Emerald Metals LLC

Sample Welding Procedure Guide Book

Company __________________________ Date:___________

Reference welding procedure evaluation report number gyyh-22
Welding procedure guide book number WPS-2010-gyyh22
Welding method GTAW+SMA
Mechanization degree (manual, semi-automatic, automatic) Manual

Welded joint (QW-402)

Sketch:
(joint form. groove type and size, each weld layer, welding bead arrangement and order)
Groove Type: V type
Liner (material and size) -------
Others -----

Base metal (QW-403)

Category Number ----- Group Number ----- Weld with Category Number -----
Group Number r---- Standard Number -----
Grade (14MnV+INCOLOY 825) weld with Standard Number -----
Grade (14MnV+INCOLOY 825)
Plate: butt weld ----- Fillet weld -----
Diameter and Max – Min thickness of pipe:
butt weld multilayer 1.5 ≤ δ ≤ 6mm, base layer 7 ≤ δ ≤ 14mm fillet weld No restriction
Others: -----

Welding materials (QW-404):

Welding material category Welding wire Electrode
Welding material standard AWA A5.14 AWA A5.11
Size of filler material Ф 2.4 Ф 3.2
Welding material type ERNiCrMo-3 ENiCrMo-3

EMERALD METALS LLC

Phone: (713) 591-1000 Fax: (281) 895-6618
14340 Torrey Chase Blvd., Suite 370, Houston, TX 77014
 Emerald Metals LLC

Welding material grade

Inconel 625 Inconel 112
(steel number)

Others

Thickness coverage of weld material: Butt weld GTAW δ ≤ 5.0mm, SMAW δ ≤ 15mm
Fillet weld no restriction

Corrosion Resistance overlay welding metal chemical composition (%)

C Si Mn P S Cr Mo V Ti Nb

Note: The combination between each base material and welding material should be put into
the form.

Welding location (QW-405): Heat treatment after welding (QW-407)

Butt weld location all locations Preservation temperature range (ºC) -----
Vertical welding direction (up or down) up Holding time range (h) -----
Fillet weld ----
Vertical welding direction (up or down) up

Preheat (QW-406) Air (QW-408)

Minimum preheating temperature (ºC) ----- Type of Gas Mixing Ratio
Maximum interlayer temperature (ºC) ≤ 150 Flow (L/min)
Protection Gas Ar 99.99% 10 – 15
Holding preheating time (h) -----
Tail Protective Gas --- --------- ---------
Heating type ----- Back Protective Gas Ar 99.99% 15 – 25

Electrical properties (QW-409)

Type of Current DC Type of Current EN / EP
Welding current range (A) 80 – 110 / 60 – 90 Arc Voltage (V) 8 – 14 / 20 - 28

EMERALD METALS LLC

Phone: (713) 591-1000 Fax: (281) 895-6618
14340 Torrey Chase Blvd., Suite 370, Houston, TX 77014
 Emerald Metals LLC
Weld Level

Filling Material Welding Current Arc Welding Heat

Welding
Voltage Speed Input
Method Current
Grade Diameter Polarity (V) (cm/min) (kj/cm)
(A)

Inconel
1 GTAW Ф 2.4 DCEN 80-110 8~14 3~8 ≤ 11
625

Inconel
2~n SMAW Ф 3.2 DCEP 60-90 20~28 4~10 ≤ 21.2
112

Tungsten electrode type and diameter WCeф1.6 ~ 2.5mm Nozzle diameter (mm) ф6 ~ ф12
Droplet transfer from short circuit transfer Welding wire feeding speed (cm/min) -----

Technical measures (QW-410)

Weave bead welding or non-weave bead welding SMAW wobble
Wobble Coefficient (mm) 2 – 5
Preweld cleaning or interlayer cleaning grinding wheel wear / stainless steel wire brush
Back gouging method -----
Single pass welding or multi-pass welding single or multi-pass welding
Single wire welding or multi-wire welding single wire
Distance from tip to work piece ----- Hammering ----- Others -----

Draw up Weijiabin Date 2010.4.5 Audit Date

Approval Date

EMERALD METALS LLC

Phone: (713) 591-1000 Fax: (281) 895-6618
14340 Torrey Chase Blvd., Suite 370, Houston, TX 77014