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Primary Spinning
Secondary Spinning
Sizing
Pretreatment
Dyeing
Printing
Softening
Finishing
texperts
from fibers to finish
The right chemistry
Cognis is a leading supplier of specialty
chemicals. We offer our customers a complete
range of products based on natural oils and
fats, assistance in developing innovative
product concepts, and comprehensive chemical
and technical know-how.
texperience
1876 Foundation of Henkel in Aachen:
first branded detergent in Germany
1881 Foundation of Boehme Fettchemie in Chemnitz:
manufacture of textile chemicals and auxiliaries
1928 Alkyl sulfates, ester oils, amide oils, FEWA
(first synthetic branded detergent), cationic surfactants
1935 Integration into the Henkel group as Boehme Fettchemie;
continuous growth due to innovations and the founding
of subsidiaries in foreign countries
1946 Move to Duesseldorf-Holthausen
1970 Henkel Textile Technology; further growth in the home market
and abroad, acquisition of Standard Chemical Products, USA
1985 Acquisition of Pulcra, Spain; extension of affiliated companies
in Middle East and South America
1987 Acquisition of Nopco, USA, and Gruenau, Germany
1989 Acquisition of Emery, USA
1990 Foundation of affiliated companies in Far East incl. China
1999 The chemicals division of Henkel becomes Cognis
2000 Joint Venture with Auschem Ahura, India
8
Full competence in:
Primary Spinning 1
Secondary Spinning 2
Sizing 3
Pretreatment 4
Dyeing 5
Printing 6
Softening 7
Finishing 8
steps to success
One would never suspect simply from looking at them
just how much know-how goes in to making modern
textiles. It takes intelligent chemistry and technology
to turn natural and synthetic raw materials into attractive
products. Whatever stage in the textile production chain
you want to excel at, Cognis Textile Technology offers
you wraparound competence – from spinning, through
pretreatment, dyeing and printing, to finishing of the
end product. No matter what you buy from us, you will
always get three things: Reliability, to make your proc-
esses run smoothly. Efficiency, for higher productivity.
Profitability, with genuine cost advantages.
We keep our promises. Because we master the
technology in all processes.
That’s why the Cognis experts spell their name with
a “T”. Our Texperts offer you absolutely professional
service, anywhere around the world.
Full competence in:
Primary Spinning
Secondary Spinning
Sizing
Pretreatment
Dyeing
Printing
Softening
Finishing Spin finishes:
High-performance chemicals for
maximum process reliability
Uncontrolled friction and heat are the natural
enemies of every synthetic fiber. In yarn pro-
duction and processing, spin finish formulations
from Cognis ensure perfect cohesion of the
sensitive filaments and wrap every yarn reliably
around the bobbin.
No doubt about it: Synthetic fibers are Either absolutely thermally stable, or
gaining ground in modern textiles. The volatile without leaving residues. Your
fact that polyamide, polyester and the yarns will thus turn out as resistant and
like display many of the advantages strong, as voluminous, elastic or fine
Cognis spin finishes are of natural fibers – and quite a few more that the quality of the end product and
optimized for every process besides – is also attributable to high- the process itself will never hang upon
system and condition. performance spin finishes. They ensure a thread.
that engineering polyester yarns will This precision is possible because our
not break, even under extreme loads. chemists have in-depth knowledge
And they give fine nylon yarns the of the materials, the machines and the
smoothness they need for high-speed processes. With this competence, we
processing into elastic hosiery. can develop perfectly tuned high-
We design our spin finish formulations performance products for optimal
to have precisely the right properties results in any processing environment.
for each processing step. Whether for
texturizing, drawing or twisting, our
spin finishes will deliver exactly what
you need. Their sliding capability can
be tailored to suit requirements, super-
smooth or moderately smooth.
You want improved efficiency and process reliability.
Where conventional production methods set limits to achieving these goals,
the patented ILX® In-line Mixer opens up new horizons.
