10 show the radial profile of time-averaged voidage at
tion [12,37]. The interaction between gas and solid is determined by various riser heights between the simulation results and the experi-
drag force, and suitable drag coefficient could predict well the mental correlations of Tung et al. [38]. It can be found that the computed
results of drag model L are in agreement with the experimental correla-
tions, and core-annular flow structure, which can also be found in Figs. 5
and 6, can be reflected by the trends that the voidage in the core zone is
greater than that in the annulus zone. Therefore, suitable structural pa-
rameters model and drag coefficient play a vital role in the prediction of
voidage in the CFBs.
5. Conclusions
Nomenclature
CD drag coefficient
CDc drag coefficient in cluster phase
CDd drag coefficient in dispersed phase
CDi drag coefficient between cluster and gas in dispersed phase
CD0 drag coefficient for single particle in gas flow
CD averaged drag coefficient
dc diameter of cluster, m
dp diameter of particle, m
FD total drag force of flow gas on the particles in unit volume of
flow, N/m3
Fig. 8. Axial voidage profile of Geldart B particles: (a) Uf = 4.28m/s; (b) Uf = 4.78m/s. FDc drag force of flow gas on single particle in cluster phase, N
FDcn drag force of flow gas in cluster phase on the particles in sin-
coefficient is to establish structural parameters model. An improved gle cluster, N
structural parameters model should be able to describe the heteroge- FDcu drag force of gas flow on particles in unit volume of cluster
neous multiscale structures caused by the clusters. In this work, a new phase, N/m3
structural parameters model based on the available structure-based FDd drag force of flow gas on the single particle in dispersed
drag model was established incorporating with equations of clusters phase, N
properties. The hydrodynamic characteristics of gas–solid flow behaviors FDi drag force of flow gas in dispersed phase on the single cluster, N
Fig. 9. Radial voidage profile of Geldart A particles: (a) Uf = 1.52m/s, H = 8 m; (b) Uf = 1.52m/s, H = 5 m; (c) Uf = 2.1m/s, H = 8 m; (d) Uf = 2.1m/s, H = 5 m.
524 W. Liu et al. / Powder Technology 286 (2015) 516–526
Fig. 10. Radial voidage profile of Geldart B particles: (a) Uf = 4.28m/s, H = 10 m; (b) Uf = 4.28m/s, H = 5 m; (c) Uf = 4.78m/s, H = 10 m; (d) Uf = 4.78m/s, H = 5 m.
Reynolds number in different phases: Appendix C. Governing equations and constitutive equations
ρ f dc U si ∂ðεk ρk Þ
Rep ¼ ðA5Þ þ ∇ðεk ρk uk Þ ¼ 0 ðC1Þ
μf ∂t
εs þ εg ¼ 1 ðC2Þ
ρ f dp U sd
Rep ¼ ðA6Þ
μf
Momentum equation (k = g, s; l = s, g):
U sc ¼ ε
20:97ε f 2 −30:93ε f 2 þ11:55
3 −179:8ε 2 −150:2ε þ346:7
Uf = 1.52 m/s, Uf = (B1) Radial distribution functions:
f f f
2.1 m/s
Usd = 0.0825 Uf = 1.52 m/s, Uf = (B2) " 1=3 #−1
εg
2.1 m/s g0 ¼ 1− ðC11Þ
U si ¼ −23:9ε f 3 þ 42:92ε f 2 −22:21ε f þ 4:146 Uf = 1.52 m/s (B3) εsm
U si ¼ −23:85ε f 3 þ 38:16ε f 2 −14:53ε f þ 1:654 Uf = 2.1 m/s (B4)
ε −0:5603 2 Uf = 1.52 m/s (B5) Granular temperature equation:
α c ¼ 9:79 105 ; exp½−ð f 0:2123 Þ
6 ε f −0:5623 2
α c ¼ 1:863 10 ; exp½−ð 0:2109 Þ
Uf = 2.1 m/s (B6)
3 ∂ðεs ρs ΘÞ
ε −0:4323
α d ¼ −7:691 109 ; exp½−ð f 0:2047 Þ
2 Uf = 1.52 m/s (B7) þ ∇ðεs ρs us ΘÞ ¼ τs : ∇us −∇q−γ þ βC g C−3βΘ ðC12Þ
2 ∂t
ε −0:4341 2 Uf = 2.1 m/s (B8)
α d ¼ −1:454 1010 ; exp½−ð f 0:2041 Þ
Collisional energy dissipation:
Geldart B particles:
20:75ε f 2 −43:22ε f 2 þ23:05 Uf = 4.28 m/s, Uf = (B9)
" rffiffiffiffiffiffiffiffiffi #
U sc ¼ ε 3 þ723:7ε 2 −1455ε þ731:4
2 2 4 Θ
γ ¼ 3 1−e ε s ρs g 0 Θ −∇us ðC13Þ
f f f
4.78 m/s
Usd = 0.9707 Uf = 4.28 m/s, Uf = (B10) dp π
4.78 m/s Flux of fluctuating energy:
U si ¼ −161:3ε f 3 þ 333:8ε f 2 −220:3ε f þ 49:12 Uf = 4.28 m/s (B11)
U si ¼ −198:2ε f 3 þ 414:3ε f 2 −277ε f þ 62:48 Uf = 4.78 m/s (B12) q ¼ −k∇Θ ðC14Þ
ε f −0:3778 2 Uf = 4.28 m/s (B13)
α c ¼ 3:378 107 ; exp½−ð 0:2311 Þ
k
2
12 ε −0:1139 2 Uf = 4.28 m/s (B15)
α d ¼ −3:375 10 ; exp½−ð f 0:2449 Þ
2k 1 þ 65 ð1 þ eÞεs g0 c
α d ¼ −3:894
ε −0:1212 2
1012 ; exp½−ð f 0:244 Þ
Uf = 4.78 m/s (B16) k¼ þk ðC15Þ
ð1 þ eÞg 0
526 W. Liu et al. / Powder Technology 286 (2015) 516–526
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