Precise knowledge of
the processes involved
allows us to develop
optimally adapted high-
performance products.
Full competence in:
Primary Spinning
Secondary Spinning
Sizing
Pretreatment
Dyeing
Printing
Softening
Finishing All processes firmly under control:
Ideal formulations for exceptional
price/performance ratios
Spinning staple fibers to yarn is not such a fairy-tale
task as spinning straw to gold. Nonetheless, there
are clear parallels: Secondary spinning, too, involves
a certain transformation and an unlocking of secrets.
In both cases the challenge is a tough one, and the
degree of success can be measured in hard currency
in the yarn produced.
Transforming staple fibers only a centi- To find the optimal chemical solutions
meter long into kilometers of spun yarn for you, Cognis Texperts closely study
All developments are involves many complex processes. the physics and mechanics involved,
tested under industrial Different and special fiber lubricants are particularly that of fiber friction and how
conditions with advanced required for worsted or semi-worsted to measure it. Our research team uses
analysis techniques. combing and carding processes. No advanced analysis techniques and instru-
matter what technology is used, our mentation to test all developments for
softeners, lubricants, coning, twisting field compatibility. Even for conflicting
and beaming oils do a perfect job. They requirements, we can solve the problem
ensure that the fiber will not be damaged with a tailor-made formulation.
or even break due to excessive friction. We go to great lengths to ensure that you
They prevent individual filaments emerg- can get the best out of your processes. In
ing from the bundle and dropping off, other words, more reliable production,
which would result in a poorer yield. less fiber loss overall. Our lubricants are
And they keep unavoidable electrostatic a key to higher profitability.
charging within acceptable limits.
From the freshly shorn fleece to the clean yarn,
something will be lost on the way. Exactly
how much, depends to a great extent on the
quality of the processing aids.
• Antistatics: Katax® not only in terms of outstanding perfor- You can rely on our products, our world-
mance, but also due to their optimal wide Cognis service, and our compre-
compatibility for humans and the envi- hensive consultancy skills to help you
ronment. significantly reduce material losses and
production downtimes and to achieve
measurably more efficient operation.
Full competence in:
Primary Spinning
Secondary Spinning
Sizing
Pretreatment
Dyeing
Printing
Softening
Finishing Optimal raw material combinations for
maximum effectiveness – an insurance
against downtimes and production losses
Warp yarns often only become weavable when
they are properly sized. We design optimal size
formulations for our customers to ensure that
high-speed weaving machines do what they
should – function trouble-free, 24 hours a day,
with well over 90 percent availability … or even
a little more.
Machine stoppage is just one, though raw materials we will mix the optimal
perhaps the most inconvenient, kind of combination for your specific application.
trouble. Other aspects include effective With decades of experience and our
prevention of sloughing, pilling, linting technological know-how to back us, we
and yarn breakage to achieve the high- have secured a leading position in the
est possible quality weaving. Where up world market. Your partnership with
to 10,000 tautly strung warp yarns flick Cognis is virtually synonymous with an
up and down at breathtaking speed to insurance against stoppages.
let the weft yarns through, a blink of an Three good reasons for choosing Cognis
eye can be a small eternity – and resist- First, we select our raw materials from
ance to friction is an absolute must. all possible classes to design the most apt
In weaving, everything hinges on the solution for the requirements: Natural
quality of the size: The more resistant oils and fats for the sizing bath and as
and smooth the film that protects the lubricants/rewaxing agents; synthetic
yarns from rubbing and splitting, the oils and polymers for cold sizing; starch,
fewer production stoppages there will be. galactomannan and cellulose deriva-
How do Cognis products do their job so tives, PVA and copolymers as staple fiber
well? We pull out all the stops in formu- sizes; and PES resins for filament sizing.
lating sizes. Among all the available size
Conventional starch-based sizes often do not perform sufficiently well for maximum
weavability of the yarn. Special applications need more effective products.
Cognis sizes
provide yarns with
effective protection
from abrasion.
Full competence in:
Primary Spinning
Secondary Spinning
Sizing
Pretreatment
Dyeing
Printing
Softening
Finishing Making a clean job of it –
the gentle way
The pretreatment of yarns and fabrics prior
to dyeing is a science in itself – just as exciting
and complex as the alchemy of old. But, the
difference between now and then is that we
can precisely calculate the results every time.
And unlike our medieval counterparts, we
make no secret of what our science can do.
Before a fiber will take a dye, everything A whole spectrum of specialties
in it has to come out – all the natural Whether the process is continuous or
soiling and all the upstream processing discontinuous, irrespective of the make-
aids, such as finishes, lubricants and up, we will define the optimal combina-
sizes. Nothing goes without chemicals. tion of auxiliaries and agents for optimal
Cognis auxiliaries are Surfactants to wash out water-soluble results. Minimum stressing of materials
designed for minimum fiber and emulsifiable substances. Persulfate and minimum wastewater loading are
stressing and minimum or enzymes to degrade starch. Alkalis to the special features of our products.
wastewater loading. bind soil, make it dispersable and emul- Biodegradable substances come first
sifiable. Hydrogen peroxide to remove every time.
discolorations. For optimal metering, Specialty number one: continuous pre-
control and process-linking of the indi- treatment of cotton and cotton mixes.
vidual pretreatment stages, we are your Products such as Cottoclarin®, Stabilol®
ideal partner. Make the most of our and Securon® stand out for their low
comprehensive understanding of the foaming, rapid wetting and optimal
processes, excellent laboratory skills and emulsification – and have made us
engineering knowledge about the a global market leader.
machinery and equipment, materials,
and the possible error sources.
You know the problem: Conventional cotton pretreatment
methods result in silicate deposits in machines and on textiles.
The result? Costly and annoying stoppages for cleaning.
What you maybe didn’t yet know is that Cognis’ Seclarin®
method does away with this problem altogether.
Specialists for
problematic printing
For discharge printing, we have distilled all factors down to a
common denominator. Our reductants attack only the unwanted
Your benefits dye, but not the printing pastes.They stay resistant and consist-
ently processable. In this instance, the products are ethoxylated
• Printing thickeners for all natural-source thickeners from the Lameprint® range, which
fiber grades and printing guarantee maximum color yield, absolutely sharp contours, and
processes outstanding colorfastness in the wash off.
• Specially developed Finally, hydrophobic fibers are a headache to all printers.
products for printing on But our specialty chemicals will help you achieve superb results.
synthetic fibers, wool
and silk
• New, ethoxylated natural-
source thickeners for
discharge printing
• Formulations for prints on
non-absorbent fibers
• Product focus on natural,
biodegradable substances True, people have been printing on Our service offer – quick and close
wool and silk for aeons. But today, you In the printing trade, flexibility is a must.
can get high-fashion and high-quality The business is increasingly character-
Our products results with printing thickeners from ized by small production runs. To cater
• Printing thickeners/binders: Cognis’ Lameprint® family. to your situation, we have reorganized
Lamalgin®, Lameprint®, If your objective is intricate prints with our service network worldwide. You can
Stabiprint® sharp contours, good color yield and obtain Cognis printing products rapidly
excellent fastness on synthetic fibers, and without fuss. And for advice on
• Printing auxiliaries: applications, you’ll find our Texpert right
Printol®, Lamephil® you will find the ideal special printing
thickeners in the Lameprint® range. And next door.
all based on renewable raw materials of
superb purity and quality.
Full competence in:
Primary Spinning
Secondary Spinning
Sizing
Pretreatment
Dyeing
Printing
Softening
Finishing Goodbye to harsh times,
thanks to softeners
Softeners occupy a special place among textile
finishing products. Even more than convenience,
the prime concern is processability. Belfasin®
keeps your processes running smoothly, right
through to the making up stage.
What do you think of when you hear Co-development of products
the term softening? A softener for a What makes Belfasin® processing aids
fluffy pullover, a hydrophilic softener for stand out is their design concept. They
a towel, a non-yellowing softener for ensure that the treated yarns will slide
white underwear? We do too. But along- through the machines at constant
side the product properties, we also tension. This results in more regularly
focus on how the products will process worked goods, fewer machine stop-
in the textile production chain. Weaving pages, and greater production efficiency.
and knitting processes are continuously No matter what kind of yarn you
speeding up, making ever-greater process – synthetic fibers, cotton, wool
demands on the yarns used. or their mixes – you will be sure to find
We develop softeners that not only fulfil a suitable product in the Cognis range.
their primary objective, but also act as
smoothing agents and antistatics. The
name? Belfasin®. Applicability? All make-
up forms, all application methods.
Fashion textiles in particular have to feel full and soft
and need an elegant, smooth touch.
Cognis softeners
allow high-speed
sewing while
enhancing processing
reliability.
Full competence in:
Primary Spinning
Secondary Spinning
Sizing
Pretreatment
Dyeing
Printing
Softening
Finishing We turn product visions
into a reality
Finishing is the grand finale of the process chain.
We help fashion designers to make their ideas
materialize and garment manufacturers to gain
a clear edge in production.
Convenience is the magic word. The but also the safety of the products in
market is increasingly calling for textile application. What we offer you is ideal
finishes with specific added effects: formulations to make your product
Easier care, enhanced durability and visions a reality.
improved comfort greatly facilitate Smooth or soft. Glossy or matt.Wash
focused target-group marketing. To be and wear, crease-resistant, shrink-proof.
sure, the finishing of textiles for special Dirt and/or water repellent. With Cognis
wearability, usage, processability or at your side, everything becomes
fashion features can’t be done by waving possible in achieving the desired effect
a wand. It needs precision chemistry for virtually any fabric. In finishing, we
Cognis finishing Products and application techniques are frontrunners worldwide. Exceptional
formulations are for any desired effect specialties include silicone softeners
outstandingly Developing products that answer market and fluorocarbon resins for stainproofing.
easy to apply. needs is one thing; application tech-
nology know-how is something else.
We offer both – and more. Permanent
research and development guarantee
not only high-quality finishing effects,
With its Repellan® family, Cognis has established its undisputed competence
in stainproofing.With four products for all natural and synthetic fiber grades,
this is a product portfolio that covers even highly specialized applications.
Some of the products have set unattainable benchmarks. So much so that even
competitors buy from Cognis.
Unsurpassed benchmarks:
Stainproofing with Repellan®
Your benefits Oil or water repellent Repellans® from Cognis can be used anywhere.
• First-class products in In the apparel industry. In home textiles and carpets. And in engineering textiles
a quality recognized for all industries, from automotive, shipbuilding, aircraft and railroad, through
worldwide architecture, filter and transport media, to special occupational clothing,
• Special developments such as required in hospital operating rooms or by emergency services.
for virtually every What’s more, when combined with other products, our stainproofing range
desired effect on nearly provides integrated modular solutions. Optimized stainproofing plus
all fabrics softening for a pleasant touch is just one example. Repellans® are
• Competitive edge thanks based on fluorocarbon or paraffin.
to specialty products like Our special competence in stainproofing includes the advice and
silicone softeners and support in applications technology that we offer to our customers.
fluorocarbon resins Detailed product know-how, from pretreatment through to finishing,
• Assured future through makes us a valued partner to production, development and
permanent research and purchasing managers. And a preferred supplier for all required
development products.
Our products
• Resin finishes:
Adalin®, Adasil®
• Hydro- and oleophobic
finishes: Repellan®
• Special finishes: Nonax® Best performance at all levels Another area of intensive research is the
• Filling and stiffening Our silicone softeners go by the name wool finish. Based on our experience in
finishes: Cottosint®, of Adasil®. Whether they are used alone wool pretreatment we can equip your
Stabiform®, Stabicryl® or in combination with other products, wool products with ever-better washing
they perceptibly improve the feel and properties.
• Coating and consoli- appearance of textiles. Like Adalin®,
dation: Stabiform®, But not just consumers benefit from
our special polyethylene dispersions, this. Even during production, finishing
Stabicryl®, Stabiflex®, they stand for elegant, super-soft touch, generates distinct advantages through
Acronet®, Anipur®, brighter luster, reduced pilling and good improved sewability and easier garment
Laviron®, Dynapress® washfastness. make-up. To make your operations more
economical.
Love
texplained
What love has to do with textile technology?
A great deal. The love of perfection, for example,
which keeps us relentlessly optimizing our
products’ performance. Or the way we appreciate
our customers: We take your requirements to
heart and develop the best possible solutions
for you. For you as the customer, this approach
means one thing above all others: top quality
products, consulting and service.
Our philosophy: High performance Quality assurance, as we see it, also
chemical products and expert service. encompasses consumer protection,
The best you can get. In concrete terms, occupational safety and environmental
this means we supply you with the protection. Our products are intensively
optimal product for each process and researched in all microbiological, toxi-
every technology. Plus all the support cological and ecological aspects and
you could wish in applying it – anywhere, present a high standard of safety.
anytime. We draw on decades of experience in
Love also means loyalty, which is why developing cosmetic raw materials and
we keep our promises. Our Texperts are products. Wherever possible, renewable
experienced textile engineers whose raw materials will always be our clear
competence is recognized all around first choice as the basis for our formula-
the world. tions.
So, when you’re thinking about how to
maintain quality while reducing pro-
duction costs, remember: Love makes
all the difference. Think Cognis.
texcitement
all around the world
Reliability also means delivering
the goods where and when they
are needed. The global Cognis
network makes it possible to
supply our products, anywhere
in the world – and fast.
Many companies claim to be global.
We really are.
With production sites, service centers and sales
subsidiaries on all five continents. Close to you,
wherever you are.
Cognis Textile Technology is present in more than
100 countries all over the world, with 36 affiliates,
40 distributors, and 39 production sites.
Algeria
Argentina
Australia
Austria
Bahrain
Bangladesh
Belarus
Belgium Lebanon
Benin Lithuania
Bolivia Luxembourg
Bosnia-Herzegovina Macedonia
Brazil Malaysia
Bulgaria Mauritius
Cameroon Mexico
Canada Morocco
Chile Myanmar
China Netherlands
Colombia New Zealand
Costa Rica Nigeria
Côte d’Ivoire Norway
Croatia Oman
Cyprus Pakistan
Czech Republic Paraguay
Denmark Peru
Dominican Republic Philippines
Ecuador Poland
Egypt Portugal
El Salvador Qatar
Estonia Romania
Finland Russian Federation
France Saudi Arabia
Germany Senegal
Ghana Singapore
Great Britain Slovakia
Greece Slovenia
Guatemala South Africa
Honduras Spain
Hong Kong Sri Lanka
Hungary Sweden
India Switzerland
Indonesia Syria
Iran Taiwan
Ireland Thailand
Israel Tunisia
Italy Turkey
Japan Turkmenistan
Jordan Ukraine
Kenya United Arab Emirates
Korea Uruguay
Kyrgyzstan USA
Latvia Uzbekistan
Venezuela
Vietnam
Yugoslavia
8
good reasons
for dressing up with Cognis Textile Technology
Published by: Cognis Deutschland GmbH, Dr. Udo Kloubert,Textile Technology • Editors: Peter Wallscheid, Silke Rau, Cognis Corporate Advertising
Concept, design, copy, production: creativ partner, agentur für werbung gmbh, Düsseldorf • Translation: ExperTeam, Neuss
Photos: Krieger Design, Krefeld, Premium, Stone, Stock Market • Issue: July 2001